ZF Transmission 5 HP-30 Repair Manual – PDF DOWNLOAD

Description

ZF Transmission 5 HP-30 Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Transmission 5 HP-30 Repair Manual – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF Transmission 5 HP-30 Repair Manual – PDF DOWNLOAD

Selection of language 0
Repair manual 5HP30 1
Contents 3
1 General information 5
1 1 Drawing of transmission 5
1 2 Power flow 6
1 3 Specifications 7
1 4 Adjustment work 8
1 4 1 Release clearance at clutch F ( snap ring ) 8
1 4 2 Release clearance at brake G ( snap ring ) 9
1 4 3 Release clearance at brake E2 ( snap ring ) 10
1 4 4 Release clearance at brake E1 ( snap ring ) 11
1 4 5 Clearance at output side ( shim ) 12
1 4 6 Release clearance at clutch C ( snap ring ) 13
1 4 7 Release clearance at clutch A ( snap ring ) 14
1 4 8 Release clearance at brake B ( snap ring ) 15
1 4 9 Transmission end play ( shim ) 16
1 4 10 Adjustment of switches ( detent springs ) 18
1 4 11 Inspection of switches ( detent springs ) 19
1 5 Tightening torques 20
1 6 Troubleshooting ( faults, causes and remedies ) 21
1 7 Checking the transmission 21
1 8 Special tools 5HP30 22
2 Dismantling 33
2 1 Dismantling the transmission by assembly group 33
2 2 Brake F + freewheel, 1st gear 39
2 3 Output 41
2 4 Tower 1 42
2 4 1 Brakes D, E1, E2 and freewheel unit on 2nd gear 42
2 4 2 Planetary drive ( III, II, and I ) 47
2 5 Tower II ( input unit with clutches A,C and B ) 49
2 6 Oil supply 55
2 7 Housing with shaft unit and parking interlock 57
3 Assembly 61
3 1 Housing with shift assembly and parking detent 61
3 2 Brake F with freewheel unit for 1st gear 68
3 3 Tower I 74
3 3 1 Planetary drives ( I, II and III ) 74
3 3 2 Brakes ( E1 and freewheel 2nd gear / E2 and D ) 77
3 4 Out put 84
3 5 Tower II ( input with clutches A, C and B ) 87
3 5 1 Clutches A, C ( input ) 87
3 5 2 Clutches B ( input ) 92
3 6 Oil supply 96
3 7 Shift unit, oil pan and torque converter ( complete shift unit, refer to spare list, Technical Data Sheet, Item YO2 ) 100

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