Description
File Details
- Manual Type: Interactive Electronic Service Manual
- Brand: Jeep
- Model: Grand Cherokee (ZJ)
- Model Year: 1997
- Language: English
- File Format: PDF
- Drive Variants: Right-Hand Drive (RHD) and Left-Hand Drive (LHD)
- Engine Applications: 2.5L Diesel, 4.0L 6-Cylinder, 5.2L V-8, 5.9L V-8
Chapters Covered
This 1997 Jeep Grand Cherokee ZJ Electronic Service Manual is organized into the following factory groups, each containing diagnosis, service procedures, removal and installation, disassembly and assembly, cleaning and inspection, adjustments, specifications, and special tools where applicable:
- 0 β Lubrication and Maintenance
- 2 β Suspension
- 3 β Differential and Driveline
- 5 β Brakes
- 7 β Cooling System
- 8A β Battery
- 8B β Starter
- 8C β Charging System
- 8D β Ignition System
- 8E β Instrument Panel and Systems
- 8F β Audio Systems
- 8G β Horns
- 8H β Vehicle Speed Control System
- 8J β Turn Signal and Flashers
- 8K β Windshield Wipers and Washers
- 8L β Lamps
- 8M β Restraint System
- 8N β Electrically Heated Systems
- 8P β Power Door Locks
- 8Q β Vehicle Theft Security System
- 8R β Power Seats
- 8S β Power Windows
- 8T β Power Mirrors
- 8U β Chime Warning/Reminder System
- 8V β Overhead Console
- 8W β Wiring Diagrams
- 9 β Engine
- 11 β Exhaust System and Intake Manifold
- 13 β Bumpers and Frame
- 14 β Fuel System
- 19 β Steering
- 21 β Transaxle
- 22 β Tires and Wheels
- 23 β Body
- 24 β Heating and Air Conditioning
- 25 β Emission Control Systems
This 1997 Jeep Grand Cherokee ZJ Electronic Service Manual delivers the complete factory service information for both RHD and LHD models, organized exactly as the original Chrysler Corporation service documentation. Each group opens with a detailed index, followed by component descriptions, diagnosis and testing procedures, service procedures with step-by-step instructions, removal and installation sequences, disassembly and assembly operations, cleaning and inspection criteria, adjustment values, torque specifications, and special tool references. Whether you are diagnosing a drivability complaint, rebuilding a front axle, servicing the cooling system, or tracing an electrical fault through the wiring diagrams, this manual gives you the procedures and specifications needed to complete the job correctly.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the β1997 Jeep Grand Cherokee ZJ Electronic Service Manual – RHD & LHDβ are as follows:
ENGLISHp. 1
EZG_TABp. 2
+EZG_INp. 3
+INTRODUCTIONp. 3
+GENERAL INFORMATIONp. 3
+VEHICLE IDENTIFICATION NUMBER (VIN)p. 3
VEHICLE IDENTIFICATION NUMBER DECODING CHARTp. 3
VEHICLE SAFETY CERTIFICATION LABELp. 4
BODY CODE PLATEp. 4
+VEHICLE DIMENSIONSp. 4
INTERNATIONAL CONTROL AND DISPLAY SYMBOLSp. 5
+INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLSp. 5
INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLSp. 5
+FASTENER IDENTIFICATIONp. 5
FASTENER IDENTIFICATIONp. 5
FASTENER IDENTIFICATIONp. 6
FASTENER STRENGTHp. 7
CONVERSION FORMULAS AND EQUIVALENT VALUESp. 8
METRIC SYSTEMp. 8
+TORQUE REFERENCESp. 8
METRIC CONVERSIONp. 9
TORQUE SPECIFICATIONSp. 10
+ADDENDUMS
+INTRODUCTIONp. 11
+GENERAL INFORMATIONp. 11
+VEHICLE IDENTIFICATION NUMBER (VIN)p. 11
VEHICLE IDENTIFICATION NUMBER DECODING CHARTp. 11
+EZG_0p. 13
+LUBRICATION AND MAINTENANCEp. 13
+GENERAL INFORMATIONp. 13
INTERNATIONAL SYMBOLSp. 13
INTRODUCTIONp. 13
CLASSIFICATION OF LUBRICANTS PARTS AND LUBRICANT RECOMMENDATIONSp. 13
+FLUID CAPACITIESp. 14
FUEL TANK ENGINE OILp. 14
ENGINE OIL W/FILTER CHANGEp. 14
COOLING SYSTEMp. 14
AUTOMATIC TRANSMISSIONp. 14
TRANSFER CASEp. 14
FRONT AXLEp. 14
REAR AXLEp. 14
+GENERAL INFORMATIONp. 15
+INTRODUCTIONp. 15
+SCHEDULEβAp. 15
EMISSION CONTROL SYSTEM MAINTENANCEp. 15
+UNSCHEDULED INSPECTIONp. 15
AT EACH STOP FOR FUELp. 15
SCHEDULEβBp. 17
+SERVICE PROCEDURESp. 20
+JUMP STARTING PROCEDUREp. 20
TO JUMP START A DISABLED VEHICLE:p. 20
GROUND CLEARANCEp. 21
+TOWING RECOMMENDATIONSp. 21
FLAT-BED TOWING RAMP ANGLEp. 21
+TWO-WHEEL-DRIVE VEHICLE TOWINGp. 21
TOWING-REAR END LIFTEDp. 21
SAFETY PRECAUTIONSp. 21
TOWING-FRONT END LIFTEDp. 21
WDβAUTOMATIC TRANSMISSIONp. 22
+FOUR-WHEEL-DRIVE VEHICLE TOWINGp. 22
HOISTp. 22
WD TOWING-REAR END LIFTEDp. 22
WD TOWING-FRONT END LIFTEDp. 22
EMERGENCY TOW HOOKSp. 22
+HOISTING RECOMMENDATIONSp. 22
+ADDENDUMS
+LUBRICATION AND MAINTENANCEp. 23
+SPECIFICATIONSp. 23
+ENGINE OILβDIESEL ENGINESp. 23
COOLING SYSTEMp. 23
SAE VISCOSITY GRADE MANUAL TRANSMISSIONp. 23
+FLUID CAPACITIESp. 23
TRANSFER CASEp. 23
FUEL TANKp. 23
FRONT AXLEp. 23
+GENERAL INFORMATIONp. 24
SCHEDULEβAp. 24
SCHEDULEβBp. 25
+MAINTENANCE SCHEDULEβDIESEL ENGINEp. 24
AT EACH STOP FOR FUEL OR SCHEDULED SERVICE STOPp. 24
+EZG_2p. 27
+SUSPENSIONp. 27
+GENERAL INFORMATIONp. 27
+DIAGNOSIS AND TESTING SERVICE PROCEDURESp. 29
PRE-ALIGNMENT INSPECTIONp. 29
+SPECIFICATIONSp. 29
+ALIGNMENTp. 29
FRONT WHEELSp. 29
REAR AXLEp. 29
+DESCRIPTION AND OPERATIONp. 30
+DIAGNOSIS AND TESTINGp. 31
+REMOVAL AND INSTALLATIONp. 31
+SHOCK ABSORBERp. 31
REMOVALp. 31
INSTALLATIONp. 31
+COIL SPRINGp. 31
STEERING KNUCKLEp. 32
+LOWER SUSPENSION ARMp. 32
REMOVALp. 32
INSTALLATIONp. 32
INSTALLATIONp. 32
+UPPER SUSPENSION ARMp. 33
REMOVALp. 33
INSTALLATIONp. 33
+AXLE BUSHINGp. 33
+STABILIZER BARp. 33
REMOVAL INSTALLATIONp. 33
INSTALLATION INSTALLATIONp. 34
+TRACK BAR HUB BEARINGp. 34
REMOVALp. 34
REMOVALp. 34
INSTALLATIONp. 35
+WHEEL MOUNTING STUDSp. 35
REMOVALp. 35
INSTALLATIONp. 35
+SPECIFICATIONSp. 36
+SPECIAL TOOLSp. 36
+DESCRIPTION AND OPERATIONp. 37
+DIAGNOSIS AND TESTINGp. 38
+REMOVAL AND INSTALLATIONp. 38
+SHOCK ABSORBERp. 38
REMOVAL INSTALLATIONp. 38
INSTALLATIONp. 38
+COIL SPRINGp. 38
+LOWER SUSPENSION ARM STABILIZER BARp. 39
REMOVAL REMOVALp. 39
INSTALLATIONp. 39
INSTALLATIONp. 39
+UPPER SUSPENSION ARMp. 39
REMOVALp. 39
INSTALLATIONp. 39
INSTALLATIONp. 40
+TRACK BARp. 40
+SPECIFICATIONSp. 40
+ADDENDUMS
+SUSPENSIONp. 41
+GENERAL INFORMATIONp. 41
+SERVICE PROCEDURESp. 42
+PRE-ALIGNMENTp. 42
SUSPENSION AND STEERING SYSTEM DIAGNOSISp. 43
+WHEEL ALIGNMENTp. 43
CASTERp. 43
CAMBERp. 43
TOE POSITION (LHD)p. 44
TOE POSITION (RHD)p. 44
+SPECIFICATIONSp. 45
+ALIGNMENTp. 45
FRONT WHEELSp. 45
REAR AXLEp. 45
+DESCRIPTION AND OPERATIONp. 46
+REMOVAL AND INSTALLATIONp. 48
+COIL SPRINGp. 48
+SHOCK ABSORBERp. 48
REMOVALp. 48
INSTALLATIONp. 48
INSTALLATIONp. 48
STEERING KNUCKLEp. 48
+LOWER SUSPENSION ARMp. 48
+UPPER SUSPENSION ARMp. 49
REMOVALp. 49
INSTALLATIONp. 49
+AXLE BUSHINGp. 49
REMOVALp. 49
INSTALLATIONp. 49
INSTALLATIONp. 50
+TRACK BARp. 50
+STABILIZER BARp. 50
REMOVALp. 50
INSTALLATIONp. 50
INSTALLATIONp. 50
+HUB BEARINGp. 51
REMOVALp. 51
INSTALLATIONp. 51
+WHEEL MOUNTING STUDSp. 51
+SPECIFICATIONSp. 52
+SPECIAL TOOLSp. 53
+DESCRIPTION AND OPERATIONp. 54
+DIAGNOSIS AND TESTINGp. 55
SHOCK DIAGNOSISp. 55
+COIL SPRINGp. 55
+REMOVAL AND INSTALLATIONp. 55
+SHOCK ABSORBERp. 55
REMOVALp. 55
INSTALLATIONp. 55
INSTALLATIONp. 55
+ZGp. 56
+LOWER SUSPENSION ARM STABILIZER BARp. 56
REMOVAL REMOVALp. 56
INSTALLATIONp. 56
INSTALLATIONp. 56
+UPPER SUSPENSION ARMp. 56
+TRACK BARp. 56
INSTALLATION REMOVALp. 56
+SPECIFICATIONSp. 57
+EZG_3p. 59
+DIFFERENTIAL AND DRIVELINEp. 59
+GENERAL INFORMATIONp. 59
PROPELLER SHAFTSp. 59
FRONT PROPELLER SHAFTp. 60
PROPELLER SHAFT JOINTSp. 60
PROPELLER SHAFT JOINT ANGLEp. 60
LUBRICATIONp. 61
PRECAUTIONSp. 61
+DIAGNOSIS AND TESTINGp. 62
VIBRATIONp. 62
+UNBALANCEp. 62
DRIVELINE VIBRATIONp. 62
RUNOUT SPECIFICATIONSp. 63
RUNOUTp. 63
+SERVICE PROCEDURESp. 64
DRIVELINE ANGLE MEASUREMENT PREPARATIONp. 64
PROPELLER SHAFT ANGLE MEASUREMENTp. 64
+REMOVAL AND INSTALLATIONp. 65
+FRONT PROPELLER SHAFTp. 65
REMOVALp. 65
INSTALLATIONp. 66
+DISASSEMBLY AND ASSEMBLYp. 66
+SINGLE CARDAN UNIVERSAL JOINTp. 66
+REAR PROPELLER SHAFTp. 66
REMOVALp. 66
INSTALLATIONp. 66
ASSEMBLYp. 67
+DOUBLE CARDAN JOINTp. 68
DISASSEMBLYp. 68
ASSEMBLYp. 69
+CLEANING AND INSPECTIONp. 71
SINGLE AND DOUBLE CARDAN JOINTp. 71
+ADJUSTMENTSp. 71
FRONT PROPELLER SHAFT MEASUREMENTp. 71
AXLE PINION ANGLE ADJUSTMENTp. 71
+SPECIFICATIONSp. 72
+SPECIAL TOOLSp. 72
+GENERAL INFORMATIONp. 73
FBI AXLEp. 73
LUBRICANT SPECIFICATIONSp. 73
+DESCRIPTION AND OPERATIONp. 74
STANDARD DIFFERENTIALp. 74
+DIAGNOSIS AND TESTINGp. 74
GENERAL INFORMATIONp. 74
GEAR NOISEp. 74
VIBRATIONp. 75
BEARING NOISEp. 75
DRIVELINE SNAPp. 75
LOW SPEED KNOCKp. 75
+FRONT AXLESp. 76
DIAGNOSISp. 76
CONTINUEDp. 77
+SERVICE PROCEDURESp. 78
+REMOVAL AND INSTALLATIONp. 78
+DRIVE AXLE ASSEMBLYp. 78
+AXLE SHAFTβCARDAN U-JOINTp. 79
REMOVALp. 79
INSTALLATION INSTALLATIONp. 80
+AXLE CONSTANTβVELOCITY (C/V) JOINT BOOTp. 80
+PINION SHAFT SEALp. 81
REMOVALp. 81
INSTALLATIONp. 81
+COLLAPSIBLE SPACERp. 82
REMOVAL W/PINION INSTALLEDp. 82
INSTALLATIONp. 83
REMOVAL W/PINION REMOVEDp. 83
+HUB BEARING AND AXLE SHAFTp. 85
+STEERING KNUCKLE AND BALL STUDSp. 86
KNUCKLE REMOVALp. 86
INSTALLATIONp. 86
UPPER BALL STUD REPLACEMENTp. 86
LOWER BALL STUD REPLACEMENTp. 86
KNUCKLE INSTALLATIONp. 88
AXLE BUSHING REPLACEMENTp. 88
+DIFFERENTIALp. 88
REMOVALp. 88
INSTALLATIONp. 89
+DIFFERENTIAL SIDE BEARINGSp. 89
+AXLE SHAFT OIL SEALp. 90
REMOVALp. 90
INSTALLATIONp. 90
+PINION GEARp. 90
INSTALLATIONp. 90
REMOVALp. 91
INSTALLATIONp. 92
+RING GEARp. 94
REMOVALp. 95
INSTALLATIONp. 95
+DISASSEMBLY AND ASSEMBLYp. 95
+STANDARD DIFFERENTIALp. 95
DISASSEMBLYp. 95
ASSEMBLYp. 95
+CLEANING AND INSPECTIONp. 96
CARDAN U-JOINTp. 96
AXLE COMPONENTS FINAL ASSEMBLYp. 96
+ADJUSTMENTSp. 97
+PINION GEAR DEPTHp. 97
GENERAL INFORMATIONp. 97
PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 97
PINION GEAR DEPTH VARIANCEp. 98
+DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 99
INTRODUCTIONp. 99
SHIM SELECTIONp. 100
+SPECIFICATIONSp. 102
FBI AXLEp. 102
GEAR CONTACT PATTERN ANALYSISp. 102
FBI AXLEp. 104
+SPECIAL TOOLSp. 104
+GENERAL INFORMATIONp. 108
RBI AXLEp. 108
LUBRICANT SPECIFICATIONSp. 108
+DESCRIPTION AND OPERATIONp. 109
STANDARD DIFFERENTIALp. 109
TRAC-LOK OPERATIONp. 109
GEAR NOISEp. 110
BEARING NOISEp. 110
+DIAGNOSIS AND TESTINGp. 110
GENERAL INFORMATIONp. 110
LOW SPEED KNOCKp. 111
VIBRATIONp. 111
TRACβLOK DIFFERENTIAL NOISEp. 111
DRIVELINE SNAPp. 111
TRACβLOK TESTp. 114
SERVICE PROCEDURESp. 114
+REMOVAL AND INSTALLATIONp. 114
LUBRICANT CHANGEp. 114
+REAR AXLEp. 114
+PINION SHAFT SEALp. 115
REMOVALp. 115
INSTALLATIONp. 115
INSTALLATIONp. 116
+COLLAPSIBLE SPACERp. 117
REMOVAL W/PINION INSTALLEDp. 117
REMOVAL W/PINION REMOVEDp. 117
INSTALLATIONp. 118
+AXLE SHAFTp. 120
REMOVALp. 120
INSTALLATIONp. 120
+AXLE SHAFT SEAL AND BEARINGp. 120
REMOVALp. 120
INSTALLATIONp. 120
+DIFFERENTIALp. 121
REMOVALp. 121
INSTALLATIONp. 122
INSTALLATIONp. 123
+RING GEARp. 123
REMOVALp. 123
INSTALLATIONp. 123
+DIFFERENTIAL SIDE BEARINGSp. 123
+PINION GEARp. 124
REMOVALp. 124
INSTALLATIONp. 126
FINAL ASSEMBLYp. 128
+DISASSEMBLY AND ASSEMBLYp. 129
+STANDARD DIFFERENTIALp. 129
DISASSEMBLYp. 129
ASSEMBLYp. 129
+TRAC-LOK DIFFERENTIALp. 130
DISASSEMBLYp. 130
ASSEMBLYp. 131
+CLEANING AND INSPECTIONp. 133
AXLE COMPONENTSp. 133
+TRAC-LOKp. 133
PRESOAK PLATES AND DISCp. 134
+ADJUSTMENTSp. 134
+PINION GEAR DEPTHp. 134
GENERAL INFORMATIONp. 134
PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 134
PINION GEAR DEPTH VARIANCEp. 135
SHIM SELECTIONp. 136
DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 136
GEAR CONTACT PATTERN ANALYSISp. 138
+SPECIFICATIONSp. 140
RBI AXLEp. 140
RBI AXLEp. 140
+SPECIAL TOOLSp. 140
+GENERAL INFORMATIONp. 145
RBA AXLEp. 145
LUBRICANT SPECIFICATIONSp. 145
+DESCRIPTION AND OPERATIONp. 146
STANDARD DIFFERENTIALp. 146
TRAC-LOK OPERATIONp. 146
GEAR NOISEp. 147
BEARING NOISEp. 147
+DIAGNOSIS AND TESTINGp. 147
GENERAL INFORMATIONp. 147
LOW SPEED KNOCKp. 148
VIBRATIONp. 148
TRACβLOK DIFFERENTIAL NOISEp. 148
DRIVELINE SNAPp. 148
TRACβLOK TESTp. 151
SERVICE PROCEDURESp. 151
+REMOVAL AND INSTALLATIONp. 151
LUBRICANT CHANGEp. 151
+REAR AXLEp. 151
+PINION SHAFT SEALp. 152
REMOVALp. 152
INSTALLATIONp. 152
INSTALLATIONp. 153
+COLLAPSIBLE SPACERp. 154
REMOVAL W/PINION INSTALLEDp. 154
REMOVAL W/PINION REMOVEDp. 154
INSTALLATIONp. 155
+AXLE SHAFTp. 156
+AXLE SHAFT SEAL AND BEARINGp. 157
REMOVALp. 157
INSTALLATIONp. 157
INSTALLATIONp. 158
+DIFFERENTIALp. 158
REMOVALp. 158
INSTALLATIONp. 158
RING GEARp. 159
+DIFFERENTIAL SIDE BEARINGSp. 159
REMOVAL REMOVALp. 159
INSTALLATIONp. 159
INSTALLATIONp. 160
+PINION GEARp. 161
REMOVALp. 161
INSTALLATIONp. 162
+FINAL ASSEMBLYp. 164
+DISASSEMBLY AND ASSEMBLYp. 165
+STANDARD DIFFERENTIALp. 165
+TRAC-LOK DIFFERENTIALp. 165
DISASSEMBLYp. 165
ASSEMBLYp. 167
+CLEANING AND INSPECTIONp. 169
AXLE COMPONENTSp. 169
+TRAC-LOKp. 169
PRESOAK PLATES AND DISCp. 169
+ADJUSTMENTSp. 169
+PINION GEAR DEPTHp. 169
GENERAL INFORMATIONp. 169
PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 170
PINION GEAR DEPTH VARIANCEp. 171
+DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 171
DIFFERENTIAL PRELOAD AND GEAR BACKLASH SHIM SELECTIONp. 172
GEAR CONTACT PATTERN ANALYSISp. 173
+SPECIFICATIONS SPECIAL TOOLSp. 176
RBA AXLE 216 RBA AXLEp. 176
TORQUEp. 176
+EZG_5p. 181
+BRAKESp. 181
+GENERAL INFORMATIONp. 182
BRAKE SYSTEMp. 182
SERVICE WARNINGS & CAUTIONSp. 182
+DESCRIPTION AND OPERATIONp. 182
BRAKE PEDALp. 182
STOP LAMP SWITCHp. 182
RED BRAKE WARNING LAMPp. 182
POWER BRAKE BOOSTERp. 182
FRONT DISC BRAKESp. 183
MASTER CYLINDERp. 183
COMBINATION VALVEp. 183
REAR DISC BRAKESp. 183
+PARKING BRAKESp. 184
PRELIMINARY BRAKE CHECKp. 185
BRAKE HOSES AND LINESp. 185
+DIAGNOSIS AND TESTINGp. 185
+BASE BRAKE SYSTEMp. 185
+STOP LAMP SWITCHp. 187
SWITCH CIRCUIT IDENTIFICATIONp. 188
POWER BOOSTER VACUUM TEST SWITCH CONTINUITY TESTp. 188
POWER BOOSTER CHECK VALVE TESTp. 188
RED BRAKE WARNING LAMPp. 188
+COMBINATION VALVEp. 188
MASTER CYLINDER/POWER BOOSTERp. 188
+FRONT DISC BRAKE ROTORp. 189
ROTOR MINIMUM THICKNESSp. 189
FRONT ROTOR THICKNESS VARIATIONp. 189
Pressure Differential Switchp. 189
FRONT ROTOR LATERAL RUNOUTp. 189
REAR ROTOR THICKNESS VARIATIONp. 190
REAR ROTOR LATERAL RUNOUTp. 190
PARKING BRAKEp. 190
+REAR DISC BRAKE ROTORp. 190
ROTOR MINIMUM THICKNESSp. 190
BRAKE FLUID CONTAMINATIONp. 191
+SERVICE PROCEDURESp. 191
BRAKE FLUID LEVELp. 191
BRAKE LINE AND HOSESp. 191
+MASTER CYLINDER BLEEDINGp. 191
BLEEDING PROCEDUREp. 191
MANUAL BLEEDINGp. 192
+BRAKE BLEEDINGp. 192
DISC ROTOR MACHININGp. 193
+BRAKE LINEp. 193
+BRAKE PEDALp. 194
+REMOVAL AND INSTALLATIONp. 194
+STOP LAMP SWITCHp. 194
REMOVALp. 194
INSTALLATIONp. 194
INSTALLATIONp. 194
INSTALLATIONp. 195
+COMBINATION VALVEp. 195
+MASTER CYLINDERp. 195
REMOVALp. 195
INSTALLATIONp. 196
+POWER BRAKE BOOSTERp. 196
REMOVALp. 196
INSTALLATIONp. 196
+DISC BRAKE CALIPERp. 196
+DISC BRAKE SHOESp. 197
REMOVALp. 197
INSTALLATIONp. 197
INSTALLATIONp. 198
+DISC BRAKE ROTORp. 199
REMOVALp. 199
INSTALLATIONp. 199
+REAR DISC BRAKE CALIPERp. 199
REMOVALp. 199
INSTALLATIONp. 199
+REAR DISC BRAKE SHOESp. 200
REMOVALp. 200
INSTALLATIONp. 201
+REAR DISC BRAKE ROTORp. 201
REMOVALp. 201
INSTALLATIONp. 201
+PARKING BRAKE HAND LEVERp. 202
+FRONT PARKING BRAKE CABLEp. 202
REMOVALp. 202
INSTALLATIONp. 202
INSTALLATIONp. 203
+PARKING BRAKE SHOESp. 203
+REAR PARKING BRAKE CABLEp. 203
REMOVALp. 203
INSTALLATIONp. 203
INSTALLATIONp. 203
+PARKING BRAKE CAM AND LEVERp. 204
REMOVALp. 204
INSTALLATIONp. 204
+SPLASH SHIELD/CALIPER BRACKET/LEVER BOOTp. 205
REMOVALp. 205
INSTALLATIONp. 205
+DISASSEMBLY AND ASSEMBLYp. 207
+MASTER CYLINDER RESERVOIRp. 207
REMOVALp. 207
INSTALLATIONp. 208
+DISC BRAKE CALIPERp. 208
DISASSEMBLYp. 208
ASSEMBLYp. 209
+REAR DISC BRAKE CALIPERp. 210
DISASSEMBLYp. 210
ASSEMBLYp. 211
+ADJUSTMENTSp. 212
+CLEANING AND INSPECTIONp. 212
CALIPERp. 212
+PARKING BRAKE CABLE TENSIONERp. 212
CLEANINGp. 212
ADJUSTMENT INSPECTIONp. 212
+SPECIFICATIONSp. 213
BRAKE FLUIDp. 213
PARKING BRAKE SHOEp. 213
BRAKE COMPONENTSp. 213
+SPECIAL TOOLSp. 214
BASE BRAKES TORQUE CHARTp. 214
+GENERAL INFORMATIONp. 215
ANTILOCK BRAKE SYSTEMp. 215
+DESCRIPTION AND OPERATIONp. 215
+ANTILOCK BRAKE SYSTEMp. 215
NORMAL BRAKINGp. 215
ANTILOCK BRAKINGp. 216
HYDRAULIC CONTROL UNITp. 216
CONTROLLER ANTILOCK BRAKESp. 216
WHEEL SPEED SENSORS AND TONE WHEELp. 217
+COMBINATION VALVEp. 217
SPEED SENSOR AIR GAPp. 217
ACCELERATION SWITCHp. 218
+SERVICE PROCEDURESp. 218
BLEEDING ABS BRAKE SYSTEMp. 218
ABS SYSTEM RELAYSp. 218
+REMOVAL AND INSTALLATIONp. 218
+HYDRAULIC CONTROL UNIT/CONTROLLER ANTILOCK BRAKES ABS WARNING LAMPp. 218
+DIAGNOSIS AND TESTINGp. 218
+ANTILOCK BRAKESp. 218
+FRONT WHEEL SPEED SENSORp. 219
REMOVALp. 219
INSTALLATIONp. 220
INSTALLATIONp. 220
+REAR WHEEL SPEED SENSORp. 220
+ACCELERATION SWITCHp. 220
REMOVALp. 220
INSTALLATIONp. 221
+DISASSEMBLY AND ASSEMBLYp. 221
+HYDRAULIC CONTROL UNIT/CONTROLLER ANTILOCK BRAKEp. 221
DISASSEMBLYp. 221
ASSEMBLYp. 222
+SPECIFICATIONSp. 222
+EZG_6p. 223
+CLUTCHp. 223
+GENERAL INFORMATIONp. 223
CLUTCH COMPONENTSp. 223
CLUTCH HYDRAULIC SYSTEMp. 223
+REMOVAL AND INSTALLATIONp. 223
+CLUTCH COVER AND DISCp. 223
REMOVALp. 223
INSTALLATIONp. 224
+PILOT BEARINGp. 225
REMOVALp. 225
INSTALLATIONp. 225
+FLYWHEELp. 226
REMOVALp. 226
INSPECTIONp. 226
INSTALLATIONp. 226
+FLYWHEEL RING GEARp. 227
+SPECIFICATIONSp. 227
+SPECIAL TOOLSp. 227
+EZG_7p. 229
+COOLING SYSTEMp. 229
+GENERAL INFORMATIONp. 229
COOLING SYSTEMp. 229
ENGINE ACCESSORY DRIVE BELTSp. 229
COOLING SYSTEM COMPONENTSp. 230
SYSTEM COOLANT ROUTINGp. 230
WATER PUMP BYPASS HOSEβ5.2/5.9L V-8 ENGINESp. 231
COOLANT RESERVE/OVERFLOW SYSTEMp. 231
COOLANTp. 231
RADIATORp. 231
+DESCRIPTION AND OPERATIONp. 231
AUTOMATIC TRANSMISSION OIL COOLERSp. 231
+ACCESSORY DRIVE BELT TENSIONp. 232
L ENGINEp. 232
/5.9L ENGINESp. 232
ENGINE BLOCK HEATERp. 232
THERMOSTATp. 232
+COOLANT PERFORMANCEp. 233
ETHYLENE-GLYCOL MIXTURESp. 233
COOLANT SELECTION-ADDITIVESp. 233
RADIATOR PRESSURE CAPp. 233
WATER PUMP COOLING SYSTEM HOSESp. 234
+VISCOUS FAN DRIVEp. 235
+DIAGNOSIS AND TESTINGp. 236
+ON-BOARD DIAGNOSTICS (OBD)p. 236
FOR CERTAIN COOLING SYSTEM COMPONENTSp. 236
ERASING TROUBLE CODESp. 237
+DRB SCAN TOOLp. 237
ACCESSING DIAGNOSTIC TROUBLE CODESp. 237
+WATER PUMP TESTSp. 237
+SERPENTINE DRIVE BELT DIAGNOSISp. 238
INSPECTING FOR INLET RESTRICTIONSp. 238
+THERMOSTATp. 238
ON-BOARD DIAGNOSTICSp. 238
+PRELIMINARY CHECKSp. 241
ENGINE COOLING SYSTEM OVERHEATINGp. 241
COOLING SYSTEM DIAGNOSISp. 242
RADIATOR COOLANT FLOW CHECKp. 246
+TESTING COOLING SYSTEM FOR LEAKSp. 246
ULTRAVIOLET LIGHT METHODp. 246
PRESSURE TESTER METHODp. 246
INTERNAL LEAKAGE INSPECTIONp. 247
+VISCOUS FAN DRIVEp. 247
TESTINGp. 247
COMBUSTION LEAKAGE TEST (WITHOUT PRESSURE TESTER)p. 247
PRESSURE TESTING RADIATOR CAPp. 248
RADIATOR CAP-TO-FILLER NECK SEALβ PRESSURE RELIEF CHECKp. 248
LOW COOLANT LEVEL-AERATIONp. 249
DEAERATIONp. 249
+DRAINING AND FILLING COOLING SYSTEMp. 249
DRAINING COOLING SYSTEMp. 249
+SERVICE PROCEDURESp. 249
+ROUTINE COOLANT LEVEL CHECKp. 249
DRAINING ENTIRE SYSTEMp. 249
ADDING ADDITIONAL COOLANTp. 249
+COOLANT LEVEL CHECKβSERVICEp. 249
+COOLING SYSTEM CLEANING/REVERSE FLUSHINGp. 250
CLEANINGp. 250
REVERSE FLUSHINGp. 250
REVERSE FLUSHING RADIATORp. 250
REFILLING COOLING SYSTEMp. 250
REVERSE FLUSHING ENGINEp. 251
CHEMICAL CLEANINGp. 251
+REMOVAL AND INSTALLATIONp. 251
+EXTERNAL TRANSMISSION OIL COOLERβ AUXILIARYp. 251
REMOVALp. 251
INSTALLATIONp. 252
+WATER PUMP 4.0L ENGINEp. 252
REMOVALp. 252
INSTALLATIONp. 254
+WATER PUMP 5.2/5.9L ENGINESp. 254
REMOVALp. 255
INSTALLATIONp. 256
+THERMOSTAT 4.0L ENGINEp. 257
REMOVALp. 257
INSTALLATIONp. 258
+THERMOSTAT 5.2/5.9L ENGINESp. 258
REMOVALp. 258
INSTALLATIONp. 259
+RADIATORp. 260
REMOVALp. 260
INSTALLATIONp. 263
+WATER PUMP BYPASS HOSEp. 264
WITHOUT AIR CONDITIONINGp. 264
WITH AIR CONDITIONINGp. 265
+ENGINE BLOCK HEATERp. 266
+BELT REPLACEMENT/ADJUSTMENTp. 267
INSTALLATIONp. 267
4.0L ENGINEp. 268
5.2/5.9L Enginesp. 268
REMOVALp. 269
+AUTOMATIC BELT TENSIONERp. 269
+COOLING SYSTEM FAN 4.0L ENGINEp. 270
REMOVALp. 270
INSTALLATIONp. 271
+COOLING SYSTEM FAN 5.2/5.9L ENGINESp. 271
REMOVALp. 271
INSTALLATIONp. 271
+VISCOUS FAN DRIVEp. 271
REMOVAL/INSTALLATIONp. 271
+CLEANING AND INSPECTIONp. 272
+SPECIFICATIONSp. 272
+INFORMATION RADIATORp. 272
COOLING SYSTEM CAPACITIES FAN BLADE INSPECTIONp. 272
DRIVE BELT TENSIONp. 272
WATER PUMP INSPECTIONp. 272
TORQUE SPECIFICATIONSp. 273
+SPECIAL TOOLSp. 273
SPECIAL TOOLSβCOOLINGp. 273
+ADDENDUMS
+COOLING SYSTEMp. 275
+GENERAL INFORMATIONp. 275
+COOLING SYSTEMp. 275
+RADIATORp. 275
COOLING SYSTEM COMPONENTSp. 275
COOLANT TANK ENGINE ACCESSORY DRIVE BELTSp. 276
COOLING SYSTEM 7 – 3p. 277
WATER PUMPp. 277
COOLANTp. 278
LOW COOLANT LEVEL SENSORp. 278
+COOLANT PERFORMANCEp. 278
ETHYLENE-GLYCOL MIXTURESp. 278
+DESCRIPTION AND OPERATIONp. 278
THERMOSTATp. 278
PRESSURE/VENT CAPp. 278
+ZGp. 279
COOLING SYSTEM 7 – 5p. 279
+COOLING SYSTEM HOSESp. 279
+VISCOUS FAN DRIVEp. 280
BELT TENSIONp. 280
AUTOMATIC BELT TENSIONERp. 281
+DIAGNOSIS AND TESTINGp. 281
+PRELIMINARY CHECKSp. 281
ENGINE COOLING SYSTEM OVERHEATINGp. 281
COOLING SYSTEM DIAGNOSISβDIESEL ENGINEp. 282
+THERMOSTAT VISCOUS FAN DRIVEp. 287
DIAGNOSIS TESTINGp. 287
TESTINGp. 287
RADIATOR COOLANT FLOW CHECKp. 287
+TESTING COOLING SYSTEM FOR LEAKSp. 288
ULTRAVIOLET LIGHT METHODp. 288
PRESSURE TESTER METHODp. 288
INTERNAL LEAKAGE INSPECTIONp. 289
BELT DIAGNOSISp. 289
LOW COOLANT LEVEL- AERATIONp. 289
+SERVICE PROCEDURESp. 291
COOLANT LEVEL CHECKp. 291
DRAINING COOLING SYSTEMp. 291
REFILLING COOLING SYSTEMp. 291
COOLANT REPLACEMENTp. 292
+REMOVAL AND INSTALLATIONp. 292
RADIATORp. 292
+FAN BLADE REMOVALp. 293
FAN BLADE REMOVALp. 293
REMOVALp. 293
INSTALLATIONp. 293
+VISCOUS FAN DRIVEp. 294
FAN BLADE INSTALLATIONp. 294
NOISEp. 294
+THERMOSTATp. 295
LEAKSp. 295
REMOVALp. 295
INSTALLATIONp. 295
DRIVE BELTp. 296
AUTOMATIC BELT TENSIONERp. 296
+WATER PUMPp. 296
REMOVALp. 296
INSTALLATIONp. 297
RADIATOR CLEANINGp. 298
+FAN BLADEp. 298
+CLEANING AND INSPECTIONp. 298
+WATER PUMPp. 298
INSPECTIONp. 298
REVERSE FLUSHING ENGINEp. 299
+COOLING SYSTEM CLEANING/REVERSE FLUSHINGp. 299
CLEANINGp. 299
CHEMICAL CLEANINGp. 299
REVERSE FLUSHINGp. 299
REVERSE FLUSHING RADIATORp. 299
+ADJUSTMENTSp. 299
DRIVE BELT TENSIONp. 299
TORQUE SPECIFICATIONSp. 300
+SPECIFICATIONSp. 300
COOLING SYSTEM CAPACITYp. 300
THERMOSTATp. 300
+EZG_8Ap. 301
+BATTERYp. 301
+GENERAL INFORMATIONp. 301
OVERVIEWp. 301
INTRODUCTIONp. 301
+DESCRIPTION AND OPERATIONp. 302
BATTERYp. 302
+BATTERY SIZE AND RATINGSp. 302
GROUP SIZEp. 302
COLD CRANKING AMPERAGEp. 302
+DIAGNOSIS AND TESTINGp. 303
+BATTERYp. 303
RESERVE CAPACITYp. 303
AMPERE-HOURSp. 303
+BATTERY MOUNTINGp. 303
ABNORMAL BATTERY DISCHARGINGp. 306
BUILT-IN TEST INDICATORp. 306
HYDROMETER TESTp. 306
OPEN-CIRCUIT VOLTAGE TESTp. 308
+LOAD TESTp. 309
IGNITION-OFF DRAW TESTp. 310
VOLTAGE DROP TESTp. 311
+SERVICE PROCEDURESp. 312
+BATTERY CHARGINGp. 312
CHARGING A COMPLETELY DISCHARGED BATTERYp. 313
+REMOVAL AND INSTALLATIONp. 314
+BATTERYp. 314
CHARGING TIME REQUIREDp. 314
+SPECIFICATIONSp. 317
+EZG_8Bp. 319
+STARTING SYSTEMSp. 319
+GENERAL INFORMATIONp. 319
OVERVIEWp. 319
INTRODUCTIONp. 319
+DESCRIPTION AND OPERATIONp. 320
STARTING SYSTEMp. 320
STARTERp. 320
STARTER RELAYp. 320
+DIAGNOSIS AND TESTINGp. 321
+STARTING SYSTEMp. 321
COLD CRANKING TESTp. 323
FEED CIRCUIT TESTp. 323
+CONTROL CIRCUIT TESTp. 325
SOLENOID TESTp. 325
RELAY TESTp. 326
PARK/NEUTRAL POSITION SWITCH TESTp. 326
RELAY CIRCUIT TESTp. 326
CLUTCH PEDAL POSITION SWITCH TESTp. 326
IGNITION SWITCH TESTp. 327
+REMOVAL AND INSTALLATIONp. 327
+STARTERp. 327
2.5L DIESEL ENGINEp. 327
4.0L ENGINEp. 328
5.2L AND 5.9L ENGINEp. 328
STARTER RELAYp. 329
+SPECIFICATIONSp. 329
+ADDENDUMS
+STARTING SYSTEMSp. 331
+REMOVAL AND INSTALLATIONp. 331
+STARTERp. 331
STARTER RELAYp. 331
+SPECIFICATIONSp. 332
+EZG_8Cp. 333
+CHARGING SYSTEMp. 333
+GENERAL INFORMATIONp. 333
+DESCRIPTION AND OPERATIONp. 333
CHARGING SYSTEM OPERATIONp. 333
GENERATORp. 334
+DIAGNOSIS AND TESTINGp. 334
+CHARGING SYSTEMp. 334
BATTERY TEMPERATURE SENSORp. 334
+ELECTRONIC VOLTAGE REGULATORp. 334
CHARGING SYSTEM RESISTANCE TESTSp. 335
+CURRENT OUTPUT TESTp. 335
PREPARATIONp. 335
PREPARATIONp. 336
TEST 2p. 336
TEST 1p. 336
+ON-BOARD DIAGNOSTIC TEST FOR CHARGING SYSTEMp. 337
+REMOVAL AND INSTALLATIONp. 337
+BATTERY TEMPERATURE SENSOR GENERATORp. 337
+BATTERY TEMPERATURE SENSORp. 339
+SPECIFICATIONSp. 339
GENERATOR RATINGSp. 339
TORQUE SPECIFICATIONSp. 339
+ADDENDUMS
+CHARGING SYSTEMp. 341
+GENERAL INFORMATIONp. 341
+DIAGNOSIS AND TESTINGp. 341
+REMOVAL AND INSTALLATIONp. 341
+SPECIFICATIONSp. 342
+EZG_8Dp. 343
+IGNITION SYSTEMp. 343
+GENERAL INFORMATION DESCRIPTION AND OPERATIONp. 343
INTRODUCTION IGNITION SYSTEMp. 343
POWERTRAIN CONTROL MODULE (PCM)p. 344
SPARK PLUGSp. 344
DISTRIBUTORp. 344
SPARK PLUG CABLESp. 345
IGNITION COILp. 345
CRANKSHAFT POSITION SENSORβ4.0L ENGINE AUTOMATIC SHUTDOWN (ASD) RELAYp. 345
CRANKSHAFT POSITION SENSORβ5.2L/5.9L V-8 ENGINESp. 345
CAMSHAFT POSITION SENSORp. 345
INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 346
IGNITION SWITCH AND KEY LOCK CYLINDERp. 346
+DIAGNOSIS AND TESTINGp. 346
AUTOMATIC SHUTDOWN (ASD) RELAY TESTp. 346
TESTING FOR SPARK AT COILp. 346
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 346
ENGINE COOLANT TEMPERATURE SENSORp. 346
THROTTLE POSITION SENSORp. 346
IGNITION COIL TESTp. 347
FAILURE TO START TESTp. 347
DISTRIBUTOR CAPp. 348
DISTRIBUTOR ROTORp. 348
MAP SENSORp. 349
CRANKSHAFT POSITION SENSORp. 349
CAMSHAFT POSITION SENSORp. 349
IGNITION TIMINGp. 349
ENGINE COOLANT TEMPERATURE SENSORp. 350
INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 350
+SPARK PLUG CABLESp. 350
+SPARK PLUG CONDITIONSp. 351
NORMAL OPERATINGp. 351
COLD FOULING/CARBON FOULINGp. 352
WET FOULING OR GAS FOULINGp. 352
OIL OR ASH ENCRUSTED SCAVENGER DEPOSITSp. 352
ELECTRODE GAP BRIDGINGp. 352
CHIPPED ELECTRODE INSULATORp. 353
PREIGNITION DAMAGEp. 353
+REMOVAL AND INSTALLATIONp. 353
+SPARK PLUG CABLESp. 353
SPARK PLUG OVERHEATINGp. 353
+SPARK PLUGSp. 354
PLUG REMOVALp. 354
PLUG CLEANINGp. 354
PLUG GAP ADJUSTMENTp. 355
+IGNITION COILβ5.2L/5.9L ENGINESp. 355
REMOVALp. 355
SPARK PLUG GAPp. 355
PLUG INSTALLATIONp. 355
INSTALLATIONp. 355
+IGNITION COILβ4.0L ENGINEp. 355
REMOVALp. 356
INSTALLATIONp. 356
+AUTOMATIC SHUTDOWN (ASD) RELAYp. 356
+CRANKSHAFT POSITION SENSORβ5.2L/5.9L ENGINESp. 356
+CRANKSHAFT POSITION SENSORβ4.0L ENGINEp. 356
INSTALLATIONp. 357
REMOVALp. 357
INSTALLATIONp. 357
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 357
ENGINE COOLANT TEMPERATURE SENSORp. 357
+CAMSHAFT POSITION SENSOR THROTTLE POSITION SENSORp. 357
INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 357
+DISTRIBUTORβ5.2L/5.9L ENGINESp. 358
REMOVALp. 358
INSTALLATIONp. 358
+DISTRIBUTORβ4.0L ENGINEp. 359
CHECKING DISTRIBUTOR POSITIONp. 359
REMOVALβ4.0L ENGINEp. 360
INSTALLATIONp. 360
KEY CYLINDER REMOVALp. 362
POWERTRAIN CONTROL MODULE (PCM)p. 362
+IGNITION SWITCH AND KEY CYLINDERp. 362
IGNITION SWITCH REMOVALp. 363
IGNITION SWITCH AND KEY CYLINDER INSTALLATIONp. 363
ENGINE FIRING ORDERβ4.0L 6-CYLINDER ENGINEp. 365
ENGINE FIRING ORDERβ5.2L/5.9L V-8 ENGINESp. 365
SHIFTER/IGNITION INTERLOCKp. 365
+SPECIFICATIONSp. 365
TORQUE CHART VECI LABELp. 365
IGNITION TIMINGp. 365
SPARK PLUGS SPARK PLUG CABLE RESISTANCEp. 366
IGNITION COIL RESISTANCEp. 366
+EZG_8Ep. 367
+INSTRUMENT PANEL SYSTEMSp. 367
+GENERAL INFORMATIONp. 368
INSTRUMENT PANELp. 368
INTRODUCTIONp. 368
INSTRUMENT CLUSTERp. 368
GRAPHIC DISPLAY MODULEp. 369
GAUGEp. 369
VEHICLE INFORMATION CENTERp. 369
INDICATOR LAMPp. 370
BODY CONTROL MODULEp. 370
JUNCTION BLOCKp. 370
+DESCRIPTION AND OPERATIONp. 371
COOLANT TEMPERATURE GAUGEp. 371
ODOMETER AND TRIP ODOMETERp. 371
FUEL GAUGEp. 371
OIL PRESSURE GAUGEp. 371
VOLTMETERp. 372
SPEEDOMETERp. 372
AIRBAG INDICATOR LAMPp. 372
TACHOMETERp. 372
CHECK GAUGES LAMPp. 373
ANTI-LOCK BRAKE SYSTEM LAMPp. 373
CLUSTER ILLUMINATION LAMPp. 373
BRAKE WARNING LAMPp. 373
CRUISE-ON INDICATOR LAMPp. 374
MALFUNCTION INDICATOR LAMPp. 374
HEADLAMP HIGH BEAM INDICATOR LAMPp. 374
LOW FUEL WARNING LAMPp. 374
MASTER LIGHTING INDICATOR LAMPp. 374
SEAT BELT REMINDER LAMPp. 375
WAIT-TO-START LAMPp. 375
TURN SIGNAL INDICATOR LAMPp. 375
WATER-IN-FUEL LAMPp. 375
UPSHIFT INDICATOR LAMPp. 375
COOLANT TEMPERATURE GAUGEp. 376
+DIAGNOSIS AND TESTINGp. 376
INSTRUMENT CLUSTERp. 376
FUEL GAUGEp. 376
ODOMETER AND TRIP ODOMETERp. 377
SPEEDOMETERp. 377
OIL PRESSURE GAUGE TACHOMETERp. 377
VOLTMETERp. 378
ANTI-LOCK BRAKE SYSTEM LAMPp. 378
AIRBAG INDICATOR LAMPp. 378
BRAKE WARNING LAMPp. 379
CLUSTER ILLUMINATION LAMPp. 379
+CHECK GAUGES LAMPp. 379
+CRUISE-ON INDICATOR LAMPp. 380
FOUR-WHEEL DRIVE INDICATOR LAMPp. 380
GRAPHIC DISPLAY MODULEp. 380
HEADLAMP HIGH BEAM INDICATOR LAMPp. 381
LOW FUEL WARNING LAMPp. 382
MASTER LIGHTING INDICATOR LAMPp. 382
MALFUNCTION INDICATOR LAMPp. 382
SEAT BELT REMINDER LAMPp. 383
UPSHIFT INDICATOR LAMPp. 383
TURN SIGNAL INDICATOR LAMPp. 383
+VEHICLE INFORMATION CENTERp. 383
COOLANT LEVEL LOW/COOLANT SENSOR BADp. 384
FOUR-WHEEL DRIVE DISPLAY AND INDICATORS/SERVICE 4WD SWITCHp. 384
WASHER LEVEL LOW/WASHER SENSOR BAD REAR LAMP FAILUREp. 385
TURN SIGNAL ONp. 385
WAIT-TO-START LAMPp. 386
WATER-IN-FUEL LAMPp. 386
+SERVICE PROCEDURESp. 387
VEHICLE INFORMATION CENTERp. 387
+REMOVAL AND INSTALLATIONp. 390
SWITCH POD BEZELp. 390
CLUSTER BEZELp. 390
KNEE BLOCKERp. 390
INSTRUMENT CLUSTERp. 391
CLUSTER LENS, HOOD, AND MASKp. 391
GAUGEp. 392
OUTBOARD SWITCH PODp. 392
CLUSTER BULBp. 392
INBOARD SWITCH PODp. 393
BODY CONTROL MODULEp. 394
GRAPHIC DISPLAY MODULE AND VEHICLE INFORMATION CENTERp. 394
GLOVE BOX MODULEp. 394
GLOVE BOX LATCH STRIKERp. 395
GLOVE BOX LAMP AND SWITCHp. 395
CIGAR LIGHTER POWER OUTLETp. 396
POWER OUTLET DOORp. 396
INSTRUMENT PANEL CENTER BEZELp. 396
+GLOVE BOX COMPONENTSp. 397
+GLOVE BOXp. 397
GLOVE BOX HINGEp. 397
GLOVE BOX BINp. 397
GLOVE BOX LATCH AND HANDLEp. 398
+COWL TOP TRIM PANELp. 398
GLOVE BOX LOCK CYLINDERp. 398
INSTRUMENT PANEL TOP PADp. 398
JUNCTION BLOCKp. 399
INSTRUMENT PANEL ASSEMBLYp. 399
+ADDENDUMS
+INSTRUMENT PANEL SYSTEMSp. 403
+GENERAL INFORMATIONp. 404
INSTRUMENT PANELp. 404
INTRODUCTIONp. 404
INSTRUMENT CLUSTERp. 404
GRAPHIC DISPLAY MODULEp. 405
GAUGEp. 405
VEHICLE INFORMATION CENTERp. 405
INDICATOR LAMPp. 405
BODY CONTROL MODULEp. 406
JUNCTION BLOCKp. 406
+DESCRIPTION AND OPERATIONp. 407
COOLANT TEMPERATURE GAUGEp. 407
ODOMETER AND TRIP ODOMETERp. 407
FUEL GAUGEp. 407
OIL PRESSURE GAUGEp. 407
VOLTMETERp. 408
SPEEDOMETERp. 408
AIRBAG INDICATOR LAMPp. 408
TACHOMETERp. 408
CHECK GAUGES LAMPp. 409
ANTI-LOCK BRAKE SYSTEM LAMPp. 409
CLUSTER ILLUMINATION LAMPp. 409
BRAKE WARNING LAMPp. 409
CRUISE-ON INDICATOR LAMPp. 410
MALFUNCTION INDICATOR LAMPp. 410
HEADLAMP HIGH BEAM INDICATOR LAMPp. 410
LOW FUEL WARNING LAMPp. 410
MASTER LIGHTING INDICATOR LAMPp. 410
SEAT BELT REMINDER LAMPp. 411
WAIT-TO-START LAMPp. 411
TURN SIGNAL INDICATOR LAMPp. 411
WATER-IN-FUEL LAMPp. 411
UPSHIFT INDICATOR LAMPp. 411
COOLANT TEMPERATURE GAUGEp. 412
+DIAGNOSIS AND TESTINGp. 412
INSTRUMENT CLUSTERp. 412
FUEL GAUGEp. 412
ODOMETER AND TRIP ODOMETER SPEEDOMETERp. 413
TACHOMETER OIL PRESSURE GAUGEp. 413
VOLTMETERp. 413
ANTI-LOCK BRAKE SYSTEM LAMPp. 414
AIRBAG INDICATOR LAMPp. 414
BRAKE WARNING LAMPp. 415
CLUSTER ILLUMINATION LAMPp. 415
CHECK GAUGES LAMPp. 415
+CRUISE-ON INDICATOR LAMPp. 415
FOUR-WHEEL DRIVE INDICATOR LAMPp. 416
+GRAPHIC DISPLAY MODULEp. 416
HEADLAMP HIGH BEAM INDICATOR LAMPp. 417
LOW FUEL WARNING LAMPp. 417
MALFUNCTION INDICATOR LAMPp. 418
SEAT BELT REMINDER LAMPp. 418
MASTER LIGHTING INDICATOR LAMPp. 418
TURN SIGNAL INDICATOR LAMPp. 419
+VEHICLE INFORMATION CENTERp. 419
COOLANT LEVEL LOW/COOLANT SENSOR BADp. 419
+UPSHIFT INDICATOR LAMPp. 419
FOUR-WHEEL DRIVE DISPLAY AND INDICATORS/SERVICE 4WD SWITCHp. 420
REAR LAMP FAILUREp. 420
TURN SIGNAL ONp. 420
WASHER LEVEL LOW/WASHER SENSOR BADp. 421
WATER-IN-FUEL LAMPp. 422
WAIT-TO-START LAMPp. 422
+SERVICE PROCEDURESp. 422
VEHICLE INFORMATION CENTERp. 422
+REMOVAL AND INSTALLATIONp. 425
SWITCH POD BEZELp. 425
CLUSTER BEZELp. 425
KNEE BLOCKERp. 425
INSTRUMENT CLUSTERp. 426
GAUGEp. 426
CLUSTER LENS, HOOD, AND MASKp. 426
CLUSTER BULBp. 427
OUTBOARD SWITCH PODp. 428
BODY CONTROL MODULEp. 428
INBOARD SWITCH PODp. 428
GRAPHIC DISPLAY MODULE AND VEHICLE INFORMATION CENTERp. 429
GLOVE BOX MODULEp. 429
GLOVE BOX LAMP AND SWITCHp. 430
CIGAR LIGHTERp. 430
GLOVE BOX LATCH STRIKERp. 430
INSTRUMENT PANEL CENTER BEZELp. 431
POWER OUTLETp. 431
POWER OUTLET DOORp. 431
+GLOVE BOXp. 431
GLOVE BOX HINGEp. 432
GLOVE BOX BINp. 432
GLOVE BOX LATCH AND HANDLEp. 432
+GLOVE BOX COMPONENTSp. 432
GLOVE BOX BEZELp. 432
GLOVE BOX LOCK CYLINDERp. 432
INSTRUMENT PANEL TOP PADp. 433
COWL TOP TRIM PANELp. 433
JUNCTION BLOCKp. 433
INSTRUMENT PANEL ASSEMBLYp. 434
+EZG_8Fp. 437
+AUDIO SYSTEMSp. 437
+GENERAL INFORMATIONp. 437
INTRODUCTIONp. 437
MEMORY SYSTEMp. 437
+DESCRIPTION AND OPERATIONp. 438
RADIOp. 438
BODY CONTROL MODULEp. 438
REMOTE RADIO SWITCHp. 438
IGNITION-OFF DRAW FUSE ANTENNAp. 439
SPEAKERp. 439
ANTENNA RELAYp. 439
RADIO NOISE SUPPRESSIONp. 440
+DIAGNOSIS AND TESTINGp. 440
AUDIO SYSTEMp. 440
RADIOp. 442
REMOTE RADIO SWITCHp. 442
SPEAKERp. 443
+ANTENNAp. 444
NO OR POOR RADIO RECEPTIONp. 444
+ANTENNA RELAYp. 445
NO OR POOR POWER ANTENNA OPERATIONp. 445
RADIO FREQUENCY INTERFERENCEp. 446
+REMOVAL AND INSTALLATIONp. 446
+SERVICE PROCEDURESp. 446
ANTITHEFT SECURITY CODEp. 446
REMOTE RADIO SWITCHp. 447
AMPLIFIERp. 447
+SPEAKERp. 448
INSTRUMENT PANELp. 448
FRONT DOORp. 449
REAR DOORp. 449
SOUND BARp. 450
SOUND BARp. 450
+ANTENNAp. 451
FIXED ANTENNAp. 451
POWER ANTENNAp. 451
ANTENNA RELAYp. 453
+EZG_8Gp. 455
+HORN SYSTEMSp. 455
+GENERAL INFORMATIONp. 455
INTRODUCTIONp. 455
HORN SWITCHp. 455
+DESCRIPTION AND OPERATIONp. 455
HORN HORN RELAYp. 455
+BODY CONTROL MODULEp. 456
+DIAGNOSIS AND TESTINGp. 456
+HORN RELAYp. 456
HORNp. 457
HORN SWITCHp. 457
+REMOVAL AND INSTALLATIONp. 457
HORN RELAYp. 457
HORN SWITCHp. 458
HORNp. 458
+EZG_8Hp. 459
+VEHICLE SPEED CONTROL SYSTEMp. 459
+GENERAL INFORMATIONp. 459
+DESCRIPTION AND OPERATIONp. 459
SPEED CONTROL SERVOp. 459
STOP LAMP SWITCHp. 459
SPEED CONTROL SWITCHESp. 459
SERVO CABLEp. 460
POWERTRAIN CONTROL MODULE (PCM)p. 460
VACUUM RESERVOIRp. 460
+ON-BOARD DIAGNOSTICS TEST FOR SPEED CONTROL SYSTEMp. 460
GENERAL INFORMATIONp. 460
VEHICLE SPEED SENSORp. 460
+DIAGNOSIS AND TESTINGp. 460
+ROAD TESTp. 460
DIAGNOSTIC TROUBLE CODESp. 460
OBTAINING DIAGNOSTIC TROUBLE CODESp. 461
SPEED CONTROL SYSTEM DIAGNOSTIC TROUBLE CODE DESCRIPTIONSp. 462
SPEED CONTROL ELECTRICAL TESTp. 463
VEHICLE SPEED SENSOR STOP LAMP SWITCHp. 463
VACUUM SUPPLY TESTp. 463
SPEED CONTROL SWITCHESp. 463
SPEED CONTROL SERVOp. 463
+REMOVAL AND INSTALLATIONp. 464
+POWERTRAIN CONTROL MODULE (PCM) SPEED CONTROL SERVOp. 464
+OVERSHOOT/UNDERSHOOT ON SPEED CONTROL SETp. 464
INSTALLATION INSTALLATIONp. 465
STOP LAMP SWITCHp. 465
+SPEED CONTROL SWITCHES SERVO CABLEp. 465
POWERTRAIN CONTROL MODULEp. 466
+VACUUM RESERVOIRp. 466
REMOVALp. 466
INSTALLATIONp. 466
INSTALLATIONp. 466
VEHICLE SPEED SENSORp. 466
+SPECIFICATIONSp. 467
+ADDENDUMS
+VEHICLE SPEED CONTROL SYSTEMp. 469
+GENERAL INFORMATIONp. 469
+EZG_8Jp. 471
+TURN SIGNAL AND HAZARD WARNING SYSTEMSp. 471
+GENERAL INFORMATIONp. 471
INTRODUCTIONp. 471
HAZARD WARNING SYSTEMp. 471
+DESCRIPTION AND OPERATIONp. 471
TURN SIGNAL SYSTEMp. 471
COMBINATION FLASHERp. 471
VEHICLE INFORMATION CENTERp. 472
TURN SIGNAL SWITCH AND HAZARD WARNING SWITCHp. 472
TURN SIGNAL LAMPp. 472
+DIAGNOSIS AND TESTINGp. 472
INTRODUCTIONp. 472
TURN SIGNAL INDICATOR LAMPp. 472
TURN SIGNAL AND HAZARD WARNING SYSTEMSp. 473
MULTI-FUNCTION SWITCHp. 473
+REMOVAL AND INSTALLATIONp. 474
COMBINATION FLASHERp. 474
MULTI-FUNCTION SWITCHp. 475
+EZG_8Kp. 477
+WIPER AND WASHER SYSTEMSp. 477
+GENERAL INFORMATIONp. 477
INTRODUCTIONp. 477
WINDSHIELD WASHER SYSTEMp. 477
+DESCRIPTION AND OPERATIONp. 477
WINDSHIELD WIPER SYSTEMp. 477
REAR WIPER AND WASHER SYSTEMp. 478
WIPER LINKAGE AND PIVOTp. 478
WIPER ARM AND BLADEp. 478
+WIPER MOTORp. 478
FRONTp. 478
REARp. 479
REARp. 479
+WIPER SWITCH AND WASHER SWITCH BODY CONTROL MODULEp. 479
WASHER PUMPp. 480
INTERMITTENT WIPE RELAYp. 480
+WASHER NOZZLE AND PLUMBINGp. 480
WASHER RESERVOIRp. 480
+DIAGNOSIS AND TESTINGp. 481
+WIPER SYSTEMp. 481
+WASHER SYSTEMp. 482
+WIPER SWITCH AND WASHER SWITCHp. 483
FRONTp. 483
REARp. 483
REARp. 483
RELAY TESTp. 484
RELAY CIRCUIT TESTp. 484
INTERMITTENT WIPE RELAYp. 484
+REMOVAL AND INSTALLATIONp. 485
+WIPER BLADE AND ELEMENTp. 485
+WIPER ARMp. 486
+WIPER MOTORp. 487
WIPER LINKAGE AND PIVOTp. 488
INTERMITTENT WIPE RELAYp. 488
+WIPER SWITCH AND WASHER SWITCHp. 489
+WASHER PUMP AND RESERVOIRp. 490
+EZG_8Lp. 491
+LAMPSp. 491
+GENERAL INFORMATIONp. 491
GENERAL INFORMATIONp. 491
+DIAGNOSIS AND TESTINGp. 491
DIAGNOSTIC PROCEDURESp. 491
SAFETY PRECAUTIONSp. 491
+HEADLAMP DIAGNOSISp. 492
FOG LAMP DIAGNOSISp. 493
+DAYTIME RUNNING LAMP DIAGNOSISp. 494
DAYTIME RUNNING LAMP DIAGNOSISp. 494
+LAMP OUTAGE MODULE DIAGNOSISp. 495
LAMP OUTAGE MODULE DIAGNOSISp. 495
+GENERAL INFORMATION SERVICE PROCEDURESp. 497
+HEADLAMP ALIGNMENT HEADLAMP ALIGNMENT PREPARATIONp. 497
ALIGNMENT SCREEN PREPARATIONp. 498
HEADLAMP ADJUSTMENT USING ALIGNMENT SCREENp. 498
+SPECIAL TOOLSp. 499
FOG LAMP ADJUSTMENTp. 499
SPECIAL TOOLSβHEADLAMP ALIGNMENTp. 499
+REMOVAL AND INSTALLATIONp. 500
+HEADLAMP BULBp. 500
+FOG LAMP BULBp. 500
REMOVEp. 500
INSTALLATIONp. 501
+PARKING LAMP BULBp. 501
REMOVALp. 501
INSTALLATIONp. 501
+LICENSE PLATE LAMP BULBp. 501
+TURN SIGNAL AND SIDE MARKER LAMP BULBp. 501
INSTALLATION REMOVALp. 501
+CENTER HIGH MOUNTED STOP LAMP (CHMSL)p. 501
+BULBp. 501
+TAIL, STOP, TURN SIGNAL, BACK-UP AND SIDE MARKER LAMP BULBSp. 501
INSTALLATIONp. 501
REMOVALp. 501
+UNDERHOOD LAMP BULBp. 501
REMOVALp. 501
INSTALLATIONp. 501
INSTALLATIONp. 502
+DOME LAMP BULBp. 502
+VISOR VANITY LAMP BULBp. 502
REMOVALp. 502
INSTALLATIONp. 502
INSTALLATIONp. 502
READING LAMP BULBp. 502
+OVERHEAD CONSOLE READING LAMP BULBp. 502
REMOVALp. 502
REMOVALp. 502
INSTALLATIONp. 502
+DOOR COURTESY LAMP BULBp. 502
REMOVALp. 502
INSTALLATIONp. 502
INSTALLATIONp. 502
+CARGO LAMP BULBp. 502
REMOVALp. 502
INSTALLATIONp. 502
+REMOVAL AND INSTALLATIONp. 503
+HEADLAMPp. 503
REMOVALp. 503
INSTALLATIONp. 503
INSTALLATIONp. 503
+FOG LAMPp. 503
+TURN SIGNAL AND SIDE MARKER LAMPp. 503
REMOVAL INSTALLATIONp. 503
+PARKING LAMPp. 503
+TAIL, STOP, TURN SIGNAL, BACK-UP AND SIDE MARKER LAMPp. 504
REMOVALp. 504
INSTALLATIONp. 504
+LICENSE PLATE LAMPp. 504
REMOVALp. 504
INSTALLATIONp. 504
INSTALLATIONp. 504
+CENTER HIGH MOUNTED STOP LAMP (CHMSL)p. 505
REMOVALp. 505
INSTALLATION INSTALLATIONp. 505
+DOME/READING LAMP UNDERHOOD LAMPp. 505
REMOVAL REMOVALp. 505
INSTALLATIONp. 505
INSTALLATIONp. 505
+VISOR VANITY LAMPp. 505
+CARGO LAMPp. 506
+DOOR COURTESY LAMPp. 506
REMOVALp. 506
INSTALLATION INSTALLATIONp. 506
+GENERAL INFORMATIONp. 507
DAYTIME RUNNING LAMP SYSTEMp. 507
+REMOVAL AND INSTALLATIONp. 507
+DAYTIME RUNNING LIGHT MODULEp. 507
+LAMP OUTAGE MODULEp. 507
+AUTO HEADLAMP SENSORp. 507
+AUTO HEADLAMP SENSORp. 507
+LAMP OUTAGE MODULEp. 508
REMOVALp. 508
INSTALLATIONp. 508
+GENERAL INFORMATIONp. 509
INTERIOR LAMPSp. 509
GENERAL INFORMATIONp. 509
+SPECIFICATIONSp. 509
+ADDENDUMS
+LAMPSp. 511
+GENERAL INFORMATIONp. 511
HEADLAMP LEVELING MOTORp. 511
+DIAGNOSIS AND TESTINGp. 511
HEADLAMP MOTOR DIAGNOSISp. 511
+SERVICE PROCEDURESp. 512
+HEADLAMP ALIGNMENTp. 512
VEHICLE PREPARATIONp. 512
HEADLAMP ADJUSTMENTp. 513
INSTALLATIONp. 514
+REMOVAL AND INSTALLATIONp. 514
+HEADLAMP BULBp. 514
+SIDE REPEATER LAMP BULBp. 514
REMOVALp. 514
INSTALLATIONp. 514
+REAR FOG LAMP BULBp. 515
REMOVALp. 515
INSTALLATIONp. 515
+REMOVAL AND INSTALLATIONp. 516
+HEADLAMPp. 516
REMOVALp. 516
INSTALLATIONp. 516
+SIDE REPEATER LAMPp. 516
REMOVALp. 516
INSTALLATIONp. 516
+REAR BUMPER REFLECTOR REAR FOG LAMPp. 516
REMOVALp. 516
INSTALLATIONp. 517
+REMOVAL AND INSTALLATIONp. 518
+HEADLAMP LEVELING MOTORp. 518
REMOVALp. 518
INSTALLATIONp. 518
+SPECIFICATIONSp. 519
+EZG_8Mp. 521
+PASSIVE RESTRAINT SYSTEMSp. 521
+GENERAL INFORMATIONp. 521
+DESCRIPTION AND OPERATIONp. 522
+AIRBAG MODULEp. 522
DRIVER SIDEp. 522
PASSENGER SIDEp. 522
STORAGEp. 523
AIRBAG CONTROL MODULEp. 523
IMPACT SENSORp. 523
+DIAGNOSIS AND TESTINGp. 523
AIRBAG SYSTEMp. 523
+CLOCKSPRINGp. 523
CLEANUP PROCEDUREp. 524
+SERVICE PROCEDURESp. 524
+AIRBAG SYSTEMp. 524
NON-DEPLOYEDp. 524
DRIVER SIDEp. 525
+REMOVAL AND INSTALLATIONp. 525
+AIRBAG MODULEp. 525
DRIVER SIDE AIRBAG TRIM COVER AND HORN SWITCHp. 526
PASSENGER SIDE AIRBAG REAR MOUNTING BRACKETp. 527
AIRBAG CONTROL MODULEp. 528
CLOCKSPRINGp. 529
+ADJUSTMENTSp. 530
CLOCKSPRING CENTERINGp. 530
+EZG_8Np. 533
+ELECTRICALLY HEATED SYSTEMSp. 533
+GENERAL INFORMATIONp. 533
INTRODUCTIONp. 533
DEFOGGER RELAYp. 534
+DESCRIPTION AND OPERATIONp. 534
REAR GLASS HEATING GRIDp. 534
BODY CONTROL MODULEp. 534
HEATED MIRRORp. 534
DEFOGGER SWITCHp. 534
+DIAGNOSIS AND TESTINGp. 535
DEFOGGER SYSTEMp. 535
REAR GLASS HEATING GRIDp. 535
+DEFOGGER SWITCH DEFOGGER RELAYp. 536
RELAY TESTp. 536
RELAY CIRCUIT TESTp. 536
+SERVICE PROCEDURESp. 537
REAR GLASS HEATING GRID REPAIRp. 537
DEFOGGER RELAYp. 538
+REMOVAL AND INSTALLATIONp. 538
+GENERAL INFORMATIONp. 539
+DESCRIPTION AND OPERATIONp. 539
HEATED SEAT SWITCHp. 539
HEATED SEAT CONTROL MODULEp. 540
HEATED SEAT SWITCHp. 540
HEATED SEAT ELEMENT AND SENSORp. 540
+DIAGNOSIS AND TESTINGp. 540
+HEATED SEAT SYSTEMp. 540
HEATED SEAT SENSOR HEATED SEAT CONTROL MODULEp. 541
HEATED SEAT ELEMENTp. 541
+REMOVAL AND INSTALLATIONp. 541
+HEATED SEAT SWITCHp. 541
HEATED SEAT CONTROL MODULEp. 542
+EZG_8Pp. 543
+POWER LOCK SYSTEMSp. 543
+GENERAL INFORMATIONp. 543
POWER LOCK SYSTEMp. 543
INTRODUCTIONp. 543
POWER LIFTGLASS RELEASE SYSTEMp. 543
REMOTE KEYLESS ENTRY SYSTEMp. 544
+DESCRIPTION AND OPERATIONp. 544
POWER LOCK SWITCHp. 544
DOOR MODULE MEMORY SYSTEMp. 544
POWER LOCK MOTORp. 545
CIRCUIT BREAKERp. 545
BODY CONTROL MODULEp. 545
REMOTE KEYLESS ENTRY TRANSMITTERp. 545
CIRCUIT BREAKERp. 546
REMOTE KEYLESS ENTRY RECEIVERp. 546
DOOR MODULEp. 546
+DIAGNOSIS AND TESTINGp. 546
POWER LOCK AND REMOTE KEYLESS ENTRY SYSTEMp. 546
REMOTE KEYLESS ENTRY TRANSMITTERp. 547
POWER LIFTGLASS RELEASE SYSTEMp. 547
POWER LOCK MOTORp. 547
+SERVICE PROCEDURESp. 548
REMOTE KEYLESS ENTRY TRANSMITTER BATTERY REPLACEMENTp. 548
REMOTE KEYLESS ENTRY TRANSMITTER PROGRAMMINGp. 548
+REMOVAL AND INSTALLATIONp. 548
+DOOR MODULEp. 548
+POWER LOCK MOTORp. 549
FRONT DOORp. 549
LIFTGATEp. 550
+EZG_8Qp. 551
+VEHICLE THEFT/SECURITY SYSTEMSp. 551
+GENERAL INFORMATIONp. 551
INTRODUCTIONp. 551
+ENABLINGp. 551
VEHICLE THEFT SECURITY SYSTEMp. 551
VEHICLE IMMOBILIZER SYSTEMp. 552
VEHICLE IMMOBILIZER SYSTEMp. 552
+DISARMINGp. 552
VEHICLE THEFT SECURITY SYSTEMp. 552
+ARMINGp. 552
VEHICLE THEFT SECURITY SYSTEMp. 552
VEHICLE IMMOBILIZER SYSTEMp. 553
+DESCRIPTION AND OPERATIONp. 553
BODY CONTROL MODULEp. 553
+POWER-UP MODEp. 553
VEHICLE THEFT SECURITY SYSTEMp. 553
VEHICLE IMMOBILIZER SYSTEMp. 553
TAMPER ALERTp. 553
DOOR AJAR SWITCHp. 554
HORN RELAY DOOR LOCK CYLINDER SWITCHp. 554
LIFTGATE AJAR SWITCHp. 554
LIFTGATE LOCK CYLINDER SWITCHp. 554
PARK LAMP RELAYp. 554
LIFTGLASS AJAR SWITCHp. 554
AUTO HEADLAMP RELAYp. 554
SET LAMPp. 555
+DIAGNOSIS AND TESTINGp. 555
VEHICLE THEFT SECURITY SYSTEM OR VEHICLE IMMOBILIZER SYSTEMp. 555
+REMOVAL AND INSTALLATIONp. 555
RELAYS DOOR AJAR SWITCHp. 555
DOOR LOCK CYLINDER SWITCHp. 556
LIFTGATE AJAR SWITCHp. 556
LIFTGLASS AJAR SWITCH LIFTGATE LOCK CYLINDER SWITCHp. 557
AUTO HEADLAMP AND PARK LAMP RELAYSp. 558
SET LAMPp. 559
HORN RELAYp. 559
+ADDENDUMS
+VEHICLE THEFT/SECURITY SYSTEMSp. 561
+GENERAL INFORMATIONp. 561
INTRODUCTIONp. 561
ARMINGp. 561
DISARMINGp. 562
POWER-UP MODEp. 562
HOOD SWITCHp. 562
TAMPER ALERT DOOR AJAR SWITCHp. 562
+DESCRIPTION AND OPERATIONp. 562
BODY CONTROL MODULE DOOR LOCK CYLINDER SWITCHp. 562
LIFTGATE AJAR SWITCHp. 563
LIFTGATE LOCK CYLINDER SWITCHp. 563
PARK LAMP RELAYp. 563
LIFTGLASS AJAR SWITCHp. 563
AUTO HEADLAMP RELAYp. 563
SET LAMPp. 563
HORN RELAYp. 563
IMMOBILIZER SYSTEMp. 563
IMMOBILIZER RECEIVER IMMOBILIZER TRANSMITTERp. 564
POWER-UP MODEp. 565
+DIAGNOSIS AND TESTINGp. 565
+VEHICLE THEFT SECURITY SYSTEMp. 565
RELAYSp. 565
+SERVICE PROCEDURESp. 566
VEHICLE IMMOBILIZER SYSTEMp. 566
ENABLINGp. 566
+REMOVAL AND INSTALLATIONp. 567
IMMOBILIZER RECEIVERp. 567
DOOR AJAR SWITCHp. 567
HOOD SWITCHp. 567
DOOR LOCK CYLINDER SWITCHp. 568
LIFTGATE AJAR SWITCHp. 569
LIFTGATE LOCK CYLINDER SWITCHp. 569
LIFTGLASS AJAR SWITCHp. 570
AUTO HEADLAMP AND PARK LAMP RELAYSp. 570
HORN RELAYp. 571
SET LAMPp. 571
+EZG_8Rp. 573
+POWER SEAT SYSTEMSp. 573
+GENERAL INFORMATIONp. 573
INTRODUCTIONp. 573
MEMORY SYSTEMp. 573
+DESCRIPTION AND OPERATIONp. 574
MEMORY SEAT MODULEp. 574
POWER RECLINER ADJUSTER AND MOTOR POWER SEAT SWITCHp. 574
POWER LUMBAR SWITCHp. 574
POWER SEAT ADJUSTER AND MOTORSp. 574
POWER LUMBAR ADJUSTER AND MOTORp. 575
POWER SEAT SWITCHp. 575
POWER LUMBAR SWITCHp. 575
CIRCUIT BREAKERp. 575
POWER SEAT ADJUSTER AND MOTORSp. 575
+DIAGNOSIS AND TESTINGp. 575
POWER SEAT SYSTEMp. 575
CIRCUIT BREAKERp. 575
POWER RECLINER ADJUSTER AND MOTORp. 576
POWER LUMBAR ADJUSTER AND MOTORp. 577
POWER LUMBAR SWITCHp. 577
POWER SEAT ADJUSTER AND MOTORSp. 577
+REMOVAL AND INSTALLATIONp. 577
POWER SEAT SWITCHp. 577
POWER RECLINER ADJUSTER AND MOTORp. 578
POWER LUMBAR ADJUSTER AND MOTORp. 578
MEMORY SEAT MODULEp. 579
+EZG_8Sp. 581
+POWER WINDOW SYSTEMSp. 581
+GENERAL INFORMATIONp. 581
+DESCRIPTION AND OPERATIONp. 581
POWER WINDOW SYSTEM POWER WINDOW SWITCHp. 581
BODY CONTROL MODULEp. 582
DOOR MODULEp. 582
+POWER WINDOW MOTORp. 582
ONE WINDOW INOPERATIVEp. 583
CIRCUIT BREAKERp. 583
+DIAGNOSIS AND TESTINGp. 583
+POWER WINDOW SYSTEM CIRCUIT BREAKERp. 583
ALL WINDOWS INOPERATIVEp. 583
DOOR MODULEp. 583
POWER WINDOW SWITCHp. 584
+REMOVAL AND INSTALLATIONp. 585
DOOR MODULEp. 585
POWER WINDOW MOTORp. 585
POWER WINDOW SWITCHp. 586
+POWER WINDOW MOTORp. 586
FRONT DOORp. 586
REAR DOORp. 587
+EZG_8Tp. 589
+POWER MIRROR SYSTEMSp. 589
+GENERAL INFORMATIONp. 589
INTRODUCTIONp. 589
MEMORY SYSTEMp. 589
DOOR MODULEp. 590
+DESCRIPTION AND OPERATIONp. 590
POWER MIRRORp. 590
POWER MIRROR SWITCHp. 590
+DIAGNOSIS AND TESTINGp. 590
POWER MIRROR SYSTEMp. 590
+POWER MIRRORp. 591
LIMITED OR NO MIRROR MOVEMENTp. 591
NO MIRROR DIMMING (Driver Side Only)p. 591
NO MIRROR HEATp. 591
NO MIRROR MEMORYp. 592
+REMOVAL AND INSTALLATIONp. 592
DOOR MODULEp. 592
POWER MIRRORp. 593
+GENERAL INFORMATIONp. 594
+DIAGNOSIS AND TESTINGp. 594
AUTOMATIC DAY/NIGHT MIRRORp. 594
+DESCRIPTION AND OPERATIONp. 594
AUTOMATIC DAY/NIGHT MIRRORp. 594
+REMOVAL AND INSTALLATIONp. 595
AUTOMATIC DAY/NIGHT MIRRORp. 595
+EZG_8Up. 597
+CHIME/BUZZER WARNING SYSTEMSp. 597
+GENERAL INFORMATIONp. 597
+DESCRIPTION AND OPERATIONp. 597
BODY CONTROL MODULEp. 597
+DIAGNOSIS AND TESTINGp. 598
DRIVER DOOR AJAR SWITCH DRIVER DOOR AJAR SWITCHp. 598
DRIVER SEAT BELT SWITCHp. 598
KEY-IN IGNITION SWITCHp. 598
HEADLAMP SWITCHp. 598
DRIVER SEAT BELT SWITCHp. 599
HEADLAMP SWITCHp. 599
KEY-IN IGNITION SWITCHp. 599
+REMOVAL AND INSTALLATIONp. 600
CHIME WARNING SYSTEM SWITCHESp. 600
+EZG_8Vp. 601
+OVERHEAD CONSOLE SYSTEMSp. 601
+GENERAL INFORMATION DESCRIPTION AND OPERATIONp. 601
INTRODUCTION TRIP COMPUTERp. 601
COMPASSp. 602
READING AND COURTESY LAMPp. 602
GARAGE DOOR OPENER STORAGE BINp. 602
+THERMOMETERp. 602
SELF-DIAGNOSTIC TESTp. 603
SUNGLASSES STORAGE BINp. 603
+DIAGNOSIS AND TESTINGp. 603
TRIP COMPUTER, COMPASS, AND THERMOMETER DISPLAY MODULEp. 603
THERMOMETERp. 603
+SERVICE PROCEDURESp. 604
+COMPASS VARIATION ADJUSTMENTp. 604
SENSOR TESTp. 604
SENSOR CIRCUIT TESTp. 604
COMPASS CALIBRATIONp. 604
COMPASS DEMAGNETIZINGp. 605
+REMOVAL AND INSTALLATIONp. 606
+OVERHEAD CONSOLEp. 606
LONG-TYPEp. 606
SHORT-TYPEp. 606
TRIP COMPUTER, COMPASS, AND THERMOMETER DISPLAY MODULEp. 607
READING AND COURTESY LAMP BULBp. 607
PUSH BUTTON MODULEp. 607
AMBIENT TEMPERATURE SENSORp. 608
+EZG_8WLp. 609
+WIRING DIAGRAMSp. 609
+8W-01 GENERAL INFORMATIONp. 611
+DESCRIPTION AND OPERATIONp. 611
HOW TO USE THIS GROUPp. 611
CONNECTOR/GROUND LOCATIONSp. 611
SPLICE LOCATIONSp. 611
NOTES, CAUTIONS, and WARNINGSp. 611
SECTION IDENTIFICATIONp. 611
WIRE CODE IDENTIFICATIONp. 612
CIRCUIT IDENTIFICATIONp. 613
TAKE OUTSp. 613
SYMBOLSp. 613
CONNECTORSp. 613
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICESp. 615
INTERMITTENT AND POOR CONNECTIONSp. 615
+DIAGNOSIS AND TESTINGp. 615
TROUBLESHOOTING TOOLSp. 615
+TROUBLESHOOTING TESTSp. 616
TESTING FOR VOLTAGEp. 616
TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADSp. 616
TESTING FOR A VOLTAGE DROPp. 616
TESTING FOR CONTINUITYp. 616
+TROUBLESHOOTING WIRING PROBLEMSp. 616
TESTING FOR A SHORT TO GROUNDp. 616
TERMINAL/CONNECTOR REPAIR-MOLEX CONNECTORSp. 617
+SERVICE PROCEDURESp. 617
WIRING REPAIRp. 617
TERMINAL/CONNECTOR REPAIRβTHOMAS AND BETTS CONNECTORSp. 618
CONNECTOR REPLACEMENTp. 618
CONNECTOR AND TERMINAL REPLACEMENT TERMINAL REPLACEMENTp. 619
DIODE REPLACEMENTp. 620
+SPECIAL TOOLSp. 621
8W-02 COMPONENT INDEXp. 623
+8W-02 COMPONENT INDEXp. 626
+GENERAL INFORMATIONp. 626
8W-10 POWER DISTRIBUTIONp. 627
+8W-10 POWER DISTRIBUTIONp. 650
DESCRIPTION AND OPERATIONp. 650
8W-12 JUNCTION BLOCKp. 651
+8W-12 JUNCTION BLOCKp. 679
DESCRIPTION AND OPERATIONp. 679
8W-15 GROUND DISTRIBUTIONp. 681
+8W-15 GROUND DISTRIBUTIONp. 699
DESCRIPTION AND OPERATIONp. 699
8W-20 CHARGING SYSTEMp. 701
+8W-20 CHARGING SYSTEMp. 706
+DESCRIPTION AND OPERATIONp. 706
CHARGING SYSTEMp. 706
+CHARGING SYSTEM (DIESEL)p. 706
HELPFUL INFORMATIONp. 706
8W-21 STARTING SYSTEMp. 707
+8W-21 STARTING SYSTEMp. 711
+DESCRIPTION AND OPERATIONp. 711
STARTING SYSTEM (DIESEL)p. 711
+STARTING SYSTEMp. 711
HELPFUL INFORMATION (DIESEL)p. 711
8W-30 FUEL/IGNITION SYSTEMSp. 713
+8W-30 FUEL/IGNITION SYSTEMSp. 745
+DESCRIPTION AND OPERATIONp. 745
BATTERY FEED (DIESEL)p. 745
IGNITION SWITCHp. 745
GROUNDp. 745
+BATTERY FEEDp. 745
HELPFUL INFORMATIONp. 745
HELPFUL INFORMATIONp. 745
+PCM GROUND (DIESEL)p. 746
HELPFUL INFORMATIONp. 746
DATA LINK CONNECTORp. 746
FUEL PUMP RELAYp. 746
+AUTOMATIC SHUT DOWN (ASD) RELAYp. 746
HELPFUL INFORMATIONp. 746
+FUEL PUMP MODULEp. 746
FUEL PUMP MOTORp. 746
FUEL LEVEL SENSORp. 746
HELPFUL INFORMATIONp. 746
AUTOMATIC SHUT DOWN RELAY (DIESEL)p. 746
+FUEL PUMP MODULE (DIESEL)p. 746
FUEL PUMP MOTORp. 746
FUEL LEVEL SENSORp. 747
HELPFUL INFORMATIONp. 747
+VEHICLE SPEED SENSORp. 747
HELPFUL INFORMATIONp. 747
BATTERY TEMPERATURE SENSORp. 747
CRANKSHAFT POSITION SENSORp. 747
+VEHICLE SPEED SENSOR (DIESEL)p. 747
HELPFUL INFORMATIONp. 747
+HEATED OXYGEN SENSORSp. 747
HELPFUL INFORMATIONp. 748
CRANKSHAFT POSITION SENSOR (DIESEL)p. 748
CAMSHAFT POSITION SENSORp. 748
+ENGINE COOLANT TEMPERATURE SENSOR (DIESEL)p. 748
HELPFUL INFORMATIONp. 748
EVAPORATIVE SYSTEM LEAK DETECTION PUMPp. 748
ENGINE COOLANT TEMPERATURE SENSORp. 748
+THROTTLE POSITION SENSORp. 748
HELPFUL INFORMATIONp. 749
MASS AIR FLOW SENSOR (DIESEL)p. 749
ACCELERATOR PEDAL POSITION SENSOR (DIESEL) INTAKE AIR TEMPERATURE SENSORp. 749
+LOW IDLE POSITION SWITCH (DIESEL)p. 749
HELPFUL INFORMATIONp. 749
+MANIFOLD ABSOLUTE PRESSURE SENSORp. 749
HELPFUL INFORMATIONp. 749
+OIL PRESSURE SENSORp. 750
HELPFUL INFORMATIONp. 750
+FUEL INJECTION PUMP (DIESEL) OIL PRESSURE SENSOR (DIESEL)p. 750
FUEL SHUT-OFF SOLENOIDp. 750
SOLENOID VALVEp. 750
+WATER IN FUEL SENSOR (DIESEL)p. 750
+FUEL INJECTORSp. 750
CONTROL SLEEVE POSITION SENSORp. 750
FUEL QUANTITY ACTUATORp. 751
IDLE AIR CONTROL (IAC) MOTORp. 751
FUEL HEATER (DIESEL)p. 751
DUTY CYCLE EVAP\PURGE SOLENOIDp. 751
INSTRUMENTED FIRST INJECTOR (DIESEL) EGR SOLENOID (DIESEL)p. 751
GLOW PLUGS (DIESEL)p. 751
LOW COOLANT LEVEL SWITCH (DIESEL)p. 751
CCD BUSp. 751
+IGNITION COILp. 751
HELPFUL INFORMATIONp. 751
8W-31 TRANSMISSION CONTROL SYSTEMp. 753
+8W-31 TRANSMISSION CONTROL SYSTEMp. 759
+DESCRIPTION AND OPERATIONp. 759
TRANSMISSION SOLENOID ASSEMBLYp. 759
OVERDRIVE SWITCHp. 759
SHIFT INTERLOCKp. 759
TRANSMISSION CONTROL RELAYp. 759
OUTPUT SHAFT SPEED SENSORp. 759
GOVERNOR PRESSURE SENSORp. 759
+TRANSMISSION TEMPERATURE SENSORp. 760
HELPFUL INFORMATIONp. 760
8W-33 VEHICLE SPEED CONTROLp. 761
+8W-33 VEHICLE SPEED CONTROLp. 766
+DESCRIPTION AND OPERATIONp. 766
+VEHICLE SPEED CONTROLp. 766
HELPFUL INFORMATIONp. 766
+VEHICLE SPEED CONTROL (DIESEL)p. 766
HELPFUL INFORMATIONp. 766
8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 767
+8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 771
+DESCRIPTION AND OPERATIONp. 771
ABS WARNING LAMPp. 771
+INTRODUCTIONp. 771
HELPFUL INFORMATIONp. 771
STOP LAMP SWITCH INPUTp. 771
WHEEL SPEED SENSORSp. 771
DATA LINK CONNECTORp. 771
G-SWITCHp. 771
8W-39 VEHICLE THEFT SECURITY SYSTEMp. 773
+8W-39 VEHICLE THEFT SECURITY SYSTEMp. 779
+DESCRIPTION AND OPERATIONp. 779
+INTRODUCTIONp. 779
SYSTEM ARMINGp. 779
SYSTEM DISARMINGp. 779
HORNSp. 779
+VEHICLE THEFT SECURITY SYSTEM OPERATIONp. 779
8W-40 INSTRUMENT CLUSTERp. 781
+8W-40 INSTRUMENT CLUSTERp. 787
+DESCRIPTION AND OPERATIONp. 787
VOLTMETERp. 787
INTRODUCTIONp. 787
FUEL GAUGEp. 787
ENGINE COOLANT TEMPERATURE GAUGE WARNING LAMPSβEXCEPT ABSp. 787
ABS WARNING LAMPp. 787
+SPEEDOMETERp. 787
HELPFUL INFORMATIONp. 787
TACHOMETERp. 787
OIL PRESSURE GAUGEp. 787
HIGH BEAM INDICATOR LAMPp. 788
ILLUMINATION LAMPSp. 788
TURN SIGNAL INDICATOR LAMPSp. 788
8W-41 HORN/CIGAR LIGHTERp. 789
+8W-41 HORN/CIGAR LIGHTERp. 792
+DESCRIPTION AND OPERATIONp. 792
+HORNp. 792
HELPFUL INFORMATIONp. 792
POWER OUTLETp. 792
CIGAR LIGHTERp. 792
8W-42 AIR CONDITIONING/HEATERp. 793
+8W-42 AIR CONDITIONING/HEATERp. 806
+GENERAL INFORMATIONp. 806
+DESCRIPTION AND OPERATIONp. 806
MANUAL A/C-HEATERp. 806
BLOWER MOTORβMANUAL A/C-HEATER A/C OPERATIONβMANUAL A/Cp. 806
AUTOMATIC TEMPERATURE CONTROL (ATC) MODULEp. 807
+AMBIENT TEMPERATURE SENSORp. 807
HELPFUL INFORMATIONp. 807
IN-CAR TEMPERATURE SENSORp. 807
BLEND AIR DOOR MOTOR ACTUATORβMANUAL A/C-HEATERp. 807
SOLAR SENSORp. 807
AUTOMATIC TEMPERATURE CONTROL (ATC) A/C OPERATIONβAUTOMATIC TEMPERATURE CONTROLp. 807
+BLOWER MOTORβAUTOMATIC TEMPERATURE CONTROLp. 808
BLOWER MOTOR POWER MODULEp. 808
HELPFUL INFORMATIONp. 808
+RECIRCULATION DOOR MOTORβAUTOMATIC TEMPERATURE CONTROLp. 808
HIGH SPEED BLOWER MOTOR RELAYp. 808
MODE DOOR MOTORβAUTOMATIC TEMPERATURE CONTROLp. 808
BLEND DOOR MOTORβAUTOMATIC TEMPERATURE CONTROLp. 808
8W-43 AIRBAG SYSTEMp. 809
+8W-43 AIRBAG SYSTEMp. 812
+DESCRIPTION AND OPERATIONp. 812
INTRODUCTION AIRBAG SQUIB (AIRBAG IGNITER)p. 812
AIRBAG WARNING LAMPp. 812
AIRBAG IMPACT SENSORp. 812
8W-44 INTERIOR LIGHTINGp. 813
+8W-44 INTERIOR LIGHTINGp. 827
+DESCRIPTION AND OPERATIONp. 827
INTRODUCTIONp. 827
COURTESY LAMPS, CARGO LAMP, IGNITION SWITCH KEY-IN HALO LAMPp. 827
+ILLUMINATION LAMPSp. 827
DOOR COURTESY LAMPSp. 827
LIFTGATE COURTESY LAMP DISABLEp. 828
+OVERHEAD CONSOLE LAMPSp. 828
DAY/NIGHT MIRRORp. 828
GLOVE BOX LAMPp. 828
UNDERHOOD LAMPp. 828
UNIVERSAL GARAGE DOOR OPENERp. 828
VISOR VANITY MIRRORSp. 828
8W-45 BODY CONTROL MODULEp. 829
+8W-45 BODY CONTROL MODULEp. 840
+DESCRIPTION AND OPERATIONp. 840
INTRODUCTIONp. 840
A/C SELECT SWITCHp. 840
AMBIENT TEMPERATURE SENSORp. 840
COURTESY LAMP SWITCHp. 840
LIFTGATE COURTESY LAMP DISABLE SWITCHp. 841
KEY-IN IGNITION CHIME AUTO HEADLAMPSp. 841
SEAT BELT SWITCHp. 841
PARK LAMP SWITCH SENSEp. 841
LOW OIL PRESSURE WARNING CHIMEp. 841
INSTRUMENT PANEL DIMMINGp. 841
ENGINE TEMPERATURE CRITICAL CHIMEp. 841
LOW FUEL WARNING LAMP ANNOUNCEMENT IGNITION SWITCH SENSE CHIMEp. 841
AJAR CHIMEp. 841
8W-46 MESSAGE CENTERp. 843
+8W-46 MESSAGE CENTERp. 850
+GENERAL INFORMATIONp. 850
INTRODUCTIONp. 850
VEHICLE INFORMATION CENTERp. 850
+DESCRIPTION AND OPERATIONp. 850
+GRAPHIC DISPLAY MODULEp. 850
TRANSFER CASE RANGE DISPLAYp. 850
TRANSFER CASE RANGE DISPLAYp. 850
LOW ENGINE COOLANT WARNINGp. 851
DOOR AJAR AND LIFTGATE AJAR DISPLAYSp. 851
LAMP OUTAGEp. 851
LOW WASHER FLUID WARNINGp. 851
8W-47 AUDIO SYSTEMp. 853
+8W-47 AUDIO SYSTEMp. 866
+GENERAL INFORMATIONp. 866
SPEAKERSβSTANDARD SYSTEMp. 866
INTRODUCTIONp. 866
AMPLIFIER AND SPEAKERSβPREMIUMp. 866
+DESCRIPTION AND OPERATIONp. 866
RADIO MEMORYp. 866
RADIO ILLUMINATIONp. 866
POWER ANTENNAβEXPORT ONLYp. 867
RADIO REMOTE SWITCHESp. 867
LIMITED PLUS SYSTEMp. 867
8W-48 REAR WINDOW DEFOGGERp. 869
+8W-48 REAR WINDOW DEFOGGERp. 871
+DESCRIPTION AND OPERATIONp. 871
REAR WINDOW DEFOGGERp. 871
8W-49 OVERHEAD CONSOLEp. 873
+8W-49 OVERHEAD CONSOLEp. 876
+DESCRIPTION AND OPERATIONp. 876
OVERHEAD CONSOLEp. 876
OVERHEAD CONSOLE LAMPSp. 876
8W-50 FRONT LIGHTINGp. 877
+8W-50 FRONT LIGHTINGp. 888
+DESCRIPTION AND OPERATIONp. 888
INTRODUCTIONp. 888
HEADLAMP LEVELINGp. 888
AUTO HEADLAMPS PARKING LAMPSp. 888
HEADLAMPSp. 888
FOG LAMPSp. 888
8W-51 REAR LIGHTINGp. 891
8W-52 TURN SIGNALSp. 899
+8W-52 TURN SIGNALSp. 907
+DESCRIPTION AND OPERATIONp. 907
ELECTRONIC FLASHER RELAYp. 907
HAZARD FLASHERSp. 907
TURN SIGNALSp. 907
8W-53 WIPERSp. 909
+8W-53 WIPERSp. 914
+DESCRIPTION AND OPERATIONp. 914
+INTERMITTENT WIPER OPERATIONp. 914
HELPFUL INFORMATIONp. 914
REAR WIPER/WASHER LOW WASHER FLUID LEVEL SENSORp. 914
8W-54 TRAILER TOWp. 915
+8W-54 TRAILER TOWp. 920
+GENERAL INFORMATIONp. 920
+DESCRIPTION AND OPERATIONp. 920
+TRAILER TOWβFACTORY INSTALLEDp. 920
LEFT TURN RELAYp. 920
STOP LAMP RELAYp. 920
HELPFUL INFORMATIONp. 920
RIGHT TURN RELAYp. 920
TRAILER TOWβAFTER-MARKETp. 920
8W-60 POWER WINDOWSp. 921
+8W-60 POWER WINDOWSp. 925
+DESCRIPTION AND OPERATIONp. 925
+INTRODUCTIONp. 925
+POWER WINDOWSp. 925
LEFT FRONT WINDOW OPERATIONp. 925
RIGHT FRONT WINDOW OPERATIONp. 925
RIGHT REAR WINDOWp. 926
8W-61 POWER DOOR LOCKSp. 927
+8W-61 POWER DOOR LOCKSp. 932
+DESCRIPTION AND OPERATIONp. 932
INTRODUCTIONp. 932
REMOTE KEYLESS ENTRYp. 932
POWER DOOR LOCKSp. 932
LIFTGLASSp. 932
8W-62 POWER MIRRORSp. 933
+8W-62 POWER MIRRORSp. 938
+DESCRIPTION AND OPERATIONp. 938
+INTRODUCTIONp. 938
RIGHT MIRROR ADJUSTMENTp. 938
POWER MIRRORp. 938
+HEATER ELEMENTSp. 938
LEFT MIRROR ADJUSTMENTp. 938
8W-63 POWER SEATp. 939
+8W-63 POWER SEATp. 954
+DESCRIPTION AND OPERATIONp. 954
INTRODUCTIONp. 954
+POWER SEATSp. 954
LUMBAR ADJUSTMENTp. 954
PASSENGERβS SEATp. 954
DRIVERβS SEATp. 954
SEAT POSITION SENSORSp. 955
+MEMORY SEATSp. 955
HEATED SEATSp. 955
8W-64 POWER SUNROOFp. 957
+8W-64 POWER SUNROOFp. 960
+DESCRIPTION AND OPERATIONp. 960
8W-65 SPEED PROPORTIONAL STEERINGp. 961
+8W-65 SPEED PROPORTIONAL STEERINGp. 964
+DESCRIPTION AND OPERATIONp. 964
INTRODUCTIONp. 964
SPEED PROPORTIONAL STEERING SOLENOIDp. 964
DATA LINK CONNECTORp. 964
SPEED PROPORTIONAL STEERING CONTROL MODULEp. 964
8W-70 SPLICE INFORMATIONp. 965
8W-80 CONNECTOR PIN-OUTSp. 975
+8W-90 CONNECTOR LOCATIONSp. 1057
+DESCRIPTION AND OPERATIONp. 1057
INTRODUCTION CONNECTOR/GROUND LOCATIONSp. 1057
+8W-51 REAR LIGHTINGp. 898
+DESCRIPTION AND OPERATIONp. 898
REAR FOG LAMPSp. 898
TAIL LAMPS, REAR LICENSE PLATE LAMPS AND SIDE MARKER LAMPSp. 898
+BACK-UP LAMPSp. 898
HELPFUL INFORMATIONp. 898
+LAMP OUTAGE MODULE (LOM)p. 898
HELPFUL INFORMATIONp. 898
STOP LAMPS AND CHMSL LAMPSp. 898
+8W-95 SPLICE LOCATIONSp. 1091
+DESCRIPTION AND OPERATIONp. 1091
INTRODUCTION SPLICE LOCATIONSp. 1091
+ADDENDUMS
+WIRING DIAGRAMSp. 1105
+8W-01 GENERAL INFORMATIONp. 1107
+DESCRIPTION AND OPERATIONp. 1107
HOW TO USE THIS GROUPp. 1107
CONNECTOR/GROUND LOCATIONSp. 1107
SPLICE LOCATIONSp. 1107
NOTES, CAUTIONS, and WARNINGSp. 1107
SECTION IDENTIFICATIONp. 1107
WIRE CODE IDENTIFICATIONp. 1108
CIRCUIT IDENTIFICATION CONNECTORSp. 1109
TAKE OUTSp. 1109
SYMBOLSp. 1109
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICESp. 1111
INTERMITTENT AND POOR CONNECTIONSp. 1111
+DIAGNOSIS AND TESTINGp. 1111
TROUBLESHOOTING TOOLSp. 1111
+TROUBLESHOOTING TESTSp. 1112
TESTING FOR VOLTAGEp. 1112
TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADSp. 1112
TESTING FOR A VOLTAGE DROPp. 1112
TESTING FOR CONTINUITYp. 1112
+TROUBLESHOOTING WIRING PROBLEMSp. 1112
TESTING FOR A SHORT TO GROUNDp. 1112
TERMINAL/CONNECTOR REPAIR-MOLEX CONNECTORSp. 1113
+SERVICE PROCEDURESp. 1113
WIRING REPAIRp. 1113
TERMINAL/CONNECTOR REPAIRβTHOMAS AND BETTS CONNECTORSp. 1114
CONNECTOR REPLACEMENTp. 1114
CONNECTOR AND TERMINAL REPLACEMENT TERMINAL REPLACEMENTp. 1115
DIODE REPLACEMENTp. 1116
+SPECIAL TOOLSp. 1117
8W-02 COMPONENT INDEXp. 1119
+8W-02 COMPONENT INDEXp. 1122
+GENERAL INFORMATIONp. 1122
8W-10 POWER DISTRIBUTIONp. 1123
+8W-10 POWER DISTRIBUTIONp. 1146
DESCRIPTION AND OPERATIONp. 1146
8W-12 JUNCTION BLOCKp. 1147
+8W-12 JUNCTION BLOCKp. 1175
DESCRIPTION AND OPERATIONp. 1175
8W-15 GROUND DISTRIBUTIONp. 1177
+8W-15 GROUND DISTRIBUTIONp. 1195
DESCRIPTION AND OPERATIONp. 1195
8W-20 CHARGING SYSTEMp. 1197
+8W-20 CHARGING SYSTEMp. 1202
+DESCRIPTION AND OPERATIONp. 1202
CHARGING SYSTEMp. 1202
+CHARGING SYSTEM (DIESEL)p. 1202
HELPFUL INFORMATIONp. 1202
8W-21 STARTING SYSTEMp. 1203
+8W-21 STARTING SYSTEMp. 1207
+DESCRIPTION AND OPERATIONp. 1207
STARTING SYSTEM (DIESEL)p. 1207
+STARTING SYSTEMp. 1207
HELPFUL INFORMATION (DIESEL)p. 1207
8W-30 FUEL/IGNITION SYSTEMSp. 1209
+8W-30 FUEL/IGNITION SYSTEMSp. 1241
+DESCRIPTION AND OPERATIONp. 1241
BATTERY FEED (DIESEL)p. 1241
IGNITION SWITCHp. 1241
GROUNDp. 1241
+BATTERY FEEDp. 1241
HELPFUL INFORMATIONp. 1241
HELPFUL INFORMATIONp. 1241
+PCM GROUND (DIESEL)p. 1242
HELPFUL INFORMATIONp. 1242
DATA LINK CONNECTORp. 1242
FUEL PUMP RELAYp. 1242
+AUTOMATIC SHUT DOWN (ASD) RELAYp. 1242
HELPFUL INFORMATIONp. 1242
+FUEL PUMP MODULEp. 1242
FUEL PUMP MOTORp. 1242
FUEL LEVEL SENSORp. 1242
HELPFUL INFORMATIONp. 1242
AUTOMATIC SHUT DOWN RELAY (DIESEL)p. 1242
+FUEL PUMP MODULE (DIESEL)p. 1242
FUEL PUMP MOTORp. 1242
FUEL LEVEL SENSORp. 1243
HELPFUL INFORMATIONp. 1243
+VEHICLE SPEED SENSORp. 1243
HELPFUL INFORMATIONp. 1243
BATTERY TEMPERATURE SENSORp. 1243
CRANKSHAFT POSITION SENSORp. 1243
+VEHICLE SPEED SENSOR (DIESEL)p. 1243
HELPFUL INFORMATIONp. 1243
+HEATED OXYGEN SENSORSp. 1243
HELPFUL INFORMATIONp. 1244
CRANKSHAFT POSITION SENSOR (DIESEL)p. 1244
CAMSHAFT POSITION SENSORp. 1244
+ENGINE COOLANT TEMPERATURE SENSOR (DIESEL)p. 1244
HELPFUL INFORMATIONp. 1244
EVAPORATIVE SYSTEM LEAK DETECTION PUMPp. 1244
ENGINE COOLANT TEMPERATURE SENSORp. 1244
+THROTTLE POSITION SENSORp. 1244
HELPFUL INFORMATIONp. 1245
MASS AIR FLOW SENSOR (DIESEL)p. 1245
ACCELERATOR PEDAL POSITION SENSOR (DIESEL) INTAKE AIR TEMPERATURE SENSORp. 1245
+LOW IDLE POSITION SWITCH (DIESEL)p. 1245
HELPFUL INFORMATIONp. 1245
+MANIFOLD ABSOLUTE PRESSURE SENSORp. 1245
HELPFUL INFORMATIONp. 1245
+OIL PRESSURE SENSORp. 1246
HELPFUL INFORMATIONp. 1246
+FUEL INJECTION PUMP (DIESEL) OIL PRESSURE SENSOR (DIESEL)p. 1246
FUEL SHUT-OFF SOLENOIDp. 1246
SOLENOID VALVEp. 1246
+WATER IN FUEL SENSOR (DIESEL)p. 1246
+FUEL INJECTORSp. 1246
CONTROL SLEEVE POSITION SENSORp. 1246
FUEL QUANTITY ACTUATORp. 1247
IDLE AIR CONTROL (IAC) MOTORp. 1247
FUEL HEATER (DIESEL)p. 1247
DUTY CYCLE EVAP\PURGE SOLENOIDp. 1247
INSTRUMENTED FIRST INJECTOR (DIESEL) EGR SOLENOID (DIESEL)p. 1247
GLOW PLUGS (DIESEL)p. 1247
LOW COOLANT LEVEL SWITCH (DIESEL)p. 1247
CCD BUSp. 1247
+IGNITION COILp. 1247
HELPFUL INFORMATIONp. 1247
8W-31 TRANSMISSION CONTROL SYSTEMp. 1249
+8W-31 TRANSMISSION CONTROL SYSTEMp. 1255
+DESCRIPTION AND OPERATIONp. 1255
TRANSMISSION SOLENOID ASSEMBLYp. 1255
OVERDRIVE SWITCHp. 1255
SHIFT INTERLOCKp. 1255
TRANSMISSION CONTROL RELAYp. 1255
OUTPUT SHAFT SPEED SENSORp. 1255
GOVERNOR PRESSURE SENSORp. 1255
+TRANSMISSION TEMPERATURE SENSORp. 1256
HELPFUL INFORMATIONp. 1256
8W-33 VEHICLE SPEED CONTROLp. 1257
+8W-33 VEHICLE SPEED CONTROLp. 1262
+DESCRIPTION AND OPERATIONp. 1262
+VEHICLE SPEED CONTROLp. 1262
HELPFUL INFORMATIONp. 1262
+VEHICLE SPEED CONTROL (DIESEL)p. 1262
HELPFUL INFORMATIONp. 1262
8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 1263
+8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 1267
+DESCRIPTION AND OPERATIONp. 1267
INTRODUCTIONp. 1267
+ABS WARNING LAMPp. 1267
HELPFUL INFORMATIONp. 1267
STOP LAMP SWITCH INPUT WHEEL SPEED SENSORSp. 1267
DATA LINK CONNECTORp. 1267
G-SWITCHp. 1267
8W-39 VEHICLE THEFT SECURITY SYSTEMp. 1269
+8W-39 VEHICLE THEFT SECURITY SYSTEMp. 1275
+DESCRIPTION AND OPERATIONp. 1275
+INTRODUCTIONp. 1275
SYSTEM ARMINGp. 1275
SYSTEM DISARMINGp. 1275
HORNSp. 1275
+VEHICLE THEFT SECURITY SYSTEM OPERATIONp. 1275
8W-40 INSTRUMENT CLUSTERp. 1277
+8W-40 INSTRUMENT CLUSTERp. 1283
+DESCRIPTION AND OPERATIONp. 1283
VOLTMETERp. 1283
INTRODUCTIONp. 1283
FUEL GAUGEp. 1283
ENGINE COOLANT TEMPERATURE GAUGE WARNING LAMPSβEXCEPT ABSp. 1283
ABS WARNING LAMPp. 1283
+SPEEDOMETERp. 1283
HELPFUL INFORMATIONp. 1283
TACHOMETERp. 1283
OIL PRESSURE GAUGEp. 1283
HIGH BEAM INDICATOR LAMPp. 1284
ILLUMINATION LAMPSp. 1284
TURN SIGNAL INDICATOR LAMPSp. 1284
8W-41 HORN/CIGAR LIGHTERp. 1285
+8W-41 HORN/CIGAR LIGHTERp. 1288
+DESCRIPTION AND OPERATIONp. 1288
+HORNp. 1288
HELPFUL INFORMATIONp. 1288
POWER OUTLETp. 1288
CIGAR LIGHTERp. 1288
8W-42 AIR CONDITIONING/HEATERp. 1289
+8W-42 AIR CONDITIONING/HEATERp. 1302
+GENERAL INFORMATIONp. 1302
+DESCRIPTION AND OPERATIONp. 1302
MANUAL A/C-HEATERp. 1302
BLOWER MOTORβMANUAL A/C-HEATER A/C OPERATIONβMANUAL A/Cp. 1302
AUTOMATIC TEMPERATURE CONTROL (ATC) MODULEp. 1303
+AMBIENT TEMPERATURE SENSORp. 1303
HELPFUL INFORMATIONp. 1303
IN-CAR TEMPERATURE SENSORp. 1303
BLEND AIR DOOR MOTOR ACTUATORβMANUAL A/C-HEATERp. 1303
SOLAR SENSORp. 1303
AUTOMATIC TEMPERATURE CONTROL (ATC) A/C OPERATIONβAUTOMATIC TEMPERATURE CONTROLp. 1303
+BLOWER MOTORβAUTOMATIC TEMPERATURE CONTROLp. 1304
BLOWER MOTOR POWER MODULEp. 1304
HELPFUL INFORMATIONp. 1304
+RECIRCULATION DOOR MOTORβAUTOMATIC TEMPERATURE CONTROLp. 1304
HIGH SPEED BLOWER MOTOR RELAYp. 1304
MODE DOOR MOTORβAUTOMATIC TEMPERATURE CONTROLp. 1304
BLEND DOOR MOTORβAUTOMATIC TEMPERATURE CONTROLp. 1304
8W-43 AIRBAG SYSTEMp. 1305
+8W-43 AIRBAG SYSTEMp. 1308
+DESCRIPTION AND OPERATIONp. 1308
INTRODUCTION AIRBAG SQUIB (AIRBAG IGNITER)p. 1308
AIRBAG WARNING LAMPp. 1308
AIRBAG IMPACT SENSORp. 1308
8W-44 INTERIOR LIGHTINGp. 1309
+8W-44 INTERIOR LIGHTINGp. 1323
+DESCRIPTION AND OPERATIONp. 1323
INTRODUCTIONp. 1323
COURTESY LAMPS, CARGO LAMP, IGNITION SWITCH KEY-IN HALO LAMPp. 1323
+ILLUMINATION LAMPSp. 1323
DOOR COURTESY LAMPSp. 1323
LIFTGATE COURTESY LAMP DISABLEp. 1324
+OVERHEAD CONSOLE LAMPSp. 1324
DAY/NIGHT MIRRORp. 1324
GLOVE BOX LAMPp. 1324
UNDERHOOD LAMPp. 1324
UNIVERSAL GARAGE DOOR OPENERp. 1324
VISOR VANITY MIRRORSp. 1324
8W-45 BODY CONTROL MODULEp. 1325
+8W-45 BODY CONTROL MODULEp. 1336
+DESCRIPTION AND OPERATIONp. 1336
INTRODUCTIONp. 1336
A/C SELECT SWITCHp. 1336
AMBIENT TEMPERATURE SENSORp. 1336
COURTESY LAMP SWITCHp. 1336
LIFTGATE COURTESY LAMP DISABLE SWITCHp. 1337
KEY-IN IGNITION CHIME AUTO HEADLAMPSp. 1337
SEAT BELT SWITCHp. 1337
PARK LAMP SWITCH SENSEp. 1337
LOW OIL PRESSURE WARNING CHIMEp. 1337
INSTRUMENT PANEL DIMMINGp. 1337
ENGINE TEMPERATURE CRITICAL CHIMEp. 1337
LOW FUEL WARNING LAMP ANNOUNCEMENT IGNITION SWITCH SENSE CHIMEp. 1337
AJAR CHIMEp. 1337
8W-46 MESSAGE CENTERp. 1339
+8W-46 MESSAGE CENTERp. 1346
+GENERAL INFORMATIONp. 1346
INTRODUCTIONp. 1346
VEHICLE INFORMATION CENTERp. 1346
+DESCRIPTION AND OPERATIONp. 1346
+GRAPHIC DISPLAY MODULEp. 1346
TRANSFER CASE RANGE DISPLAYp. 1346
TRANSFER CASE RANGE DISPLAYp. 1346
LOW ENGINE COOLANT WARNINGp. 1347
DOOR AJAR AND LIFTGATE AJAR DISPLAYSp. 1347
LAMP OUTAGEp. 1347
LOW WASHER FLUID WARNINGp. 1347
8W-47 AUDIO SYSTEMp. 1349
+8W-47 AUDIO SYSTEMp. 1362
+GENERAL INFORMATIONp. 1362
SPEAKERSβSTANDARD SYSTEMp. 1362
INTRODUCTIONp. 1362
AMPLIFIER AND SPEAKERSβPREMIUMp. 1362
+DESCRIPTION AND OPERATIONp. 1362
RADIO MEMORYp. 1362
RADIO ILLUMINATIONp. 1362
POWER ANTENNAβEXPORT ONLYp. 1363
RADIO REMOTE SWITCHESp. 1363
LIMITED PLUS SYSTEMp. 1363
8W-48 REAR WINDOW DEFOGGERp. 1365
+8W-48 REAR WINDOW DEFOGGERp. 1367
+DESCRIPTION AND OPERATIONp. 1367
REAR WINDOW DEFOGGERp. 1367
8W-49 OVERHEAD CONSOLEp. 1369
+8W-49 OVERHEAD CONSOLEp. 1372
+DESCRIPTION AND OPERATIONp. 1372
OVERHEAD CONSOLEp. 1372
OVERHEAD CONSOLE LAMPSp. 1372
8W-50 FRONT LIGHTINGp. 1373
+8W-50 FRONT LIGHTINGp. 1384
+DESCRIPTION AND OPERATIONp. 1384
INTRODUCTIONp. 1384
HEADLAMP LEVELINGp. 1384
AUTO HEADLAMPS PARKING LAMPSp. 1384
HEADLAMPSp. 1384
FOG LAMPSp. 1384
8W-51 REAR LIGHTINGp. 1387
+8W-51 REAR LIGHTINGp. 1394
+DESCRIPTION AND OPERATIONp. 1394
REAR FOG LAMPSp. 1394
TAIL LAMPS, REAR LICENSE PLATE LAMPS AND SIDE MARKER LAMPSp. 1394
+BACK-UP LAMPSp. 1394
HELPFUL INFORMATIONp. 1394
+LAMP OUTAGE MODULE (LOM)p. 1394
HELPFUL INFORMATIONp. 1394
STOP LAMPS AND CHMSL LAMPSp. 1394
8W-52 TURN SIGNALSp. 1395
+8W-52 TURN SIGNALSp. 1403
+DESCRIPTION AND OPERATIONp. 1403
ELECTRONIC FLASHER RELAYp. 1403
HAZARD FLASHERSp. 1403
TURN SIGNALSp. 1403
8W-53 WIPERSp. 1405
+8W-53 WIPERSp. 1410
+DESCRIPTION AND OPERATIONp. 1410
+INTERMITTENT WIPER OPERATIONp. 1410
HELPFUL INFORMATIONp. 1410
REAR WIPER/WASHER LOW WASHER FLUID LEVEL SENSORp. 1410
8W-54 TRAILER TOWp. 1411
+8W-54 TRAILER TOWp. 1416
+GENERAL INFORMATIONp. 1416
+DESCRIPTION AND OPERATIONp. 1416
+TRAILER TOWβFACTORY INSTALLEDp. 1416
LEFT TURN RELAYp. 1416
STOP LAMP RELAYp. 1416
HELPFUL INFORMATIONp. 1416
RIGHT TURN RELAYp. 1416
TRAILER TOWβAFTER-MARKETp. 1416
+8W-60 POWER WINDOWSp. 1421
+DESCRIPTION AND OPERATIONp. 1421
+INTRODUCTIONp. 1421
+POWER WINDOWSp. 1421
LEFT FRONT WINDOW OPERATIONp. 1421
RIGHT FRONT WINDOW OPERATIONp. 1421
RIGHT REAR WINDOWp. 1422
8W-61 POWER DOOR LOCKSp. 1423
+8W-61 POWER DOOR LOCKSp. 1428
+DESCRIPTION AND OPERATIONp. 1428
INTRODUCTIONp. 1428
REMOTE KEYLESS ENTRYp. 1428
POWER DOOR LOCKSp. 1428
LIFTGLASSp. 1428
8W-62 POWER MIRRORSp. 1429
+8W-62 POWER MIRRORSp. 1434
+DESCRIPTION AND OPERATIONp. 1434
+INTRODUCTIONp. 1434
RIGHT MIRROR ADJUSTMENTp. 1434
POWER MIRRORp. 1434
+HEATER ELEMENTSp. 1434
LEFT MIRROR ADJUSTMENTp. 1434
8W-63 POWER SEATp. 1435
+8W-63 POWER SEATp. 1450
+DESCRIPTION AND OPERATIONp. 1450
INTRODUCTIONp. 1450
+POWER SEATSp. 1450
LUMBAR ADJUSTMENTp. 1450
PASSENGERβS SEATp. 1450
DRIVERβS SEATp. 1450
SEAT POSITION SENSORSp. 1451
+MEMORY SEATSp. 1451
HEATED SEATSp. 1451
8W-64 POWER SUNROOFp. 1453
+8W-64 POWER SUNROOFp. 1456
+DESCRIPTION AND OPERATIONp. 1456
8W-65 SPEED PROPORTIONAL STEERINGp. 1457
+8W-65 SPEED PROPORTIONAL STEERINGp. 1460
+DESCRIPTION AND OPERATIONp. 1460
INTRODUCTIONp. 1460
SPEED PROPORTIONAL STEERING SOLENOIDp. 1460
DATA LINK CONNECTORp. 1460
SPEED PROPORTIONAL STEERING CONTROL MODULEp. 1460
8W-70 SPLICE INFORMATIONp. 1461
8W-80 CONNECTOR PIN-OUTSp. 1471
+8W-90 CONNECTOR LOCATIONSp. 1553
+DESCRIPTION AND OPERATIONp. 1553
INTRODUCTION CONNECTOR/GROUND LOCATIONSp. 1553
+8W-95 SPLICE LOCATIONSp. 1585
+DESCRIPTION AND OPERATIONp. 1585
INTRODUCTION SPLICE LOCATIONSp. 1585
+EZG_9p. 1599
+ENGINEp. 1599
+GENERAL INFORMATIONp. 1599
+FORM-IN-PLACE GASKETSβGASOLINE ENGINESp. 1599
MOPAR GASKET MAKERp. 1599
SURFACE PREPARATIONp. 1599
MOPAR SILICONE RUBBER ADHESIVE SEALANTp. 1599
GASKET APPLICATIONp. 1600
ENGINE PERFORMANCEp. 1600
HONING CYLINDER BORESp. 1600
+MEASURING WITH PLASTIGAGEp. 1601
CRANKSHAFT MAIN BEARING CLEARANCEp. 1601
REPAIR DAMAGED OR WORN THREADSp. 1602
+SERVICE ENGINE ASSEMBLY (SHORT BLOCK)p. 1602
CONNECTING ROD BEARING CLEARANCEp. 1602
ENGINE OIL SPECIFICATIONp. 1603
+HYDROSTATIC LOCKp. 1603
API SERVICE GRADE CERTIFIEDp. 1603
SAE VISCOSITYp. 1603
ENERGY CONSERVING OILp. 1603
CONTAINER IDENTIFICATIONp. 1603
+ENGINE OILp. 1603
ENGINE OIL ADDITIVESp. 1603
OIL LEVEL INDICATOR (DIPSTICK)p. 1604
ENGINE OIL CHANGEp. 1604
CRANKCASE OIL LEVEL INSPECTIONp. 1604
ENGINE OIL FILTER CHANGEp. 1605
+DIAGNOSIS AND TESTINGp. 1606
CYLINDER COMPRESSION PRESSURE TESTp. 1606
GENERAL INFORMATIONp. 1606
+ENGINE CYLINDER HEAD GASKET FAILURE INTAKE MANIFOLD LEAKAGE DIAGNOSIS DIAGNOSISp. 1606
CYLINDER-TO-CYLINDER LEAKAGE TESTp. 1606
CYLINDER-TO-WATER JACKET LEAKAGE TESTp. 1607
+CYLINDER COMBUSTION PRESSURE LEAKAGE TEST INSPECTION (ENGINE OIL LEAKS IN GENERAL)p. 1607
Air Leak Detection Test Methodp. 1608
+HYDRAULIC TAPPETSp. 1608
OIL LEVEL INSPECTION FOR REAR SEAL AREA LEAKSp. 1608
TAPPET NOISE DIAGNOSISp. 1609
ENGINE OIL PRESSUREp. 1609
ENGINEβPERFORMANCEp. 1610
ENGINEβMECHANICALp. 1611
ENGINEβLUBRICATIONp. 1612
+DESCRIPTION AND OPERATIONp. 1613
ENGINE DESCRIPTIONp. 1613
+LUBRICATION SYSTEMp. 1614
OIL PUMP PRESSUREp. 1614
OVERSIZE AND UNDERSIZE COMPONENT CODESp. 1616
+SERVICE PROCEDURESp. 1616
+PISTON FITTINGp. 1616
VALVE TIMINGp. 1616
PISTON RING FITTINGp. 1617
+FITTING CONNECTING ROD BEARINGSp. 1619
INSPECTIONp. 1619
SIDE CLEARANCE MEASUREMENTp. 1621
FITTING BEARINGS (CRANKSHAFT INSTALLED)p. 1621
+FITTING CRANKSHAFT MAIN BEARINGSp. 1621
INSPECTIONp. 1621
MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED)p. 1623
MAIN BEARING FITTING CHARTp. 1624
+REMOVAL AND INSTALLATIONp. 1625
+ENGINE MOUNTSβFRONTp. 1625
+ENGINE MOUNTβREARp. 1625
INSTALLATIONp. 1625
REMOVALp. 1625
INSTALLATIONp. 1626
+ENGINE ASSEMBLYp. 1626
REMOVALp. 1626
INSTALLATIONp. 1627
+ENGINE CYLINDER HEAD COVERp. 1628
INSTALLATIONp. 1629
REMOVALp. 1629
+ROCKER ARMS AND PUSH RODSp. 1629
REMOVALp. 1629
INSTALLATIONp. 1630
+VALVE STEM SEAL AND SPRINGp. 1630
REMOVAL INSTALLATIONp. 1630
+ENGINE CYLINDER HEADp. 1630
REMOVALp. 1631
INSTALLATIONp. 1631
CYLINDER HEAD BOLTSp. 1632
+VALVES AND VALVE SPRINGSp. 1632
REMOVALp. 1633
INSTALLATIONp. 1633
+VIBRATION DAMPERp. 1633
+HYDRAULIC TAPPETSp. 1633
REMOVALp. 1633
INSTALLATIONp. 1633
INSTALLATIONp. 1633
INSTALLATIONp. 1634
+TIMING CASE COVERp. 1634
+TIMING CHAIN AND SPROCKETSp. 1635
REMOVALp. 1635
INSTALLATIONp. 1635
+CAMSHAFTp. 1636
REMOVALp. 1636
INSTALLATIONp. 1636
+CAMSHAFT PIN REPLACEMENTp. 1637
REMOVALp. 1637
CAMSHAFT BEARINGSp. 1638
INSTALLATIONp. 1638
+CRANKSHAFT MAIN BEARINGSp. 1639
REMOVALp. 1639
INSTALLATIONp. 1639
+OIL PANp. 1640
REMOVALp. 1640
INSTALLATIONp. 1640
+PISTONS AND CONNECTING RODSp. 1641
REMOVALp. 1641
INSTALLATIONp. 1642
+REAR MAIN OIL SEALSp. 1643
REMOVALp. 1643
INSTALLATIONp. 1643
+OIL PUMPp. 1643
INSTALLATION REMOVALp. 1644
INSTALLATIONp. 1644
TIMING CASE COVER OIL SEALp. 1644
+DISASSEMBLY AND ASSEMBLYp. 1644
+VALVE SERVICEp. 1644
REMOVALp. 1644
VALVE REFACINGp. 1645
VALVE GUIDESp. 1645
VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENT VALVE SEAT REFACINGp. 1645
VALVE STEM OIL SEAL REPLACEMENTp. 1645
VALVE SPRING TENSION TESTp. 1646
+CYLINDER BLOCKp. 1646
DISASSEMBLYp. 1646
ASSEMBLYp. 1647
+ROCKER ARMS AND PUSH RODSp. 1647
CLEANINGp. 1647
INSPECTIONp. 1647
+CLEANING AND INSPECTIONp. 1647
+ENGINE CYLINDER HEADp. 1647
+HYDRAULIC TAPPETSp. 1647
CLEANINGp. 1647
INSPECTIONp. 1647
INSPECTIONp. 1647
+ENGINE CYLINDER HEAD COVERp. 1647
CLEANINGp. 1647
LEAK-DOWN TESTp. 1647
INSPECTIONp. 1647
INSPECTIONβCYLINDER BOREp. 1648
+CYLINDER BLOCKp. 1648
CLEANINGp. 1648
HONINGβCYLINDER BOREp. 1649
+SPECIFICATIONSp. 1649
L ENGINE SPECIFICATIONSp. 1649
+SPECIAL TOOLSp. 1652
+GENERAL INFORMATIONp. 1653
VALVES AND VALVE SPRINGSp. 1653
OIL PUMP PRESSUREp. 1653
+DESCRIPTION AND OPERATIONp. 1653
ENGINE DESCRIPTIONp. 1653
PISTON AND CONNECTING ROD ASSEMBLYp. 1653
LUBRICATION SYSTEMp. 1654
+ENGINE COMPONENTSp. 1656
+MEASURING TIMING CHAIN STRETCHp. 1656
+SERVICE PROCEDURESp. 1656
VALVE TIMINGp. 1656
FITTING PISTONSp. 1657
FITTING PISTON RINGSp. 1657
CRANKSHAFT MAIN BEARINGSp. 1658
FITTING CONNECTING ROD BEARINGS CRANKSHAFTp. 1658
+REMOVAL AND INSTALLATIONp. 1659
+ENGINE MOUNTSβFRONTp. 1659
REMOVALp. 1659
INSTALLATIONp. 1659
+ENGINE MOUNTβREAR ENGINE ASSEMBLYp. 1660
REMOVAL REMOVALp. 1660
INSTALLATIONp. 1660
+CYLINDER HEAD COVERp. 1661
INSTALLATIONp. 1661
REMOVALp. 1661
INSTALLATIONp. 1661
+ROCKER ARMS AND PUSH RODSp. 1662
REMOVALp. 1662
INSTALLATIONp. 1662
+CYLINDER HEADp. 1662
+VALVE SPRING AND STEM SEAL REPLACEMENT- IN VEHICLEp. 1662
+VALVES AND VALVE SPRINGSp. 1663
REMOVALp. 1663
INSTALLATIONp. 1663
+HYDRAULIC TAPPETSp. 1664
REMOVALp. 1664
INSTALLATIONp. 1664
INSTALLATIONp. 1664
+VIBRATION DAMPERp. 1664
+TIMING CHAIN COVERp. 1664
REMOVALp. 1664
INSTALLATIONp. 1665
CAMSHAFTp. 1666
+TIMING CHAINp. 1666
REMOVALp. 1666
REMOVALp. 1666
INSTALLATIONp. 1666
INSTALLATIONp. 1667
+CAMSHAFT BEARINGSp. 1667
REMOVALp. 1667
INSTALLATIONp. 1667
+DISTRIBUTOR DRIVE SHAFT BUSHINGp. 1668
+CRANKSHAFT MAIN BEARINGSp. 1668
REMOVALp. 1668
INSTALLATIONp. 1668
INSTALLATIONp. 1668
+OIL PANp. 1669
REMOVALp. 1669
DISTRIBUTOR INSTALLATIONp. 1669
INSTALLATIONp. 1669
INSTALLATIONp. 1670
+PISTON AND CONNECTING ROD ASSEMBLYp. 1670
+CRANKSHAFTp. 1671
REMOVALp. 1671
INSTALLATIONp. 1671
+OIL PUMPp. 1671
REMOVALp. 1671
INSTALLATIONp. 1671
+FRONT CRANKSHAFT OIL SEALp. 1672
UPPER SEAL βCRANKSHAFT REMOVEDp. 1672
+CRANKSHAFT REAR OIL SEALSp. 1672
UPPER SEAL βCRANKSHAFT INSTALLEDp. 1673
LOWER SEALp. 1674
INSTALLATIONp. 1674
+ENGINE CORE OIL AND CAMSHAFT PLUGSp. 1674
+DISASSEMBLY AND ASSEMBLYp. 1675
+HYDRAULIC TAPPETSp. 1675
DISASSEMBLEp. 1675
ASSEMBLEp. 1675
+VALVE SERVICEp. 1675
VALVE GUIDES REFACING VALVES AND VALVE SEATSp. 1675
VALVE SPRING INSPECTIONp. 1676
ASSEMBLEp. 1677
+OIL PUMPp. 1677
+CYLINDER BLOCKp. 1677
DISASSEMBLEp. 1677
ASSEMBLEp. 1677
+CLEANING AND INSPECTIONp. 1677
+CYLINDER HEADSp. 1677
CLEANINGp. 1677
INSPECTIONp. 1678
+OIL PANp. 1678
+PISTON AND CONNECTING ROD ASSEMBLYp. 1678
INSPECTIONp. 1678
INSPECTIONp. 1678
+OIL PUMPp. 1678
CRANKSHAFT JOURNALSp. 1678
+CYLINDER BLOCKp. 1680
CLEANINGp. 1680
INSPECTIONp. 1680
+SPECIFICATIONSp. 1681
+5.2L ENGINEp. 1681
OVERSIZE AND UNDERSIZE ENGINE COMPONENT MARKINGSp. 1683
TORQUEp. 1684
+SPECIAL TOOLSp. 1685
+GENERAL INFORMATIONp. 1687
+DESCRIPTION AND OPERATIONp. 1687
ENGINE DESCRIPTIONp. 1687
PISTON AND CONNECTING ROD ASSEMBLYp. 1687
LUBRICATION SYSTEMp. 1688
+ENGINE COMPONENTSp. 1690
+MEASURING TIMING CHAIN STRETCHp. 1690
PISTONSp. 1690
VALVES AND VALVE SPRINGSp. 1690
+SERVICE PROCEDURESp. 1690
VALVE TIMINGp. 1690
FITTING PISTONSp. 1691
FITTING PISTON RINGSp. 1691
FITTING CRANKSHAFT MAIN BEARINGSp. 1692
FITTING CONNECTING ROD BEARINGSp. 1692
+REMOVAL AND INSTALLATIONp. 1693
+ENGINE MOUNTSβFRONT CRANKSHAFT SERVICEp. 1693
REMOVALp. 1693
INSPECTION OF JOURNALS INSTALLATIONp. 1693
INSTALLATIONp. 1694
+ENGINE MOUNTSβREARp. 1694
+ENGINE ASSEMBLYp. 1695
+CYLINDER HEAD COVERp. 1695
REMOVALp. 1695
INSTALLATION INSTALLATIONp. 1695
VALVE SPRING AND STEM SEAL REPLACEMENT- IN VEHICLEp. 1696
+ROCKER ARMS AND PUSH RODSp. 1696
+CYLINDER HEADp. 1696
INSTALLATION REMOVALp. 1696
INSTALLATIONp. 1697
+VALVES AND VALVE SPRINGSp. 1697
REMOVALp. 1697
INSTALLATIONp. 1697
+VIBRATION DAMPERp. 1698
+HYDRAULIC TAPPETSp. 1698
REMOVALp. 1698
INSTALLATIONp. 1698
INSTALLATIONp. 1698
+TIMING CHAIN COVERp. 1699
REMOVALp. 1699
INSTALLATIONp. 1699
CAMSHAFTp. 1700
+TIMING CHAINp. 1700
REMOVALp. 1700
REMOVALp. 1700
INSTALLATIONp. 1700
INSTALLATIONp. 1701
+CAMSHAFT BEARINGSp. 1701
REMOVALp. 1701
INSTALLATIONp. 1702
+DISTRIBUTOR DRIVE SHAFT BUSHINGp. 1702
+CRANKSHAFT MAIN BEARINGSp. 1702
REMOVALp. 1702
INSTALLATIONp. 1702
INSTALLATIONp. 1702
+OIL PANp. 1703
REMOVALp. 1703
DISTRIBUTOR INSTALLATIONp. 1703
INSTALLATIONp. 1703
+PISTON AND CONNECTING ROD ASSEMBLYp. 1704
REMOVALp. 1704
INSTALLATIONp. 1704
+CRANKSHAFTp. 1705
REMOVALp. 1705
INSTALLATIONp. 1705
+OIL PUMPp. 1705
REMOVALp. 1705
INSTALLATIONp. 1705
FRONT CRANKSHAFT OIL SEALp. 1706
+CRANKSHAFT REAR OIL SEALSp. 1707
UPPER SEAL βCRANKSHAFT REMOVEDp. 1707
UPPER SEAL βCRANKSHAFT INSTALLEDp. 1707
+ENGINE CORE OIL AND CAMSHAFT PLUGSp. 1708
LOWER SEALp. 1708
REMOVALp. 1708
INSTALLATIONp. 1708
+VALVE SERVICEp. 1709
+DISASSEMBLY AND ASSEMBLYp. 1709
+HYDRAULIC TAPPETSp. 1709
DISASSEMBLEp. 1709
ASSEMBLEp. 1709
REFACING VALVES AND VALVE SEATSp. 1710
VALVE SPRING INSPECTIONp. 1711
ASSEMBLEp. 1711
+OIL PUMPp. 1711
+CYLINDER BLOCKp. 1711
DISASSEMBLEp. 1711
ASSEMBLEp. 1712
+CLEANING AND INSPECTIONp. 1712
+CYLINDER HEADSp. 1712
CLEANINGp. 1712
INSPECTIONp. 1712
+OIL PANp. 1712
+PISTON AND CONNECTING ROD ASSEMBLYp. 1712
+CRANKSHAFT JOURNALSp. 1712
+OIL PUMPp. 1712
+CYLINDER BLOCKp. 1714
CLEANINGp. 1714
INSPECTIONp. 1714
+SPECIFICATIONSp. 1715
+5.9L ENGINEp. 1715
OVERSIZE AND UNDERSIZE ENGINE COMPONENT MARKINGSp. 1717
TORQUEp. 1717
+SPECIAL TOOLSp. 1718
+ADDENDUMS
+ENGINEp. 1721
+GENERAL INFORMATIONp. 1721
ENGINE IDENTIFICATIONp. 1721
+DESCRIPTION AND OPERATIONp. 1722
LUBRICATION SYSTEMp. 1722
HYDRAULIC TAPPETSp. 1722
+DIAGNOSIS AND TESTINGp. 1723
SERVICE DIAGNOSISβDIESELβPERFORMANCEp. 1723
+SERVICE DIAGNOSISβDIESELβMECHANICAL.p. 1729
+TAPPET NOISEp. 1732
+SERVICE PROCEDURESp. 1732
+VALVE SERVICEp. 1732
DISASSEMBLY VALVE REFACINGp. 1732
VALVE SEAT REFACINGp. 1733
VALVE STAND DOWNp. 1733
VALVE GUIDESp. 1733
VALVE STEM-TO-GUIDE CLEARANCE INSTALLATIONβRIGHT SIDE MEASUREMENTp. 1734
REMOVALβLEFT SIDEp. 1734
+REMOVAL AND INSTALLATIONp. 1734
+ENGINE MOUNTSβFRONTp. 1734
REMOVALβRIGHT SIDEp. 1734
INSTALLATIONβLEFT SIDEp. 1734
ENGINE MOUNTβREARp. 1735
+ENGINE ASSEMBLYp. 1735
REMOVALp. 1735
REMOVALp. 1735
INSTALLATIONp. 1735
INSTALLATIONp. 1736
+CYLINDER HEAD COVERp. 1737
REMOVALp. 1737
INSTALLATIONp. 1737
+HYDRAULIC TAPPETSp. 1738
REMOVALp. 1738
INSTALLATIONp. 1738
INSTALLATIONp. 1739
+ROCKER ARMS AND PUSH RODSp. 1739
+VALVE SPRINGSp. 1739
REMOVALp. 1739
INSTALLATIONp. 1740
+ENGINE CYLINDER HEADp. 1740
REMOVALp. 1740
CYLINDER HEAD GASKETSp. 1741
INSTALLATIONp. 1742
+VIBRATION DAMPERp. 1744
REMOVALp. 1744
INSTALLATIONp. 1744
+TIMING CASE COVERp. 1745
+TIMING CASE COVER OIL SEALp. 1745
INSTALLATION REMOVALp. 1745
INSTALLATIONp. 1745
+CAMSHAFTp. 1746
REMOVALp. 1746
THRUST PLATE INSPECTIONp. 1746
INSTALLATIONp. 1747
+CAMSHAFT BEARINGSp. 1747
REMOVALp. 1747
INSTALLATIONp. 1747
+OIL PANp. 1747
REMOVALp. 1747
INSTALLATIONp. 1748
+OIL PUMPp. 1748
REMOVALp. 1748
INSTALLATIONp. 1748
+INTERNAL VACUUM PUMPp. 1748
+OIL PUMP PRESSURE RELIEF VALVEp. 1749
REMOVALp. 1749
INSTALLATIONp. 1749
INSTALLATIONp. 1749
+OIL FILTER ADAPTERp. 1749
REMOVALp. 1749
INSTALLATIONp. 1750
PISTON PINβREMOVALp. 1750
+PISTONS AND CONNECTING ROD ASSEMBLYp. 1750
REMOVALp. 1750
PISTON RINGβREMOVALp. 1750
PISTON RING FITTINGp. 1751
PISTON RINGSβINSTALLATIONp. 1751
PISTON PIN INSTALLATIONp. 1752
INSTALLATIONp. 1752
+CYLINDER WALL LINER ASSEMBLYp. 1753
REMOVALp. 1753
INSTALLATIONp. 1753
+CRANKSHAFT MAIN BEARINGSp. 1755
REMOVALp. 1755
INSTALLATIONp. 1756
ASSEMBLEp. 1758
+CLEANING AND INSPECTIONp. 1758
+CYLINDER HEADp. 1758
CLEANINGp. 1758
INSPECTIONp. 1758
+DISASSEMBLY AND ASSEMBLYp. 1758
+HYDRAULIC TAPPETSp. 1758
+ROCKER ARMS AND PUSH RODSp. 1759
+PISTONS AND CONNECTING ROD ASSEMBLYp. 1759
INSPECTIONβPISTONSp. 1759
INSPECTIONβCONNECTING RODp. 1759
INSPECTIONp. 1759
INSPECTIONβCRANKSHAFT JOURNALSp. 1760
BEARING-TO-JOURNAL CLEARANCEp. 1760
+CYLINDER WALL LINER ASSEMBLYp. 1760
INSPECTIONp. 1760
INSPECTIONβPISTON PINp. 1760
+OIL PUMPp. 1761
CLEANINGp. 1761
INSPECTIONp. 1761
+SPECIFICATIONSp. 1762
ENGINE SPECIFICATIONSp. 1762
TORQUE SPECIFICATIONSp. 1764
+SPECIAL TOOLSp. 1765
+EZG_11p. 1769
+EXHAUST SYSTEM AND INTAKE MANIFOLDp. 1769
+GENERAL INFORMATIONp. 1769
EXHAUST SYSTEMp. 1769
CATALYTIC CONVERTERp. 1770
HEAT SHIELDSp. 1770
+DIAGNOSIS AND TESTINGp. 1771
EXHAUST SYSTEM DIAGNOSISp. 1771
+REMOVAL AND INSTALLATIONp. 1771
+EXHAUST PIPEp. 1771
INSTALLATION REMOVALp. 1771
+CATALYTIC CONVERTERp. 1772
REMOVALp. 1772
INSTALLATIONp. 1773
INSTALLATIONp. 1773
+MUFFLER AND TAILPIPE INTAKE AND EXHAUST MANIFOLDβ4.0L ENGINEp. 1773
REMOVAL REMOVALp. 1773
INSTALLATIONp. 1774
+INTAKE MANIFOLDβ5.2/5.9L ENGINEp. 1774
REMOVALp. 1774
INSTALLATIONp. 1775
+EXHAUST MANIFOLDβ5.2/5.9L ENGINEp. 1776
+CLEANING AND INSPECTIONp. 1777
INTAKE AND EXHAUST MANIFOLDβ4.0L ENGINEp. 1777
+INTAKE MANIFOLDβ 5.2/5.9L ENGINEp. 1777
CLEANINGp. 1777
INSTALLATIONp. 1777
INSPECTIONp. 1777
+EXHAUST MANIFOLDβ5.2/5.9L ENGINEp. 1777
CLEANINGp. 1777
INSPECTIONp. 1777
+SPECIFICATIONSp. 1778
+ADDENDUMS
+EXHAUST SYSTEM AND INTAKE MANIFOLDp. 1779
+GENERAL INFORMATIONp. 1779
EXHAUST HEAT SHIELDSp. 1779
+EXHAUST SYSTEMp. 1779
+REMOVAL AND INSTALLATIONp. 1780
+EXHAUST PIPEp. 1780
+MUFFLER AND EXHAUST TAILPIPEp. 1780
REMOVALp. 1780
INSTALLATIONp. 1780
+ENGINE EXHAUST MANIFOLD AND TURBOCHARGERp. 1781
+INTAKE MANIFOLDp. 1781
REMOVALp. 1781
CLEANING CLEANINGp. 1781
INSTALLATIONp. 1781
INSTALLATIONp. 1781
+SPECIFICATIONSp. 1782
TORQUE SPECIFICATIONSp. 1782
+EZG_13p. 1783
+FRAME AND BUMPERSp. 1783
+REMOVAL AND INSTALLATIONp. 1783
+FRONT BUMPER/FASCIAp. 1783
REMOVALp. 1783
INSTALLATIONp. 1783
+REAR BUMPER FASCIAp. 1784
REMOVALp. 1784
INSTALLATIONp. 1784
+REAR BUMPERp. 1784
REMOVALp. 1784
INSTALLATIONp. 1784
+GENERAL INFORMATIONp. 1785
GENERAL INFORMATIONp. 1785
+REMOVAL AND INSTALLATIONp. 1785
+FRONT TOW HOOKp. 1785
REMOVALp. 1785
INSTALLATIONp. 1785
INSTALLATIONp. 1785
+BRUSH GUARDp. 1785
+TRANSFER CASE SKID PLATEp. 1786
+FRONT SKID PLATEp. 1786
INSTALLATION REMOVALp. 1786
INSTALLATIONp. 1786
+FUEL TANK SKID PLATEp. 1787
+TRAILER HITCHp. 1787
REMOVALp. 1787
INSTALLATIONp. 1787
+REAR TOW HOOKp. 1787
REMOVALp. 1787
INSTALLATIONp. 1787
INSTALLATIONp. 1788
+SPECIFICATIONSp. 1788
VEHICLE DIMENSIONSp. 1788
TORQUE SPECIFICATIONSp. 1794
+EZG_14p. 1795
+FUEL SYSTEMp. 1795
+GENERAL INFORMATIONp. 1795
INTRODUCTIONp. 1795
GASOLINE/OXYGENATE BLENDSp. 1795
FUEL REQUIREMENTSp. 1795
+DESCRIPTION AND OPERATIONp. 1797
FUEL DELIVERY SYSTEMp. 1797
FUEL PUMP MODULEp. 1798
FUEL GAUGE SENDING UNITp. 1798
FUEL FILTER/FUEL PRESSURE REGULATORp. 1798
FUEL PUMPp. 1798
ROLLOVER VALVE(S)p. 1799
FUEL INJECTORSβ5.2L/5.9L ENGINESp. 1799
FUEL TANKp. 1799
FUEL INJECTORSβ4.0L ENGINEp. 1799
FUEL TANK FILLER TUBE CAPp. 1800
FUEL RAILp. 1800
QUICK-CONNECT FITTINGSp. 1800
+DIAGNOSIS AND TESTINGp. 1801
FUEL PUMP PRESSURE TESTβ4.0L ENGINEp. 1801
FUEL PUMP PRESSURE TESTβ5.2L/5.9L ENGINES WITH PRESSURE TEST PORTp. 1801
FUEL PUMP PRESSURE TESTβ5.2L/5.9L ENGINES WITHOUT PRESSURE TEST PORTp. 1802
FUEL PRESSURE LEAK DOWN TESTp. 1803
FUEL PUMP CAPACITY TESTp. 1803
FUEL GAUGE SENDING UNITp. 1804
FUEL INJECTOR TESTp. 1804
+SERVICE PROCEDURESp. 1804
FUEL SYSTEM PRESSURE RELEASE PROCEDUREβWITH PRESSURE TEST PORTp. 1804
FUEL TUBES/LINES/HOSES AND CLAMPSp. 1805
FUEL SYSTEM PRESSURE RELEASE PROCEDUREβWITHOUT PRESSURE TEST PORTp. 1805
+QUICK-CONNECT FITTINGSp. 1806
SINGLE-TAB TYPEp. 1806
TWO-TAB TYPE FITTINGp. 1807
PLASTIC RETAINER RING TYPE FITTINGp. 1808
FUEL LINE AT FUEL RAILp. 1808
FUEL LINE AT FUEL RAILβ5.2L ENGINESp. 1809
+REMOVAL AND INSTALLATIONp. 1810
+FUEL FILTER/FUEL PRESSURE REGULATORp. 1810
REMOVALp. 1810
INSTALLATIONp. 1810
+FUEL PUMP MODULEp. 1811
+FUEL PUMP INLET FILTERp. 1811
INSTALLATIONp. 1811
REMOVALp. 1812
INSTALLATIONp. 1812
FUEL GAUGE SENDING UNITp. 1812
+FUEL INJECTOR RAILβ5.2L/5.9L ENGINESp. 1812
REMOVALp. 1812
REMOVALp. 1812
INSTALLATIONp. 1812
INSTALLATIONp. 1813
+FUEL INJECTOR RAILβ4.0L ENGINEp. 1814
+FUEL INJECTOR(S)p. 1814
REMOVALp. 1814
INSTALLATIONp. 1814
INSTALLATIONp. 1815
+FUEL TANKp. 1815
REMOVALp. 1815
INSTALLATIONp. 1816
+FUEL TANK FILLER TUBE CAPp. 1816
ACCELERATOR PEDALp. 1817
+THROTTLE CABLEp. 1817
REMOVALp. 1817
REMOVALp. 1817
+SPECIFICATIONSp. 1818
VECI LABELp. 1818
FUEL TANK CAPACITYp. 1818
+FUEL SYSTEM PRESSUREp. 1818
TORQUE CHARTp. 1819
+GENERAL INFORMATIONp. 1821
INTRODUCTIONp. 1821
+MODES OF OPERATIONp. 1821
ENGINE START-UP MODEp. 1822
ENGINE WARM-UP MODEp. 1822
IGNITION SWITCH (KEY-ON) MODEp. 1822
IDLE MODEp. 1823
ACCELERATION MODEp. 1823
DECELERATION MODEp. 1823
CRUISE MODEp. 1823
+POWERTRAIN CONTROL MODULE (PCM)p. 1824
WIDE OPEN THROTTLE MODEp. 1824
IGNITION SWITCH OFF MODEp. 1824
+DESCRIPTION AND OPERATIONp. 1824
SYSTEM DIAGNOSISp. 1824
AUTOMATIC SHUTDOWN (ASD) RELAY SENSEβ PCM INPUTp. 1825
BATTERY TEMPERATURE SENSORβPCM INPUTp. 1825
BATTERY VOLTAGEβPCM INPUTp. 1825
AIR CONDITIONING (A/C) CONTROLSβPCM INPUTp. 1825
CAMSHAFT POSITION SENSORβPCM INPUTp. 1826
BRAKE SWITCHβPCM INPUTp. 1826
CRANKSHAFT POSITION SENSORβ5.2L/5.9L ENGINESβPCM INPUTp. 1826
FIVE VOLT SENSOR SUPPLYβPRIMARYp. 1826
FIVE VOLT SENSOR SUPPLYβSECONDARYp. 1826
FUEL LEVEL SENSORβPCM INPUTp. 1826
CRANKSHAFT POSITION SENSORβ4.0L ENGINEβPCM INPUTp. 1826
ENGINE COOLANT TEMPERATURE SENSORβ5.2L/ 5.9L ENGINESβPCM INPUTp. 1827
+ENGINE COOLANT TEMPERATURE SENSORβ4.0L ENGINEβPCM INPUTp. 1827
UPSTREAM HEATED OXYGEN SENSORp. 1828
DOWNSTREAM HEATED OXYGEN SENSORp. 1828
GENERATOR OUTPUTβPCM INPUTp. 1828
OXYGEN SENSOR (O2S)βPCM INPUT IGNITION CIRCUIT SENSEβPCM INPUTp. 1828
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ 5.2L/5.9L ENGINESβPCM INPUTp. 1828
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ 4.0L ENGINEβPCM INPUTp. 1828
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ4.0L ENGINEβPCM INPUTp. 1829
LEAK DETECTION PUMP (SWITCH) SENSEβPCM INPUTp. 1829
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ5.2L/5.9L ENGINESβPCM INPUT OIL PRESSURE SENSORβPCM INPUTp. 1829
OUTPUT SHAFT SPEED SENSORβPCM INPUTp. 1829
OVERDRIVE/OVERRIDE SWITCH-PCM INPUTp. 1830
TRANSMISSION GOVERNOR PRESSURE SENSORβPCM INPUTp. 1830
TRANSMISSION TEMPERATURE SENSORβPCM INPUTp. 1830
SENSOR RETURNβPCM INPUTp. 1830
SIGNAL GROUNDβPCM INPUT THROTTLE POSITION SENSOR (TPS)β5.2L/5.9L ENGINESβPCM INPUTp. 1830
SPEED CONTROL SWITCHESβPCM INPUTp. 1830
THROTTLE POSITION SENSOR (TPS)β4.0L ENGINEβPCM INPUTp. 1830
TRANSMISSION PARK/NEUTRAL SWITCHβPCM INPUTp. 1830
VEHICLE SPEED AND DISTANCE SENSORβPCM INPUTp. 1831
POWER GROUNDp. 1831
AIR CONDITIONING (A/C) CLUTCH RELAYβPCM OUTPUTp. 1831
DUTY CYCLE EVAP PURGE SOLENOID VALVE-PCM OUTPUTp. 1832
FUEL INJECTORSβ5.2L/5.9L ENGINESβPCM AUTO SHUTDOWN (ASD) RELAYβPCM OUTPUT OUTPUTp. 1832
CCD BUS (+/-) CIRCUITS-PCM OUTPUTSp. 1832
DATA LINK CONNECTORβPCM INPUT AND OUTPUTp. 1832
GENERATOR FIELD SOURCE (+)βPCM OUTPUTp. 1833
FUEL INJECTORSβ4.0L ENGINEβPCM OUTPUTp. 1833
GENERATOR FIELD DRIVER (-)βPCM OUTPUTp. 1833
GENERATOR LAMPβPCM OUTPUTp. 1833
IDLE AIR CONTROL (IAC) MOTORβ5.2L/5.9L FUEL PUMP RELAY-PCM OUTPUT ENGINESβPCM OUTPUTp. 1833
IGNITION COILβ4.0L ENGINESβPCM OUTPUTp. 1834
IDLE AIR CONTROL (IAC) MOTORβ4.0L ENGINEβPCM OUTPUTp. 1834
IGNITION COILβ5.2L/5.9L ENGINESβPCM LEAK DETECTION PUMPβPCM OUTPUT OUTPUTp. 1834
+MALFUNCTION INDICATOR (CHECK ENGINE) LAMPβPCM OUTPUTp. 1835
MANUAL TRANSMISSIONp. 1835
OVERDRIVE LAMPβPCM OUTPUTp. 1835
TRANSMISSION RELAYβPCM OUTPUTp. 1835
SPEED CONTROL SOLENOIDSβPCM OUTPUTp. 1835
TACHOMETERβPCM OUTPUT GOVERNOR PRESSURE SOLENOIDβPCM OUTPUTp. 1835
THREE-FOUR SHIFT SOLENOIDβPCM OUTPUTp. 1835
THROTTLE BODYβ5.2L/5.9L ENGINESp. 1835
TORQUE CONVERTOR CLUTCH (TCC) SOLENOIDβ PCM OUTPUTp. 1835
THROTTLE BODYβ4.0L ENGINEp. 1836
+DIAGNOSIS AND TESTINGp. 1836
VISUAL INSPECTIONβ5.2L/5.9L ENGINESp. 1836
+VISUAL INSPECTIONβ4.0L ENGINEp. 1840
+ASD AND FUEL PUMP RELAYSp. 1843
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TESTβ5.2L.5.9L ENGINESp. 1843
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TESTβ4.0L ENGINEp. 1844
OXYGEN (O2S) SENSORSβ5.2L/5.9L ENGINESp. 1845
OXYGEN (O2S) SENSORSβ4.0L ENGINEp. 1846
CAMSHAFT AND CRANKSHAFT POSITION SENSORS ENGINE COOLANT TEMPERATURE SENSORβ4.0L ENGINEp. 1846
ENGINE COOLANT TEMPERATURE SENSORβ5.2L/ 5.9L ENGINESp. 1846
IDLE AIR CONTROL (IAC) MOTORβ5.2L/5.9L ENGINESp. 1847
IDLE AIR CONTROL (IAC) MOTORβ4.0L ENGINEp. 1847
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ 5.2L/5.9L ENGINEp. 1847
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ 4.0L ENGINEp. 1847
THROTTLE POSITION SENSOR (TPS)β4.0L ENGINEp. 1848
VEHICLE SPEED SENSORp. 1848
THROTTLE POSITION SENSOR (TPS)β5.2L/5.9L ENGINESp. 1848
+THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDUREp. 1848
+REMOVAL AND INSTALLATIONp. 1849
AUTOMATIC SHUTDOWN (ASD) RELAYp. 1849
+THROTTLE BODYβ5.2L/5.9L ENGINESp. 1850
REMOVALp. 1850
REMOVALp. 1850
INSTALLATIONp. 1850
+FUEL PUMP RELAYp. 1850
REMOVALp. 1850
INSTALLATIONp. 1850
INSTALLATIONp. 1850
INSTALLATIONp. 1851
+THROTTLE POSITION SENSOR (TPS)β5.2L/5.9L ENGINESp. 1851
+THROTTLE BODYβ4.0L ENGINEp. 1851
REMOVALp. 1851
INSTALLATIONp. 1851
+THROTTLE POSITION SENSOR (TPS)β4.0L ENGINE IDLE AIR CONTROL (IAC) MOTORβ5.2L/5.9L ENGINESp. 1852
REMOVALp. 1852
REMOVALp. 1852
INSTALLATIONp. 1852
INSTALLATIONp. 1853
+IDLE AIR CONTROL (IAC) MOTORβ4.0L ENGINEp. 1853
REMOVALp. 1853
INSTALLATIONp. 1853
+MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ5.2L/5.9L ENGINESp. 1853
INSTALLATIONp. 1853
REMOVALp. 1853
+MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ4.0L ENGINEp. 1854
DUTY CYCLE EVAP CANISTER PURGE SOLENOIDp. 1854
+POWERTRAIN CONTROL MODULE (PCM)p. 1854
REMOVALp. 1854
REMOVALp. 1854
CRANKSHAFT POSITION SENSORp. 1855
CAMSHAFT POSITION SENSORp. 1855
+OXYGEN SENSORβ5.2L/5.9L ENGINESp. 1855
REMOVALp. 1855
INSTALLATIONp. 1855
INSTALLATIONp. 1856
INSTALLATIONp. 1856
+OXYGEN SENSORβ4.0L ENGINEp. 1856
+AIR CLEANER HOUSINGp. 1856
+AIR CLEANER ELEMENT (FILTER)p. 1857
REMOVAL/INSTALLATIONp. 1857
INSTALLATIONp. 1857
+ENGINE COOLANT TEMPERATURE SENSORβ5.2L/ 5.9L ENGINESp. 1858
REMOVALp. 1858
REMOVALp. 1858
INSTALLATIONp. 1858
+INTAKE MANIFOLD AIR TEMPERATURE SENSORβ 5.2L/5.9L ENGINESp. 1858
INSTALLATION REMOVALp. 1858
INSTALLATIONp. 1858
ENGINE COOLANT TEMPERATURE SENSORβ4.0L ENGINEp. 1858
VEHICLE SPEED SENSORp. 1859
+INTAKE MANIFOLD AIR TEMPERATURE SENSORβ 4.0L ENGINEp. 1859
REMOVALp. 1859
INSTALLATIONp. 1859
REMOVALp. 1859
+SPECIFICATIONSp. 1860
VECI LABELp. 1860
+TORQUE CHARTp. 1860
+SPECIAL TOOLSp. 1861
+ADDENDUMS
+FUEL SYSTEMβ2.5L DIESEL ENGINEp. 1863
+GENERAL INFORMATIONp. 1863
INTRODUCTIONβ2.5L DIESELp. 1863
FUEL REQUIREMENTSβ2.5L DIESELp. 1864
+DESCRIPTION AND OPERATIONp. 1865
FUEL SYSTEM PRESSURE WARNINGp. 1865
INTRODUCTIONp. 1865
FUEL TANKp. 1866
FUEL FILTER/WATER SEPARATORp. 1866
FUEL TANK MODULEp. 1866
FUEL GAUGE SENDING UNITp. 1866
FUEL SHUTDOWN SOLENOIDp. 1866
FUEL INJECTION PUMPp. 1867
FUEL INJECTORSp. 1868
FUEL TUBES/LINES/HOSES AND CLAMPSβLOW- PRESSURE TYPEp. 1869
HIGH-PRESSURE FUEL LINESp. 1869
QUICK-CONNECT FITTINGSβLOW PRESSURE TYPEp. 1869
FUEL DRAIN TUBESp. 1869
FUEL HEATER RELAYp. 1870
FUEL HEATERp. 1870
WASTEGATE (TURBOCHARGER)p. 1871
+DIAGNOSIS AND TESTINGp. 1871
GENERAL INFORMATIONp. 1871
VISUAL INSPECTIONp. 1871
AIR IN FUEL SYSTEMp. 1874
FUEL HEATER RELAY TESTp. 1874
FUEL INJECTOR TESTp. 1874
FUEL INJECTOR SENSOR TESTp. 1875
+FUEL SUPPLY RESTRICTIONSp. 1875
LOWβPRESSURE LINESp. 1875
HIGHβPRESSURE LINESp. 1875
FUEL INJECTION PUMP TESTp. 1875
FUEL SHUTDOWN SOLENOID TESTp. 1875
+HIGH-PRESSURE FUEL LINE LEAK TESTp. 1875
FUEL INJECTION PUMP BLEEDINGp. 1876
WASTEGATE (TURBOCHARGER)p. 1876
+SERVICE PROCEDURESp. 1876
+AIR BLEED PROCEDURESp. 1876
AIR BLEEDING AT FUEL FILTERp. 1876
FUEL INJECTION PUMP TIMINGp. 1877
+ACCELERATOR PEDALp. 1877
HIGHβPRESSURE FUEL LINE BLEEDINGp. 1877
REMOVALp. 1877
INSTALLATIONp. 1878
FUEL FILTER/WATER SEPARATORp. 1878
+AIR CLEANER ELEMENTp. 1878
REMOVALp. 1878
INSTALLATIONp. 1878
+FUEL DRAIN TUBESp. 1878
DRAINING WATER FROM FILTER BOWLp. 1878
FUEL LEVEL SENSORp. 1879
FUEL HEATERp. 1879
+FUEL HEATER RELAYp. 1879
FUEL FILTER REMOVALp. 1879
FUEL FILTER INSTALLATIONp. 1879
+FUEL INJECTION PUMPp. 1880
REMOVALp. 1880
REMOVALp. 1880
INSTALLATION/ADJUSTING PUMP TIMINGp. 1881
+FUEL INJECTORSp. 1883
REMOVALp. 1883
INSTALLATIONp. 1884
+FUEL TANKp. 1884
REMOVALp. 1884
INSTALLATIONp. 1884
+FUEL RESERVOIR MODULEp. 1885
REMOVALp. 1885
INSTALLATIONp. 1885
+HIGH-PRESSURE LINESp. 1886
REMOVALp. 1886
INSTALLATIONp. 1886
+SPECIFICATIONSp. 1886
FUEL TANK CAPACITYp. 1886
IDLE SPEED FUEL SYSTEM PRESSUREp. 1887
FUEL INJECTOR FIRING SEQUENCEp. 1887
+GENERAL INFORMATIONp. 1888
+DESCRIPTION AND OPERATIONp. 1889
POWERTRAIN CONTROL MODULE (PCM)p. 1889
BATTERY VOLTAGEβPCM INPUTp. 1890
SENSOR RETURNβMSA/PCM INPUT (ANALOG GROUND)p. 1890
IGNITION CIRCUIT SENSEβMSA/PCM INPUTp. 1890
IGNITION CIRCUIT SENSEβPCM INPUTp. 1890
MASS AIR FLOW SENSORp. 1890
POWER GROUNDp. 1890
NEEDLE MOVEMENT OR INTRUMENTED FIRST INJECTORβMSA INPUTp. 1890
VEHICLE THEFT ALARMp. 1890
ENGINE SPEED/CRANK POSITION SENSORβMSA INPUTp. 1891
FUEL INJECTOR SENSORβGROUNDp. 1891
ENGINE COOLANT TEMPERATURE SENSORβMSA/ PCM INPUTp. 1891
AIR CONDITIONING (A/C) CONTROLSβMSA INPUTSp. 1892
BRAKE SWITCHβMSA INPUTp. 1892
DATA LINK CONNECTORβPCM AND MSA INPUT AND OUTPUTp. 1892
VEHICLE SPEED SENSORβMSA INPUTp. 1892
SPEED CONTROLβMSA INPUTp. 1892
GLOW PLUG LAMPβPCM OUTPUTp. 1893
SPEED CONTROLβPCM OUTPUTSp. 1893
AIR CONDITIONING RELAYβMSA OUTPUTp. 1893
FUEL TIMING SOLENOIDβMSA OUTPUTp. 1893
ASD RELAYβMSA INPUTp. 1893
FIVE VOLT POWERβMSA/PCM OUTPUTp. 1893
ENGINE COOLANT GAUGEβPCM OUTPUTp. 1893
+ENGINE OIL PRESSURE GAUGEβPCM OUTPUTp. 1893
TACHOMETERβPCM OUTPUTp. 1894
GLOW PLUG RELAYβMSA OUTPUTp. 1894
GLOW PLUGSp. 1894
ELECTRIC VACUUM MODULATOR (EVM)βMSA OUTPUTp. 1895
+DIAGNOSIS AND TESTINGp. 1895
DIESEL DIAGONSTICSp. 1895
+ASD RELAY TESTp. 1895
SENSOR RESISTANCE (OHMS)p. 1895
ENGINE SPEED SENSOR TESTp. 1895
ENGINE COOLANT TEMPERATURE SENSOR TESTp. 1895
GLOW PLUG TESTp. 1896
+GLOW PLUG RELAY TESTp. 1896
+RELAYSβOPERATION/TESTINGp. 1897
MASS AIR FLOW SENSORp. 1898
+VEHICLE SPEED SENSOR TESTp. 1898
DIAGNOSTIC TROUBLE CODESp. 1898
+REMOVAL AND INSTALLATIONp. 1898
ASD RELAYp. 1898
A/C CLUTCH RELAYp. 1898
+ENGINE SPEED SENSORp. 1899
REMOVALp. 1899
REMOVALp. 1899
INSTALLATIONp. 1899
+ENGINE COOLANT TEMPERATURE SENSORp. 1899
+GLOW PLUGS GLOW PLUG RELAYp. 1900
REMOVALp. 1900
INSTALLATIONp. 1900
REMOVALp. 1900
+POWERTRAIN CONTROL MODULE (PCM)p. 1900
REMOVALp. 1900
INSTALLATIONp. 1900
INSTALLATIONp. 1901
+VEHICLE SPEED SENSORp. 1901
REMOVALp. 1902
INSTALLATIONp. 1902
+SPECIFICATIONSp. 1902
GLOW PLUG CURRENT DRAWp. 1902
TORQUE CHARTβ2.5L DIESELp. 1902
+EZG_19p. 1903
+STEERINGp. 1903
+GENERAL INFORMATIONp. 1903
POWER STEERING SYSTEMp. 1903
+DIAGNOSIS AND TESTINGp. 1904
+POWER STEERING SYSTEM DIAGNOSIS CHARTSp. 1904
STEERING NOISEp. 1904
BINDING AND STICKINGp. 1904
INSUFFICIENT ASST. OR POOR RETURN TO CENTERp. 1905
LOOSE STEERING AND VEHICLE LEADp. 1905
+DESCRIPTION AND OPERATIONp. 1906
POWER STEERING PUMPp. 1906
+DIAGNOSIS AND TESTINGp. 1906
+POWER STEERING PUMPp. 1906
POWER STEERING PUMP PRESSURE TESTp. 1906
PUMP RELIEF PRESSURE CHARTp. 1907
PUMP LEAKAGE DIAGNOSISp. 1907
+SERVICE PROCEDURESp. 1907
+POWER STEERING PUMPβINITIAL OPERATIONp. 1907
+REMOVAL AND INSTALLATIONp. 1908
+POWER STEERING PUMPβ 4.0Lp. 1908
REMOVALp. 1908
INSTALLATIONp. 1908
+POWER STEERING PUMP β 5.2L/5.9Lp. 1908
+DISASSEMBLY AND ASSEMBLYp. 1909
TC-SERIES PUMP RESERVOIRp. 1909
+PUMP PULLEYp. 1909
DISASSEMBLYp. 1909
DISASSEMBLYp. 1909
ASSEMBLYp. 1909
+SPECIAL TOOLSp. 1910
+POWER STEERING PUMPp. 1910
+SPECIFICATIONSp. 1910
+DESCRIPTION AND OPERATIONp. 1911
POWER STEERING GEARp. 1911
+DIAGNOSIS AND TESTINGp. 1913
POWER STEERING GEAR LEAKAGE DIAGNOSISp. 1913
+REMOVAL AND INSTALLATIONp. 1913
+STEERING GEARp. 1913
REMOVALp. 1913
INSTALLATIONp. 1913
+DISASSEMBLY AND ASSEMBLYp. 1914
+HOUSING END PLUGp. 1914
DISASSEMBLYp. 1914
ASSEMBLYp. 1914
+PITMAN SHAFT/SEALS/BEARINGp. 1914
DISASSEMBLYp. 1914
ASSEMBLYp. 1914
+SPOOL VALVEp. 1915
DISASSEMBLYp. 1915
ASSEMBLYp. 1916
+RACK PISTON AND WORM SHAFTp. 1918
DISASSEMBLYp. 1918
ASSEMBLYp. 1918
+ADJUSTMENTSp. 1920
+STEERING GEARp. 1920
WORM THRUST BEARING PRELOADp. 1920
OVER-CENTER ROTATION TORQUEp. 1920
+SPECIFICATIONS SPECIAL TOOLSp. 1922
POWER STEERING GEAR POWER STEERING GEARp. 1922
TORQUE CHARTp. 1922
+GENERAL INFORMATIONp. 1923
+STEERING COLUMNp. 1923
SERVICE PRECAUTIONSp. 1923
+REMOVAL AND INSTALLATIONp. 1924
+DIAGNOSIS AND TESTINGp. 1924
+IGNITION SWITCHp. 1924
TEST AND REPAIRp. 1924
INSTALLATIONp. 1925
+SPECIFICATIONSp. 1926
+GENERAL INFORMATIONp. 1927
+SERVICE PROCEDURESp. 1927
+REMOVAL AND INSTALLATIONp. 1928
+TIE RODp. 1928
REMOVALp. 1928
INSTALLATIONp. 1928
INSTALLATIONp. 1928
+PITMAN ARMp. 1928
+DRAG LINKp. 1928
+SPECIFICATIONSp. 1929
+TORQUE CHARTp. 1929
+STEERING DAMPENERp. 1929
+SPECIAL TOOLSp. 1929
+ADDENDUMS
+STEERINGp. 1931
+DESCRIPTION AND OPERATIONp. 1931
SPEED PROPORTIONAL STEERINGp. 1931
SPEED PROPORTIONAL STEERING CONTROL MODULEp. 1932
STEERING WHEEL SPEED SENSORp. 1932
SPEED PROPORTIONAL STEERING SOLENOIDp. 1932
+POWER STEERING GEARp. 1932
+DIAGNOSIS AND TESTINGp. 1933
SPEED PROPORTIONAL STEERINGp. 1933
+REMOVAL AND INSTALLATIONp. 1933
+STEERING WHEEL SPEED SENSORp. 1933
+SPEED PROPORTIONAL STEERING CONTROL MODULEp. 1933
REMOVALp. 1933
INSTALLATIONp. 1933
+EZG_21p. 1935
+TRANSMISSION AND TRANSFER CASEp. 1935
+GENERAL INFORMATIONp. 1936
/44 RE TRANSMISSIONp. 1936
TRANSMISSION IDENTIFICATIONp. 1938
TRANSMISSION GEAR RATIOSp. 1938
GEARSHIFT MECHANISMp. 1938
RECOMMENDED FLUIDp. 1938
ELECTRONIC LOCK-UP TORQUE CONVERTERp. 1938
+DESCRIPTION AND OPERATIONp. 1938
+ELECTRONIC GOVERNORp. 1938
GOVERNOR PRESSURE SOLENOID VALVEp. 1938
TRANSMISSION FLUID TEMPERATURE THERMISTORp. 1939
GOVERNOR PRESSURE SENSORp. 1939
TRANSMISSION SPEED SENSORp. 1939
GOVERNOR BODY AND TRANSFER PLATEp. 1939
THROTTLE POSITION SENSOR (TPS)p. 1940
Shift Valve Flow Controlp. 1940
POWERTRAIN CONTROL MODULE (PCM)p. 1940
GOVERNOR PRESSURE CURVESp. 1940
SHIFT VALVE OPERATIONp. 1940
+HYDRAULIC CONTROL SYSTEMp. 1940
PRESSURE REGULATIONp. 1940
CONVERTER CLUTCH ENGAGEMENT OVERDRIVE OFF SWITCHp. 1941
CONVERTER DRAINBACK VALVEp. 1941
-4 SHIFT SEQUENCEp. 1941
BRAKE TRANSMISSION SHIFT INTERLOCK MECHANISMp. 1941
+PRELIMINARY DIAGNOSISp. 1942
VEHICLE IS DRIVEABLEp. 1942
+DIAGNOSIS AND TESTINGp. 1942
+AUTOMATIC TRANSMISSION DIAGNOSISp. 1942
VEHICLE IS DISABLEDp. 1942
+PARK/NEUTRAL POSITION SWITCH GEARSHIFT CABLEp. 1943
OVERDRIVE ELECTRICAL CONTROLSp. 1943
THROTTLE VALVE CABLEp. 1943
BRAKE TRANSMISSION SHIFT INTERLOCKp. 1943
ROAD TESTINGp. 1944
ANALYZING ROAD TESTp. 1944
+HYDRAULIC PRESSURE TESTp. 1945
Pressure Test Por t Locationsp. 1945
+CONVERTER STALL TESTp. 1946
PRESSURE TEST ANALYSIS CHARTp. 1947
STALL TEST PROCEDUREp. 1947
+STALL TEST ANALYSISp. 1947
Stall Speed Too Highp. 1947
Stall Speed Lowp. 1947
Stall Speed Nor mal But Acceleration Poorp. 1947
Conver ter Noise During Testp. 1947
Rear Ser vo Air Testp. 1948
AIR TESTING TRANSMISSION CLUTCH AND BAND OPERATIONp. 1948
+CONVERTER HOUSING FLUID LEAK DIAGNOSISp. 1948
Front Clutch Air Testp. 1948
Rear Clutch Air Testp. 1948
TORQUE CONVERTER LEAK POINTSp. 1948
Front Ser vo Air Testp. 1948
CONVERTER HOUSING AREA LEAK CORRECTIONp. 1948
+DIAGNOSIS TABLES AND CHARTSβRE TRANSMISSIONp. 1949
+SERVICE PROCEDURESp. 1959
+FLUID LEVEL CHECKp. 1959
FLUID LEVEL CHECK PROCEDUREp. 1959
+FLUID AND FILTER REPLACEMENTp. 1959
INSPECTIONp. 1960
CLEANINGp. 1960
+CONVERTER DRAINBACK CHECK VALVE SERVICEp. 1960
TRANSMISSION FILL PROCEDUREp. 1960
OIL COOLER FLOW CHECKp. 1960
+FLUSHING COOLERS AND TUBESp. 1961
COOLER FLUSH USING SUCTION GUN AND MINERAL SPIRITSp. 1961
COOLER FLUSH USING TOOL 6906p. 1961
ALUMINUM THREAD REPAIRp. 1962
+REMOVAL AND INSTALLATIONp. 1962
+TRANSMISSIONp. 1962
REMOVALp. 1962
INSTALLATIONp. 1963
+TORQUE CONVERTERp. 1963
REMOVALp. 1963
INSTALLATIONp. 1964
INSTALLATIONp. 1964
+YOKE SEAL REPLACEMENTp. 1964
+SPEEDOMETER ADAPTERp. 1965
+PARK/NEUTRAL POSITION SWITCHp. 1965
Switch Replacement INSTALLATIONp. 1965
+BRAKE TRANSMISSION SHIFT INTERLOCKp. 1966
REMOVALp. 1966
INSTALLATIONp. 1966
+GEARSHIFT CABLEp. 1966
REMOVALp. 1966
INSTALLATIONp. 1966
INSTALLATIONp. 1967
+GOVERNOR SOLENOID AND PRESSURE SENSORp. 1967
REMOVALp. 1967
REMOVALp. 1968
+VALVE BODYp. 1968
TRANSMISSION COOLER LINE AND FITTINGSp. 1969
+OVERDRIVE UNITp. 1970
REMOVALp. 1970
REMOVALp. 1970
INSTALLATIONp. 1970
INSTALLATIONp. 1971
INSTALLATIONp. 1972
+OVERDRIVE HOUSING BUSHINGp. 1972
REMOVALp. 1972
INSTALLATIONp. 1972
+OUTPUT SHAFT FRONT BEARINGp. 1972
REMOVALp. 1972
INSTALLATIONp. 1972
+OUTPUT SHAFT REAR BEARINGp. 1972
+DISASSEMBLY AND ASSEMBLYp. 1973
+VALVE BODYp. 1973
VALVE BODY MAIN COMPONENT DISASSEMBLYp. 1973
VALVE BODY ASSEMBLYp. 1981
+TRANSMISSIONp. 1988
DISASSEMBLYp. 1988
ASSEMBLYp. 1993
+OVERRUNNING CLUTCH CAM/OVERDRIVE PISTON RETAINERp. 1999
DISASSEMBLYp. 1999
ASSEMBLYp. 2000
+FRONT SERVO PISTONp. 2001
DISASSEMBLYp. 2001
ASSEMBLYp. 2001
+REAR SERVO PISTONp. 2002
DISASSEMBLYp. 2002
ASSEMBLYp. 2002
+OIL PUMP AND REACTION SHAFT SUPPORTp. 2002
DISASSEMBLYp. 2002
INSPECTIONp. 2004
ASSEMBLYp. 2004
+FRONT CLUTCHp. 2005
DISASSEMBLYp. 2006
ASSEMBLYp. 2006
+REAR CLUTCHp. 2008
DISASSEMBLYp. 2008
ASSEMBLYp. 2008
+PLANETARY GEARTRAIN/OUTPUT SHAFTp. 2011
DISASSEMBLYp. 2011
ASSEMBLYp. 2012
+OVERDRIVE UNITp. 2015
DISASSEMBLYp. 2015
OVERDRIVE UNIT ASSEMBLYp. 2022
+CLEANING AND INSPECTIONp. 2030
VALVE BODYp. 2030
+TRANSMISSIONp. 2033
GENERAL INFORMATIONp. 2033
OVERRUNNING CLUTCH/LOW-REVERSE DRUM/OVERDRIVE PISTON RETAINERp. 2033
+ACCUMULATORp. 2033
TRANSMISSION CASE CLEANING AND INSPECTIONp. 2033
FRONT SERVOp. 2033
REAR SERVOp. 2034
FRONT CLUTCHp. 2034
REAR CLUTCHp. 2034
OVERDRIVE UNITp. 2035
PLANETARY GEARTRAINp. 2035
+ADJUSTMENTSp. 2036
+BRAKE TRANSMISSION SHIFT INTERLOCKp. 2036
Park Interlock Cable Adjustment Procedurep. 2036
BTSI FUNCTION CHECKp. 2036
+TRANSMISSION THROTTLE VALVE CABLE ADJUSTMENTp. 2037
Throttle Valve Cable Adjustment Procedurep. 2037
Checking Throttle Valve Cable Adjustmentp. 2037
+GEARSHIFT CABLEp. 2037
Gearshift Adjustment Procedurep. 2037
+BAND ADJUSTMENTSp. 2038
FRONT BAND ADJUSTMENT REAR BAND ADJUSTMENTp. 2038
+VALVE BODYp. 2039
CONTROL PRESSURE ADJUSTMENTSp. 2039
+SCHEMATICS AND DIAGRAMSp. 2039
+HYDRAULIC SCHEMATICSp. 2039
+SPECIFICATIONSp. 2051
+TRANSMISSIONp. 2051
GENERALp. 2051
TORQUEp. 2051
THRUST WASHER/SPACER/SNAP RING DIMENSIONSp. 2052
PRESSURE TESTp. 2052
+SPECIAL TOOLSp. 2053
+GENERAL INFORMATIONp. 2057
+NV242 TRANSFER CASEp. 2057
OPERATING RANGESp. 2057
SHIFT MECHANISMp. 2058
TRANSFER CASE IDENTIFICATIONp. 2058
RECOMMENDED LUBRICANT AND FILL LEVELp. 2058
+DIAGNOSIS AND TESTINGp. 2059
+REMOVAL AND INSTALLATIONp. 2060
+TRANSFER CASEp. 2060
REMOVALp. 2060
INSTALLATIONp. 2061
+SHIFT LEVERp. 2061
+SPEEDOMETERp. 2061
REMOVALp. 2061
INSTALLATION AND INDEXINGp. 2062
+FRONT OUTPUT SHAFT SEALp. 2062
REMOVALp. 2062
INSTALLATIONp. 2062
+DISASSEMBLY AND ASSEMBLYp. 2063
+NV242 TRANSFER CASEp. 2063
DISASSEMBLYp. 2063
ASSEMBLYp. 2072
MAINSHAFT/SPROCKET/HUB INSPECTIONp. 2083
INPUT GEAR AND PLANETARY CARRIERp. 2083
+CLEANING AND INSPECTIONp. 2083
+NV242 TRANSFER CASEp. 2083
SHIFT FORKS/HUBS/SLEEVESp. 2083
REAR OUTPUT SHAFT/YOKE/DRIVE CHAINp. 2084
REAR RETAINER/BEARING/ SEAL/SLINGER/ BOOTp. 2084
OIL PUMP/OIL PICKUPp. 2085
+ADJUSTMENTSp. 2085
+SHIFT LINKAGE ADJUSTMENTp. 2085
LOW RANGE ANNULUS GEARp. 2085
FRONT-REAR CASES AND FRONT RETAINERp. 2085
+SPECIFICATIONSp. 2086
+SPECIAL TOOLSp. 2086
SPECIAL TOOLSβNV242p. 2086
+GENERAL INFORMATIONp. 2089
GENERAL INFORMATIONp. 2089
TRANSFER CASE IDENTIFICATIONp. 2089
RECOMMENDED LUBRICANT AND FILL LEVELp. 2089
+DIAGNOSIS AND TESTINGp. 2090
+REMOVAL AND INSTALLATIONp. 2091
+TRANSFER CASEp. 2091
+SHIFT LEVERp. 2092
+SPEEDOMETERp. 2092
REMOVALp. 2092
INSTALLATIONp. 2092
INSTALLATION AND INDEXINGp. 2093
+FRONT OUTPUT SHAFT SEALp. 2094
REMOVALp. 2094
INSTALLATIONp. 2094
INSTALLATIONp. 2094
+REAR RETAINER BUSHING AND SEALp. 2094
+DISASSEMBLY AND ASSEMBLYp. 2095
+NV249 TRANSFER CASEp. 2095
DISASSEMBLYp. 2095
ASSEMBLYp. 2100
MAINSHAFTp. 2109
+CLEANING AND INSPECTIONp. 2109
+NV249 COMPONENTSp. 2109
GENERALp. 2109
INPUT AND LOW RANGE GEARSp. 2110
GEARTRAINp. 2110
GEAR CASE AND RETAINERSp. 2110
OIL PUMP AND VISCOUS COUPLINGp. 2110
BEARINGS AND SEALSp. 2110
+ADJUSTMENTSp. 2110
SHIFT LINKAGE ADJUSTMENTp. 2110
+SPECIFICATIONSp. 2111
+SPECIAL TOOLSp. 2112
NV249 TRANSFER CASEp. 2112
+ADDENDUMS
+TRANSMISSION AND TRANSFER CASEp. 2115
+GENERAL INFORMATIONp. 2115
AX 15 MANUAL TRANSMISSIONp. 2115
TRANSMISSION IDENTIFICATIONp. 2115
TRANSMISSION SHIFT PATTERNp. 2116
TRANSMISSION GEAR RATIOSp. 2116
TRANSMISSION LUBRICANTp. 2116
TRANSMISSION ASSEMBLY INFORMATIONp. 2116
TRANSMISSION SWITCH AND PLUG LOCATIONSp. 2116
+DIAGNOSIS AND TESTINGp. 2116
LOW LUBRICANT LEVELp. 2116
+REMOVAL AND INSTALLATIONp. 2117
+TRANSMISSIONp. 2117
HARD SHIFTINGp. 2117
+TRANSMISSION NOISEp. 2117
+SPECIFICATIONSp. 2120
+GENERAL INFORMATIONp. 2121
TRANSFER CASE IDENTIFICATIONp. 2121
+NV231 TRANSFER CASEp. 2121
+RECOMMENDED LUBRICANT AND FILL LEVELp. 2121
+DIAGNOSIS AND TESTINGp. 2122
+REMOVAL AND INSTALLATIONp. 2123
+TRANSFER CASEp. 2123
+SHIFT LEVERp. 2123
REMOVALp. 2123
INSTALLATIONp. 2123
INSTALLATIONp. 2124
INSTALLATION AND INDEXINGp. 2124
+SPEEDOMETERp. 2124
+FRONT OUTPUT SHAFT SEALp. 2125
+REAR RETAINER BUSHING AND SEALp. 2125
REMOVALp. 2125
INSTALLATIONp. 2125
INSTALLATIONp. 2125
+SPECIAL TOOLSp. 2126
SPECIAL TOOLSβNV231p. 2126
+SPECIFICATIONSp. 2126
+EZG_22p. 2127
+TIRES AND WHEELSp. 2127
+DESCRIPTION AND OPERATIONp. 2127
+TIRE INFORMATIONp. 2127
TIRE INFLATION PRESSURESp. 2128
RADIAL-PLY TIRESp. 2128
SPARE TIRE (TEMPORARY)p. 2128
+DIAGNOSIS AND TESTINGp. 2129
PRESSURE GAUGESp. 2129
TREAD WEAR INDICATORSp. 2129
TIRE PRESSURE FOR HIGHβSPEED OPERATIONp. 2129
REPLACEMENT TIRESp. 2129
TIRE WEAR PATTERNSp. 2129
TIRE NOISE OR VIBRATIONp. 2130
+SERVICE PROCEDURESp. 2130
ROTATIONp. 2130
MATCH MOUNTINGp. 2130
REPAIRING LEAKSp. 2131
+CLEANING AND INSPECTIONp. 2132
+DESCRIPTION AND OPERATIONp. 2133
+DIAGNOSIS AND TESTINGp. 2133
WHEEL INSPECTIONp. 2133
+TIRE AND WHEEL RUNOUTp. 2134
METHOD 1 (RELOCATE WHEEL ON HUB)p. 2134
+SERVICE PROCEDURESp. 2134
+WHEEL INSTALLATIONp. 2134
METHOD 2 (RELOCATE TIRE ON WHEEL)p. 2134
WHEEL REPLACEMENTp. 2135
TIRE AND WHEEL BALANCEp. 2135
+SPECIFICATIONSp. 2136
+EZG_23p. 2137
+BODYp. 2137
+GENERAL INFORMATIONp. 2138
SAFETY PRECAUTIONS AND WARNINGSp. 2137
+GENERAL INFORMATIONp. 2137
PAINT CODEp. 2138
+PAINTED SURFACE TOUCHUPp. 2138
BASE COAT/CLEAR COAT FINISHp. 2138
WET SANDING, BUFFING, AND POLISHINGp. 2138
+SPECIFICATIONSp. 2139
+AFTER MARKET PAINT REPAIR PRODUCTSp. 2139
EXTERIOR COLORp. 2139
CLADDING COLORp. 2139
INTERIOR COLORp. 2139
+DESCRIPTION AND OPERATIONp. 2140
SAFETY PRECAUTIONSp. 2140
+REMOVAL AND INSTALLATIONp. 2140
+WINDSHIELDp. 2140
REMOVALp. 2140
INSTALLATIONp. 2140
+QUARTER WINDOW GLASSp. 2141
REMOVALp. 2141
INSTALLATIONp. 2142
+LIFTGATE GLASSp. 2143
REMOVALp. 2143
INSTALLATIONp. 2143
+GENERAL INFORMATIONp. 2144
+GENERAL INFORMATIONp. 2144
+GLASS PANELp. 2144
REMOVALp. 2144
INSTALLATIONp. 2144
+REMOVAL AND INSTALLATIONp. 2144
+SUNROOF ADJUSTMENT BRACKET WIND DEFLECTORp. 2144
REMOVAL REMOVALp. 2144
INSTALLATIONp. 2145
+DRAIN CHANNELp. 2146
REMOVALp. 2146
INSTALLATIONp. 2146
+DRIVE CABLE LOCATORSp. 2146
+DRIVE CABLESp. 2146
REMOVALp. 2146
INSTALLATIONp. 2146
+MOTOR AND DRIVE GEARSp. 2146
REMOVALp. 2146
INSTALLATIONp. 2146
INSTALLATIONp. 2146
+SUNSHADEp. 2147
+CLEANING AND INSPECTIONp. 2147
+GENERAL INFORMATIONp. 2147
+GUIDE ASSEMBLYp. 2147
REMOVALp. 2147
INSTALLATIONp. 2147
+ADJUSTMENTSp. 2148
GLASS PANEL VERTICAL HEIGHT ADJUSTMENTp. 2148
+REMOVAL AND INSTALLATIONp. 2149
+BUCKET SEAT BACKp. 2149
REMOVALp. 2149
INSTALLATIONp. 2149
+LUMBAR SUPPORT BUCKET SEAT BACK COVERp. 2149
REMOVAL REMOVALp. 2149
INSTALLATIONp. 2149
INSTALLATIONp. 2149
INSTALLATIONp. 2150
+BUCKET SEAT CUSHION COVERp. 2150
+BUCKET SEAT TRACKp. 2150
REMOVALp. 2150
INSTALLATION INSTALLATIONp. 2151
+REAR SEAT CUSHION COVERp. 2151
+REAR SEAT BACK COVERp. 2151
REMOVALp. 2151
INSTALLATIONp. 2151
+DIAGNOSIS AND TESTINGp. 2153
+WATER LEAKSp. 2153
WATER LEAK DETECTIONp. 2153
VISUAL INSPECTION BEFORE WATER LEAK TESTSp. 2153
WATER LEAK TESTSp. 2153
TRAINING THE UNIVERSAL TRANSMITTERp. 2154
+WIND NOISEp. 2154
TESTING TRANSMITTERp. 2154
VISUAL INSPECTION BEFORE TESTSp. 2154
+SERVICE PROCEDURESp. 2154
BODY LUBRICATIONp. 2154
UNIVERSAL TRANSMITTERp. 2154
+REMOVAL AND INSTALLATIONp. 2155
+GRILLEp. 2155
REMOVALp. 2155
INSTALLATIONp. 2155
+HOODp. 2155
REMOVALp. 2155
INSTALLATIONp. 2155
+GRILLE OPENING REINFORCEMENT (GOR)p. 2155
REMOVALp. 2155
INSTALLATION INSTALLATIONp. 2156
+HOOD LATCH STRIKERp. 2156
+HOOD HINGEp. 2156
INSTALLATIONp. 2156
INSTALLATIONp. 2156
+HOOD RELEASE CABLEp. 2156
+HOOD LATCHp. 2156
REMOVALp. 2156
INSTALLATION INSTALLATIONp. 2157
+EXTERIOR NAMEPLATESp. 2157
+SAFETY LATCH STRIKERp. 2157
INSTALLATION REMOVALp. 2157
INSTALLATIONp. 2157
BODY STRIPES/DECALSp. 2157
+COWL GRILLE AND SCREENp. 2157
REMOVAL REMOVALp. 2157
INSTALLATIONp. 2157
+SIDE VIEW MIRRORSp. 2158
REMOVALp. 2158
INSTALLATIONp. 2159
+FRONT FENDERp. 2159
INSTALLATIONp. 2159
REMOVALp. 2159
+FRONT DOOR WATERDAMp. 2160
+FRONT DOOR TRIM PANELp. 2160
REMOVALp. 2160
INSTALLATIONp. 2160
+FRONT DOORp. 2160
REMOVALp. 2160
INSTALLATIONp. 2160
INSTALLATIONp. 2161
+FRONT DOOR HINGEp. 2161
REMOVAL INSTALLATIONp. 2161
+FRONT DOOR LOCK CYLINDERp. 2161
INSTALLATION REMOVALp. 2161
+FRONT DOOR OUTSIDE HANDLEp. 2161
+FRONT DOOR LATCH STRIKERp. 2162
REMOVALp. 2162
INSTALLATION INSTALLATIONp. 2162
+FRONT DOOR LATCHp. 2162
+FRONT DOOR INSIDE HANDLE ACTUATORp. 2162
REMOVALp. 2162
INSTALLATIONp. 2162
INSTALLATIONp. 2163
+FRONT DOOR INNER BELT SEALp. 2163
REMOVALp. 2163
INSTALLATIONp. 2163
+FRONT DOOR OUTER BELT SEALp. 2163
REMOVALp. 2163
INSTALLATIONp. 2163
INSTALLATIONp. 2163
+FRONT DOOR OPENING WEATHERSTRIPp. 2163
+FRONT DOOR RUN CHANNEL WEATHERSTRIPp. 2163
REMOVALp. 2163
INSTALLATIONp. 2164
INSTALLATIONp. 2164
+FRONT DOOR WINDOW GLASSp. 2164
+FRONT DOOR WINDOW REGULATORp. 2164
REMOVAL INSTALLATIONp. 2164
+REAR DOOR TRIM PANELp. 2164
REMOVALp. 2164
INSTALLATIONp. 2164
+REAR DOORp. 2165
+REAR DOOR HINGEp. 2165
REMOVALp. 2165
INSTALLATIONp. 2165
INSTALLATIONp. 2166
+REAR DOOR OUTSIDE HANDLEp. 2166
REMOVALp. 2166
INSTALLATIONp. 2166
+REAR DOOR INSIDE HANDLE ACTUATORp. 2166
REMOVALp. 2166
INSTALLATIONp. 2166
+REAR DOOR LATCHp. 2166
REMOVALp. 2166
INSTALLATIONp. 2166
+REAR DOOR LATCH STRIKERp. 2166
INSTALLATIONp. 2166
REMOVALp. 2166
INSTALLATIONp. 2167
+REAR DOOR INNER BELT SEALp. 2167
+REAR DOOR OPENING WEATHERSTRIPp. 2167
REMOVALp. 2167
INSTALLATIONp. 2167
INSTALLATIONp. 2167
+REAR DOOR OUTER BELT SEAL REAR DOOR WINDOW REGULATORp. 2167
REMOVAL REMOVALp. 2167
INSTALLATIONp. 2167
+REAR DOOR WINDOW GLASSp. 2167
+FUEL DOORp. 2168
REMOVALp. 2168
INSTALLATION INSTALLATIONp. 2168
+BODY SIDE CLADDINGp. 2168
REMOVALβFRONT DOORp. 2168
+A-PILLAR TRIMp. 2169
INSTALLATIONβFRONT DOOR REMOVALp. 2169
INSTALLATIONp. 2169
REMOVALβREAR DOORp. 2169
+ASSIST HANDLEp. 2169
INSTALLATIONβREAR DOOR REMOVALp. 2169
INSTALLATIONp. 2169
REMOVALβFENDER/QUARTER PANELp. 2169
+FRONT DOOR SCUFF PLATEp. 2169
REMOVAL INSTALLATIONβFENDER/QUARTER PANELp. 2169
INSTALLATION INSTALLATIONp. 2170
+UPPER B-PILLAR TRIM PANELp. 2170
REMOVALp. 2170
INSTALLATIONp. 2171
+LOWER B-PILLAR TRIM PANELp. 2171
+QUARTER TRIM PANELSp. 2171
+REAR DOOR SCUFF PLATEp. 2171
REMOVAL INSTALLATIONp. 2171
+D-PILLAR TRIMp. 2171
REMOVAL INSTALLATIONp. 2171
+C-PILLAR TRIMp. 2171
INSTALLATION REMOVALp. 2171
+FRONT SHOULDER BELT/BUCKLEp. 2172
REMOVALβBUCKLEp. 2172
INSTALLATIONβBUCKLEp. 2172
REMOVALβSHOULDER BELTp. 2172
INSTALLATIONβSHOULDER BELTp. 2172
INSTALLATIONβLAP BELT/BUCKLEp. 2172
+REAR SHOULDER/LAP BELT/BUCKLEp. 2172
REMOVALβLAP BELT/BUCKLEp. 2172
REMOVALβSHOULDER BELTp. 2173
INSTALLATIONβSHOULDER BELTp. 2173
+FRONT BUCKET SEATp. 2173
REMOVALp. 2173
INSTALLATIONp. 2173
+REAR SEAT CUSHIONp. 2173
REMOVAL INSTALLATIONp. 2173
INSTALLATIONp. 2173
+FLOOR CONSOLEp. 2173
+REAR SEATBACKp. 2174
REMOVALp. 2174
INSTALLATIONp. 2174
+CARGO CARPET/MATp. 2174
REMOVALp. 2174
INSTALLATIONp. 2174
INSTALLATIONp. 2174
+REARVIEW MIRRORp. 2174
+FRONT CARPET/MATp. 2174
INSTALLATION REMOVALp. 2174
+REARVIEW MIRROR SUPPORT BRACKETp. 2175
+SUNVISORp. 2176
REMOVALp. 2176
INSTALLATIONp. 2176
+HEADLINERp. 2176
REMOVAL INSTALLATIONp. 2176
+LIFTGATE TRIM PANELp. 2177
UPPER TRIM PANEL REMOVALp. 2177
+LIFTGATEp. 2177
REMOVALp. 2177
UPPER TRIM PANEL INSTALLATIONp. 2177
LOWER TRIM PANEL REMOVAL INSTALLATIONp. 2177
LOWER TRIM PANEL INSTALLATIONp. 2177
+LIFTGATE OUTSIDE HANDLEp. 2178
REMOVALp. 2178
INSTALLATIONp. 2178
+LIFTGATE HINGE LIFTGATE LOCK CYLINDERp. 2178
+LIFTGATE LATCHp. 2178
REMOVALp. 2178
INSTALLATIONp. 2178
INSTALLATIONp. 2178
INSTALLATIONp. 2179
+LIFTGATE OPENING WEATHERSTRIPp. 2179
REMOVALp. 2179
INSTALLATIONp. 2179
+LIFTGATE FLIP-UP GLASSp. 2179
+LIFTGATE LATCH STRIKERp. 2179
REMOVALp. 2179
INSTALLATIONp. 2179
+LIFTGATE FLIP-UP GLASS WEATHERSTRIPp. 2180
REMOVALp. 2180
INSTALLATIONp. 2180
+FLIP-UP GLASS SWITCHp. 2180
REMOVALp. 2180
INSTALLATIONp. 2180
+LIFTGATE FLIP-UP GLASS LATCHp. 2180
REMOVALp. 2180
INSTALLATIONp. 2181
INSTALLATIONp. 2181
+QUARTER WINDOW APPLIQUE/AIR EXHAUSTERp. 2181
+LIFTGATE FLIP-UP GLASS LATCH HANDLE/ STRIKERp. 2181
REMOVALp. 2181
INSTALLATIONp. 2181
+LICENSE PLATE LAMP HOUSINGp. 2181
REMOVALp. 2181
INSTALLATIONp. 2181
+LUGGAGE RACKp. 2182
REMOVALp. 2182
INSTALLATIONp. 2182
+LUGGAGE RACKβLIMITED PLUSp. 2182
INSTALLATION REMOVALp. 2182
+DOORp. 2183
IN AND OUTp. 2183
UP AND DOWNp. 2183
+ADJUSTMENTSp. 2183
DOOR LATCH ADJUSTMENT HOOD ADJUSTMENTp. 2183
LIFTGATEp. 2183
+SPECIFICATIONSp. 2184
+SPECIAL TOOLSp. 2184
SPECIAL TOOLSβBODYp. 2184
+EZG_24p. 2185
+HEATING AND AIR CONDITIONINGp. 2185
+GENERAL INFORMATIONp. 2186
HEATER AND AIR CONDITIONERp. 2186
HEATER AND AIR CONDITIONER CONTROLSp. 2186
+SERVICE WARNINGS AND PRECAUTIONSp. 2187
REFRIGERANT HOSES/LINES/TUBES PRECAUTIONSp. 2188
COOLING SYSTEM REQUIREMENTSp. 2188
COOLANT PRECAUTIONSp. 2188
AMBIENT TEMPERATURE SENSORp. 2189
+DESCRIPTION AND OPERATIONp. 2189
ACCUMULATORp. 2189
BLOWER MOTORp. 2189
BLOWER MOTOR POWER MODULEp. 2189
BLOWER MOTOR RESISTORp. 2190
COMPRESSORp. 2190
COMPRESSOR CLUTCHp. 2190
+BLOWER MOTOR SWITCHp. 2190
+COMPRESSOR CLUTCH RELAYp. 2191
CONDENSERp. 2191
EVAPORATOR COILp. 2191
FIXED ORIFICE TUBEp. 2191
HEATER COREp. 2192
HIGH SPEED BLOWER MOTOR RELAYp. 2192
HIGH PRESSURE CUT-OFF SWITCHp. 2192
IN-VEHICLE TEMPERATURE SENSORp. 2192
HIGH PRESSURE RELIEF VALVEp. 2192
LOW PRESSURE CYCLING CLUTCH SWITCHp. 2192
REFRIGERANT OILp. 2193
REFRIGERANT SYSTEM SERVICE EQUIPMENTp. 2193
REFRIGERANTp. 2193
+REFRIGERANT LINE COUPLERp. 2193
MANIFOLD GAUGE SET CONNECTIONSp. 2193
REFRIGERANT LINEp. 2193
SOLAR SENSORp. 2194
VACUUM CHECK VALVEp. 2194
VACUUM RESERVOIRp. 2194
REFRIGERANT SYSTEM SERVICE PORTSp. 2194
+DIAGNOSIS AND TESTINGp. 2194
A/C PERFORMANCEp. 2194
+HEATER PERFORMANCEp. 2198
PREPARATIONSp. 2198
TEMPERATURE CONTROLp. 2198
MAXIMUM HEATER OUTPUTp. 2198
+VACUUM SYSTEMp. 2198
LOCATING VACUUM LEAKSp. 2199
VACUUM CHECK VALVEp. 2199
HEATER-A/C CONTROLSp. 2199
+ATC SYSTEMp. 2200
SELF-DIAGNOSTIC DISPLAYp. 2200
FAULT CODE TESTSp. 2201
ENTERING THE ATC SELF-DIAGNOSTIC MODEp. 2201
INPUT CIRCUIT TESTSp. 2204
OUTPUT CIRCUIT/ACTUATOR TESTSp. 2204
BLOWER MOTOR BLOWER MOTOR SWITCHp. 2209
+COMPRESSORp. 2209
VIBRATIONp. 2209
NOISEp. 2209
BLOWER MOTOR RESISTORp. 2209
COMPRESSOR CLUTCH RELAYp. 2210
+COMPRESSOR CLUTCH COILp. 2210
RELAY CIRCUIT TESTp. 2210
HIGH PRESSURE CUT-OFF SWITCHp. 2211
+HIGH SPEED BLOWER MOTOR RELAYp. 2211
+LOW PRESSURE CYCLING CLUTCH SWITCHp. 2211
RELAY CIRCUIT TESTp. 2211
+SERVICE PROCEDURESp. 2212
REFRIGERANT RECOVERY REFRIGERANT SYSTEM LEAKSp. 2212
+REFRIGERANT SYSTEM EVACUATEp. 2212
SYSTEM EMPTYp. 2212
SYSTEM LOWp. 2212
+REFRIGERANT SYSTEM CHARGEp. 2213
REFRIGERANT CHARGE CAPACITYp. 2213
PARTIAL CHARGE METHODp. 2213
+REFRIGERANT OIL LEVELp. 2214
+REMOVAL AND INSTALLATIONp. 2215
+REFRIGERANT LINE COUPLERp. 2215
+COMPRESSORp. 2215
GASOLINE ENGINEp. 2215
DIESEL ENGINEp. 2216
+COMPRESSOR CLUTCHp. 2216
GASOLINE ENGINEp. 2216
DIESEL ENGINEp. 2218
+HIGH PRESSURE CUT-OFF SWITCHp. 2220
+COMPRESSOR CLUTCH RELAYp. 2220
+HIGH PRESSURE RELIEF VALVEp. 2221
REMOVALp. 2221
INSTALLATIONp. 2221
+CONDENSERp. 2221
REMOVAL INSTALLATIONp. 2221
+FIXED ORIFICE TUBEp. 2223
REMOVALp. 2223
INSTALLATIONp. 2223
ACCUMULATORp. 2223
+LOW PRESSURE CYCLING CLUTCH SWITCHp. 2223
+AMBIENT TEMPERATURE SENSORp. 2223
+VACUUM CHECK VALVEp. 2224
VACUUM RESERVOIRp. 2224
+HEATER-A/C CONTROLp. 2224
+SOLAR SENSORp. 2225
REMOVAL INSTALLATIONp. 2225
IN-VEHICLE TEMPERATURE SENSORp. 2225
+BLOWER MOTORp. 2226
REMOVALp. 2226
REMOVALp. 2226
INSTALLATIONp. 2226
INSTALLATIONp. 2226
INSTALLATIONp. 2227
HIGH SPEED BLOWER MOTOR RELAYp. 2227
+BLOWER MOTOR RESISTOR AND POWER MODULEp. 2227
+DUCTS AND OUTLETSp. 2228
DEFROSTER DUCTp. 2228
INSTALLATIONp. 2228
DEMISTER DUCTSp. 2228
+TEMPERATURE/BLEND AIR DOOR MOTORp. 2228
PANEL DUCTSp. 2228
REMOVALp. 2228
FLOOR DUCTSp. 2228
INSTALLATIONp. 2228
DEMISTER OUTLETSp. 2229
PANEL OUTLETSp. 2229
+PANEL/DEFROST DOORp. 2229
REMOVALp. 2229
INSTALLATIONp. 2230
+RECIRCULATING AIR DOOR ACTUATORp. 2230
+HEATER-A/C HOUSINGp. 2230
REMOVALp. 2230
INSTALLATIONp. 2230
+HEATER COREp. 2231
REMOVALp. 2231
INSTALLATIONp. 2231
INSTALLATIONp. 2231
+HEAT/DEFROST DOOR ACTUATORp. 2232
+EVAPORATOR COILp. 2232
REMOVALp. 2232
INSTALLATIONp. 2232
INSTALLATIONp. 2232
+HEAT/DEFROST AND PANEL/DEFROST DOOR MOTORp. 2233
+PANEL/DEFROST DOOR ACTUATORp. 2233
REMOVALp. 2233
INSTALLATIONp. 2233
+HEAT/DEFROST DOORp. 2233
INSTALLATION REMOVALp. 2233
INSTALLATIONp. 2234
+RECIRCULATING AIR DOORp. 2234
REMOVALp. 2234
INSTALLATIONp. 2234
INSTALLATIONp. 2234
+TEMPERATURE/BLEND AIR DOORp. 2234
+EZG_25p. 2235
+EMISSION CONTROL SYSTEMSp. 2235
+GENERAL INFORMATIONp. 2235
SYSTEM DESCRIPTIONp. 2235
+DESCRIPTION AND OPERATIONp. 2235
MALFUNCTION INDICATOR LAMP (MIL)p. 2235
CIRCUIT ACTUATION TEST MODEp. 2236
DIAGNOSTIC TROUBLE CODESp. 2236
+STATE DISPLAY TEST MODEp. 2236
BULB CHECKp. 2236
OBTAINING DTCβS USING DRB SCAN TOOLp. 2236
OBTAINING DTCβS USING VEHICLE ODOMETERp. 2237
OBTAINING DTCβS USING MIL LAMPp. 2237
DIAGNOSTIC TROUBLE CODE DESCRIPTIONSp. 2237
+MONITORED SYSTEMSp. 2243
MIL 21βOXYGEN SENSOR HEATER MONITORp. 2243
MIL 21βOXYGEN SENSOR (O2S) MONITORp. 2243
MIL 31βLEAK DETECTION PUMP MONITORp. 2243
MIL 43βMISFIRE MONITORp. 2244
MIL 51/52βFUEL SYSTEM MONITORp. 2244
MIL 64βCATALYST MONITORp. 2244
COMPONENT MONITORSp. 2245
TRIP DEFINITIONp. 2245
+NON-MONITORED CIRCUITSp. 2245
THROTTLE BODY AIR FLOWp. 2246
VACUUM ASSISTp. 2246
FUEL PRESSUREp. 2246
PCM SYSTEM GROUNDp. 2246
SECONDARY IGNITION CIRCUITp. 2246
PCM CONNECTOR ENGAGEMENTp. 2246
CYLINDER COMPRESSIONp. 2246
+HIGH AND LOW LIMITSp. 2246
EXHAUST SYSTEMp. 2246
FUEL INJECTOR MECHANICAL MALFUNCTIONSp. 2246
EXCESSIVE OIL CONSUMPTIONp. 2246
LOAD VALUEp. 2246
+DESCRIPTION AND OPERATIONp. 2247
EVAPORATION CONTROL SYSTEMp. 2247
EVAPORATION (EVAP) CANISTER ROLLOVER VALVEp. 2247
LEAK DETECTION PUMP (LDP)βWITH CALIFORNIA EMISSIONS PACKAGEp. 2248
DUTY CYCLE EVAP CANISTER PURGE SOLENOIDp. 2248
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEMβ5.2L/5.9L ENGINEp. 2249
CRANKCASE VENTILATION (CCV) SYSTEMβ4.0L ENGINEp. 2250
CRANKCASE BREATHER/FILTERβ5.2L/5.9L ENGINEp. 2250
+DIAGNOSIS AND TESTINGp. 2251
PCV VALVE TESTβ5.2L/5.9L ENGINEp. 2251
VEHICLE EMISSION CONTROL INFORMATION (VECI) LABELp. 2251
VACUUM SCHEMATICSp. 2252
LEAK DETECTION PUMP (LDP)p. 2252
+REMOVAL AND INSTALLATIONp. 2252
+EVAPORATIVE (EVAP) CANISTERp. 2252
REMOVALp. 2252
INSTALLATIONp. 2253
ROLLOVER VALVE(S)p. 2253
LEAK DETECTION PUMP (LDP)p. 2253
+EVAPORATIVE CANISTER PURGE SOLENOIDp. 2253
REMOVALp. 2253
REMOVAL/INSTALLATIONp. 2253
INSTALLATIONp. 2253
+SPECIFICATIONSp. 2254
+ADDENDUMS
+EMISSION CONTROL SYSTEMp. 2255
+GENERAL INFORMATIONp. 2255
+SYSTEM DESCRIPTIONβ2.5L DIESEL ENGINEp. 2255
NONβMONITORED CIRCUITSp. 2255
ACCESSING DIAGNOSTIC TROUBLE CODESp. 2256
HIGH AND LOW LIMITSp. 2256
+DESCRIPTION AND OPERATIONp. 2256
+DIAGNOSTIC TROUBLE CODESp. 2256
ERASING TROUBLE CODESp. 2256
MSA CONTROLLER DRBIII CODESp. 2257
PCM DRBIII CODESp. 2258
INDEXp. 2259
+DESCRIPTION AND OPERATIONp. 2259
+VACUUM HOSE ROUTING SCHEMATICp. 2259
EGR SYSTEM OPERATIONp. 2259
+EXHAUST GAS RECIRCULATION (EGR) SYSTEMp. 2259
GENERAL INFORMATIONp. 2259
+ELECTRIC VACUUM MODULATOR (EVM) TESTp. 2260
+DIAGNOSIS AND TESTINGp. 2260
+REMOVAL AND INSTALLATIONp. 2261
+EGR VALVEp. 2261
+ELECTRIC VACUUM MODULATOR (EVM)p. 2261
REMOVALp. 2261
INSTALLATIONp. 2261
+EGR TUBEp. 2261
REMOVALp. 2261
INSTALLATIONp. 2261
INSTALLATIONp. 2261
+SPECIFICATIONSp. 2262
TORQUE CHARTβ2.5L DIESELp. 2262
The 1997 Jeep Grand Cherokee ZJ Electronic Service Manual covers all major vehicle systems in depth. The engine group includes service procedures for the 4.0L 6-cylinder, 5.2L V-8, 5.9L V-8, and 2.5L diesel engines, covering cylinder head, valve train, timing chain, camshaft, pistons, crankshaft, bearings, oil pump, and complete engine assembly. The fuel and ignition systems sections provide diagnostic procedures, component testing, and specifications for the fuel injection system, ignition coil, distributor, spark plugs, and emission control components. The cooling system group covers water pump, thermostat, radiator, fan drive, and drive belt service for all engine applications.
Transmission and driveline coverage includes the 42RE and 44RE automatic transmissions, NV231, NV242, and NV249 transfer cases, front and rear propeller shafts, 181 FBI and 194 RBI axles, 216 RBA axle, standard differentials, and Trac-Lok limited-slip differentials. The suspension group provides complete procedures for front and rear link/coil suspension systems, including coil springs, shock absorbers, upper and lower suspension arms, stabilizer bars, track bars, hub bearings, steering knuckles, and wheel alignment specifications. Brake system coverage includes base brake system diagnosis, front and rear disc brakes, calipers, rotors, master cylinder, power brake booster, combination valve, parking brake system, and the all-wheel anti-lock brake system with wheel speed sensors and hydraulic control unit.
Electrical coverage is extensive, spanning the battery, starter, charging system, ignition system, instrument panel systems, audio systems, horns, vehicle speed control, turn signal and flashers, wipers and washers, lamps, restraint system, electrically heated systems, power door locks, vehicle theft security system, power seats, power windows, power mirrors, chime warning systems, overhead console, and complete wiring diagrams. Body and interior groups cover bumpers and frame, body components, heating and air conditioning, and emission control systems.
What This Manual Enables You to Do
Having the 1997 Jeep Grand Cherokee ZJ Electronic Service Manual on hand means you can perform virtually any repair, maintenance task, or diagnostic procedure on your vehicle. The manual provides the correct torque values, clearances, fluid capacities, adjustment procedures, and step-by-step disassembly and assembly sequences that generic repair guides simply do not include. You can confidently service the engine, rebuild the transmission or transfer case, diagnose electrical faults using the factory wiring diagrams, replace suspension and steering components, overhaul the brake system, and troubleshoot climate control and body systems β all using the same information a professional technician relies on.
This is particularly valuable for the 1997 Jeep Grand Cherokee ZJ because these vehicles are now well into their service life, and many repairs that were once handled by dealerships now fall to independent shops and DIY owners. Having the correct service procedures, specifications, and wiring diagrams eliminates guesswork and helps you avoid costly mistakes. Whether you are replacing a water pump, chasing a parasitic battery draw, servicing the front axle, or diagnosing an ABS fault, this manual gives you the exact procedures and values you need.
Instant PDF Delivery
Your 1997 Jeep Grand Cherokee ZJ Electronic Service Manual is delivered as an instant PDF download β no shipping, no waiting, no physical media to lose or damage. The PDF format works on any device: desktop computer, laptop, tablet, or smartphone. You can print individual pages or entire sections for use in the garage, search for specific procedures, and keep the manual on your device for quick reference whenever you need it. This is the complete manual, not a partial excerpt, and it covers both RHD and LHD versions of the 1997 Jeep Grand Cherokee ZJ.
Reviews
There are no reviews yet.