ZF-TRONIC 10 AS 2301 12 AS 2301, 16 AS 2601 Repair Manual 1327 751 102 PDF

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ZF-TRONIC 10 AS 2301 12 AS 2301, 16 AS 2601 Repair Manual 1327 751 102 – PDF DOWNLOAD

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ZF-TRONIC 10 AS 2301 12 AS 2301, 16 AS 2601 Repair Manual 1327 751 102 – PDF DOWNLOAD

Language : English
Pages : 84
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

ZF-TRONIC 10 AS 2301 12 AS 2301, 16 AS 2601 Repair Manual 1327 751 102 – PDF DOWNLOAD

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REPAIR MANUAL ZF-ASTRONIC 1
10 AS 2301, 12 AS 2301, 16 AS 2601 Repair level 3 1
Order no 1327 751 102 1
Copyright by ZF, Edition: 2002-01 2
Table of contents 3
Preface 5
Important information 6
Instructions for carrying out repairs (1) 7
Instructions for carrying out repairs (2) 8
Overview of amendments: 1327 751 102 9
Tightening torques 10
Code changes when changing from DIN to ISO standard 12
Consumables 14
Adjustment data 15
Special tools 16
Special tools (1-5) 16
Special tools (6-10) 17
Special tools (11-15) 18
Special tools (16-20) 19
Special tools (21-25) 20
Special tools (26-30) 21
Special tools (31-35) 22
1 Preparatory work 23
With transmission swivel stand * 23
Without transmission swivel stand 24
2 Clutch actuator 25
2 1 Removal 25
2 2 Fitting 26
3 Output flange 29
3 1 Removal 29
3 2 Fitting 29
4 Output cover 31
4 1 Removal 31
4 2 Fitting 31
5 Removing and fitting range-change housing 33
5 1 Removing range-change housing 33
5 2 Main shaft – planetary carrier clearance setting 35
Determining dimension B 36
Determining dimension A 36
5 3 Fitting range-change housing 38
5 4 Dismantling range-change housing 40
5 5 Assembling range-change housing 40
6 Planetary carrier 41
6 1 Dismantling planetary carrier 41
6 2 Initial assembly of sun gear 42
6 3 Initial assembly of planetary gear set 42
6 4 Sub-assembly of planetary carrier 43
Only for Intarder version, Step-up gear assembly 44
7 Moving transmission without range-change group into horizontal position 45
8 Transmission actuator 47
8 1 Removal 47
8 2 Fitting 48
8 3 Dismantling transmission actuator 50
8 4 Assembling transmission actuator 50
8 5 Programming transmission actuator 50
9 Moving transmission into vertical position 51
10 Clutch release mechanism 53
10 1 Removal of release fork 53
10 2 Fitting release fork 53
11 Connection plate 55
11 1 Removing connection plate 55
11 2 Measuring connection plate 56
11 3 Fitting connection plate 58
12 Housing I 61
12 1 Removing housing I 61
12 2 Dismantling housing I 62
12 3 Assembling housing I 62
12 4 Fitting housing I 63
13 Shaft pack 65
13 1 Removing shaft pack 65
13 2 Fitting shaft pack 67
14 Input shaft 69
14 1 Dismantling input shaft 69
14 2 Synchronizer (02 200) 71
Dismantling 71
Assembling 71
14 3 Assembling input shaft 73
15 Main shaft 75
15 1 Dismantling main shaft 75
Main shaft, 16-speed 76
Main shaft, 10 and 12-speed 76
15 2 Assembling main shaft 77
16 Countershaft 79
16 1 Removing countershafts 79
16 2 Fitting countershafts 79
17 Gear shift shaft 81
17 1 Dismantling gear shift shaft 81
17 2 Assembling gear shift shaft 81
18 Housing II 83
18 1 Dismantling housing II 83
18 2 Assembling housing II 84
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DESCRIPTION:

ZF-TRONIC 10 AS 2301 12 AS 2301, 16 AS 2601 Repair Manual 1327 751 102 – PDF DOWNLOAD

S.V 1/04/2025