ZF Transmission ZF 4WG200 (4WG158, 6WG200) Service Manual – PDF DOWNLOAD

Description

ZF Transmission ZF 4WG200 (4WG158, 6WG200) Service Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Transmission ZF 4WG200 (4WG158, 6WG200) Service Manual – PDF DOWNLOAD

Language : English
Pages : 130
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF Transmission ZF 4WG200 (4WG158, 6WG200) Service Manual – PDF DOWNLOAD

Preface:
The Servi Service Manual i introduces the ZF 4WG200(4WG158 、 6WG200 also applied transmission
reremoval and assembling process and offers the transmission service process technology and standard requirements, which can help the service personnel understand the transmission removal and assembling methods more profoundly as well as lay a solid technical foundation for the service personnel to correctly judge the malfunction and do troubleshooting.
The Service Manual mainly includes following content:
Chapter I. Introduction
The chapter mainly introduces the transmission service precautions as well as symbol meanings and common thread tightening torque value in the text.
Chapter II. Transmission System
The chapter mainly introduces the mechanical principles of different gears of the transmission as well as the transmission operation and maintenance.
Chapter III. Transmission Removal
The chapter introduces the correct parts removal steps as well as precautions during removal.
Chapter IV. Transmission Assembling
The chapter introduces the correct parts assembling steps as well as precautions during assembling.
Chapter V. Malfunction Diagnosis and Troubleshooting
The chapter introduces the malfunction diagnosis and troubleshooting of the transmission system and ZF transmission

TABLE OF CONTENTS:

ZF Transmission ZF 4WG200 (4WG158, 6WG200) Service Manual – PDF DOWNLOAD

1 Introduction
1 1 Safety Precautions
1 2 Instructions of Marks and Symbols
1 3 Common Bolt Tightening Torque Table
2 Transmission System
2 1 Transmission Introduction
2 1 1 General Overview of the Transmission
sic Parameters of the Transmission torque Converter Assembly 7
2 1 3 Mechanical Principles of the Gears of the Transmission
(4WG158/ 7
2 1 4 Introduction to KD Key Functions
(4WG158/ 12
2 1 5 Operation and Maintenance of
ZF Power Gearshift Transmission 14
3 Transmission Removal
3 1 Transmission Assembly Removal
3 1 1 Torque Converter Removal
3 1 2 Transmission Control Valve Removal
3 1 3 Oil Filter Removal
3 1 4 Removal o
f the Auxiliary PTO Wheel Hub 25
3 1 5 Input Device Removal
3 1 6 Removal of the Lubricating Oil Pipe Component and Auxiliary
3 1 7 KVK1 Clutch Assembly Removal
3 1 8 KRK2 Clutch Assembly Removal
3 1 9 K3K4 Clutch Assembly Removal
3 1 10 Removal of the Parking Brake and the Output Device
ntermediate Shaft Assembly Removal 39
3 1 22 Removal of the Output Shaft Rotation Speed Sensor
3 1 23 Removal of the Seal C
over of the Transmission Body 41
3 1 24 Removal of the Torque Converter Pressure Regulating Valve
3 2 Transmission Assembly C
omponent Removal 42
3 2 1 Main PTO Removal
3 2 2 Input Component Removal
3 2 2 Input Component Removal 4444
3 2 3 KVK1 Clutch Removal
3 2 3 KVK1 Clutch Removal 4848
3 2 4 KRK2 Clutch Removal
3 2 4 KRK2 Clutch Removal 5959
3 2 5 K3K4 Clutch Removal
3 2 5 K3K4 Clutch Removal 6868
4 Transmission Assembl
4 Transmission Assemblyy 7777
4 1 Assembling of the Transmission Assembly
4 1 Assembling of the Transmission Assembly 7777
4 1 1 K3K4 Clutc
4 1 1 K3K4 Clutch h AssemblyAssembly 7777
4 1 2 Main PTO Assembl
4 1 2 Main PTO Assemblyy 8989
4 1 3 Input Part Assemb
4 1 3 Input Part Assemblyly 9191
4 2 Transmission Assembl
4 2 Transmission Assemblyy 9696
4 2 1 Output Part
4 2 1 Output Part AssemblyAssembly 9696
4 2 2 Intermediate Shaft Component Assembl
4 2 2 Intermediate Shaft Component Assemblyy 102102
4 2 3 Torque Converter Pressure Control Valve
4 2 3 Torque Converter Pressure Control Valve AssemblyAssembly 103103
4 2 4 Assembling of the K3K4 Clutch Assembly
4 2 4 Assembling of the K3K4 Clutch Assembly 104104
4 2 5 Rotation Speed Sensor Assembly
4 2 5 Rotation Speed Sensor Assembly 106106
4 2 6 KRK2 Clutch Assembl
4 2 6 KRK2 Clutch Assemblyy 107107
4 2 7 KVK1 Clutch Assembl
4 2 7 KVK1 Clutch Assemblyy 109109
4 2 8 Auxiliary PTO Assembly
4 2 8 Auxiliary PTO Assembly 111111
4 2 9 Input Component Assembl
4 2 9 Input Component Assemblyy 112112
4 2 10 Main PTO Component Assembly
4 2 10 Main PTO Component Assembly 114114
4 2 11 Oil Filter Assembly
4 2 11 Oil Filter Assembly 114114
4 2 12 Transmission Control Valve Assembly
4 2 12 Transmission Control Valve Assembly 115115
4 2 13 Torque Converter Assembl
4 2 13 Torque Converter Assemblyy 118118
5 Malfunction Diagnosis and Troubleshooting
5 Malfunction Diagnosis and Troubleshooting 119119
5 1 Malfunction Diagnosis and Troubleshooting of the Transmission System
5 1 Malfunction Diagnosis and Troubleshooting of the Transmission System 119119
5 2 Malfunction Diagnosis and Troubleshooting of Transmission
5 2 Malfunction Diagnosis and Troubleshooting of Transmission 122122

Questions? Email us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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