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1997 Jeep Grand Cherokee ZJ Electronic Service Manual – RHD & LHD

Original price was: $39.95.Current price is: $23.95.

The complete 1997 Jeep Grand Cherokee ZJ Electronic Service Manual covering all systems for both RHD and LHD models. Engine, transmission, suspension, brakes, electrical, body, and more β€” instant PDF download.

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Description

File Details

  • Manual Type: Interactive Electronic Service Manual
  • Brand: Jeep
  • Model: Grand Cherokee (ZJ)
  • Model Year: 1997
  • Language: English
  • File Format: PDF
  • Drive Variants: Right-Hand Drive (RHD) and Left-Hand Drive (LHD)
  • Engine Applications: 2.5L Diesel, 4.0L 6-Cylinder, 5.2L V-8, 5.9L V-8

Chapters Covered

This 1997 Jeep Grand Cherokee ZJ Electronic Service Manual is organized into the following factory groups, each containing diagnosis, service procedures, removal and installation, disassembly and assembly, cleaning and inspection, adjustments, specifications, and special tools where applicable:

  • 0 β€” Lubrication and Maintenance
  • 2 β€” Suspension
  • 3 β€” Differential and Driveline
  • 5 β€” Brakes
  • 7 β€” Cooling System
  • 8A β€” Battery
  • 8B β€” Starter
  • 8C β€” Charging System
  • 8D β€” Ignition System
  • 8E β€” Instrument Panel and Systems
  • 8F β€” Audio Systems
  • 8G β€” Horns
  • 8H β€” Vehicle Speed Control System
  • 8J β€” Turn Signal and Flashers
  • 8K β€” Windshield Wipers and Washers
  • 8L β€” Lamps
  • 8M β€” Restraint System
  • 8N β€” Electrically Heated Systems
  • 8P β€” Power Door Locks
  • 8Q β€” Vehicle Theft Security System
  • 8R β€” Power Seats
  • 8S β€” Power Windows
  • 8T β€” Power Mirrors
  • 8U β€” Chime Warning/Reminder System
  • 8V β€” Overhead Console
  • 8W β€” Wiring Diagrams
  • 9 β€” Engine
  • 11 β€” Exhaust System and Intake Manifold
  • 13 β€” Bumpers and Frame
  • 14 β€” Fuel System
  • 19 β€” Steering
  • 21 β€” Transaxle
  • 22 β€” Tires and Wheels
  • 23 β€” Body
  • 24 β€” Heating and Air Conditioning
  • 25 β€” Emission Control Systems

This 1997 Jeep Grand Cherokee ZJ Electronic Service Manual delivers the complete factory service information for both RHD and LHD models, organized exactly as the original Chrysler Corporation service documentation. Each group opens with a detailed index, followed by component descriptions, diagnosis and testing procedures, service procedures with step-by-step instructions, removal and installation sequences, disassembly and assembly operations, cleaning and inspection criteria, adjustment values, torque specifications, and special tool references. Whether you are diagnosing a drivability complaint, rebuilding a front axle, servicing the cooling system, or tracing an electrical fault through the wiring diagrams, this manual gives you the procedures and specifications needed to complete the job correctly.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œ1997 Jeep Grand Cherokee ZJ Electronic Service Manual – RHD & LHD” are as follows:

ENGLISHp. 1
EZG_TABp. 2
EZG_INp. 3
INTRODUCTIONp. 3
GENERAL INFORMATIONp. 3
VEHICLE IDENTIFICATION NUMBER (VIN)p. 3
VEHICLE IDENTIFICATION NUMBER DECODING CHARTp. 3
VEHICLE SAFETY CERTIFICATION LABELp. 4
BODY CODE PLATEp. 4
VEHICLE DIMENSIONSp. 4
INTERNATIONAL CONTROL AND DISPLAY SYMBOLSp. 5
INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLSp. 5
INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLSp. 5
FASTENER IDENTIFICATIONp. 5
FASTENER IDENTIFICATIONp. 5
FASTENER IDENTIFICATIONp. 6
FASTENER STRENGTHp. 7
CONVERSION FORMULAS AND EQUIVALENT VALUESp. 8
METRIC SYSTEMp. 8
TORQUE REFERENCESp. 8
METRIC CONVERSIONp. 9
TORQUE SPECIFICATIONSp. 10
ADDENDUMS
INTRODUCTIONp. 11
GENERAL INFORMATIONp. 11
VEHICLE IDENTIFICATION NUMBER (VIN)p. 11
VEHICLE IDENTIFICATION NUMBER DECODING CHARTp. 11
EZG_0p. 13
LUBRICATION AND MAINTENANCEp. 13
GENERAL INFORMATIONp. 13
INTERNATIONAL SYMBOLSp. 13
INTRODUCTIONp. 13
CLASSIFICATION OF LUBRICANTS PARTS AND LUBRICANT RECOMMENDATIONSp. 13
FLUID CAPACITIESp. 14
FUEL TANK ENGINE OILp. 14
ENGINE OIL W/FILTER CHANGEp. 14
COOLING SYSTEMp. 14
AUTOMATIC TRANSMISSIONp. 14
TRANSFER CASEp. 14
FRONT AXLEp. 14
REAR AXLEp. 14
GENERAL INFORMATIONp. 15
INTRODUCTIONp. 15
AT EACH OIL CHANGEp. 15
SCHEDULEβ€”Ap. 15
EMISSION CONTROL SYSTEM MAINTENANCEp. 15
UNSCHEDULED INSPECTIONp. 15
AT EACH STOP FOR FUELp. 15
SCHEDULEβ€”Bp. 17
SERVICE PROCEDURESp. 20
JUMP STARTING PROCEDUREp. 20
TO JUMP START A DISABLED VEHICLE:p. 20
GROUND CLEARANCEp. 21
TOWING RECOMMENDATIONSp. 21
FLAT-BED TOWING RAMP ANGLEp. 21
TWO-WHEEL-DRIVE VEHICLE TOWINGp. 21
TOWING-REAR END LIFTEDp. 21
SAFETY PRECAUTIONSp. 21
TOWING-FRONT END LIFTEDp. 21
WDβ€”AUTOMATIC TRANSMISSIONp. 22
FOUR-WHEEL-DRIVE VEHICLE TOWINGp. 22
HOISTp. 22
WD TOWING-REAR END LIFTEDp. 22
WD TOWING-FRONT END LIFTEDp. 22
EMERGENCY TOW HOOKSp. 22
HOISTING RECOMMENDATIONSp. 22
FLOOR JACKp. 22
ADDENDUMS
LUBRICATION AND MAINTENANCEp. 23
SPECIFICATIONSp. 23
ENGINE OILβ€”DIESEL ENGINESp. 23
COOLING SYSTEMp. 23
SAE VISCOSITY GRADE MANUAL TRANSMISSIONp. 23
FLUID CAPACITIESp. 23
TRANSFER CASEp. 23
FUEL TANKp. 23
FRONT AXLEp. 23
GENERAL INFORMATIONp. 24
SCHEDULEβ€”Ap. 24
SCHEDULEβ€”Bp. 25
MAINTENANCE SCHEDULEβ€”DIESEL ENGINEp. 24
AT EACH STOP FOR FUEL OR SCHEDULED SERVICE STOPp. 24
EZG_2p. 27
SUSPENSIONp. 27
GENERAL INFORMATIONp. 27
WHEEL ALIGNMENTp. 27
DIAGNOSIS AND TESTING SERVICE PROCEDURESp. 29
PRE-ALIGNMENT INSPECTIONp. 29
SPECIFICATIONSp. 29
ALIGNMENTp. 29
FRONT WHEELSp. 29
REAR AXLEp. 29
DESCRIPTION AND OPERATIONp. 30
FRONT SUSPENSIONp. 30
DIAGNOSIS AND TESTINGp. 31
SHOCK DIAGNOSISp. 31
REMOVAL AND INSTALLATIONp. 31
SHOCK ABSORBERp. 31
REMOVALp. 31
INSTALLATIONp. 31
COIL SPRINGp. 31
REMOVALp. 31
STEERING KNUCKLEp. 32
LOWER SUSPENSION ARMp. 32
REMOVALp. 32
INSTALLATIONp. 32
INSTALLATIONp. 32
UPPER SUSPENSION ARMp. 33
REMOVALp. 33
INSTALLATIONp. 33
AXLE BUSHINGp. 33
REMOVALp. 33
STABILIZER BARp. 33
REMOVAL INSTALLATIONp. 33
INSTALLATION INSTALLATIONp. 34
TRACK BAR HUB BEARINGp. 34
REMOVALp. 34
REMOVALp. 34
INSTALLATIONp. 35
WHEEL MOUNTING STUDSp. 35
REMOVALp. 35
INSTALLATIONp. 35
SPECIFICATIONSp. 36
TORQUE CHARTp. 36
SPECIAL TOOLSp. 36
FRONT SUSPENSIONp. 36
DESCRIPTION AND OPERATIONp. 37
REAR SUSPENSIONp. 37
DIAGNOSIS AND TESTINGp. 38
SHOCK DIAGNOSISp. 38
REMOVAL AND INSTALLATIONp. 38
SHOCK ABSORBERp. 38
REMOVAL INSTALLATIONp. 38
INSTALLATIONp. 38
COIL SPRINGp. 38
REMOVALp. 38
LOWER SUSPENSION ARM STABILIZER BARp. 39
REMOVAL REMOVALp. 39
INSTALLATIONp. 39
INSTALLATIONp. 39
UPPER SUSPENSION ARMp. 39
REMOVALp. 39
INSTALLATIONp. 39
INSTALLATIONp. 40
TRACK BARp. 40
REMOVALp. 40
SPECIFICATIONSp. 40
TORQUE CHARTp. 40
ADDENDUMS
SUSPENSIONp. 41
GENERAL INFORMATIONp. 41
WHEEL ALIGNMENTp. 41
SERVICE PROCEDURESp. 42
PRE-ALIGNMENTp. 42
SUSPENSION AND STEERING SYSTEM DIAGNOSISp. 43
WHEEL ALIGNMENTp. 43
CASTERp. 43
CAMBERp. 43
TOE POSITION (LHD)p. 44
TOE POSITION (RHD)p. 44
SPECIFICATIONSp. 45
ALIGNMENTp. 45
FRONT WHEELSp. 45
REAR AXLEp. 45
DESCRIPTION AND OPERATIONp. 46
FRONT SUSPENSIONp. 46
REMOVAL AND INSTALLATIONp. 48
COIL SPRINGp. 48
REMOVALp. 48
SHOCK ABSORBERp. 48
REMOVALp. 48
INSTALLATIONp. 48
INSTALLATIONp. 48
STEERING KNUCKLEp. 48
LOWER SUSPENSION ARMp. 48
REMOVALp. 48
UPPER SUSPENSION ARMp. 49
REMOVALp. 49
INSTALLATIONp. 49
AXLE BUSHINGp. 49
REMOVALp. 49
INSTALLATIONp. 49
INSTALLATIONp. 50
TRACK BARp. 50
REMOVALp. 50
STABILIZER BARp. 50
REMOVALp. 50
INSTALLATIONp. 50
INSTALLATIONp. 50
HUB BEARINGp. 51
REMOVALp. 51
INSTALLATIONp. 51
WHEEL MOUNTING STUDSp. 51
REMOVALp. 51
SPECIFICATIONSp. 52
TORQUE CHARTp. 52
INSTALLATIONp. 52
SPECIAL TOOLSp. 53
FRONT SUSPENSIONp. 53
DESCRIPTION AND OPERATIONp. 54
REAR SUSPENSIONp. 54
DIAGNOSIS AND TESTINGp. 55
SHOCK DIAGNOSISp. 55
COIL SPRINGp. 55
REMOVALp. 55
REMOVAL AND INSTALLATIONp. 55
SHOCK ABSORBERp. 55
REMOVALp. 55
INSTALLATIONp. 55
INSTALLATIONp. 55
ZGp. 56
LOWER SUSPENSION ARM STABILIZER BARp. 56
REMOVAL REMOVALp. 56
INSTALLATIONp. 56
INSTALLATIONp. 56
UPPER SUSPENSION ARMp. 56
REMOVALp. 56
TRACK BARp. 56
INSTALLATION REMOVALp. 56
SPECIFICATIONSp. 57
TORQUE CHARTp. 57
INSTALLATIONp. 57
EZG_3p. 59
DIFFERENTIAL AND DRIVELINEp. 59
GENERAL INFORMATIONp. 59
PROPELLER SHAFTSp. 59
FRONT PROPELLER SHAFTp. 60
PROPELLER SHAFT JOINTSp. 60
PROPELLER SHAFT JOINT ANGLEp. 60
LUBRICATIONp. 61
PRECAUTIONSp. 61
DIAGNOSIS AND TESTINGp. 62
VIBRATIONp. 62
UNBALANCEp. 62
DRIVELINE VIBRATIONp. 62
RUNOUT SPECIFICATIONSp. 63
RUNOUTp. 63
SERVICE PROCEDURESp. 64
DRIVELINE ANGLE MEASUREMENT PREPARATIONp. 64
PROPELLER SHAFT ANGLE MEASUREMENTp. 64
REMOVAL AND INSTALLATIONp. 65
FRONT PROPELLER SHAFTp. 65
REMOVALp. 65
INSTALLATIONp. 66
DISASSEMBLY AND ASSEMBLYp. 66
SINGLE CARDAN UNIVERSAL JOINTp. 66
DISASSEMBLYp. 66
REAR PROPELLER SHAFTp. 66
REMOVALp. 66
INSTALLATIONp. 66
ASSEMBLYp. 67
DOUBLE CARDAN JOINTp. 68
DISASSEMBLYp. 68
ASSEMBLYp. 69
CLEANING AND INSPECTIONp. 71
SINGLE AND DOUBLE CARDAN JOINTp. 71
ADJUSTMENTSp. 71
FRONT PROPELLER SHAFT MEASUREMENTp. 71
AXLE PINION ANGLE ADJUSTMENTp. 71
SPECIFICATIONSp. 72
TORQUEp. 72
SPECIAL TOOLSp. 72
PROPELLER SHAFTp. 72
GENERAL INFORMATIONp. 73
FBI AXLEp. 73
LUBRICANT SPECIFICATIONSp. 73
DESCRIPTION AND OPERATIONp. 74
STANDARD DIFFERENTIALp. 74
DIAGNOSIS AND TESTINGp. 74
GENERAL INFORMATIONp. 74
GEAR NOISEp. 74
VIBRATIONp. 75
BEARING NOISEp. 75
DRIVELINE SNAPp. 75
LOW SPEED KNOCKp. 75
FRONT AXLESp. 76
DIAGNOSISp. 76
CONTINUEDp. 77
SERVICE PROCEDURESp. 78
LUBRICANT CHANGEp. 78
INSTALLATIONp. 78
REMOVAL AND INSTALLATIONp. 78
DRIVE AXLE ASSEMBLYp. 78
REMOVALp. 78
AXLE SHAFTβ€”CARDAN U-JOINTp. 79
REMOVALp. 79
INSTALLATION INSTALLATIONp. 80
AXLE CONSTANT–VELOCITY (C/V) JOINT BOOTp. 80
REMOVALp. 80
PINION SHAFT SEALp. 81
REMOVALp. 81
INSTALLATIONp. 81
COLLAPSIBLE SPACERp. 82
REMOVAL W/PINION INSTALLEDp. 82
INSTALLATIONp. 83
REMOVAL W/PINION REMOVEDp. 83
HUB BEARING AND AXLE SHAFTp. 85
REMOVALp. 85
STEERING KNUCKLE AND BALL STUDSp. 86
KNUCKLE REMOVALp. 86
INSTALLATIONp. 86
UPPER BALL STUD REPLACEMENTp. 86
LOWER BALL STUD REPLACEMENTp. 86
KNUCKLE INSTALLATIONp. 88
AXLE BUSHING REPLACEMENTp. 88
DIFFERENTIALp. 88
REMOVALp. 88
INSTALLATIONp. 89
DIFFERENTIAL SIDE BEARINGSp. 89
REMOVALp. 89
AXLE SHAFT OIL SEALp. 90
REMOVALp. 90
INSTALLATIONp. 90
PINION GEARp. 90
INSTALLATIONp. 90
REMOVALp. 91
INSTALLATIONp. 92
RING GEARp. 94
REMOVALp. 95
INSTALLATIONp. 95
DISASSEMBLY AND ASSEMBLYp. 95
STANDARD DIFFERENTIALp. 95
DISASSEMBLYp. 95
ASSEMBLYp. 95
CLEANING AND INSPECTIONp. 96
CARDAN U-JOINTp. 96
AXLE COMPONENTS FINAL ASSEMBLYp. 96
ADJUSTMENTSp. 97
PINION GEAR DEPTHp. 97
GENERAL INFORMATIONp. 97
PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 97
PINION GEAR DEPTH VARIANCEp. 98
DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 99
INTRODUCTIONp. 99
SHIM SELECTIONp. 100
SPECIFICATIONSp. 102
FBI AXLEp. 102
GEAR CONTACT PATTERN ANALYSISp. 102
FBI AXLEp. 104
SPECIAL TOOLSp. 104
FBI AXLEp. 104
GENERAL INFORMATIONp. 108
RBI AXLEp. 108
LUBRICANT SPECIFICATIONSp. 108
DESCRIPTION AND OPERATIONp. 109
STANDARD DIFFERENTIALp. 109
TRAC-LOK OPERATIONp. 109
GEAR NOISEp. 110
BEARING NOISEp. 110
DIAGNOSIS AND TESTINGp. 110
GENERAL INFORMATIONp. 110
LOW SPEED KNOCKp. 111
VIBRATIONp. 111
TRAC–LOK DIFFERENTIAL NOISEp. 111
DRIVELINE SNAPp. 111
TRAC–LOK TESTp. 114
SERVICE PROCEDURESp. 114
REMOVAL AND INSTALLATIONp. 114
LUBRICANT CHANGEp. 114
REAR AXLEp. 114
REMOVALp. 114
PINION SHAFT SEALp. 115
REMOVALp. 115
INSTALLATIONp. 115
INSTALLATIONp. 116
COLLAPSIBLE SPACERp. 117
REMOVAL W/PINION INSTALLEDp. 117
REMOVAL W/PINION REMOVEDp. 117
INSTALLATIONp. 118
AXLE SHAFTp. 120
REMOVALp. 120
INSTALLATIONp. 120
AXLE SHAFT SEAL AND BEARINGp. 120
REMOVALp. 120
INSTALLATIONp. 120
DIFFERENTIALp. 121
REMOVALp. 121
INSTALLATIONp. 122
INSTALLATIONp. 123
RING GEARp. 123
REMOVALp. 123
INSTALLATIONp. 123
DIFFERENTIAL SIDE BEARINGSp. 123
REMOVALp. 123
PINION GEARp. 124
REMOVALp. 124
INSTALLATIONp. 126
FINAL ASSEMBLYp. 128
DISASSEMBLY AND ASSEMBLYp. 129
STANDARD DIFFERENTIALp. 129
DISASSEMBLYp. 129
ASSEMBLYp. 129
TRAC-LOK DIFFERENTIALp. 130
DISASSEMBLYp. 130
ASSEMBLYp. 131
CLEANING AND INSPECTIONp. 133
AXLE COMPONENTSp. 133
TRAC-LOKp. 133
PRESOAK PLATES AND DISCp. 134
ADJUSTMENTSp. 134
PINION GEAR DEPTHp. 134
GENERAL INFORMATIONp. 134
PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 134
PINION GEAR DEPTH VARIANCEp. 135
SHIM SELECTIONp. 136
DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 136
GEAR CONTACT PATTERN ANALYSISp. 138
SPECIFICATIONSp. 140
RBI AXLEp. 140
RBI AXLEp. 140
SPECIAL TOOLSp. 140
RBI AXLEp. 140
GENERAL INFORMATIONp. 145
RBA AXLEp. 145
LUBRICANT SPECIFICATIONSp. 145
DESCRIPTION AND OPERATIONp. 146
STANDARD DIFFERENTIALp. 146
TRAC-LOK OPERATIONp. 146
GEAR NOISEp. 147
BEARING NOISEp. 147
DIAGNOSIS AND TESTINGp. 147
GENERAL INFORMATIONp. 147
LOW SPEED KNOCKp. 148
VIBRATIONp. 148
TRAC–LOK DIFFERENTIAL NOISEp. 148
DRIVELINE SNAPp. 148
TRAC–LOK TESTp. 151
SERVICE PROCEDURESp. 151
REMOVAL AND INSTALLATIONp. 151
LUBRICANT CHANGEp. 151
REAR AXLEp. 151
REMOVALp. 151
PINION SHAFT SEALp. 152
REMOVALp. 152
INSTALLATIONp. 152
INSTALLATIONp. 153
COLLAPSIBLE SPACERp. 154
REMOVAL W/PINION INSTALLEDp. 154
REMOVAL W/PINION REMOVEDp. 154
INSTALLATIONp. 155
AXLE SHAFTp. 156
REMOVALp. 156
AXLE SHAFT SEAL AND BEARINGp. 157
REMOVALp. 157
INSTALLATIONp. 157
INSTALLATIONp. 158
DIFFERENTIALp. 158
REMOVALp. 158
INSTALLATIONp. 158
RING GEARp. 159
DIFFERENTIAL SIDE BEARINGSp. 159
REMOVAL REMOVALp. 159
INSTALLATIONp. 159
INSTALLATIONp. 160
PINION GEARp. 161
REMOVALp. 161
INSTALLATIONp. 162
FINAL ASSEMBLYp. 164
ASSEMBLYp. 165
DISASSEMBLY AND ASSEMBLYp. 165
STANDARD DIFFERENTIALp. 165
DISASSEMBLYp. 165
TRAC-LOK DIFFERENTIALp. 165
DISASSEMBLYp. 165
ASSEMBLYp. 167
CLEANING AND INSPECTIONp. 169
AXLE COMPONENTSp. 169
TRAC-LOKp. 169
PRESOAK PLATES AND DISCp. 169
ADJUSTMENTSp. 169
PINION GEAR DEPTHp. 169
GENERAL INFORMATIONp. 169
PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 170
PINION GEAR DEPTH VARIANCEp. 171
DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 171
DIFFERENTIAL PRELOAD AND GEAR BACKLASH SHIM SELECTIONp. 172
GEAR CONTACT PATTERN ANALYSISp. 173
SPECIFICATIONS SPECIAL TOOLSp. 176
RBA AXLE 216 RBA AXLEp. 176
TORQUEp. 176
EZG_5p. 181
BRAKESp. 181
GENERAL INFORMATIONp. 182
BRAKE SYSTEMp. 182
SERVICE WARNINGS & CAUTIONSp. 182
DESCRIPTION AND OPERATIONp. 182
BRAKE PEDALp. 182
STOP LAMP SWITCHp. 182
RED BRAKE WARNING LAMPp. 182
POWER BRAKE BOOSTERp. 182
FRONT DISC BRAKESp. 183
MASTER CYLINDERp. 183
COMBINATION VALVEp. 183
REAR DISC BRAKESp. 183
PARKING BRAKESp. 184
PRELIMINARY BRAKE CHECKp. 185
BRAKE HOSES AND LINESp. 185
DIAGNOSIS AND TESTINGp. 185
BASE BRAKE SYSTEMp. 185
ROAD TESTINGp. 186
STOP LAMP SWITCHp. 187
SWITCH CIRCUIT IDENTIFICATIONp. 188
POWER BOOSTER VACUUM TEST SWITCH CONTINUITY TESTp. 188
POWER BOOSTER CHECK VALVE TESTp. 188
RED BRAKE WARNING LAMPp. 188
COMBINATION VALVEp. 188
Metering Valvep. 188
MASTER CYLINDER/POWER BOOSTERp. 188
FRONT DISC BRAKE ROTORp. 189
ROTOR MINIMUM THICKNESSp. 189
FRONT ROTOR THICKNESS VARIATIONp. 189
Pressure Differential Switchp. 189
FRONT ROTOR LATERAL RUNOUTp. 189
REAR ROTOR THICKNESS VARIATIONp. 190
REAR ROTOR LATERAL RUNOUTp. 190
PARKING BRAKEp. 190
REAR DISC BRAKE ROTORp. 190
ROTOR MINIMUM THICKNESSp. 190
BRAKE FLUID CONTAMINATIONp. 191
SERVICE PROCEDURESp. 191
BRAKE FLUID LEVELp. 191
BRAKE LINE AND HOSESp. 191
MASTER CYLINDER BLEEDINGp. 191
BLEEDING PROCEDUREp. 191
MANUAL BLEEDINGp. 192
BRAKE BLEEDINGp. 192
PRESSURE BLEEDINGp. 192
DISC ROTOR MACHININGp. 193
BRAKE LINEp. 193
FLARING PROCEDUREp. 193
BRAKE PEDALp. 194
REMOVALp. 194
REMOVAL AND INSTALLATIONp. 194
STOP LAMP SWITCHp. 194
REMOVALp. 194
INSTALLATIONp. 194
INSTALLATIONp. 194
INSTALLATIONp. 195
COMBINATION VALVEp. 195
REMOVALp. 195
MASTER CYLINDERp. 195
REMOVALp. 195
INSTALLATIONp. 196
POWER BRAKE BOOSTERp. 196
REMOVALp. 196
INSTALLATIONp. 196
DISC BRAKE CALIPERp. 196
REMOVALp. 196
DISC BRAKE SHOESp. 197
REMOVALp. 197
INSTALLATIONp. 197
INSTALLATIONp. 198
DISC BRAKE ROTORp. 199
REMOVALp. 199
INSTALLATIONp. 199
REAR DISC BRAKE CALIPERp. 199
REMOVALp. 199
INSTALLATIONp. 199
REAR DISC BRAKE SHOESp. 200
REMOVALp. 200
INSTALLATIONp. 201
REAR DISC BRAKE ROTORp. 201
REMOVALp. 201
INSTALLATIONp. 201
PARKING BRAKE HAND LEVERp. 202
REMOVALp. 202
FRONT PARKING BRAKE CABLEp. 202
REMOVALp. 202
INSTALLATIONp. 202
INSTALLATIONp. 203
PARKING BRAKE SHOESp. 203
REMOVALp. 203
REAR PARKING BRAKE CABLEp. 203
REMOVALp. 203
INSTALLATIONp. 203
INSTALLATIONp. 203
PARKING BRAKE CAM AND LEVERp. 204
REMOVALp. 204
INSTALLATIONp. 204
SPLASH SHIELD/CALIPER BRACKET/LEVER BOOTp. 205
REMOVALp. 205
INSTALLATIONp. 205
DISASSEMBLY AND ASSEMBLYp. 207
MASTER CYLINDER RESERVOIRp. 207
REMOVALp. 207
INSTALLATIONp. 208
DISC BRAKE CALIPERp. 208
DISASSEMBLYp. 208
ASSEMBLYp. 209
REAR DISC BRAKE CALIPERp. 210
DISASSEMBLYp. 210
ASSEMBLYp. 211
ADJUSTMENTSp. 212
STOP LAMP SWITCHp. 212
CLEANING AND INSPECTIONp. 212
CALIPERp. 212
PARKING BRAKE CABLE TENSIONERp. 212
CLEANINGp. 212
ADJUSTMENT INSPECTIONp. 212
SPECIFICATIONSp. 213
BRAKE FLUIDp. 213
PARKING BRAKE SHOEp. 213
BRAKE COMPONENTSp. 213
SPECIAL TOOLSp. 214
BASE BRAKES TORQUE CHARTp. 214
GENERAL INFORMATIONp. 215
ANTILOCK BRAKE SYSTEMp. 215
DESCRIPTION AND OPERATIONp. 215
ANTILOCK BRAKE SYSTEMp. 215
NORMAL BRAKINGp. 215
ANTILOCK BRAKINGp. 216
HYDRAULIC CONTROL UNITp. 216
CONTROLLER ANTILOCK BRAKESp. 216
WHEEL SPEED SENSORS AND TONE WHEELp. 217
COMBINATION VALVEp. 217
SPEED SENSOR AIR GAPp. 217
ACCELERATION SWITCHp. 218
SERVICE PROCEDURESp. 218
BLEEDING ABS BRAKE SYSTEMp. 218
ABS SYSTEM RELAYSp. 218
REMOVAL AND INSTALLATIONp. 218
HYDRAULIC CONTROL UNIT/CONTROLLER ANTILOCK BRAKES ABS WARNING LAMPp. 218
REMOVALp. 218
DIAGNOSIS AND TESTINGp. 218
ANTILOCK BRAKESp. 218
INSTALLATIONp. 218
FRONT WHEEL SPEED SENSORp. 219
REMOVALp. 219
INSTALLATIONp. 220
INSTALLATIONp. 220
REAR WHEEL SPEED SENSORp. 220
REMOVALp. 220
ACCELERATION SWITCHp. 220
REMOVALp. 220
INSTALLATIONp. 221
DISASSEMBLY AND ASSEMBLYp. 221
HYDRAULIC CONTROL UNIT/CONTROLLER ANTILOCK BRAKEp. 221
DISASSEMBLYp. 221
ASSEMBLYp. 222
SPECIFICATIONSp. 222
TORQUE CHARTp. 222
EZG_6p. 223
CLUTCHp. 223
GENERAL INFORMATIONp. 223
CLUTCH COMPONENTSp. 223
CLUTCH HYDRAULIC SYSTEMp. 223
REMOVAL AND INSTALLATIONp. 223
CLUTCH COVER AND DISCp. 223
REMOVALp. 223
INSTALLATIONp. 224
PILOT BEARINGp. 225
REMOVALp. 225
INSTALLATIONp. 225
FLYWHEELp. 226
REMOVALp. 226
INSPECTIONp. 226
INSTALLATIONp. 226
FLYWHEEL RING GEARp. 227
REMOVALp. 227
SPECIFICATIONSp. 227
SPECIFICATIONSp. 227
SPECIAL TOOLSp. 227
SPECIAL TOOLSp. 227
INSTALLATIONp. 227
EZG_7p. 229
COOLING SYSTEMp. 229
GENERAL INFORMATIONp. 229
COOLING SYSTEMp. 229
ENGINE ACCESSORY DRIVE BELTSp. 229
COOLING SYSTEM COMPONENTSp. 230
SYSTEM COOLANT ROUTINGp. 230
WATER PUMP BYPASS HOSEβ€”5.2/5.9L V-8 ENGINESp. 231
COOLANT RESERVE/OVERFLOW SYSTEMp. 231
COOLANTp. 231
RADIATORp. 231
DESCRIPTION AND OPERATIONp. 231
AUTOMATIC TRANSMISSION OIL COOLERSp. 231
ACCESSORY DRIVE BELT TENSIONp. 232
L ENGINEp. 232
/5.9L ENGINESp. 232
ENGINE BLOCK HEATERp. 232
THERMOSTATp. 232
COOLANT PERFORMANCEp. 233
ETHYLENE-GLYCOL MIXTURESp. 233
COOLANT SELECTION-ADDITIVESp. 233
RADIATOR PRESSURE CAPp. 233
WATER PUMP COOLING SYSTEM HOSESp. 234
VISCOUS FAN DRIVEp. 235
NOISEp. 236
LEAKSp. 236
DIAGNOSIS AND TESTINGp. 236
ON-BOARD DIAGNOSTICS (OBD)p. 236
FOR CERTAIN COOLING SYSTEM COMPONENTSp. 236
ERASING TROUBLE CODESp. 237
DRB SCAN TOOLp. 237
ACCESSING DIAGNOSTIC TROUBLE CODESp. 237
WATER PUMP TESTSp. 237
LOOSE IMPELLERp. 237
SERPENTINE DRIVE BELT DIAGNOSISp. 238
INSPECTING FOR INLET RESTRICTIONSp. 238
THERMOSTATp. 238
ON-BOARD DIAGNOSTICSp. 238
PRELIMINARY CHECKSp. 241
ENGINE COOLING SYSTEM OVERHEATINGp. 241
COOLING SYSTEM DIAGNOSISp. 242
RADIATOR COOLANT FLOW CHECKp. 246
TESTING COOLING SYSTEM FOR LEAKSp. 246
ULTRAVIOLET LIGHT METHODp. 246
PRESSURE TESTER METHODp. 246
INTERNAL LEAKAGE INSPECTIONp. 247
VISCOUS FAN DRIVEp. 247
TESTINGp. 247
COMBUSTION LEAKAGE TEST (WITHOUT PRESSURE TESTER)p. 247
PRESSURE TESTING RADIATOR CAPp. 248
RADIATOR CAP-TO-FILLER NECK SEALβ€” PRESSURE RELIEF CHECKp. 248
LOW COOLANT LEVEL-AERATIONp. 249
DEAERATIONp. 249
DRAINING AND FILLING COOLING SYSTEMp. 249
DRAINING COOLING SYSTEMp. 249
SERVICE PROCEDURESp. 249
ROUTINE COOLANT LEVEL CHECKp. 249
DRAINING ENTIRE SYSTEMp. 249
ADDING ADDITIONAL COOLANTp. 249
COOLANT LEVEL CHECKβ€”SERVICEp. 249
PARTIAL DRAININGp. 249
COOLING SYSTEM CLEANING/REVERSE FLUSHINGp. 250
CLEANINGp. 250
REVERSE FLUSHINGp. 250
REVERSE FLUSHING RADIATORp. 250
REFILLING COOLING SYSTEMp. 250
REVERSE FLUSHING ENGINEp. 251
CHEMICAL CLEANINGp. 251
REMOVAL AND INSTALLATIONp. 251
EXTERNAL TRANSMISSION OIL COOLERβ€” AUXILIARYp. 251
REMOVALp. 251
INSTALLATIONp. 252
WATER PUMP 4.0L ENGINEp. 252
REMOVALp. 252
INSTALLATIONp. 254
WATER PUMP 5.2/5.9L ENGINESp. 254
REMOVALp. 255
INSTALLATIONp. 256
THERMOSTAT 4.0L ENGINEp. 257
REMOVALp. 257
INSTALLATIONp. 258
THERMOSTAT 5.2/5.9L ENGINESp. 258
REMOVALp. 258
INSTALLATIONp. 259
RADIATORp. 260
REMOVALp. 260
INSTALLATIONp. 263
WATER PUMP BYPASS HOSEp. 264
WITHOUT AIR CONDITIONINGp. 264
WITH AIR CONDITIONINGp. 265
ENGINE BLOCK HEATERp. 266
REMOVALp. 266
BELT REPLACEMENT/ADJUSTMENTp. 267
INSTALLATIONp. 267
4.0L ENGINEp. 268
5.2/5.9L Enginesp. 268
REMOVALp. 269
AUTOMATIC BELT TENSIONERp. 269
INSTALLATIONp. 269
COOLING SYSTEM FAN 4.0L ENGINEp. 270
REMOVALp. 270
INSTALLATIONp. 271
COOLING SYSTEM FAN 5.2/5.9L ENGINESp. 271
REMOVALp. 271
INSTALLATIONp. 271
VISCOUS FAN DRIVEp. 271
REMOVAL/INSTALLATIONp. 271
CLEANING AND INSPECTIONp. 272
RADIATOR CAPp. 272
INSPECTIONp. 272
SPECIFICATIONSp. 272
INFORMATION RADIATORp. 272
CLEANINGp. 272
COOLING SYSTEM CAPACITIES FAN BLADE INSPECTIONp. 272
DRIVE BELT TENSIONp. 272
WATER PUMP INSPECTIONp. 272
TORQUE SPECIFICATIONSp. 273
SPECIAL TOOLSp. 273
SPECIAL TOOLSβ€”COOLINGp. 273
ADDENDUMS
COOLING SYSTEMp. 275
GENERAL INFORMATIONp. 275
COOLING SYSTEMp. 275
COOLANT ROUTINGp. 275
RADIATORp. 275
COOLING SYSTEM COMPONENTSp. 275
COOLANT TANK ENGINE ACCESSORY DRIVE BELTSp. 276
COOLING SYSTEM 7 – 3p. 277
WATER PUMPp. 277
COOLANTp. 278
LOW COOLANT LEVEL SENSORp. 278
COOLANT PERFORMANCEp. 278
ETHYLENE-GLYCOL MIXTURESp. 278
DESCRIPTION AND OPERATIONp. 278
THERMOSTATp. 278
PRESSURE/VENT CAPp. 278
ZGp. 279
COOLING SYSTEM 7 – 5p. 279
COOLING SYSTEM HOSESp. 279
NOISEp. 280
VISCOUS FAN DRIVEp. 280
LEAKSp. 280
BELT TENSIONp. 280
AUTOMATIC BELT TENSIONERp. 281
DIAGNOSIS AND TESTINGp. 281
PRELIMINARY CHECKSp. 281
ENGINE COOLING SYSTEM OVERHEATINGp. 281
COOLING SYSTEM DIAGNOSIS–DIESEL ENGINEp. 282
THERMOSTAT VISCOUS FAN DRIVEp. 287
DIAGNOSIS TESTINGp. 287
TESTINGp. 287
RADIATOR COOLANT FLOW CHECKp. 287
TESTING COOLING SYSTEM FOR LEAKSp. 288
ULTRAVIOLET LIGHT METHODp. 288
PRESSURE TESTER METHODp. 288
INTERNAL LEAKAGE INSPECTIONp. 289
BELT DIAGNOSISp. 289
LOW COOLANT LEVEL- AERATIONp. 289
SERVICE PROCEDURESp. 291
COOLANT LEVEL CHECKp. 291
DRAINING COOLING SYSTEMp. 291
REFILLING COOLING SYSTEMp. 291
COOLANT REPLACEMENTp. 292
REMOVAL AND INSTALLATIONp. 292
RADIATORp. 292
FAN BLADE REMOVALp. 293
FAN BLADE REMOVALp. 293
REMOVALp. 293
INSTALLATIONp. 293
VISCOUS FAN DRIVEp. 294
FAN BLADE INSTALLATIONp. 294
NOISEp. 294
THERMOSTATp. 295
LEAKSp. 295
REMOVALp. 295
INSTALLATIONp. 295
DRIVE BELTp. 296
AUTOMATIC BELT TENSIONERp. 296
WATER PUMPp. 296
REMOVALp. 296
INSTALLATIONp. 297
RADIATOR CLEANINGp. 298
FAN BLADEp. 298
INSPECTIONp. 298
CLEANING AND INSPECTIONp. 298
WATER PUMPp. 298
INSPECTIONp. 298
REVERSE FLUSHING ENGINEp. 299
COOLING SYSTEM CLEANING/REVERSE FLUSHINGp. 299
CLEANINGp. 299
CHEMICAL CLEANINGp. 299
REVERSE FLUSHINGp. 299
REVERSE FLUSHING RADIATORp. 299
ADJUSTMENTSp. 299
DRIVE BELT TENSIONp. 299
TORQUE SPECIFICATIONSp. 300
SPECIFICATIONSp. 300
COOLING SYSTEM CAPACITYp. 300
THERMOSTATp. 300
EZG_8Ap. 301
BATTERYp. 301
GENERAL INFORMATIONp. 301
OVERVIEWp. 301
INTRODUCTIONp. 301
DESCRIPTION AND OPERATIONp. 302
BATTERYp. 302
BATTERY SIZE AND RATINGSp. 302
GROUP SIZEp. 302
COLD CRANKING AMPERAGEp. 302
DIAGNOSIS AND TESTINGp. 303
BATTERYp. 303
RESERVE CAPACITYp. 303
AMPERE-HOURSp. 303
BATTERY MOUNTINGp. 303
ABNORMAL BATTERY DISCHARGINGp. 306
BUILT-IN TEST INDICATORp. 306
HYDROMETER TESTp. 306
OPEN-CIRCUIT VOLTAGE TESTp. 308
LOAD TESTp. 309
DIAGNOSISp. 310
IGNITION-OFF DRAW TESTp. 310
VOLTAGE DROP TESTp. 311
SERVICE PROCEDURESp. 312
BATTERY CHARGINGp. 312
CHARGING A COMPLETELY DISCHARGED BATTERYp. 313
REMOVAL AND INSTALLATIONp. 314
BATTERYp. 314
CHARGING TIME REQUIREDp. 314
SPECIFICATIONSp. 317
BATTERYp. 317
EZG_8Bp. 319
STARTING SYSTEMSp. 319
GENERAL INFORMATIONp. 319
OVERVIEWp. 319
INTRODUCTIONp. 319
DESCRIPTION AND OPERATIONp. 320
STARTING SYSTEMp. 320
STARTERp. 320
STARTER RELAYp. 320
DIAGNOSIS AND TESTINGp. 321
STARTING SYSTEMp. 321
INSPECTIONp. 321
COLD CRANKING TESTp. 323
FEED CIRCUIT TESTp. 323
CONTROL CIRCUIT TESTp. 325
SOLENOID TESTp. 325
RELAY TESTp. 326
PARK/NEUTRAL POSITION SWITCH TESTp. 326
RELAY CIRCUIT TESTp. 326
CLUTCH PEDAL POSITION SWITCH TESTp. 326
IGNITION SWITCH TESTp. 327
REMOVAL AND INSTALLATIONp. 327
STARTERp. 327
2.5L DIESEL ENGINEp. 327
4.0L ENGINEp. 328
5.2L AND 5.9L ENGINEp. 328
STARTER RELAYp. 329
SPECIFICATIONSp. 329
STARTING SYSTEMp. 329
ADDENDUMS
STARTING SYSTEMSp. 331
REMOVAL AND INSTALLATIONp. 331
STARTERp. 331
L DIESEL ENGINEp. 331
STARTER RELAYp. 331
SPECIFICATIONSp. 332
STARTING SYSTEMp. 332
EZG_8Cp. 333
CHARGING SYSTEMp. 333
GENERAL INFORMATIONp. 333
OVERVIEWp. 333
DESCRIPTION AND OPERATIONp. 333
CHARGING SYSTEM OPERATIONp. 333
GENERATORp. 334
DIAGNOSIS AND TESTINGp. 334
CHARGING SYSTEMp. 334
INSPECTIONp. 334
BATTERY TEMPERATURE SENSORp. 334
ELECTRONIC VOLTAGE REGULATORp. 334
TESTp. 335
CHARGING SYSTEM RESISTANCE TESTSp. 335
CURRENT OUTPUT TESTp. 335
PREPARATIONp. 335
PREPARATIONp. 336
TEST 2p. 336
TEST 1p. 336
ON-BOARD DIAGNOSTIC TEST FOR CHARGING SYSTEMp. 337
RESULTSp. 337
REMOVAL AND INSTALLATIONp. 337
BATTERY TEMPERATURE SENSOR GENERATORp. 337
REMOVALp. 339
BATTERY TEMPERATURE SENSORp. 339
INSTALLATIONp. 339
SPECIFICATIONSp. 339
GENERATOR RATINGSp. 339
TORQUE SPECIFICATIONSp. 339
ADDENDUMS
CHARGING SYSTEMp. 341
GENERAL INFORMATIONp. 341
INTRODUCTIONp. 341
DIAGNOSIS AND TESTINGp. 341
VACUUM PUMP TESTp. 341
REMOVAL AND INSTALLATIONp. 341
GENERATORp. 341
SPECIFICATIONSp. 342
SPECIFICATIONSp. 342
EZG_8Dp. 343
IGNITION SYSTEMp. 343
GENERAL INFORMATION DESCRIPTION AND OPERATIONp. 343
INTRODUCTION IGNITION SYSTEMp. 343
POWERTRAIN CONTROL MODULE (PCM)p. 344
SPARK PLUGSp. 344
DISTRIBUTORp. 344
SPARK PLUG CABLESp. 345
IGNITION COILp. 345
CRANKSHAFT POSITION SENSORβ€”4.0L ENGINE AUTOMATIC SHUTDOWN (ASD) RELAYp. 345
CRANKSHAFT POSITION SENSORβ€”5.2L/5.9L V-8 ENGINESp. 345
CAMSHAFT POSITION SENSORp. 345
INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 346
IGNITION SWITCH AND KEY LOCK CYLINDERp. 346
DIAGNOSIS AND TESTINGp. 346
AUTOMATIC SHUTDOWN (ASD) RELAY TESTp. 346
TESTING FOR SPARK AT COILp. 346
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 346
ENGINE COOLANT TEMPERATURE SENSORp. 346
THROTTLE POSITION SENSORp. 346
IGNITION COIL TESTp. 347
FAILURE TO START TESTp. 347
DISTRIBUTOR CAPp. 348
DISTRIBUTOR ROTORp. 348
MAP SENSORp. 349
CRANKSHAFT POSITION SENSORp. 349
CAMSHAFT POSITION SENSORp. 349
IGNITION TIMINGp. 349
ENGINE COOLANT TEMPERATURE SENSORp. 350
INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 350
SPARK PLUG CABLESp. 350
TESTINGp. 350
SPARK PLUG CONDITIONSp. 351
NORMAL OPERATINGp. 351
COLD FOULING/CARBON FOULINGp. 352
WET FOULING OR GAS FOULINGp. 352
OIL OR ASH ENCRUSTED SCAVENGER DEPOSITSp. 352
ELECTRODE GAP BRIDGINGp. 352
CHIPPED ELECTRODE INSULATORp. 353
PREIGNITION DAMAGEp. 353
REMOVAL AND INSTALLATIONp. 353
SPARK PLUG CABLESp. 353
SPARK PLUG OVERHEATINGp. 353
SPARK PLUGSp. 354
PLUG REMOVALp. 354
PLUG CLEANINGp. 354
PLUG GAP ADJUSTMENTp. 355
IGNITION COILβ€”5.2L/5.9L ENGINESp. 355
REMOVALp. 355
SPARK PLUG GAPp. 355
PLUG INSTALLATIONp. 355
INSTALLATIONp. 355
IGNITION COILβ€”4.0L ENGINEp. 355
REMOVALp. 356
INSTALLATIONp. 356
AUTOMATIC SHUTDOWN (ASD) RELAYp. 356
INSTALLATIONp. 356
CRANKSHAFT POSITION SENSORβ€”5.2L/5.9L ENGINESp. 356
REMOVALp. 356
CRANKSHAFT POSITION SENSORβ€”4.0L ENGINEp. 356
INSTALLATIONp. 357
REMOVALp. 357
INSTALLATIONp. 357
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 357
ENGINE COOLANT TEMPERATURE SENSORp. 357
CAMSHAFT POSITION SENSOR THROTTLE POSITION SENSORp. 357
REMOVALp. 357
INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 357
DISTRIBUTORβ€”5.2L/5.9L ENGINESp. 358
REMOVALp. 358
INSTALLATIONp. 358
DISTRIBUTORβ€”4.0L ENGINEp. 359
CHECKING DISTRIBUTOR POSITIONp. 359
REMOVALβ€”4.0L ENGINEp. 360
INSTALLATIONp. 360
KEY CYLINDER REMOVALp. 362
POWERTRAIN CONTROL MODULE (PCM)p. 362
IGNITION SWITCH AND KEY CYLINDERp. 362
IGNITION SWITCH REMOVALp. 363
IGNITION SWITCH AND KEY CYLINDER INSTALLATIONp. 363
ENGINE FIRING ORDERβ€”4.0L 6-CYLINDER ENGINEp. 365
ENGINE FIRING ORDERβ€”5.2L/5.9L V-8 ENGINESp. 365
SHIFTER/IGNITION INTERLOCKp. 365
SPECIFICATIONSp. 365
TORQUE CHART VECI LABELp. 365
IGNITION TIMINGp. 365
SPARK PLUGS SPARK PLUG CABLE RESISTANCEp. 366
IGNITION COIL RESISTANCEp. 366
EZG_8Ep. 367
INSTRUMENT PANEL SYSTEMSp. 367
GENERAL INFORMATIONp. 368
INSTRUMENT PANELp. 368
INTRODUCTIONp. 368
INSTRUMENT CLUSTERp. 368
GRAPHIC DISPLAY MODULEp. 369
GAUGEp. 369
VEHICLE INFORMATION CENTERp. 369
INDICATOR LAMPp. 370
BODY CONTROL MODULEp. 370
JUNCTION BLOCKp. 370
DESCRIPTION AND OPERATIONp. 371
COOLANT TEMPERATURE GAUGEp. 371
ODOMETER AND TRIP ODOMETERp. 371
FUEL GAUGEp. 371
OIL PRESSURE GAUGEp. 371
VOLTMETERp. 372
SPEEDOMETERp. 372
AIRBAG INDICATOR LAMPp. 372
TACHOMETERp. 372
CHECK GAUGES LAMPp. 373
ANTI-LOCK BRAKE SYSTEM LAMPp. 373
CLUSTER ILLUMINATION LAMPp. 373
BRAKE WARNING LAMPp. 373
CRUISE-ON INDICATOR LAMPp. 374
MALFUNCTION INDICATOR LAMPp. 374
HEADLAMP HIGH BEAM INDICATOR LAMPp. 374
LOW FUEL WARNING LAMPp. 374
MASTER LIGHTING INDICATOR LAMPp. 374
SEAT BELT REMINDER LAMPp. 375
WAIT-TO-START LAMPp. 375
TURN SIGNAL INDICATOR LAMPp. 375
WATER-IN-FUEL LAMPp. 375
UPSHIFT INDICATOR LAMPp. 375
COOLANT TEMPERATURE GAUGEp. 376
DIAGNOSIS AND TESTINGp. 376
INSTRUMENT CLUSTERp. 376
FUEL GAUGEp. 376
ODOMETER AND TRIP ODOMETERp. 377
SPEEDOMETERp. 377
OIL PRESSURE GAUGE TACHOMETERp. 377
VOLTMETERp. 378
ANTI-LOCK BRAKE SYSTEM LAMPp. 378
AIRBAG INDICATOR LAMPp. 378
BRAKE WARNING LAMPp. 379
CLUSTER ILLUMINATION LAMPp. 379
CHECK GAUGES LAMPp. 379
GDM ILLUMINATIONp. 380
CRUISE-ON INDICATOR LAMPp. 380
FOUR-WHEEL DRIVE INDICATOR LAMPp. 380
GRAPHIC DISPLAY MODULEp. 380
HEADLAMP HIGH BEAM INDICATOR LAMPp. 381
LOW FUEL WARNING LAMPp. 382
MASTER LIGHTING INDICATOR LAMPp. 382
MALFUNCTION INDICATOR LAMPp. 382
SEAT BELT REMINDER LAMPp. 383
UPSHIFT INDICATOR LAMPp. 383
TURN SIGNAL INDICATOR LAMPp. 383
VEHICLE INFORMATION CENTERp. 383
COOLANT LEVEL LOW/COOLANT SENSOR BADp. 384
FOUR-WHEEL DRIVE DISPLAY AND INDICATORS/SERVICE 4WD SWITCHp. 384
WASHER LEVEL LOW/WASHER SENSOR BAD REAR LAMP FAILUREp. 385
TURN SIGNAL ONp. 385
WAIT-TO-START LAMPp. 386
WATER-IN-FUEL LAMPp. 386
SERVICE PROCEDURESp. 387
VEHICLE INFORMATION CENTERp. 387
REMOVAL AND INSTALLATIONp. 390
SWITCH POD BEZELp. 390
CLUSTER BEZELp. 390
KNEE BLOCKERp. 390
INSTRUMENT CLUSTERp. 391
CLUSTER LENS, HOOD, AND MASKp. 391
GAUGEp. 392
OUTBOARD SWITCH PODp. 392
CLUSTER BULBp. 392
INBOARD SWITCH PODp. 393
BODY CONTROL MODULEp. 394
GRAPHIC DISPLAY MODULE AND VEHICLE INFORMATION CENTERp. 394
GLOVE BOX MODULEp. 394
GLOVE BOX LATCH STRIKERp. 395
GLOVE BOX LAMP AND SWITCHp. 395
CIGAR LIGHTER POWER OUTLETp. 396
POWER OUTLET DOORp. 396
INSTRUMENT PANEL CENTER BEZELp. 396
GLOVE BOX COMPONENTSp. 397
GLOVE BOX BEZELp. 397
GLOVE BOXp. 397
GLOVE BOX HINGEp. 397
GLOVE BOX BINp. 397
GLOVE BOX LATCH AND HANDLEp. 398
COWL TOP TRIM PANELp. 398
GLOVE BOX LOCK CYLINDERp. 398
INSTRUMENT PANEL TOP PADp. 398
JUNCTION BLOCKp. 399
INSTRUMENT PANEL ASSEMBLYp. 399
ADDENDUMS
INSTRUMENT PANEL SYSTEMSp. 403
GENERAL INFORMATIONp. 404
INSTRUMENT PANELp. 404
INTRODUCTIONp. 404
INSTRUMENT CLUSTERp. 404
GRAPHIC DISPLAY MODULEp. 405
GAUGEp. 405
VEHICLE INFORMATION CENTERp. 405
INDICATOR LAMPp. 405
BODY CONTROL MODULEp. 406
JUNCTION BLOCKp. 406
DESCRIPTION AND OPERATIONp. 407
COOLANT TEMPERATURE GAUGEp. 407
ODOMETER AND TRIP ODOMETERp. 407
FUEL GAUGEp. 407
OIL PRESSURE GAUGEp. 407
VOLTMETERp. 408
SPEEDOMETERp. 408
AIRBAG INDICATOR LAMPp. 408
TACHOMETERp. 408
CHECK GAUGES LAMPp. 409
ANTI-LOCK BRAKE SYSTEM LAMPp. 409
CLUSTER ILLUMINATION LAMPp. 409
BRAKE WARNING LAMPp. 409
CRUISE-ON INDICATOR LAMPp. 410
MALFUNCTION INDICATOR LAMPp. 410
HEADLAMP HIGH BEAM INDICATOR LAMPp. 410
LOW FUEL WARNING LAMPp. 410
MASTER LIGHTING INDICATOR LAMPp. 410
SEAT BELT REMINDER LAMPp. 411
WAIT-TO-START LAMPp. 411
TURN SIGNAL INDICATOR LAMPp. 411
WATER-IN-FUEL LAMPp. 411
UPSHIFT INDICATOR LAMPp. 411
COOLANT TEMPERATURE GAUGEp. 412
DIAGNOSIS AND TESTINGp. 412
INSTRUMENT CLUSTERp. 412
FUEL GAUGEp. 412
ODOMETER AND TRIP ODOMETER SPEEDOMETERp. 413
TACHOMETER OIL PRESSURE GAUGEp. 413
VOLTMETERp. 413
ANTI-LOCK BRAKE SYSTEM LAMPp. 414
AIRBAG INDICATOR LAMPp. 414
BRAKE WARNING LAMPp. 415
CLUSTER ILLUMINATION LAMPp. 415
CHECK GAUGES LAMPp. 415
CRUISE-ON INDICATOR LAMPp. 415
FOUR-WHEEL DRIVE INDICATOR LAMPp. 416
GRAPHIC DISPLAY MODULEp. 416
GDM ILLUMINATIONp. 416
HEADLAMP HIGH BEAM INDICATOR LAMPp. 417
LOW FUEL WARNING LAMPp. 417
MALFUNCTION INDICATOR LAMPp. 418
SEAT BELT REMINDER LAMPp. 418
MASTER LIGHTING INDICATOR LAMPp. 418
TURN SIGNAL INDICATOR LAMPp. 419
VEHICLE INFORMATION CENTERp. 419
COOLANT LEVEL LOW/COOLANT SENSOR BADp. 419
UPSHIFT INDICATOR LAMPp. 419
FOUR-WHEEL DRIVE DISPLAY AND INDICATORS/SERVICE 4WD SWITCHp. 420
REAR LAMP FAILUREp. 420
TURN SIGNAL ONp. 420
WASHER LEVEL LOW/WASHER SENSOR BADp. 421
WATER-IN-FUEL LAMPp. 422
WAIT-TO-START LAMPp. 422
SERVICE PROCEDURESp. 422
VEHICLE INFORMATION CENTERp. 422
REMOVAL AND INSTALLATIONp. 425
SWITCH POD BEZELp. 425
CLUSTER BEZELp. 425
KNEE BLOCKERp. 425
INSTRUMENT CLUSTERp. 426
GAUGEp. 426
CLUSTER LENS, HOOD, AND MASKp. 426
CLUSTER BULBp. 427
OUTBOARD SWITCH PODp. 428
BODY CONTROL MODULEp. 428
INBOARD SWITCH PODp. 428
GRAPHIC DISPLAY MODULE AND VEHICLE INFORMATION CENTERp. 429
GLOVE BOX MODULEp. 429
GLOVE BOX LAMP AND SWITCHp. 430
CIGAR LIGHTERp. 430
GLOVE BOX LATCH STRIKERp. 430
INSTRUMENT PANEL CENTER BEZELp. 431
POWER OUTLETp. 431
POWER OUTLET DOORp. 431
GLOVE BOXp. 431
GLOVE BOX HINGEp. 432
GLOVE BOX BINp. 432
GLOVE BOX LATCH AND HANDLEp. 432
GLOVE BOX COMPONENTSp. 432
GLOVE BOX BEZELp. 432
GLOVE BOX LOCK CYLINDERp. 432
INSTRUMENT PANEL TOP PADp. 433
COWL TOP TRIM PANELp. 433
JUNCTION BLOCKp. 433
INSTRUMENT PANEL ASSEMBLYp. 434
EZG_8Fp. 437
AUDIO SYSTEMSp. 437
GENERAL INFORMATIONp. 437
INTRODUCTIONp. 437
MEMORY SYSTEMp. 437
DESCRIPTION AND OPERATIONp. 438
RADIOp. 438
BODY CONTROL MODULEp. 438
REMOTE RADIO SWITCHp. 438
IGNITION-OFF DRAW FUSE ANTENNAp. 439
SPEAKERp. 439
ANTENNA RELAYp. 439
RADIO NOISE SUPPRESSIONp. 440
DIAGNOSIS AND TESTINGp. 440
AUDIO SYSTEMp. 440
RADIOp. 442
REMOTE RADIO SWITCHp. 442
SPEAKERp. 443
ANTENNAp. 444
NO OR POOR RADIO RECEPTIONp. 444
ANTENNA RELAYp. 445
NO OR POOR POWER ANTENNA OPERATIONp. 445
RADIO FREQUENCY INTERFERENCEp. 446
REMOVAL AND INSTALLATIONp. 446
RADIOp. 446
SERVICE PROCEDURESp. 446
ANTITHEFT SECURITY CODEp. 446
REMOTE RADIO SWITCHp. 447
AMPLIFIERp. 447
SPEAKERp. 448
INSTRUMENT PANELp. 448
FRONT DOORp. 449
REAR DOORp. 449
SOUND BARp. 450
SOUND BARp. 450
ANTENNAp. 451
FIXED ANTENNAp. 451
POWER ANTENNAp. 451
ANTENNA RELAYp. 453
EZG_8Gp. 455
HORN SYSTEMSp. 455
GENERAL INFORMATIONp. 455
INTRODUCTIONp. 455
HORN SWITCHp. 455
DESCRIPTION AND OPERATIONp. 455
HORN HORN RELAYp. 455
BODY CONTROL MODULEp. 456
RELAY CIRCUIT TESTp. 456
DIAGNOSIS AND TESTINGp. 456
HORN RELAYp. 456
RELAY TESTp. 456
HORNp. 457
HORN SWITCHp. 457
REMOVAL AND INSTALLATIONp. 457
HORN RELAYp. 457
HORN SWITCHp. 458
HORNp. 458
EZG_8Hp. 459
VEHICLE SPEED CONTROL SYSTEMp. 459
GENERAL INFORMATIONp. 459
INTRODUCTIONp. 459
DESCRIPTION AND OPERATIONp. 459
SPEED CONTROL SERVOp. 459
STOP LAMP SWITCHp. 459
SPEED CONTROL SWITCHESp. 459
SERVO CABLEp. 460
POWERTRAIN CONTROL MODULE (PCM)p. 460
VACUUM RESERVOIRp. 460
ON-BOARD DIAGNOSTICS TEST FOR SPEED CONTROL SYSTEMp. 460
GENERAL INFORMATIONp. 460
VEHICLE SPEED SENSORp. 460
DIAGNOSIS AND TESTINGp. 460
ROAD TESTp. 460
DIAGNOSTIC TROUBLE CODESp. 460
OBTAINING DIAGNOSTIC TROUBLE CODESp. 461
SPEED CONTROL SYSTEM DIAGNOSTIC TROUBLE CODE DESCRIPTIONSp. 462
SPEED CONTROL ELECTRICAL TESTp. 463
VEHICLE SPEED SENSOR STOP LAMP SWITCHp. 463
VACUUM SUPPLY TESTp. 463
SPEED CONTROL SWITCHESp. 463
SPEED CONTROL SERVOp. 463
REMOVAL AND INSTALLATIONp. 464
POWERTRAIN CONTROL MODULE (PCM) SPEED CONTROL SERVOp. 464
REMOVALp. 464
OVERSHOOT/UNDERSHOOT ON SPEED CONTROL SETp. 464
INSTALLATION INSTALLATIONp. 465
STOP LAMP SWITCHp. 465
SPEED CONTROL SWITCHES SERVO CABLEp. 465
REMOVAL REMOVALp. 465
POWERTRAIN CONTROL MODULEp. 466
VACUUM RESERVOIRp. 466
REMOVALp. 466
INSTALLATIONp. 466
INSTALLATIONp. 466
VEHICLE SPEED SENSORp. 466
SPECIFICATIONSp. 467
TORQUE CHARTp. 467
ADDENDUMS
VEHICLE SPEED CONTROL SYSTEMp. 469
GENERAL INFORMATIONp. 469
INTRODUCTIONp. 469
EZG_8Jp. 471
TURN SIGNAL AND HAZARD WARNING SYSTEMSp. 471
GENERAL INFORMATIONp. 471
INTRODUCTIONp. 471
HAZARD WARNING SYSTEMp. 471
DESCRIPTION AND OPERATIONp. 471
TURN SIGNAL SYSTEMp. 471
COMBINATION FLASHERp. 471
VEHICLE INFORMATION CENTERp. 472
TURN SIGNAL SWITCH AND HAZARD WARNING SWITCHp. 472
TURN SIGNAL LAMPp. 472
DIAGNOSIS AND TESTINGp. 472
INTRODUCTIONp. 472
TURN SIGNAL INDICATOR LAMPp. 472
TURN SIGNAL AND HAZARD WARNING SYSTEMSp. 473
MULTI-FUNCTION SWITCHp. 473
REMOVAL AND INSTALLATIONp. 474
COMBINATION FLASHERp. 474
MULTI-FUNCTION SWITCHp. 475
EZG_8Kp. 477
WIPER AND WASHER SYSTEMSp. 477
GENERAL INFORMATIONp. 477
INTRODUCTIONp. 477
WINDSHIELD WASHER SYSTEMp. 477
DESCRIPTION AND OPERATIONp. 477
WINDSHIELD WIPER SYSTEMp. 477
REAR WIPER AND WASHER SYSTEMp. 478
WIPER LINKAGE AND PIVOTp. 478
WIPER ARM AND BLADEp. 478
WIPER MOTORp. 478
FRONTp. 478
REARp. 479
REARp. 479
WIPER SWITCH AND WASHER SWITCH BODY CONTROL MODULEp. 479
FRONTp. 479
WASHER PUMPp. 480
INTERMITTENT WIPE RELAYp. 480
WASHER NOZZLE AND PLUMBINGp. 480
FRONTp. 480
REARp. 480
WASHER RESERVOIRp. 480
DIAGNOSIS AND TESTINGp. 481
WIPER SYSTEMp. 481
FRONTp. 481
REARp. 482
WASHER SYSTEMp. 482
FRONTp. 482
WIPER SWITCH AND WASHER SWITCHp. 483
FRONTp. 483
REARp. 483
REARp. 483
RELAY TESTp. 484
RELAY CIRCUIT TESTp. 484
INTERMITTENT WIPE RELAYp. 484
REMOVAL AND INSTALLATIONp. 485
WIPER BLADE AND ELEMENTp. 485
FRONTp. 485
REARp. 485
WIPER ARMp. 486
FRONTp. 486
REARp. 486
WIPER MOTORp. 487
FRONTp. 487
REARp. 487
WIPER LINKAGE AND PIVOTp. 488
INTERMITTENT WIPE RELAYp. 488
WIPER SWITCH AND WASHER SWITCHp. 489
FRONTp. 489
WASHER PUMP AND RESERVOIRp. 490
REARp. 490
EZG_8Lp. 491
LAMPSp. 491
GENERAL INFORMATIONp. 491
GENERAL INFORMATIONp. 491
DIAGNOSIS AND TESTINGp. 491
DIAGNOSTIC PROCEDURESp. 491
SAFETY PRECAUTIONSp. 491
HEADLAMP DIAGNOSISp. 492
HEADLAMP DIAGNOSISp. 492
FOG LAMP DIAGNOSISp. 493
DAYTIME RUNNING LAMP DIAGNOSISp. 494
DAYTIME RUNNING LAMP DIAGNOSISp. 494
LAMP OUTAGE MODULE DIAGNOSISp. 495
LAMP OUTAGE MODULE DIAGNOSISp. 495
GENERAL INFORMATION SERVICE PROCEDURESp. 497
HEADLAMP ALIGNMENT HEADLAMP ALIGNMENT PREPARATIONp. 497
ALIGNMENT SCREEN PREPARATIONp. 498
HEADLAMP ADJUSTMENT USING ALIGNMENT SCREENp. 498
SPECIAL TOOLSp. 499
FOG LAMP ADJUSTMENTp. 499
SPECIAL TOOLSβ€”HEADLAMP ALIGNMENTp. 499
REMOVAL AND INSTALLATIONp. 500
HEADLAMP BULBp. 500
REMOVALp. 500
FOG LAMP BULBp. 500
REMOVEp. 500
INSTALLATIONp. 501
PARKING LAMP BULBp. 501
REMOVALp. 501
INSTALLATIONp. 501
LICENSE PLATE LAMP BULBp. 501
REMOVALp. 501
TURN SIGNAL AND SIDE MARKER LAMP BULBp. 501
INSTALLATION REMOVALp. 501
CENTER HIGH MOUNTED STOP LAMP (CHMSL)p. 501
INSTALLATIONp. 501
BULBp. 501
REMOVALp. 501
TAIL, STOP, TURN SIGNAL, BACK-UP AND SIDE MARKER LAMP BULBSp. 501
INSTALLATIONp. 501
REMOVALp. 501
UNDERHOOD LAMP BULBp. 501
REMOVALp. 501
INSTALLATIONp. 501
INSTALLATIONp. 502
DOME LAMP BULBp. 502
REMOVALp. 502
VISOR VANITY LAMP BULBp. 502
REMOVALp. 502
INSTALLATIONp. 502
INSTALLATIONp. 502
READING LAMP BULBp. 502
OVERHEAD CONSOLE READING LAMP BULBp. 502
REMOVALp. 502
REMOVALp. 502
INSTALLATIONp. 502
DOOR COURTESY LAMP BULBp. 502
REMOVALp. 502
INSTALLATIONp. 502
INSTALLATIONp. 502
CARGO LAMP BULBp. 502
REMOVALp. 502
INSTALLATIONp. 502
REMOVAL AND INSTALLATIONp. 503
HEADLAMPp. 503
REMOVALp. 503
INSTALLATIONp. 503
INSTALLATIONp. 503
FOG LAMPp. 503
REMOVALp. 503
TURN SIGNAL AND SIDE MARKER LAMPp. 503
REMOVAL INSTALLATIONp. 503
PARKING LAMPp. 503
REMOVALp. 503
TAIL, STOP, TURN SIGNAL, BACK-UP AND SIDE MARKER LAMPp. 504
REMOVALp. 504
INSTALLATIONp. 504
LICENSE PLATE LAMPp. 504
REMOVALp. 504
INSTALLATIONp. 504
INSTALLATIONp. 504
CENTER HIGH MOUNTED STOP LAMP (CHMSL)p. 505
REMOVALp. 505
INSTALLATION INSTALLATIONp. 505
DOME/READING LAMP UNDERHOOD LAMPp. 505
REMOVAL REMOVALp. 505
INSTALLATIONp. 505
INSTALLATIONp. 505
VISOR VANITY LAMPp. 505
REMOVALp. 505
CARGO LAMPp. 506
REMOVALp. 506
DOOR COURTESY LAMPp. 506
REMOVALp. 506
INSTALLATION INSTALLATIONp. 506
GENERAL INFORMATIONp. 507
DAYTIME RUNNING LAMP SYSTEMp. 507
REMOVAL AND INSTALLATIONp. 507
DAYTIME RUNNING LIGHT MODULEp. 507
REMOVALp. 507
LAMP OUTAGE MODULEp. 507
INSTALLATIONp. 507
AUTO HEADLAMP SENSORp. 507
REMOVALp. 507
AUTO HEADLAMP SENSORp. 507
INSTALLATIONp. 508
LAMP OUTAGE MODULEp. 508
REMOVALp. 508
INSTALLATIONp. 508
GENERAL INFORMATIONp. 509
INTERIOR LAMPSp. 509
GENERAL INFORMATIONp. 509
SPECIFICATIONSp. 509
EXTERIOR LAMPSp. 509
ADDENDUMS
LAMPSp. 511
GENERAL INFORMATIONp. 511
HEADLAMP LEVELING MOTORp. 511
DIAGNOSIS AND TESTINGp. 511
HEADLAMP MOTOR DIAGNOSISp. 511
SERVICE PROCEDURESp. 512
HEADLAMP ALIGNMENTp. 512
VEHICLE PREPARATIONp. 512
HEADLAMP ADJUSTMENTp. 513
INSTALLATIONp. 514
REMOVAL AND INSTALLATIONp. 514
HEADLAMP BULBp. 514
REMOVALp. 514
SIDE REPEATER LAMP BULBp. 514
REMOVALp. 514
INSTALLATIONp. 514
REAR FOG LAMP BULBp. 515
REMOVALp. 515
INSTALLATIONp. 515
REMOVAL AND INSTALLATIONp. 516
HEADLAMPp. 516
REMOVALp. 516
INSTALLATIONp. 516
SIDE REPEATER LAMPp. 516
REMOVALp. 516
INSTALLATIONp. 516
REAR BUMPER REFLECTOR REAR FOG LAMPp. 516
REMOVALp. 516
INSTALLATIONp. 517
REMOVAL AND INSTALLATIONp. 518
HEADLAMP LEVELING MOTORp. 518
REMOVALp. 518
INSTALLATIONp. 518
SPECIFICATIONSp. 519
EXTERIOR LAMPSp. 519
EZG_8Mp. 521
PASSIVE RESTRAINT SYSTEMSp. 521
GENERAL INFORMATIONp. 521
INTRODUCTIONp. 521
DESCRIPTION AND OPERATIONp. 522
AIRBAG MODULEp. 522
DRIVER SIDEp. 522
PASSENGER SIDEp. 522
STORAGEp. 523
AIRBAG CONTROL MODULEp. 523
IMPACT SENSORp. 523
DIAGNOSIS AND TESTINGp. 523
AIRBAG SYSTEMp. 523
CLOCKSPRINGp. 523
DEPLOYEDp. 524
CLEANUP PROCEDUREp. 524
SERVICE PROCEDURESp. 524
AIRBAG SYSTEMp. 524
NON-DEPLOYEDp. 524
DRIVER SIDEp. 525
REMOVAL AND INSTALLATIONp. 525
AIRBAG MODULEp. 525
PASSENGER SIDEp. 525
DRIVER SIDE AIRBAG TRIM COVER AND HORN SWITCHp. 526
PASSENGER SIDE AIRBAG REAR MOUNTING BRACKETp. 527
AIRBAG CONTROL MODULEp. 528
CLOCKSPRINGp. 529
ADJUSTMENTSp. 530
CLOCKSPRING CENTERINGp. 530
EZG_8Np. 533
ELECTRICALLY HEATED SYSTEMSp. 533
GENERAL INFORMATIONp. 533
INTRODUCTIONp. 533
DEFOGGER RELAYp. 534
DESCRIPTION AND OPERATIONp. 534
REAR GLASS HEATING GRIDp. 534
BODY CONTROL MODULEp. 534
HEATED MIRRORp. 534
DEFOGGER SWITCHp. 534
DIAGNOSIS AND TESTINGp. 535
DEFOGGER SYSTEMp. 535
REAR GLASS HEATING GRIDp. 535
DEFOGGER SWITCH DEFOGGER RELAYp. 536
RELAY TESTp. 536
RELAY CIRCUIT TESTp. 536
SERVICE PROCEDURESp. 537
REAR GLASS HEATING GRID REPAIRp. 537
DEFOGGER RELAYp. 538
REMOVAL AND INSTALLATIONp. 538
DEFOGGER SWITCHp. 538
GENERAL INFORMATIONp. 539
INTRODUCTIONp. 539
DESCRIPTION AND OPERATIONp. 539
HEATED SEAT SWITCHp. 539
HEATED SEAT CONTROL MODULEp. 540
HEATED SEAT SWITCHp. 540
HEATED SEAT ELEMENT AND SENSORp. 540
DIAGNOSIS AND TESTINGp. 540
HEATED SEAT SYSTEMp. 540
SEAT BACKp. 541
HEATED SEAT SENSOR HEATED SEAT CONTROL MODULEp. 541
HEATED SEAT ELEMENTp. 541
REMOVAL AND INSTALLATIONp. 541
HEATED SEAT SWITCHp. 541
SEAT CUSHIONp. 541
HEATED SEAT CONTROL MODULEp. 542
EZG_8Pp. 543
POWER LOCK SYSTEMSp. 543
GENERAL INFORMATIONp. 543
POWER LOCK SYSTEMp. 543
INTRODUCTIONp. 543
POWER LIFTGLASS RELEASE SYSTEMp. 543
REMOTE KEYLESS ENTRY SYSTEMp. 544
DESCRIPTION AND OPERATIONp. 544
POWER LOCK SWITCHp. 544
DOOR MODULE MEMORY SYSTEMp. 544
POWER LOCK MOTORp. 545
CIRCUIT BREAKERp. 545
BODY CONTROL MODULEp. 545
REMOTE KEYLESS ENTRY TRANSMITTERp. 545
CIRCUIT BREAKERp. 546
REMOTE KEYLESS ENTRY RECEIVERp. 546
DOOR MODULEp. 546
DIAGNOSIS AND TESTINGp. 546
POWER LOCK AND REMOTE KEYLESS ENTRY SYSTEMp. 546
REMOTE KEYLESS ENTRY TRANSMITTERp. 547
POWER LIFTGLASS RELEASE SYSTEMp. 547
POWER LOCK MOTORp. 547
SERVICE PROCEDURESp. 548
REMOTE KEYLESS ENTRY TRANSMITTER BATTERY REPLACEMENTp. 548
REMOTE KEYLESS ENTRY TRANSMITTER PROGRAMMINGp. 548
REMOVAL AND INSTALLATIONp. 548
DOOR MODULEp. 548
REAR DOORp. 549
POWER LOCK MOTORp. 549
FRONT DOORp. 549
LIFTGATEp. 550
EZG_8Qp. 551
VEHICLE THEFT/SECURITY SYSTEMSp. 551
GENERAL INFORMATIONp. 551
INTRODUCTIONp. 551
ENABLINGp. 551
VEHICLE THEFT SECURITY SYSTEMp. 551
VEHICLE IMMOBILIZER SYSTEMp. 552
VEHICLE IMMOBILIZER SYSTEMp. 552
DISARMINGp. 552
VEHICLE THEFT SECURITY SYSTEMp. 552
ARMINGp. 552
VEHICLE THEFT SECURITY SYSTEMp. 552
VEHICLE IMMOBILIZER SYSTEMp. 553
DESCRIPTION AND OPERATIONp. 553
BODY CONTROL MODULEp. 553
POWER-UP MODEp. 553
VEHICLE THEFT SECURITY SYSTEMp. 553
VEHICLE IMMOBILIZER SYSTEMp. 553
TAMPER ALERTp. 553
DOOR AJAR SWITCHp. 554
HORN RELAY DOOR LOCK CYLINDER SWITCHp. 554
LIFTGATE AJAR SWITCHp. 554
LIFTGATE LOCK CYLINDER SWITCHp. 554
PARK LAMP RELAYp. 554
LIFTGLASS AJAR SWITCHp. 554
AUTO HEADLAMP RELAYp. 554
SET LAMPp. 555
DIAGNOSIS AND TESTINGp. 555
VEHICLE THEFT SECURITY SYSTEM OR VEHICLE IMMOBILIZER SYSTEMp. 555
REMOVAL AND INSTALLATIONp. 555
RELAYS DOOR AJAR SWITCHp. 555
DOOR LOCK CYLINDER SWITCHp. 556
LIFTGATE AJAR SWITCHp. 556
LIFTGLASS AJAR SWITCH LIFTGATE LOCK CYLINDER SWITCHp. 557
AUTO HEADLAMP AND PARK LAMP RELAYSp. 558
SET LAMPp. 559
HORN RELAYp. 559
ADDENDUMS
VEHICLE THEFT/SECURITY SYSTEMSp. 561
GENERAL INFORMATIONp. 561
INTRODUCTIONp. 561
ARMINGp. 561
DISARMINGp. 562
POWER-UP MODEp. 562
HOOD SWITCHp. 562
TAMPER ALERT DOOR AJAR SWITCHp. 562
DESCRIPTION AND OPERATIONp. 562
BODY CONTROL MODULE DOOR LOCK CYLINDER SWITCHp. 562
LIFTGATE AJAR SWITCHp. 563
LIFTGATE LOCK CYLINDER SWITCHp. 563
PARK LAMP RELAYp. 563
LIFTGLASS AJAR SWITCHp. 563
AUTO HEADLAMP RELAYp. 563
SET LAMPp. 563
HORN RELAYp. 563
IMMOBILIZER SYSTEMp. 563
IMMOBILIZER RECEIVER IMMOBILIZER TRANSMITTERp. 564
POWER-UP MODEp. 565
DIAGNOSIS AND TESTINGp. 565
VEHICLE THEFT SECURITY SYSTEMp. 565
Self-Diagnosticsp. 565
RELAYSp. 565
SERVICE PROCEDURESp. 566
VEHICLE IMMOBILIZER SYSTEMp. 566
ENABLINGp. 566
REMOVAL AND INSTALLATIONp. 567
IMMOBILIZER RECEIVERp. 567
DOOR AJAR SWITCHp. 567
HOOD SWITCHp. 567
DOOR LOCK CYLINDER SWITCHp. 568
LIFTGATE AJAR SWITCHp. 569
LIFTGATE LOCK CYLINDER SWITCHp. 569
LIFTGLASS AJAR SWITCHp. 570
AUTO HEADLAMP AND PARK LAMP RELAYSp. 570
HORN RELAYp. 571
SET LAMPp. 571
EZG_8Rp. 573
POWER SEAT SYSTEMSp. 573
GENERAL INFORMATIONp. 573
INTRODUCTIONp. 573
MEMORY SYSTEMp. 573
DESCRIPTION AND OPERATIONp. 574
MEMORY SEAT MODULEp. 574
POWER RECLINER ADJUSTER AND MOTOR POWER SEAT SWITCHp. 574
POWER LUMBAR SWITCHp. 574
POWER SEAT ADJUSTER AND MOTORSp. 574
POWER LUMBAR ADJUSTER AND MOTORp. 575
POWER SEAT SWITCHp. 575
POWER LUMBAR SWITCHp. 575
CIRCUIT BREAKERp. 575
POWER SEAT ADJUSTER AND MOTORSp. 575
DIAGNOSIS AND TESTINGp. 575
POWER SEAT SYSTEMp. 575
CIRCUIT BREAKERp. 575
POWER RECLINER ADJUSTER AND MOTORp. 576
POWER LUMBAR ADJUSTER AND MOTORp. 577
POWER LUMBAR SWITCHp. 577
POWER SEAT ADJUSTER AND MOTORSp. 577
REMOVAL AND INSTALLATIONp. 577
POWER SEAT SWITCHp. 577
POWER RECLINER ADJUSTER AND MOTORp. 578
POWER LUMBAR ADJUSTER AND MOTORp. 578
MEMORY SEAT MODULEp. 579
EZG_8Sp. 581
POWER WINDOW SYSTEMSp. 581
GENERAL INFORMATIONp. 581
INTRODUCTIONp. 581
DESCRIPTION AND OPERATIONp. 581
POWER WINDOW SYSTEM POWER WINDOW SWITCHp. 581
BODY CONTROL MODULEp. 582
DOOR MODULEp. 582
POWER WINDOW MOTORp. 582
ONE WINDOW INOPERATIVEp. 583
CIRCUIT BREAKERp. 583
DIAGNOSIS AND TESTINGp. 583
POWER WINDOW SYSTEM CIRCUIT BREAKERp. 583
ALL WINDOWS INOPERATIVEp. 583
DOOR MODULEp. 583
POWER WINDOW SWITCHp. 584
REMOVAL AND INSTALLATIONp. 585
DOOR MODULEp. 585
POWER WINDOW MOTORp. 585
POWER WINDOW SWITCHp. 586
POWER WINDOW MOTORp. 586
FRONT DOORp. 586
REAR DOORp. 587
EZG_8Tp. 589
POWER MIRROR SYSTEMSp. 589
GENERAL INFORMATIONp. 589
INTRODUCTIONp. 589
MEMORY SYSTEMp. 589
DOOR MODULEp. 590
DESCRIPTION AND OPERATIONp. 590
POWER MIRRORp. 590
POWER MIRROR SWITCHp. 590
DIAGNOSIS AND TESTINGp. 590
POWER MIRROR SYSTEMp. 590
POWER MIRRORp. 591
LIMITED OR NO MIRROR MOVEMENTp. 591
NO MIRROR DIMMING (Driver Side Only)p. 591
NO MIRROR HEATp. 591
NO MIRROR MEMORYp. 592
REMOVAL AND INSTALLATIONp. 592
DOOR MODULEp. 592
POWER MIRRORp. 593
GENERAL INFORMATIONp. 594
INTRODUCTIONp. 594
DIAGNOSIS AND TESTINGp. 594
AUTOMATIC DAY/NIGHT MIRRORp. 594
DESCRIPTION AND OPERATIONp. 594
AUTOMATIC DAY/NIGHT MIRRORp. 594
REMOVAL AND INSTALLATIONp. 595
AUTOMATIC DAY/NIGHT MIRRORp. 595
EZG_8Up. 597
CHIME/BUZZER WARNING SYSTEMSp. 597
GENERAL INFORMATIONp. 597
INTRODUCTIONp. 597
DESCRIPTION AND OPERATIONp. 597
BODY CONTROL MODULEp. 597
DIAGNOSIS AND TESTINGp. 598
DRIVER DOOR AJAR SWITCH DRIVER DOOR AJAR SWITCHp. 598
DRIVER SEAT BELT SWITCHp. 598
KEY-IN IGNITION SWITCHp. 598
HEADLAMP SWITCHp. 598
DRIVER SEAT BELT SWITCHp. 599
HEADLAMP SWITCHp. 599
KEY-IN IGNITION SWITCHp. 599
REMOVAL AND INSTALLATIONp. 600
CHIME WARNING SYSTEM SWITCHESp. 600
EZG_8Vp. 601
OVERHEAD CONSOLE SYSTEMSp. 601
GENERAL INFORMATION DESCRIPTION AND OPERATIONp. 601
INTRODUCTION TRIP COMPUTERp. 601
COMPASSp. 602
READING AND COURTESY LAMPp. 602
GARAGE DOOR OPENER STORAGE BINp. 602
THERMOMETERp. 602
SELF-DIAGNOSTIC TESTp. 603
SUNGLASSES STORAGE BINp. 603
DIAGNOSIS AND TESTINGp. 603
TRIP COMPUTER, COMPASS, AND THERMOMETER DISPLAY MODULEp. 603
THERMOMETERp. 603
SERVICE PROCEDURESp. 604
COMPASS VARIATION ADJUSTMENTp. 604
SENSOR TESTp. 604
SENSOR CIRCUIT TESTp. 604
COMPASS CALIBRATIONp. 604
COMPASS DEMAGNETIZINGp. 605
REMOVAL AND INSTALLATIONp. 606
OVERHEAD CONSOLEp. 606
LONG-TYPEp. 606
SHORT-TYPEp. 606
TRIP COMPUTER, COMPASS, AND THERMOMETER DISPLAY MODULEp. 607
READING AND COURTESY LAMP BULBp. 607
PUSH BUTTON MODULEp. 607
AMBIENT TEMPERATURE SENSORp. 608
EZG_8WLp. 609
WIRING DIAGRAMSp. 609
8W-01 GENERAL INFORMATIONp. 611
DESCRIPTION AND OPERATIONp. 611
HOW TO USE THIS GROUPp. 611
CONNECTOR/GROUND LOCATIONSp. 611
SPLICE LOCATIONSp. 611
NOTES, CAUTIONS, and WARNINGSp. 611
SECTION IDENTIFICATIONp. 611
WIRE CODE IDENTIFICATIONp. 612
CIRCUIT IDENTIFICATIONp. 613
TAKE OUTSp. 613
SYMBOLSp. 613
CONNECTORSp. 613
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICESp. 615
INTERMITTENT AND POOR CONNECTIONSp. 615
DIAGNOSIS AND TESTINGp. 615
TROUBLESHOOTING TOOLSp. 615
TROUBLESHOOTING TESTSp. 616
TESTING FOR VOLTAGEp. 616
TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADSp. 616
TESTING FOR A VOLTAGE DROPp. 616
TESTING FOR CONTINUITYp. 616
TROUBLESHOOTING WIRING PROBLEMSp. 616
TESTING FOR A SHORT TO GROUNDp. 616
TERMINAL/CONNECTOR REPAIR-MOLEX CONNECTORSp. 617
SERVICE PROCEDURESp. 617
WIRING REPAIRp. 617
TERMINAL/CONNECTOR REPAIRβ€”THOMAS AND BETTS CONNECTORSp. 618
CONNECTOR REPLACEMENTp. 618
CONNECTOR AND TERMINAL REPLACEMENT TERMINAL REPLACEMENTp. 619
DIODE REPLACEMENTp. 620
SPECIAL TOOLSp. 621
WIRING/TERMINALp. 621
8W-02 COMPONENT INDEXp. 623
8W-02 COMPONENT INDEXp. 626
GENERAL INFORMATIONp. 626
INTRODUCTIONp. 626
8W-10 POWER DISTRIBUTIONp. 627
8W-10 POWER DISTRIBUTIONp. 650
DESCRIPTION AND OPERATIONp. 650
8W-12 JUNCTION BLOCKp. 651
8W-12 JUNCTION BLOCKp. 679
DESCRIPTION AND OPERATIONp. 679
8W-15 GROUND DISTRIBUTIONp. 681
8W-15 GROUND DISTRIBUTIONp. 699
DESCRIPTION AND OPERATIONp. 699
8W-20 CHARGING SYSTEMp. 701
8W-20 CHARGING SYSTEMp. 706
DESCRIPTION AND OPERATIONp. 706
CHARGING SYSTEMp. 706
CHARGING SYSTEM (DIESEL)p. 706
HELPFUL INFORMATIONp. 706
8W-21 STARTING SYSTEMp. 707
8W-21 STARTING SYSTEMp. 711
DESCRIPTION AND OPERATIONp. 711
STARTING SYSTEM (DIESEL)p. 711
STARTING SYSTEMp. 711
HELPFUL INFORMATION (DIESEL)p. 711
8W-30 FUEL/IGNITION SYSTEMSp. 713
8W-30 FUEL/IGNITION SYSTEMSp. 745
DESCRIPTION AND OPERATIONp. 745
BATTERY FEED (DIESEL)p. 745
IGNITION SWITCHp. 745
GROUNDp. 745
BATTERY FEEDp. 745
HELPFUL INFORMATIONp. 745
HELPFUL INFORMATIONp. 745
PCM GROUND (DIESEL)p. 746
HELPFUL INFORMATIONp. 746
DATA LINK CONNECTORp. 746
FUEL PUMP RELAYp. 746
AUTOMATIC SHUT DOWN (ASD) RELAYp. 746
HELPFUL INFORMATIONp. 746
FUEL PUMP MODULEp. 746
FUEL PUMP MOTORp. 746
FUEL LEVEL SENSORp. 746
HELPFUL INFORMATIONp. 746
AUTOMATIC SHUT DOWN RELAY (DIESEL)p. 746
FUEL PUMP MODULE (DIESEL)p. 746
FUEL PUMP MOTORp. 746
FUEL LEVEL SENSORp. 747
HELPFUL INFORMATIONp. 747
VEHICLE SPEED SENSORp. 747
HELPFUL INFORMATIONp. 747
BATTERY TEMPERATURE SENSORp. 747
CRANKSHAFT POSITION SENSORp. 747
VEHICLE SPEED SENSOR (DIESEL)p. 747
HELPFUL INFORMATIONp. 747
HEATED OXYGEN SENSORSp. 747
HELPFUL INFORMATIONp. 748
CRANKSHAFT POSITION SENSOR (DIESEL)p. 748
CAMSHAFT POSITION SENSORp. 748
ENGINE COOLANT TEMPERATURE SENSOR (DIESEL)p. 748
HELPFUL INFORMATIONp. 748
EVAPORATIVE SYSTEM LEAK DETECTION PUMPp. 748
ENGINE COOLANT TEMPERATURE SENSORp. 748
THROTTLE POSITION SENSORp. 748
HELPFUL INFORMATIONp. 749
MASS AIR FLOW SENSOR (DIESEL)p. 749
ACCELERATOR PEDAL POSITION SENSOR (DIESEL) INTAKE AIR TEMPERATURE SENSORp. 749
LOW IDLE POSITION SWITCH (DIESEL)p. 749
HELPFUL INFORMATIONp. 749
MANIFOLD ABSOLUTE PRESSURE SENSORp. 749
HELPFUL INFORMATIONp. 749
OIL PRESSURE SENSORp. 750
HELPFUL INFORMATIONp. 750
FUEL INJECTION PUMP (DIESEL) OIL PRESSURE SENSOR (DIESEL)p. 750
FUEL SHUT-OFF SOLENOIDp. 750
SOLENOID VALVEp. 750
WATER IN FUEL SENSOR (DIESEL)p. 750
FUEL TEMP SENSORp. 750
FUEL INJECTORSp. 750
CONTROL SLEEVE POSITION SENSORp. 750
FUEL QUANTITY ACTUATORp. 751
IDLE AIR CONTROL (IAC) MOTORp. 751
FUEL HEATER (DIESEL)p. 751
DUTY CYCLE EVAP\PURGE SOLENOIDp. 751
INSTRUMENTED FIRST INJECTOR (DIESEL) EGR SOLENOID (DIESEL)p. 751
GLOW PLUGS (DIESEL)p. 751
LOW COOLANT LEVEL SWITCH (DIESEL)p. 751
CCD BUSp. 751
IGNITION COILp. 751
HELPFUL INFORMATIONp. 751
8W-31 TRANSMISSION CONTROL SYSTEMp. 753
8W-31 TRANSMISSION CONTROL SYSTEMp. 759
DESCRIPTION AND OPERATIONp. 759
TRANSMISSION SOLENOID ASSEMBLYp. 759
OVERDRIVE SWITCHp. 759
SHIFT INTERLOCKp. 759
TRANSMISSION CONTROL RELAYp. 759
OUTPUT SHAFT SPEED SENSORp. 759
GOVERNOR PRESSURE SENSORp. 759
TRANSMISSION TEMPERATURE SENSORp. 760
HELPFUL INFORMATIONp. 760
8W-33 VEHICLE SPEED CONTROLp. 761
8W-33 VEHICLE SPEED CONTROLp. 766
DESCRIPTION AND OPERATIONp. 766
VEHICLE SPEED CONTROLp. 766
HELPFUL INFORMATIONp. 766
VEHICLE SPEED CONTROL (DIESEL)p. 766
HELPFUL INFORMATIONp. 766
8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 767
8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 771
DESCRIPTION AND OPERATIONp. 771
ABS WARNING LAMPp. 771
INTRODUCTIONp. 771
HELPFUL INFORMATIONp. 771
STOP LAMP SWITCH INPUTp. 771
WHEEL SPEED SENSORSp. 771
DATA LINK CONNECTORp. 771
G-SWITCHp. 771
8W-39 VEHICLE THEFT SECURITY SYSTEMp. 773
8W-39 VEHICLE THEFT SECURITY SYSTEMp. 779
DESCRIPTION AND OPERATIONp. 779
INTRODUCTIONp. 779
SYSTEM ARMINGp. 779
SYSTEM DISARMINGp. 779
HORNSp. 779
VEHICLE THEFT SECURITY SYSTEM OPERATIONp. 779
PARKING LAMPSp. 779
8W-40 INSTRUMENT CLUSTERp. 781
8W-40 INSTRUMENT CLUSTERp. 787
DESCRIPTION AND OPERATIONp. 787
VOLTMETERp. 787
INTRODUCTIONp. 787
FUEL GAUGEp. 787
ENGINE COOLANT TEMPERATURE GAUGE WARNING LAMPSβ€”EXCEPT ABSp. 787
ABS WARNING LAMPp. 787
SPEEDOMETERp. 787
HELPFUL INFORMATIONp. 787
TACHOMETERp. 787
OIL PRESSURE GAUGEp. 787
HIGH BEAM INDICATOR LAMPp. 788
ILLUMINATION LAMPSp. 788
TURN SIGNAL INDICATOR LAMPSp. 788
8W-41 HORN/CIGAR LIGHTERp. 789
8W-41 HORN/CIGAR LIGHTERp. 792
DESCRIPTION AND OPERATIONp. 792
HORNp. 792
HELPFUL INFORMATIONp. 792
POWER OUTLETp. 792
CIGAR LIGHTERp. 792
8W-42 AIR CONDITIONING/HEATERp. 793
8W-42 AIR CONDITIONING/HEATERp. 806
GENERAL INFORMATIONp. 806
INTRODUCTIONp. 806
DESCRIPTION AND OPERATIONp. 806
MANUAL A/C-HEATERp. 806
BLOWER MOTORβ€”MANUAL A/C-HEATER A/C OPERATIONβ€”MANUAL A/Cp. 806
AUTOMATIC TEMPERATURE CONTROL (ATC) MODULEp. 807
AMBIENT TEMPERATURE SENSORp. 807
HELPFUL INFORMATIONp. 807
IN-CAR TEMPERATURE SENSORp. 807
BLEND AIR DOOR MOTOR ACTUATORβ€”MANUAL A/C-HEATERp. 807
SOLAR SENSORp. 807
AUTOMATIC TEMPERATURE CONTROL (ATC) A/C OPERATIONβ€”AUTOMATIC TEMPERATURE CONTROLp. 807
BLOWER MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 808
BLOWER MOTOR POWER MODULEp. 808
HELPFUL INFORMATIONp. 808
RECIRCULATION DOOR MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 808
HIGH SPEED BLOWER MOTOR RELAYp. 808
MODE DOOR MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 808
BLEND DOOR MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 808
8W-43 AIRBAG SYSTEMp. 809
8W-43 AIRBAG SYSTEMp. 812
DESCRIPTION AND OPERATIONp. 812
INTRODUCTION AIRBAG SQUIB (AIRBAG IGNITER)p. 812
AIRBAG WARNING LAMPp. 812
AIRBAG IMPACT SENSORp. 812
8W-44 INTERIOR LIGHTINGp. 813
8W-44 INTERIOR LIGHTINGp. 827
DESCRIPTION AND OPERATIONp. 827
INTRODUCTIONp. 827
COURTESY LAMPS, CARGO LAMP, IGNITION SWITCH KEY-IN HALO LAMPp. 827
ILLUMINATION LAMPSp. 827
DOOR COURTESY LAMPSp. 827
LIFTGATE COURTESY LAMP DISABLEp. 828
OVERHEAD CONSOLE LAMPSp. 828
SWITCHp. 828
DAY/NIGHT MIRRORp. 828
GLOVE BOX LAMPp. 828
UNDERHOOD LAMPp. 828
UNIVERSAL GARAGE DOOR OPENERp. 828
VISOR VANITY MIRRORSp. 828
8W-45 BODY CONTROL MODULEp. 829
8W-45 BODY CONTROL MODULEp. 840
DESCRIPTION AND OPERATIONp. 840
INTRODUCTIONp. 840
A/C SELECT SWITCHp. 840
AMBIENT TEMPERATURE SENSORp. 840
COURTESY LAMP SWITCHp. 840
LIFTGATE COURTESY LAMP DISABLE SWITCHp. 841
KEY-IN IGNITION CHIME AUTO HEADLAMPSp. 841
SEAT BELT SWITCHp. 841
PARK LAMP SWITCH SENSEp. 841
LOW OIL PRESSURE WARNING CHIMEp. 841
INSTRUMENT PANEL DIMMINGp. 841
ENGINE TEMPERATURE CRITICAL CHIMEp. 841
LOW FUEL WARNING LAMP ANNOUNCEMENT IGNITION SWITCH SENSE CHIMEp. 841
AJAR CHIMEp. 841
8W-46 MESSAGE CENTERp. 843
8W-46 MESSAGE CENTERp. 850
GENERAL INFORMATIONp. 850
INTRODUCTIONp. 850
VEHICLE INFORMATION CENTERp. 850
DESCRIPTION AND OPERATIONp. 850
GRAPHIC DISPLAY MODULEp. 850
TRANSFER CASE RANGE DISPLAYp. 850
TRANSFER CASE RANGE DISPLAYp. 850
LOW ENGINE COOLANT WARNINGp. 851
DOOR AJAR AND LIFTGATE AJAR DISPLAYSp. 851
LAMP OUTAGEp. 851
LOW WASHER FLUID WARNINGp. 851
8W-47 AUDIO SYSTEMp. 853
8W-47 AUDIO SYSTEMp. 866
GENERAL INFORMATIONp. 866
SPEAKERSβ€”STANDARD SYSTEMp. 866
INTRODUCTIONp. 866
AMPLIFIER AND SPEAKERSβ€”PREMIUMp. 866
DESCRIPTION AND OPERATIONp. 866
RADIO MEMORYp. 866
RADIO ILLUMINATIONp. 866
POWER ANTENNAβ€”EXPORT ONLYp. 867
RADIO REMOTE SWITCHESp. 867
LIMITED PLUS SYSTEMp. 867
8W-48 REAR WINDOW DEFOGGERp. 869
8W-48 REAR WINDOW DEFOGGERp. 871
DESCRIPTION AND OPERATIONp. 871
REAR WINDOW DEFOGGERp. 871
8W-49 OVERHEAD CONSOLEp. 873
8W-49 OVERHEAD CONSOLEp. 876
DESCRIPTION AND OPERATIONp. 876
OVERHEAD CONSOLEp. 876
OVERHEAD CONSOLE LAMPSp. 876
8W-50 FRONT LIGHTINGp. 877
8W-50 FRONT LIGHTINGp. 888
DESCRIPTION AND OPERATIONp. 888
INTRODUCTIONp. 888
HEADLAMP LEVELINGp. 888
AUTO HEADLAMPS PARKING LAMPSp. 888
HEADLAMPSp. 888
FOG LAMPSp. 888
8W-51 REAR LIGHTINGp. 891
8W-52 TURN SIGNALSp. 899
8W-52 TURN SIGNALSp. 907
DESCRIPTION AND OPERATIONp. 907
ELECTRONIC FLASHER RELAYp. 907
HAZARD FLASHERSp. 907
TURN SIGNALSp. 907
8W-53 WIPERSp. 909
8W-53 WIPERSp. 914
DESCRIPTION AND OPERATIONp. 914
INTERMITTENT WIPER OPERATIONp. 914
HELPFUL INFORMATIONp. 914
REAR WIPER/WASHER LOW WASHER FLUID LEVEL SENSORp. 914
8W-54 TRAILER TOWp. 915
8W-54 TRAILER TOWp. 920
GENERAL INFORMATIONp. 920
INTRODUCTIONp. 920
DESCRIPTION AND OPERATIONp. 920
TRAILER TOWβ€”FACTORY INSTALLEDp. 920
LEFT TURN RELAYp. 920
STOP LAMP RELAYp. 920
HELPFUL INFORMATIONp. 920
RIGHT TURN RELAYp. 920
TRAILER TOWβ€”AFTER-MARKETp. 920
8W-60 POWER WINDOWSp. 921
8W-60 POWER WINDOWSp. 925
DESCRIPTION AND OPERATIONp. 925
INTRODUCTIONp. 925
LEFT REAR WINDOWp. 925
POWER WINDOWSp. 925
LEFT FRONT WINDOW OPERATIONp. 925
RIGHT FRONT WINDOW OPERATIONp. 925
RIGHT REAR WINDOWp. 926
8W-61 POWER DOOR LOCKSp. 927
8W-61 POWER DOOR LOCKSp. 932
DESCRIPTION AND OPERATIONp. 932
INTRODUCTIONp. 932
REMOTE KEYLESS ENTRYp. 932
POWER DOOR LOCKSp. 932
LIFTGLASSp. 932
8W-62 POWER MIRRORSp. 933
8W-62 POWER MIRRORSp. 938
DESCRIPTION AND OPERATIONp. 938
INTRODUCTIONp. 938
RIGHT MIRROR ADJUSTMENTp. 938
POWER MIRRORp. 938
HEATER ELEMENTSp. 938
LEFT MIRROR ADJUSTMENTp. 938
8W-63 POWER SEATp. 939
8W-63 POWER SEATp. 954
DESCRIPTION AND OPERATIONp. 954
INTRODUCTIONp. 954
POWER SEATSp. 954
LUMBAR ADJUSTMENTp. 954
PASSENGER’S SEATp. 954
DRIVER’S SEATp. 954
SEAT POSITION SENSORSp. 955
MEMORY SEATSp. 955
MEMORY SWITCHp. 955
HEATED SEATSp. 955
8W-64 POWER SUNROOFp. 957
8W-64 POWER SUNROOFp. 960
DESCRIPTION AND OPERATIONp. 960
POWER SUNROOFp. 960
8W-65 SPEED PROPORTIONAL STEERINGp. 961
8W-65 SPEED PROPORTIONAL STEERINGp. 964
DESCRIPTION AND OPERATIONp. 964
INTRODUCTIONp. 964
SPEED PROPORTIONAL STEERING SOLENOIDp. 964
DATA LINK CONNECTORp. 964
SPEED PROPORTIONAL STEERING CONTROL MODULEp. 964
8W-70 SPLICE INFORMATIONp. 965
8W-80 CONNECTOR PIN-OUTSp. 975
8W-90 CONNECTOR LOCATIONSp. 1057
DESCRIPTION AND OPERATIONp. 1057
INTRODUCTION CONNECTOR/GROUND LOCATIONSp. 1057
8W-51 REAR LIGHTINGp. 898
DESCRIPTION AND OPERATIONp. 898
REAR FOG LAMPSp. 898
TAIL LAMPS, REAR LICENSE PLATE LAMPS AND SIDE MARKER LAMPSp. 898
BACK-UP LAMPSp. 898
HELPFUL INFORMATIONp. 898
LAMP OUTAGE MODULE (LOM)p. 898
HELPFUL INFORMATIONp. 898
STOP LAMPS AND CHMSL LAMPSp. 898
8W-95 SPLICE LOCATIONSp. 1091
DESCRIPTION AND OPERATIONp. 1091
INTRODUCTION SPLICE LOCATIONSp. 1091
ADDENDUMS
WIRING DIAGRAMSp. 1105
8W-01 GENERAL INFORMATIONp. 1107
DESCRIPTION AND OPERATIONp. 1107
HOW TO USE THIS GROUPp. 1107
CONNECTOR/GROUND LOCATIONSp. 1107
SPLICE LOCATIONSp. 1107
NOTES, CAUTIONS, and WARNINGSp. 1107
SECTION IDENTIFICATIONp. 1107
WIRE CODE IDENTIFICATIONp. 1108
CIRCUIT IDENTIFICATION CONNECTORSp. 1109
TAKE OUTSp. 1109
SYMBOLSp. 1109
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICESp. 1111
INTERMITTENT AND POOR CONNECTIONSp. 1111
DIAGNOSIS AND TESTINGp. 1111
TROUBLESHOOTING TOOLSp. 1111
TROUBLESHOOTING TESTSp. 1112
TESTING FOR VOLTAGEp. 1112
TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADSp. 1112
TESTING FOR A VOLTAGE DROPp. 1112
TESTING FOR CONTINUITYp. 1112
TROUBLESHOOTING WIRING PROBLEMSp. 1112
TESTING FOR A SHORT TO GROUNDp. 1112
TERMINAL/CONNECTOR REPAIR-MOLEX CONNECTORSp. 1113
SERVICE PROCEDURESp. 1113
WIRING REPAIRp. 1113
TERMINAL/CONNECTOR REPAIRβ€”THOMAS AND BETTS CONNECTORSp. 1114
CONNECTOR REPLACEMENTp. 1114
CONNECTOR AND TERMINAL REPLACEMENT TERMINAL REPLACEMENTp. 1115
DIODE REPLACEMENTp. 1116
SPECIAL TOOLSp. 1117
WIRING/TERMINALp. 1117
8W-02 COMPONENT INDEXp. 1119
8W-02 COMPONENT INDEXp. 1122
GENERAL INFORMATIONp. 1122
INTRODUCTIONp. 1122
8W-10 POWER DISTRIBUTIONp. 1123
8W-10 POWER DISTRIBUTIONp. 1146
DESCRIPTION AND OPERATIONp. 1146
8W-12 JUNCTION BLOCKp. 1147
8W-12 JUNCTION BLOCKp. 1175
DESCRIPTION AND OPERATIONp. 1175
8W-15 GROUND DISTRIBUTIONp. 1177
8W-15 GROUND DISTRIBUTIONp. 1195
DESCRIPTION AND OPERATIONp. 1195
8W-20 CHARGING SYSTEMp. 1197
8W-20 CHARGING SYSTEMp. 1202
DESCRIPTION AND OPERATIONp. 1202
CHARGING SYSTEMp. 1202
CHARGING SYSTEM (DIESEL)p. 1202
HELPFUL INFORMATIONp. 1202
8W-21 STARTING SYSTEMp. 1203
8W-21 STARTING SYSTEMp. 1207
DESCRIPTION AND OPERATIONp. 1207
STARTING SYSTEM (DIESEL)p. 1207
STARTING SYSTEMp. 1207
HELPFUL INFORMATION (DIESEL)p. 1207
8W-30 FUEL/IGNITION SYSTEMSp. 1209
8W-30 FUEL/IGNITION SYSTEMSp. 1241
DESCRIPTION AND OPERATIONp. 1241
BATTERY FEED (DIESEL)p. 1241
IGNITION SWITCHp. 1241
GROUNDp. 1241
BATTERY FEEDp. 1241
HELPFUL INFORMATIONp. 1241
HELPFUL INFORMATIONp. 1241
PCM GROUND (DIESEL)p. 1242
HELPFUL INFORMATIONp. 1242
DATA LINK CONNECTORp. 1242
FUEL PUMP RELAYp. 1242
AUTOMATIC SHUT DOWN (ASD) RELAYp. 1242
HELPFUL INFORMATIONp. 1242
FUEL PUMP MODULEp. 1242
FUEL PUMP MOTORp. 1242
FUEL LEVEL SENSORp. 1242
HELPFUL INFORMATIONp. 1242
AUTOMATIC SHUT DOWN RELAY (DIESEL)p. 1242
FUEL PUMP MODULE (DIESEL)p. 1242
FUEL PUMP MOTORp. 1242
FUEL LEVEL SENSORp. 1243
HELPFUL INFORMATIONp. 1243
VEHICLE SPEED SENSORp. 1243
HELPFUL INFORMATIONp. 1243
BATTERY TEMPERATURE SENSORp. 1243
CRANKSHAFT POSITION SENSORp. 1243
VEHICLE SPEED SENSOR (DIESEL)p. 1243
HELPFUL INFORMATIONp. 1243
HEATED OXYGEN SENSORSp. 1243
HELPFUL INFORMATIONp. 1244
CRANKSHAFT POSITION SENSOR (DIESEL)p. 1244
CAMSHAFT POSITION SENSORp. 1244
ENGINE COOLANT TEMPERATURE SENSOR (DIESEL)p. 1244
HELPFUL INFORMATIONp. 1244
EVAPORATIVE SYSTEM LEAK DETECTION PUMPp. 1244
ENGINE COOLANT TEMPERATURE SENSORp. 1244
THROTTLE POSITION SENSORp. 1244
HELPFUL INFORMATIONp. 1245
MASS AIR FLOW SENSOR (DIESEL)p. 1245
ACCELERATOR PEDAL POSITION SENSOR (DIESEL) INTAKE AIR TEMPERATURE SENSORp. 1245
LOW IDLE POSITION SWITCH (DIESEL)p. 1245
HELPFUL INFORMATIONp. 1245
MANIFOLD ABSOLUTE PRESSURE SENSORp. 1245
HELPFUL INFORMATIONp. 1245
OIL PRESSURE SENSORp. 1246
HELPFUL INFORMATIONp. 1246
FUEL INJECTION PUMP (DIESEL) OIL PRESSURE SENSOR (DIESEL)p. 1246
FUEL SHUT-OFF SOLENOIDp. 1246
SOLENOID VALVEp. 1246
WATER IN FUEL SENSOR (DIESEL)p. 1246
FUEL TEMP SENSORp. 1246
FUEL INJECTORSp. 1246
CONTROL SLEEVE POSITION SENSORp. 1246
FUEL QUANTITY ACTUATORp. 1247
IDLE AIR CONTROL (IAC) MOTORp. 1247
FUEL HEATER (DIESEL)p. 1247
DUTY CYCLE EVAP\PURGE SOLENOIDp. 1247
INSTRUMENTED FIRST INJECTOR (DIESEL) EGR SOLENOID (DIESEL)p. 1247
GLOW PLUGS (DIESEL)p. 1247
LOW COOLANT LEVEL SWITCH (DIESEL)p. 1247
CCD BUSp. 1247
IGNITION COILp. 1247
HELPFUL INFORMATIONp. 1247
8W-31 TRANSMISSION CONTROL SYSTEMp. 1249
8W-31 TRANSMISSION CONTROL SYSTEMp. 1255
DESCRIPTION AND OPERATIONp. 1255
TRANSMISSION SOLENOID ASSEMBLYp. 1255
OVERDRIVE SWITCHp. 1255
SHIFT INTERLOCKp. 1255
TRANSMISSION CONTROL RELAYp. 1255
OUTPUT SHAFT SPEED SENSORp. 1255
GOVERNOR PRESSURE SENSORp. 1255
TRANSMISSION TEMPERATURE SENSORp. 1256
HELPFUL INFORMATIONp. 1256
8W-33 VEHICLE SPEED CONTROLp. 1257
8W-33 VEHICLE SPEED CONTROLp. 1262
DESCRIPTION AND OPERATIONp. 1262
VEHICLE SPEED CONTROLp. 1262
HELPFUL INFORMATIONp. 1262
VEHICLE SPEED CONTROL (DIESEL)p. 1262
HELPFUL INFORMATIONp. 1262
8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 1263
8W-35 ALL-WHEEL ANTI-LOCK BRAKESp. 1267
DESCRIPTION AND OPERATIONp. 1267
INTRODUCTIONp. 1267
ABS WARNING LAMPp. 1267
HELPFUL INFORMATIONp. 1267
STOP LAMP SWITCH INPUT WHEEL SPEED SENSORSp. 1267
DATA LINK CONNECTORp. 1267
G-SWITCHp. 1267
8W-39 VEHICLE THEFT SECURITY SYSTEMp. 1269
8W-39 VEHICLE THEFT SECURITY SYSTEMp. 1275
DESCRIPTION AND OPERATIONp. 1275
INTRODUCTIONp. 1275
SYSTEM ARMINGp. 1275
SYSTEM DISARMINGp. 1275
HORNSp. 1275
VEHICLE THEFT SECURITY SYSTEM OPERATIONp. 1275
PARKING LAMPSp. 1275
8W-40 INSTRUMENT CLUSTERp. 1277
8W-40 INSTRUMENT CLUSTERp. 1283
DESCRIPTION AND OPERATIONp. 1283
VOLTMETERp. 1283
INTRODUCTIONp. 1283
FUEL GAUGEp. 1283
ENGINE COOLANT TEMPERATURE GAUGE WARNING LAMPSβ€”EXCEPT ABSp. 1283
ABS WARNING LAMPp. 1283
SPEEDOMETERp. 1283
HELPFUL INFORMATIONp. 1283
TACHOMETERp. 1283
OIL PRESSURE GAUGEp. 1283
HIGH BEAM INDICATOR LAMPp. 1284
ILLUMINATION LAMPSp. 1284
TURN SIGNAL INDICATOR LAMPSp. 1284
8W-41 HORN/CIGAR LIGHTERp. 1285
8W-41 HORN/CIGAR LIGHTERp. 1288
DESCRIPTION AND OPERATIONp. 1288
HORNp. 1288
HELPFUL INFORMATIONp. 1288
POWER OUTLETp. 1288
CIGAR LIGHTERp. 1288
8W-42 AIR CONDITIONING/HEATERp. 1289
8W-42 AIR CONDITIONING/HEATERp. 1302
GENERAL INFORMATIONp. 1302
INTRODUCTIONp. 1302
DESCRIPTION AND OPERATIONp. 1302
MANUAL A/C-HEATERp. 1302
BLOWER MOTORβ€”MANUAL A/C-HEATER A/C OPERATIONβ€”MANUAL A/Cp. 1302
AUTOMATIC TEMPERATURE CONTROL (ATC) MODULEp. 1303
AMBIENT TEMPERATURE SENSORp. 1303
HELPFUL INFORMATIONp. 1303
IN-CAR TEMPERATURE SENSORp. 1303
BLEND AIR DOOR MOTOR ACTUATORβ€”MANUAL A/C-HEATERp. 1303
SOLAR SENSORp. 1303
AUTOMATIC TEMPERATURE CONTROL (ATC) A/C OPERATIONβ€”AUTOMATIC TEMPERATURE CONTROLp. 1303
BLOWER MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 1304
BLOWER MOTOR POWER MODULEp. 1304
HELPFUL INFORMATIONp. 1304
RECIRCULATION DOOR MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 1304
HIGH SPEED BLOWER MOTOR RELAYp. 1304
MODE DOOR MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 1304
BLEND DOOR MOTORβ€”AUTOMATIC TEMPERATURE CONTROLp. 1304
8W-43 AIRBAG SYSTEMp. 1305
8W-43 AIRBAG SYSTEMp. 1308
DESCRIPTION AND OPERATIONp. 1308
INTRODUCTION AIRBAG SQUIB (AIRBAG IGNITER)p. 1308
AIRBAG WARNING LAMPp. 1308
AIRBAG IMPACT SENSORp. 1308
8W-44 INTERIOR LIGHTINGp. 1309
8W-44 INTERIOR LIGHTINGp. 1323
DESCRIPTION AND OPERATIONp. 1323
INTRODUCTIONp. 1323
COURTESY LAMPS, CARGO LAMP, IGNITION SWITCH KEY-IN HALO LAMPp. 1323
ILLUMINATION LAMPSp. 1323
DOOR COURTESY LAMPSp. 1323
LIFTGATE COURTESY LAMP DISABLEp. 1324
OVERHEAD CONSOLE LAMPSp. 1324
SWITCHp. 1324
DAY/NIGHT MIRRORp. 1324
GLOVE BOX LAMPp. 1324
UNDERHOOD LAMPp. 1324
UNIVERSAL GARAGE DOOR OPENERp. 1324
VISOR VANITY MIRRORSp. 1324
8W-45 BODY CONTROL MODULEp. 1325
8W-45 BODY CONTROL MODULEp. 1336
DESCRIPTION AND OPERATIONp. 1336
INTRODUCTIONp. 1336
A/C SELECT SWITCHp. 1336
AMBIENT TEMPERATURE SENSORp. 1336
COURTESY LAMP SWITCHp. 1336
LIFTGATE COURTESY LAMP DISABLE SWITCHp. 1337
KEY-IN IGNITION CHIME AUTO HEADLAMPSp. 1337
SEAT BELT SWITCHp. 1337
PARK LAMP SWITCH SENSEp. 1337
LOW OIL PRESSURE WARNING CHIMEp. 1337
INSTRUMENT PANEL DIMMINGp. 1337
ENGINE TEMPERATURE CRITICAL CHIMEp. 1337
LOW FUEL WARNING LAMP ANNOUNCEMENT IGNITION SWITCH SENSE CHIMEp. 1337
AJAR CHIMEp. 1337
8W-46 MESSAGE CENTERp. 1339
8W-46 MESSAGE CENTERp. 1346
GENERAL INFORMATIONp. 1346
INTRODUCTIONp. 1346
VEHICLE INFORMATION CENTERp. 1346
DESCRIPTION AND OPERATIONp. 1346
GRAPHIC DISPLAY MODULEp. 1346
TRANSFER CASE RANGE DISPLAYp. 1346
TRANSFER CASE RANGE DISPLAYp. 1346
LOW ENGINE COOLANT WARNINGp. 1347
DOOR AJAR AND LIFTGATE AJAR DISPLAYSp. 1347
LAMP OUTAGEp. 1347
LOW WASHER FLUID WARNINGp. 1347
8W-47 AUDIO SYSTEMp. 1349
8W-47 AUDIO SYSTEMp. 1362
GENERAL INFORMATIONp. 1362
SPEAKERSβ€”STANDARD SYSTEMp. 1362
INTRODUCTIONp. 1362
AMPLIFIER AND SPEAKERSβ€”PREMIUMp. 1362
DESCRIPTION AND OPERATIONp. 1362
RADIO MEMORYp. 1362
RADIO ILLUMINATIONp. 1362
POWER ANTENNAβ€”EXPORT ONLYp. 1363
RADIO REMOTE SWITCHESp. 1363
LIMITED PLUS SYSTEMp. 1363
8W-48 REAR WINDOW DEFOGGERp. 1365
8W-48 REAR WINDOW DEFOGGERp. 1367
DESCRIPTION AND OPERATIONp. 1367
REAR WINDOW DEFOGGERp. 1367
8W-49 OVERHEAD CONSOLEp. 1369
8W-49 OVERHEAD CONSOLEp. 1372
DESCRIPTION AND OPERATIONp. 1372
OVERHEAD CONSOLEp. 1372
OVERHEAD CONSOLE LAMPSp. 1372
8W-50 FRONT LIGHTINGp. 1373
8W-50 FRONT LIGHTINGp. 1384
DESCRIPTION AND OPERATIONp. 1384
INTRODUCTIONp. 1384
HEADLAMP LEVELINGp. 1384
AUTO HEADLAMPS PARKING LAMPSp. 1384
HEADLAMPSp. 1384
FOG LAMPSp. 1384
8W-51 REAR LIGHTINGp. 1387
8W-51 REAR LIGHTINGp. 1394
DESCRIPTION AND OPERATIONp. 1394
REAR FOG LAMPSp. 1394
TAIL LAMPS, REAR LICENSE PLATE LAMPS AND SIDE MARKER LAMPSp. 1394
BACK-UP LAMPSp. 1394
HELPFUL INFORMATIONp. 1394
LAMP OUTAGE MODULE (LOM)p. 1394
HELPFUL INFORMATIONp. 1394
STOP LAMPS AND CHMSL LAMPSp. 1394
8W-52 TURN SIGNALSp. 1395
8W-52 TURN SIGNALSp. 1403
DESCRIPTION AND OPERATIONp. 1403
ELECTRONIC FLASHER RELAYp. 1403
HAZARD FLASHERSp. 1403
TURN SIGNALSp. 1403
8W-53 WIPERSp. 1405
8W-53 WIPERSp. 1410
DESCRIPTION AND OPERATIONp. 1410
INTERMITTENT WIPER OPERATIONp. 1410
HELPFUL INFORMATIONp. 1410
REAR WIPER/WASHER LOW WASHER FLUID LEVEL SENSORp. 1410
8W-54 TRAILER TOWp. 1411
8W-54 TRAILER TOWp. 1416
GENERAL INFORMATIONp. 1416
INTRODUCTIONp. 1416
DESCRIPTION AND OPERATIONp. 1416
TRAILER TOWβ€”FACTORY INSTALLEDp. 1416
LEFT TURN RELAYp. 1416
STOP LAMP RELAYp. 1416
HELPFUL INFORMATIONp. 1416
RIGHT TURN RELAYp. 1416
TRAILER TOWβ€”AFTER-MARKETp. 1416
8W-60 POWER WINDOWSp. 1421
DESCRIPTION AND OPERATIONp. 1421
INTRODUCTIONp. 1421
LEFT REAR WINDOWp. 1421
POWER WINDOWSp. 1421
LEFT FRONT WINDOW OPERATIONp. 1421
RIGHT FRONT WINDOW OPERATIONp. 1421
RIGHT REAR WINDOWp. 1422
8W-61 POWER DOOR LOCKSp. 1423
8W-61 POWER DOOR LOCKSp. 1428
DESCRIPTION AND OPERATIONp. 1428
INTRODUCTIONp. 1428
REMOTE KEYLESS ENTRYp. 1428
POWER DOOR LOCKSp. 1428
LIFTGLASSp. 1428
8W-62 POWER MIRRORSp. 1429
8W-62 POWER MIRRORSp. 1434
DESCRIPTION AND OPERATIONp. 1434
INTRODUCTIONp. 1434
RIGHT MIRROR ADJUSTMENTp. 1434
POWER MIRRORp. 1434
HEATER ELEMENTSp. 1434
LEFT MIRROR ADJUSTMENTp. 1434
8W-63 POWER SEATp. 1435
8W-63 POWER SEATp. 1450
DESCRIPTION AND OPERATIONp. 1450
INTRODUCTIONp. 1450
POWER SEATSp. 1450
LUMBAR ADJUSTMENTp. 1450
PASSENGER’S SEATp. 1450
DRIVER’S SEATp. 1450
SEAT POSITION SENSORSp. 1451
MEMORY SEATSp. 1451
MEMORY SWITCHp. 1451
HEATED SEATSp. 1451
8W-64 POWER SUNROOFp. 1453
8W-64 POWER SUNROOFp. 1456
DESCRIPTION AND OPERATIONp. 1456
POWER SUNROOFp. 1456
8W-65 SPEED PROPORTIONAL STEERINGp. 1457
8W-65 SPEED PROPORTIONAL STEERINGp. 1460
DESCRIPTION AND OPERATIONp. 1460
INTRODUCTIONp. 1460
SPEED PROPORTIONAL STEERING SOLENOIDp. 1460
DATA LINK CONNECTORp. 1460
SPEED PROPORTIONAL STEERING CONTROL MODULEp. 1460
8W-70 SPLICE INFORMATIONp. 1461
8W-80 CONNECTOR PIN-OUTSp. 1471
8W-90 CONNECTOR LOCATIONSp. 1553
DESCRIPTION AND OPERATIONp. 1553
INTRODUCTION CONNECTOR/GROUND LOCATIONSp. 1553
8W-95 SPLICE LOCATIONSp. 1585
DESCRIPTION AND OPERATIONp. 1585
INTRODUCTION SPLICE LOCATIONSp. 1585
EZG_9p. 1599
ENGINEp. 1599
GENERAL INFORMATIONp. 1599
FORM-IN-PLACE GASKETSβ€”GASOLINE ENGINESp. 1599
MOPAR GASKET MAKERp. 1599
SURFACE PREPARATIONp. 1599
MOPAR SILICONE RUBBER ADHESIVE SEALANTp. 1599
GASKET APPLICATIONp. 1600
ENGINE PERFORMANCEp. 1600
HONING CYLINDER BORESp. 1600
MEASURING WITH PLASTIGAGEp. 1601
CRANKSHAFT MAIN BEARING CLEARANCEp. 1601
REPAIR DAMAGED OR WORN THREADSp. 1602
SERVICE ENGINE ASSEMBLY (SHORT BLOCK)p. 1602
CONNECTING ROD BEARING CLEARANCEp. 1602
ENGINE OIL SPECIFICATIONp. 1603
HYDROSTATIC LOCKp. 1603
API SERVICE GRADE CERTIFIEDp. 1603
SAE VISCOSITYp. 1603
ENERGY CONSERVING OILp. 1603
CONTAINER IDENTIFICATIONp. 1603
ENGINE OILp. 1603
ENGINE OIL ADDITIVESp. 1603
OIL LEVEL INDICATOR (DIPSTICK)p. 1604
ENGINE OIL CHANGEp. 1604
CRANKCASE OIL LEVEL INSPECTIONp. 1604
ENGINE OIL FILTER CHANGEp. 1605
DIAGNOSIS AND TESTINGp. 1606
CYLINDER COMPRESSION PRESSURE TESTp. 1606
GENERAL INFORMATIONp. 1606
ENGINE CYLINDER HEAD GASKET FAILURE INTAKE MANIFOLD LEAKAGE DIAGNOSIS DIAGNOSISp. 1606
CYLINDER-TO-CYLINDER LEAKAGE TESTp. 1606
CYLINDER-TO-WATER JACKET LEAKAGE TESTp. 1607
CYLINDER COMBUSTION PRESSURE LEAKAGE TEST INSPECTION (ENGINE OIL LEAKS IN GENERAL)p. 1607
Air Leak Detection Test Methodp. 1608
HYDRAULIC TAPPETSp. 1608
OIL LEVEL INSPECTION FOR REAR SEAL AREA LEAKSp. 1608
TAPPET NOISE DIAGNOSISp. 1609
ENGINE OIL PRESSUREp. 1609
ENGINEβ€”PERFORMANCEp. 1610
ENGINEβ€”MECHANICALp. 1611
ENGINEβ€”LUBRICATIONp. 1612
DESCRIPTION AND OPERATIONp. 1613
ENGINE DESCRIPTIONp. 1613
LUBRICATION SYSTEMp. 1614
BUILD DATE CODEp. 1614
OIL PUMP PRESSUREp. 1614
OVERSIZE AND UNDERSIZE COMPONENT CODESp. 1616
SERVICE PROCEDURESp. 1616
PISTON FITTINGp. 1616
BORE GAGE METHODp. 1616
VALVE TIMINGp. 1616
PISTON RING FITTINGp. 1617
FITTING CONNECTING ROD BEARINGSp. 1619
INSPECTIONp. 1619
SIDE CLEARANCE MEASUREMENTp. 1621
FITTING BEARINGS (CRANKSHAFT INSTALLED)p. 1621
FITTING CRANKSHAFT MAIN BEARINGSp. 1621
INSPECTIONp. 1621
MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED)p. 1623
MAIN BEARING FITTING CHARTp. 1624
REMOVAL AND INSTALLATIONp. 1625
ENGINE MOUNTSβ€”FRONTp. 1625
REMOVALp. 1625
ENGINE MOUNTβ€”REARp. 1625
INSTALLATIONp. 1625
REMOVALp. 1625
INSTALLATIONp. 1626
ENGINE ASSEMBLYp. 1626
REMOVALp. 1626
INSTALLATIONp. 1627
ENGINE CYLINDER HEAD COVERp. 1628
INSTALLATIONp. 1629
REMOVALp. 1629
ROCKER ARMS AND PUSH RODSp. 1629
REMOVALp. 1629
INSTALLATIONp. 1630
VALVE STEM SEAL AND SPRINGp. 1630
REMOVAL INSTALLATIONp. 1630
ENGINE CYLINDER HEADp. 1630
REMOVALp. 1631
INSTALLATIONp. 1631
CYLINDER HEAD BOLTSp. 1632
VALVES AND VALVE SPRINGSp. 1632
REMOVALp. 1633
INSTALLATIONp. 1633
VIBRATION DAMPERp. 1633
REMOVALp. 1633
HYDRAULIC TAPPETSp. 1633
REMOVALp. 1633
INSTALLATIONp. 1633
INSTALLATIONp. 1633
INSTALLATIONp. 1634
TIMING CASE COVERp. 1634
REMOVALp. 1634
TIMING CHAIN AND SPROCKETSp. 1635
REMOVALp. 1635
INSTALLATIONp. 1635
CAMSHAFTp. 1636
REMOVALp. 1636
INSTALLATIONp. 1636
CAMSHAFT PIN REPLACEMENTp. 1637
REMOVALp. 1637
CAMSHAFT BEARINGSp. 1638
INSTALLATIONp. 1638
CRANKSHAFT MAIN BEARINGSp. 1639
REMOVALp. 1639
INSTALLATIONp. 1639
OIL PANp. 1640
REMOVALp. 1640
INSTALLATIONp. 1640
PISTONS AND CONNECTING RODSp. 1641
REMOVALp. 1641
INSTALLATIONp. 1642
REAR MAIN OIL SEALSp. 1643
REMOVALp. 1643
INSTALLATIONp. 1643
OIL PUMPp. 1643
INSTALLATION REMOVALp. 1644
INSTALLATIONp. 1644
TIMING CASE COVER OIL SEALp. 1644
DISASSEMBLY AND ASSEMBLYp. 1644
VALVE SERVICEp. 1644
REMOVALp. 1644
VALVE REFACINGp. 1645
VALVE GUIDESp. 1645
VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENT VALVE SEAT REFACINGp. 1645
VALVE STEM OIL SEAL REPLACEMENTp. 1645
VALVE SPRING TENSION TESTp. 1646
CYLINDER BLOCKp. 1646
DISASSEMBLYp. 1646
ASSEMBLYp. 1647
ROCKER ARMS AND PUSH RODSp. 1647
CLEANINGp. 1647
INSPECTIONp. 1647
CLEANING AND INSPECTIONp. 1647
ENGINE CYLINDER HEADp. 1647
CLEANINGp. 1647
HYDRAULIC TAPPETSp. 1647
CLEANINGp. 1647
INSPECTIONp. 1647
INSPECTIONp. 1647
ENGINE CYLINDER HEAD COVERp. 1647
CLEANINGp. 1647
LEAK-DOWN TESTp. 1647
INSPECTIONp. 1647
INSPECTIONβ€”CYLINDER BOREp. 1648
CYLINDER BLOCKp. 1648
CLEANINGp. 1648
HONINGβ€”CYLINDER BOREp. 1649
SPECIFICATIONSp. 1649
L ENGINE SPECIFICATIONSp. 1649
SPECIAL TOOLSp. 1652
SPECIAL TOOLSp. 1652
GENERAL INFORMATIONp. 1653
VALVES AND VALVE SPRINGSp. 1653
OIL PUMP PRESSUREp. 1653
DESCRIPTION AND OPERATIONp. 1653
ENGINE DESCRIPTIONp. 1653
PISTON AND CONNECTING ROD ASSEMBLYp. 1653
LUBRICATION SYSTEMp. 1654
ENGINE COMPONENTSp. 1656
CYLINDER HEADp. 1656
MEASURING TIMING CHAIN STRETCHp. 1656
PISTONSp. 1656
SERVICE PROCEDURESp. 1656
VALVE TIMINGp. 1656
FITTING PISTONSp. 1657
FITTING PISTON RINGSp. 1657
CRANKSHAFT MAIN BEARINGSp. 1658
FITTING CONNECTING ROD BEARINGS CRANKSHAFTp. 1658
REMOVAL AND INSTALLATIONp. 1659
ENGINE MOUNTSβ€”FRONTp. 1659
REMOVALp. 1659
INSTALLATIONp. 1659
ENGINE MOUNTβ€”REAR ENGINE ASSEMBLYp. 1660
REMOVAL REMOVALp. 1660
INSTALLATIONp. 1660
CYLINDER HEAD COVERp. 1661
INSTALLATIONp. 1661
REMOVALp. 1661
INSTALLATIONp. 1661
ROCKER ARMS AND PUSH RODSp. 1662
REMOVALp. 1662
INSTALLATIONp. 1662
CYLINDER HEADp. 1662
REMOVALp. 1662
VALVE SPRING AND STEM SEAL REPLACEMENT- IN VEHICLEp. 1662
INSTALLATIONp. 1663
VALVES AND VALVE SPRINGSp. 1663
REMOVALp. 1663
INSTALLATIONp. 1663
HYDRAULIC TAPPETSp. 1664
REMOVALp. 1664
INSTALLATIONp. 1664
INSTALLATIONp. 1664
VIBRATION DAMPERp. 1664
REMOVALp. 1664
TIMING CHAIN COVERp. 1664
REMOVALp. 1664
INSTALLATIONp. 1665
CAMSHAFTp. 1666
TIMING CHAINp. 1666
REMOVALp. 1666
REMOVALp. 1666
INSTALLATIONp. 1666
INSTALLATIONp. 1667
CAMSHAFT BEARINGSp. 1667
REMOVALp. 1667
INSTALLATIONp. 1667
DISTRIBUTOR DRIVE SHAFT BUSHINGp. 1668
REMOVALp. 1668
CRANKSHAFT MAIN BEARINGSp. 1668
REMOVALp. 1668
INSTALLATIONp. 1668
INSTALLATIONp. 1668
OIL PANp. 1669
REMOVALp. 1669
DISTRIBUTOR INSTALLATIONp. 1669
INSTALLATIONp. 1669
INSTALLATIONp. 1670
PISTON AND CONNECTING ROD ASSEMBLYp. 1670
REMOVALp. 1670
CRANKSHAFTp. 1671
REMOVALp. 1671
INSTALLATIONp. 1671
OIL PUMPp. 1671
REMOVALp. 1671
INSTALLATIONp. 1671
FRONT CRANKSHAFT OIL SEALp. 1672
UPPER SEAL β€”CRANKSHAFT REMOVEDp. 1672
CRANKSHAFT REAR OIL SEALSp. 1672
UPPER SEAL β€”CRANKSHAFT INSTALLEDp. 1673
LOWER SEALp. 1674
INSTALLATIONp. 1674
ENGINE CORE OIL AND CAMSHAFT PLUGSp. 1674
REMOVALp. 1674
DISASSEMBLY AND ASSEMBLYp. 1675
HYDRAULIC TAPPETSp. 1675
DISASSEMBLEp. 1675
ASSEMBLEp. 1675
VALVE SERVICEp. 1675
VALVE GUIDES REFACING VALVES AND VALVE SEATSp. 1675
VALVE SPRING INSPECTIONp. 1676
ASSEMBLEp. 1677
OIL PUMPp. 1677
DISASSEMBLEp. 1677
CYLINDER BLOCKp. 1677
DISASSEMBLEp. 1677
ASSEMBLEp. 1677
CLEANING AND INSPECTIONp. 1677
CYLINDER HEADSp. 1677
CLEANINGp. 1677
INSPECTIONp. 1678
OIL PANp. 1678
CLEANINGp. 1678
PISTON AND CONNECTING ROD ASSEMBLYp. 1678
INSPECTIONp. 1678
INSPECTIONp. 1678
OIL PUMPp. 1678
INSPECTIONp. 1678
CRANKSHAFT JOURNALSp. 1678
CYLINDER BLOCKp. 1680
CLEANINGp. 1680
INSPECTIONp. 1680
SPECIFICATIONSp. 1681
5.2L ENGINEp. 1681
OVERSIZE AND UNDERSIZE ENGINE COMPONENT MARKINGSp. 1683
TORQUEp. 1684
SPECIAL TOOLSp. 1685
5.9L ENGINEp. 1685
GENERAL INFORMATIONp. 1687
OIL PUMP PRESSUREp. 1687
DESCRIPTION AND OPERATIONp. 1687
ENGINE DESCRIPTIONp. 1687
PISTON AND CONNECTING ROD ASSEMBLYp. 1687
LUBRICATION SYSTEMp. 1688
ENGINE COMPONENTSp. 1690
CYLINDER HEADSp. 1690
MEASURING TIMING CHAIN STRETCHp. 1690
PISTONSp. 1690
VALVES AND VALVE SPRINGSp. 1690
SERVICE PROCEDURESp. 1690
VALVE TIMINGp. 1690
FITTING PISTONSp. 1691
FITTING PISTON RINGSp. 1691
FITTING CRANKSHAFT MAIN BEARINGSp. 1692
FITTING CONNECTING ROD BEARINGSp. 1692
REMOVAL AND INSTALLATIONp. 1693
ENGINE MOUNTSβ€”FRONT CRANKSHAFT SERVICEp. 1693
REMOVALp. 1693
INSPECTION OF JOURNALS INSTALLATIONp. 1693
INSTALLATIONp. 1694
ENGINE MOUNTSβ€”REARp. 1694
REMOVALp. 1694
ENGINE ASSEMBLYp. 1695
REMOVALp. 1695
CYLINDER HEAD COVERp. 1695
REMOVALp. 1695
INSTALLATION INSTALLATIONp. 1695
VALVE SPRING AND STEM SEAL REPLACEMENT- IN VEHICLEp. 1696
ROCKER ARMS AND PUSH RODSp. 1696
REMOVALp. 1696
CYLINDER HEADp. 1696
INSTALLATION REMOVALp. 1696
INSTALLATIONp. 1697
VALVES AND VALVE SPRINGSp. 1697
REMOVALp. 1697
INSTALLATIONp. 1697
VIBRATION DAMPERp. 1698
REMOVALp. 1698
HYDRAULIC TAPPETSp. 1698
REMOVALp. 1698
INSTALLATIONp. 1698
INSTALLATIONp. 1698
TIMING CHAIN COVERp. 1699
REMOVALp. 1699
INSTALLATIONp. 1699
CAMSHAFTp. 1700
TIMING CHAINp. 1700
REMOVALp. 1700
REMOVALp. 1700
INSTALLATIONp. 1700
INSTALLATIONp. 1701
CAMSHAFT BEARINGSp. 1701
REMOVALp. 1701
INSTALLATIONp. 1702
DISTRIBUTOR DRIVE SHAFT BUSHINGp. 1702
REMOVALp. 1702
CRANKSHAFT MAIN BEARINGSp. 1702
REMOVALp. 1702
INSTALLATIONp. 1702
INSTALLATIONp. 1702
OIL PANp. 1703
REMOVALp. 1703
DISTRIBUTOR INSTALLATIONp. 1703
INSTALLATIONp. 1703
PISTON AND CONNECTING ROD ASSEMBLYp. 1704
REMOVALp. 1704
INSTALLATIONp. 1704
CRANKSHAFTp. 1705
REMOVALp. 1705
INSTALLATIONp. 1705
OIL PUMPp. 1705
REMOVALp. 1705
INSTALLATIONp. 1705
FRONT CRANKSHAFT OIL SEALp. 1706
CRANKSHAFT REAR OIL SEALSp. 1707
UPPER SEAL β€”CRANKSHAFT REMOVEDp. 1707
UPPER SEAL β€”CRANKSHAFT INSTALLEDp. 1707
ENGINE CORE OIL AND CAMSHAFT PLUGSp. 1708
LOWER SEALp. 1708
REMOVALp. 1708
INSTALLATIONp. 1708
VALVE SERVICEp. 1709
VALVE GUIDESp. 1709
DISASSEMBLY AND ASSEMBLYp. 1709
HYDRAULIC TAPPETSp. 1709
DISASSEMBLEp. 1709
ASSEMBLEp. 1709
REFACING VALVES AND VALVE SEATSp. 1710
VALVE SPRING INSPECTIONp. 1711
ASSEMBLEp. 1711
OIL PUMPp. 1711
DISASSEMBLEp. 1711
CYLINDER BLOCKp. 1711
DISASSEMBLEp. 1711
ASSEMBLEp. 1712
CLEANING AND INSPECTIONp. 1712
CYLINDER HEADSp. 1712
CLEANINGp. 1712
INSPECTIONp. 1712
OIL PANp. 1712
CLEANINGp. 1712
PISTON AND CONNECTING ROD ASSEMBLYp. 1712
INSPECTIONp. 1712
CRANKSHAFT JOURNALSp. 1712
INSPECTIONp. 1712
OIL PUMPp. 1712
INSPECTIONp. 1712
CYLINDER BLOCKp. 1714
CLEANINGp. 1714
INSPECTIONp. 1714
SPECIFICATIONSp. 1715
5.9L ENGINEp. 1715
OVERSIZE AND UNDERSIZE ENGINE COMPONENT MARKINGSp. 1717
TORQUEp. 1717
SPECIAL TOOLSp. 1718
5.9L ENGINEp. 1718
ADDENDUMS
ENGINEp. 1721
GENERAL INFORMATIONp. 1721
ENGINE IDENTIFICATIONp. 1721
DESCRIPTION AND OPERATIONp. 1722
LUBRICATION SYSTEMp. 1722
HYDRAULIC TAPPETSp. 1722
DIAGNOSIS AND TESTINGp. 1723
SERVICE DIAGNOSISβ€”DIESELβ€”PERFORMANCEp. 1723
SERVICE DIAGNOSISβ€”DIESELβ€”MECHANICAL.p. 1729
VALVE CLEANINGp. 1732
TAPPET NOISEp. 1732
INSPECTIONp. 1732
SERVICE PROCEDURESp. 1732
VALVE SERVICEp. 1732
DISASSEMBLY VALVE REFACINGp. 1732
VALVE SEAT REFACINGp. 1733
VALVE STAND DOWNp. 1733
VALVE GUIDESp. 1733
VALVE STEM-TO-GUIDE CLEARANCE INSTALLATIONβ€”RIGHT SIDE MEASUREMENTp. 1734
REMOVALβ€”LEFT SIDEp. 1734
REMOVAL AND INSTALLATIONp. 1734
ENGINE MOUNTSβ€”FRONTp. 1734
REMOVALβ€”RIGHT SIDEp. 1734
INSTALLATIONβ€”LEFT SIDEp. 1734
ENGINE MOUNTβ€”REARp. 1735
ENGINE ASSEMBLYp. 1735
REMOVALp. 1735
REMOVALp. 1735
INSTALLATIONp. 1735
INSTALLATIONp. 1736
CYLINDER HEAD COVERp. 1737
REMOVALp. 1737
INSTALLATIONp. 1737
HYDRAULIC TAPPETSp. 1738
REMOVALp. 1738
INSTALLATIONp. 1738
INSTALLATIONp. 1739
ROCKER ARMS AND PUSH RODSp. 1739
REMOVALp. 1739
VALVE SPRINGSp. 1739
REMOVALp. 1739
INSTALLATIONp. 1740
ENGINE CYLINDER HEADp. 1740
REMOVALp. 1740
CYLINDER HEAD GASKETSp. 1741
INSTALLATIONp. 1742
VIBRATION DAMPERp. 1744
REMOVALp. 1744
INSTALLATIONp. 1744
TIMING CASE COVERp. 1745
REMOVALp. 1745
TIMING CASE COVER OIL SEALp. 1745
INSTALLATION REMOVALp. 1745
INSTALLATIONp. 1745
CAMSHAFTp. 1746
REMOVALp. 1746
THRUST PLATE INSPECTIONp. 1746
INSTALLATIONp. 1747
CAMSHAFT BEARINGSp. 1747
REMOVALp. 1747
INSTALLATIONp. 1747
OIL PANp. 1747
REMOVALp. 1747
INSTALLATIONp. 1748
OIL PUMPp. 1748
REMOVALp. 1748
INSTALLATIONp. 1748
INTERNAL VACUUM PUMPp. 1748
REMOVALp. 1748
OIL PUMP PRESSURE RELIEF VALVEp. 1749
REMOVALp. 1749
INSTALLATIONp. 1749
INSTALLATIONp. 1749
OIL FILTER ADAPTERp. 1749
REMOVALp. 1749
INSTALLATIONp. 1750
PISTON PINβ€”REMOVALp. 1750
PISTONS AND CONNECTING ROD ASSEMBLYp. 1750
REMOVALp. 1750
PISTON RINGβ€”REMOVALp. 1750
PISTON RING FITTINGp. 1751
PISTON RINGSβ€”INSTALLATIONp. 1751
PISTON PIN INSTALLATIONp. 1752
INSTALLATIONp. 1752
CYLINDER WALL LINER ASSEMBLYp. 1753
REMOVALp. 1753
INSTALLATIONp. 1753
CRANKSHAFT MAIN BEARINGSp. 1755
REMOVALp. 1755
INSTALLATIONp. 1756
ASSEMBLEp. 1758
CLEANING AND INSPECTIONp. 1758
CYLINDER HEADp. 1758
CLEANINGp. 1758
INSPECTIONp. 1758
DISASSEMBLY AND ASSEMBLYp. 1758
HYDRAULIC TAPPETSp. 1758
DISASSEMBLEp. 1758
ROCKER ARMS AND PUSH RODSp. 1759
CLEANINGp. 1759
PISTONS AND CONNECTING ROD ASSEMBLYp. 1759
INSPECTIONβ€”PISTONSp. 1759
INSPECTIONβ€”CONNECTING RODp. 1759
INSPECTIONp. 1759
INSPECTIONβ€”CRANKSHAFT JOURNALSp. 1760
BEARING-TO-JOURNAL CLEARANCEp. 1760
CYLINDER WALL LINER ASSEMBLYp. 1760
INSPECTIONp. 1760
INSPECTIONβ€”PISTON PINp. 1760
OIL PUMPp. 1761
CLEANINGp. 1761
INSPECTIONp. 1761
SPECIFICATIONSp. 1762
ENGINE SPECIFICATIONSp. 1762
TORQUE SPECIFICATIONSp. 1764
SPECIAL TOOLSp. 1765
SPECIAL TOOLSp. 1765
EZG_11p. 1769
EXHAUST SYSTEM AND INTAKE MANIFOLDp. 1769
GENERAL INFORMATIONp. 1769
EXHAUST SYSTEMp. 1769
CATALYTIC CONVERTERp. 1770
HEAT SHIELDSp. 1770
DIAGNOSIS AND TESTINGp. 1771
EXHAUST SYSTEM DIAGNOSISp. 1771
REMOVAL AND INSTALLATIONp. 1771
EXHAUST PIPEp. 1771
INSTALLATION REMOVALp. 1771
CATALYTIC CONVERTERp. 1772
REMOVALp. 1772
INSTALLATIONp. 1773
INSTALLATIONp. 1773
MUFFLER AND TAILPIPE INTAKE AND EXHAUST MANIFOLDβ€”4.0L ENGINEp. 1773
REMOVAL REMOVALp. 1773
INSTALLATIONp. 1774
INTAKE MANIFOLDβ€”5.2/5.9L ENGINEp. 1774
REMOVALp. 1774
INSTALLATIONp. 1775
EXHAUST MANIFOLDβ€”5.2/5.9L ENGINEp. 1776
REMOVALp. 1776
CLEANING AND INSPECTIONp. 1777
INTAKE AND EXHAUST MANIFOLDβ€”4.0L ENGINEp. 1777
INTAKE MANIFOLDβ€” 5.2/5.9L ENGINEp. 1777
CLEANINGp. 1777
INSTALLATIONp. 1777
INSPECTIONp. 1777
EXHAUST MANIFOLDβ€”5.2/5.9L ENGINEp. 1777
CLEANINGp. 1777
INSPECTIONp. 1777
SPECIFICATIONSp. 1778
TORQUEp. 1778
ADDENDUMS
EXHAUST SYSTEM AND INTAKE MANIFOLDp. 1779
GENERAL INFORMATIONp. 1779
EXHAUST HEAT SHIELDSp. 1779
EXHAUST SYSTEMp. 1779
INSTALLATIONp. 1780
REMOVAL AND INSTALLATIONp. 1780
EXHAUST PIPEp. 1780
REMOVALp. 1780
MUFFLER AND EXHAUST TAILPIPEp. 1780
REMOVALp. 1780
INSTALLATIONp. 1780
ENGINE EXHAUST MANIFOLD AND TURBOCHARGERp. 1781
REMOVALp. 1781
INTAKE MANIFOLDp. 1781
REMOVALp. 1781
CLEANING CLEANINGp. 1781
INSTALLATIONp. 1781
INSTALLATIONp. 1781
SPECIFICATIONSp. 1782
TORQUE SPECIFICATIONSp. 1782
EZG_13p. 1783
FRAME AND BUMPERSp. 1783
REMOVAL AND INSTALLATIONp. 1783
FRONT BUMPER/FASCIAp. 1783
REMOVALp. 1783
INSTALLATIONp. 1783
REAR BUMPER FASCIAp. 1784
REMOVALp. 1784
INSTALLATIONp. 1784
REAR BUMPERp. 1784
REMOVALp. 1784
INSTALLATIONp. 1784
GENERAL INFORMATIONp. 1785
GENERAL INFORMATIONp. 1785
REMOVAL AND INSTALLATIONp. 1785
FRONT TOW HOOKp. 1785
REMOVALp. 1785
INSTALLATIONp. 1785
INSTALLATIONp. 1785
BRUSH GUARDp. 1785
REMOVALp. 1785
TRANSFER CASE SKID PLATEp. 1786
REMOVALp. 1786
FRONT SKID PLATEp. 1786
INSTALLATION REMOVALp. 1786
INSTALLATIONp. 1786
FUEL TANK SKID PLATEp. 1787
REMOVALp. 1787
TRAILER HITCHp. 1787
REMOVALp. 1787
INSTALLATIONp. 1787
REAR TOW HOOKp. 1787
REMOVALp. 1787
INSTALLATIONp. 1787
INSTALLATIONp. 1788
SPECIFICATIONSp. 1788
VEHICLE DIMENSIONSp. 1788
TORQUE SPECIFICATIONSp. 1794
EZG_14p. 1795
FUEL SYSTEMp. 1795
GENERAL INFORMATIONp. 1795
INTRODUCTIONp. 1795
GASOLINE/OXYGENATE BLENDSp. 1795
FUEL REQUIREMENTSp. 1795
DESCRIPTION AND OPERATIONp. 1797
FUEL DELIVERY SYSTEMp. 1797
FUEL PUMP MODULEp. 1798
FUEL GAUGE SENDING UNITp. 1798
FUEL FILTER/FUEL PRESSURE REGULATORp. 1798
FUEL PUMPp. 1798
ROLLOVER VALVE(S)p. 1799
FUEL INJECTORSβ€”5.2L/5.9L ENGINESp. 1799
FUEL TANKp. 1799
FUEL INJECTORSβ€”4.0L ENGINEp. 1799
FUEL TANK FILLER TUBE CAPp. 1800
FUEL RAILp. 1800
QUICK-CONNECT FITTINGSp. 1800
DIAGNOSIS AND TESTINGp. 1801
FUEL PUMP PRESSURE TEST–4.0L ENGINEp. 1801
FUEL PUMP PRESSURE TESTβ€”5.2L/5.9L ENGINES WITH PRESSURE TEST PORTp. 1801
FUEL PUMP PRESSURE TESTβ€”5.2L/5.9L ENGINES WITHOUT PRESSURE TEST PORTp. 1802
FUEL PRESSURE LEAK DOWN TESTp. 1803
FUEL PUMP CAPACITY TESTp. 1803
FUEL GAUGE SENDING UNITp. 1804
FUEL INJECTOR TESTp. 1804
SERVICE PROCEDURESp. 1804
FUEL SYSTEM PRESSURE RELEASE PROCEDURE–WITH PRESSURE TEST PORTp. 1804
FUEL TUBES/LINES/HOSES AND CLAMPSp. 1805
FUEL SYSTEM PRESSURE RELEASE PROCEDUREβ€”WITHOUT PRESSURE TEST PORTp. 1805
QUICK-CONNECT FITTINGSp. 1806
SINGLE-TAB TYPEp. 1806
TWO-TAB TYPE FITTINGp. 1807
PLASTIC RETAINER RING TYPE FITTINGp. 1808
FUEL LINE AT FUEL RAILp. 1808
FUEL LINE AT FUEL RAILβ€”5.2L ENGINESp. 1809
REMOVAL AND INSTALLATIONp. 1810
FUEL FILTER/FUEL PRESSURE REGULATORp. 1810
REMOVALp. 1810
INSTALLATIONp. 1810
FUEL PUMP MODULEp. 1811
REMOVALp. 1811
FUEL PUMP INLET FILTERp. 1811
INSTALLATIONp. 1811
REMOVALp. 1812
INSTALLATIONp. 1812
FUEL GAUGE SENDING UNITp. 1812
FUEL INJECTOR RAILβ€”5.2L/5.9L ENGINESp. 1812
REMOVALp. 1812
REMOVALp. 1812
INSTALLATIONp. 1812
INSTALLATIONp. 1813
FUEL INJECTOR RAILβ€”4.0L ENGINEp. 1814
REMOVALp. 1814
FUEL INJECTOR(S)p. 1814
REMOVALp. 1814
INSTALLATIONp. 1814
INSTALLATIONp. 1815
FUEL TANKp. 1815
REMOVALp. 1815
INSTALLATIONp. 1816
FUEL TANK FILLER TUBE CAPp. 1816
INSTALLATIONp. 1817
ACCELERATOR PEDALp. 1817
THROTTLE CABLEp. 1817
REMOVALp. 1817
REMOVALp. 1817
SPECIFICATIONSp. 1818
VECI LABELp. 1818
FUEL TANK CAPACITYp. 1818
FUEL SYSTEM PRESSUREp. 1818
INSTALLATIONp. 1818
TORQUE CHARTp. 1819
GENERAL INFORMATIONp. 1821
INTRODUCTIONp. 1821
MODES OF OPERATIONp. 1821
ENGINE START-UP MODEp. 1822
ENGINE WARM-UP MODEp. 1822
IGNITION SWITCH (KEY-ON) MODEp. 1822
IDLE MODEp. 1823
ACCELERATION MODEp. 1823
DECELERATION MODEp. 1823
CRUISE MODEp. 1823
POWERTRAIN CONTROL MODULE (PCM)p. 1824
WIDE OPEN THROTTLE MODEp. 1824
IGNITION SWITCH OFF MODEp. 1824
DESCRIPTION AND OPERATIONp. 1824
SYSTEM DIAGNOSISp. 1824
AUTOMATIC SHUTDOWN (ASD) RELAY SENSEβ€” PCM INPUTp. 1825
BATTERY TEMPERATURE SENSORβ€”PCM INPUTp. 1825
BATTERY VOLTAGEβ€”PCM INPUTp. 1825
AIR CONDITIONING (A/C) CONTROLSβ€”PCM INPUTp. 1825
CAMSHAFT POSITION SENSORβ€”PCM INPUTp. 1826
BRAKE SWITCHβ€”PCM INPUTp. 1826
CRANKSHAFT POSITION SENSORβ€”5.2L/5.9L ENGINESβ€”PCM INPUTp. 1826
FIVE VOLT SENSOR SUPPLYβ€”PRIMARYp. 1826
FIVE VOLT SENSOR SUPPLYβ€”SECONDARYp. 1826
FUEL LEVEL SENSORβ€”PCM INPUTp. 1826
CRANKSHAFT POSITION SENSORβ€”4.0L ENGINEβ€”PCM INPUTp. 1826
ENGINE COOLANT TEMPERATURE SENSORβ€”5.2L/ 5.9L ENGINESβ€”PCM INPUTp. 1827
ENGINE COOLANT TEMPERATURE SENSORβ€”4.0L ENGINEβ€”PCM INPUTp. 1827
UPSTREAM HEATED OXYGEN SENSORp. 1828
DOWNSTREAM HEATED OXYGEN SENSORp. 1828
GENERATOR OUTPUTβ€”PCM INPUTp. 1828
OXYGEN SENSOR (O2S)β€”PCM INPUT IGNITION CIRCUIT SENSEβ€”PCM INPUTp. 1828
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ€” 5.2L/5.9L ENGINESβ€”PCM INPUTp. 1828
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ€” 4.0L ENGINEβ€”PCM INPUTp. 1828
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ€”4.0L ENGINEβ€”PCM INPUTp. 1829
LEAK DETECTION PUMP (SWITCH) SENSEβ€”PCM INPUTp. 1829
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ€”5.2L/5.9L ENGINESβ€”PCM INPUT OIL PRESSURE SENSORβ€”PCM INPUTp. 1829
OUTPUT SHAFT SPEED SENSORβ€”PCM INPUTp. 1829
OVERDRIVE/OVERRIDE SWITCH-PCM INPUTp. 1830
TRANSMISSION GOVERNOR PRESSURE SENSORβ€”PCM INPUTp. 1830
TRANSMISSION TEMPERATURE SENSORβ€”PCM INPUTp. 1830
SENSOR RETURNβ€”PCM INPUTp. 1830
SIGNAL GROUNDβ€”PCM INPUT THROTTLE POSITION SENSOR (TPS)β€”5.2L/5.9L ENGINESβ€”PCM INPUTp. 1830
SPEED CONTROL SWITCHESβ€”PCM INPUTp. 1830
THROTTLE POSITION SENSOR (TPS)β€”4.0L ENGINEβ€”PCM INPUTp. 1830
TRANSMISSION PARK/NEUTRAL SWITCHβ€”PCM INPUTp. 1830
VEHICLE SPEED AND DISTANCE SENSORβ€”PCM INPUTp. 1831
POWER GROUNDp. 1831
AIR CONDITIONING (A/C) CLUTCH RELAYβ€”PCM OUTPUTp. 1831
DUTY CYCLE EVAP PURGE SOLENOID VALVE-PCM OUTPUTp. 1832
FUEL INJECTORSβ€”5.2L/5.9L ENGINESβ€”PCM AUTO SHUTDOWN (ASD) RELAYβ€”PCM OUTPUT OUTPUTp. 1832
CCD BUS (+/-) CIRCUITS-PCM OUTPUTSp. 1832
DATA LINK CONNECTORβ€”PCM INPUT AND OUTPUTp. 1832
GENERATOR FIELD SOURCE (+)β€”PCM OUTPUTp. 1833
FUEL INJECTORSβ€”4.0L ENGINEβ€”PCM OUTPUTp. 1833
GENERATOR FIELD DRIVER (-)β€”PCM OUTPUTp. 1833
GENERATOR LAMPβ€”PCM OUTPUTp. 1833
IDLE AIR CONTROL (IAC) MOTORβ€”5.2L/5.9L FUEL PUMP RELAY-PCM OUTPUT ENGINESβ€”PCM OUTPUTp. 1833
IGNITION COILβ€”4.0L ENGINESβ€”PCM OUTPUTp. 1834
IDLE AIR CONTROL (IAC) MOTORβ€”4.0L ENGINEβ€”PCM OUTPUTp. 1834
IGNITION COILβ€”5.2L/5.9L ENGINESβ€”PCM LEAK DETECTION PUMPβ€”PCM OUTPUT OUTPUTp. 1834
MALFUNCTION INDICATOR (CHECK ENGINE) LAMPβ€”PCM OUTPUTp. 1835
MANUAL TRANSMISSIONp. 1835
OVERDRIVE LAMPβ€”PCM OUTPUTp. 1835
TRANSMISSION RELAYβ€”PCM OUTPUTp. 1835
SPEED CONTROL SOLENOIDSβ€”PCM OUTPUTp. 1835
TACHOMETERβ€”PCM OUTPUT GOVERNOR PRESSURE SOLENOIDβ€”PCM OUTPUTp. 1835
THREE-FOUR SHIFT SOLENOIDβ€”PCM OUTPUTp. 1835
THROTTLE BODYβ€”5.2L/5.9L ENGINESp. 1835
TORQUE CONVERTOR CLUTCH (TCC) SOLENOIDβ€” PCM OUTPUTp. 1835
THROTTLE BODYβ€”4.0L ENGINEp. 1836
DIAGNOSIS AND TESTINGp. 1836
VISUAL INSPECTIONβ€”5.2L/5.9L ENGINESp. 1836
VISUAL INSPECTIONβ€”4.0L ENGINEp. 1840
TESTINGp. 1843
ASD AND FUEL PUMP RELAYSp. 1843
OPERATIONp. 1843
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TESTβ€”5.2L.5.9L ENGINESp. 1843
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TESTβ€”4.0L ENGINEp. 1844
OXYGEN (O2S) SENSORSβ€”5.2L/5.9L ENGINESp. 1845
OXYGEN (O2S) SENSORSβ€”4.0L ENGINEp. 1846
CAMSHAFT AND CRANKSHAFT POSITION SENSORS ENGINE COOLANT TEMPERATURE SENSORβ€”4.0L ENGINEp. 1846
ENGINE COOLANT TEMPERATURE SENSORβ€”5.2L/ 5.9L ENGINESp. 1846
IDLE AIR CONTROL (IAC) MOTORβ€”5.2L/5.9L ENGINESp. 1847
IDLE AIR CONTROL (IAC) MOTORβ€”4.0L ENGINEp. 1847
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ€” 5.2L/5.9L ENGINEp. 1847
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ€” 4.0L ENGINEp. 1847
THROTTLE POSITION SENSOR (TPS)β€”4.0L ENGINEp. 1848
VEHICLE SPEED SENSORp. 1848
THROTTLE POSITION SENSOR (TPS)β€”5.2L/5.9L ENGINESp. 1848
THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDUREp. 1848
5.2L/5.9L ENGINEp. 1848
REMOVAL AND INSTALLATIONp. 1849
AUTOMATIC SHUTDOWN (ASD) RELAYp. 1849
THROTTLE BODYβ€”5.2L/5.9L ENGINESp. 1850
REMOVALp. 1850
REMOVALp. 1850
INSTALLATIONp. 1850
FUEL PUMP RELAYp. 1850
REMOVALp. 1850
INSTALLATIONp. 1850
INSTALLATIONp. 1850
INSTALLATIONp. 1851
THROTTLE POSITION SENSOR (TPS)β€”5.2L/5.9L ENGINESp. 1851
REMOVALp. 1851
THROTTLE BODYβ€”4.0L ENGINEp. 1851
REMOVALp. 1851
INSTALLATIONp. 1851
THROTTLE POSITION SENSOR (TPS)β€”4.0L ENGINE IDLE AIR CONTROL (IAC) MOTORβ€”5.2L/5.9L ENGINESp. 1852
REMOVALp. 1852
REMOVALp. 1852
INSTALLATIONp. 1852
INSTALLATIONp. 1853
IDLE AIR CONTROL (IAC) MOTORβ€”4.0L ENGINEp. 1853
REMOVALp. 1853
INSTALLATIONp. 1853
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ€”5.2L/5.9L ENGINESp. 1853
INSTALLATIONp. 1853
REMOVALp. 1853
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORβ€”4.0L ENGINEp. 1854
INSTALLATIONp. 1854
DUTY CYCLE EVAP CANISTER PURGE SOLENOIDp. 1854
POWERTRAIN CONTROL MODULE (PCM)p. 1854
REMOVALp. 1854
REMOVALp. 1854
CRANKSHAFT POSITION SENSORp. 1855
CAMSHAFT POSITION SENSORp. 1855
OXYGEN SENSORβ€”5.2L/5.9L ENGINESp. 1855
REMOVALp. 1855
INSTALLATIONp. 1855
INSTALLATIONp. 1856
INSTALLATIONp. 1856
OXYGEN SENSORβ€”4.0L ENGINEp. 1856
REMOVALp. 1856
AIR CLEANER HOUSINGp. 1856
REMOVALp. 1856
AIR CLEANER ELEMENT (FILTER)p. 1857
REMOVAL/INSTALLATIONp. 1857
INSTALLATIONp. 1857
ENGINE COOLANT TEMPERATURE SENSORβ€”5.2L/ 5.9L ENGINESp. 1858
REMOVALp. 1858
REMOVALp. 1858
INSTALLATIONp. 1858
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ€” 5.2L/5.9L ENGINESp. 1858
INSTALLATION REMOVALp. 1858
INSTALLATIONp. 1858
ENGINE COOLANT TEMPERATURE SENSORβ€”4.0L ENGINEp. 1858
VEHICLE SPEED SENSORp. 1859
INTAKE MANIFOLD AIR TEMPERATURE SENSORβ€” 4.0L ENGINEp. 1859
REMOVALp. 1859
INSTALLATIONp. 1859
REMOVALp. 1859
SPECIFICATIONSp. 1860
VECI LABELp. 1860
TORQUE CHARTp. 1860
INSTALLATIONp. 1860
SPECIAL TOOLSp. 1861
FUEL SYSTEMp. 1861
ADDENDUMS
FUEL SYSTEMβ€”2.5L DIESEL ENGINEp. 1863
GENERAL INFORMATIONp. 1863
INTRODUCTIONβ€”2.5L DIESELp. 1863
FUEL REQUIREMENTSβ€”2.5L DIESELp. 1864
DESCRIPTION AND OPERATIONp. 1865
FUEL SYSTEM PRESSURE WARNINGp. 1865
INTRODUCTIONp. 1865
FUEL TANKp. 1866
FUEL FILTER/WATER SEPARATORp. 1866
FUEL TANK MODULEp. 1866
FUEL GAUGE SENDING UNITp. 1866
FUEL SHUTDOWN SOLENOIDp. 1866
FUEL INJECTION PUMPp. 1867
FUEL INJECTORSp. 1868
FUEL TUBES/LINES/HOSES AND CLAMPSβ€”LOW- PRESSURE TYPEp. 1869
HIGH-PRESSURE FUEL LINESp. 1869
QUICK-CONNECT FITTINGSβ€”LOW PRESSURE TYPEp. 1869
FUEL DRAIN TUBESp. 1869
FUEL HEATER RELAYp. 1870
FUEL HEATERp. 1870
WASTEGATE (TURBOCHARGER)p. 1871
DIAGNOSIS AND TESTINGp. 1871
GENERAL INFORMATIONp. 1871
VISUAL INSPECTIONp. 1871
AIR IN FUEL SYSTEMp. 1874
FUEL HEATER RELAY TESTp. 1874
FUEL INJECTOR TESTp. 1874
FUEL INJECTOR SENSOR TESTp. 1875
FUEL SUPPLY RESTRICTIONSp. 1875
LOW–PRESSURE LINESp. 1875
HIGH–PRESSURE LINESp. 1875
FUEL INJECTION PUMP TESTp. 1875
FUEL SHUTDOWN SOLENOID TESTp. 1875
HIGH-PRESSURE FUEL LINE LEAK TESTp. 1875
FUEL INJECTION PUMP BLEEDINGp. 1876
WASTEGATE (TURBOCHARGER)p. 1876
SERVICE PROCEDURESp. 1876
AIR BLEED PROCEDURESp. 1876
AIR BLEEDING AT FUEL FILTERp. 1876
FUEL INJECTION PUMP TIMINGp. 1877
ACCELERATOR PEDALp. 1877
HIGH–PRESSURE FUEL LINE BLEEDINGp. 1877
REMOVALp. 1877
INSTALLATIONp. 1878
FUEL FILTER/WATER SEPARATORp. 1878
AIR CLEANER ELEMENTp. 1878
REMOVALp. 1878
INSTALLATIONp. 1878
FUEL DRAIN TUBESp. 1878
DRAINING WATER FROM FILTER BOWLp. 1878
FUEL LEVEL SENSORp. 1879
FUEL HEATERp. 1879
FUEL HEATER RELAYp. 1879
FUEL FILTER REMOVALp. 1879
FUEL FILTER INSTALLATIONp. 1879
FUEL INJECTION PUMPp. 1880
REMOVALp. 1880
REMOVALp. 1880
INSTALLATION/ADJUSTING PUMP TIMINGp. 1881
FUEL INJECTORSp. 1883
REMOVALp. 1883
INSTALLATIONp. 1884
FUEL TANKp. 1884
REMOVALp. 1884
INSTALLATIONp. 1884
FUEL RESERVOIR MODULEp. 1885
REMOVALp. 1885
INSTALLATIONp. 1885
HIGH-PRESSURE LINESp. 1886
REMOVALp. 1886
INSTALLATIONp. 1886
SPECIFICATIONSp. 1886
FUEL TANK CAPACITYp. 1886
IDLE SPEED FUEL SYSTEM PRESSUREp. 1887
FUEL INJECTOR FIRING SEQUENCEp. 1887
GENERAL INFORMATIONp. 1888
INTRODUCTIONp. 1888
DESCRIPTION AND OPERATIONp. 1889
POWERTRAIN CONTROL MODULE (PCM)p. 1889
BATTERY VOLTAGEβ€”PCM INPUTp. 1890
SENSOR RETURNβ€”MSA/PCM INPUT (ANALOG GROUND)p. 1890
IGNITION CIRCUIT SENSEβ€”MSA/PCM INPUTp. 1890
IGNITION CIRCUIT SENSEβ€”PCM INPUTp. 1890
MASS AIR FLOW SENSORp. 1890
POWER GROUNDp. 1890
NEEDLE MOVEMENT OR INTRUMENTED FIRST INJECTORβ€”MSA INPUTp. 1890
VEHICLE THEFT ALARMp. 1890
ENGINE SPEED/CRANK POSITION SENSORβ€”MSA INPUTp. 1891
FUEL INJECTOR SENSORβ€”GROUNDp. 1891
ENGINE COOLANT TEMPERATURE SENSORβ€”MSA/ PCM INPUTp. 1891
AIR CONDITIONING (A/C) CONTROLSβ€”MSA INPUTSp. 1892
BRAKE SWITCHβ€”MSA INPUTp. 1892
DATA LINK CONNECTORβ€”PCM AND MSA INPUT AND OUTPUTp. 1892
VEHICLE SPEED SENSORβ€”MSA INPUTp. 1892
SPEED CONTROLβ€”MSA INPUTp. 1892
GLOW PLUG LAMPβ€”PCM OUTPUTp. 1893
SPEED CONTROLβ€”PCM OUTPUTSp. 1893
AIR CONDITIONING RELAYβ€”MSA OUTPUTp. 1893
FUEL TIMING SOLENOIDβ€”MSA OUTPUTp. 1893
ASD RELAYβ€”MSA INPUTp. 1893
FIVE VOLT POWERβ€”MSA/PCM OUTPUTp. 1893
ENGINE COOLANT GAUGEβ€”PCM OUTPUTp. 1893
ENGINE OIL PRESSURE GAUGEβ€”PCM OUTPUTp. 1893
GLOW PLUG CONTROLp. 1894
TACHOMETERβ€”PCM OUTPUTp. 1894
GLOW PLUG RELAYβ€”MSA OUTPUTp. 1894
GLOW PLUGSp. 1894
ELECTRIC VACUUM MODULATOR (EVM)β€”MSA OUTPUTp. 1895
DIAGNOSIS AND TESTINGp. 1895
DIESEL DIAGONSTICSp. 1895
ASD RELAY TESTp. 1895
SENSOR RESISTANCE (OHMS)p. 1895
ENGINE SPEED SENSOR TESTp. 1895
ENGINE COOLANT TEMPERATURE SENSOR TESTp. 1895
GLOW PLUG TESTp. 1896
GLOW PLUG RELAY TESTp. 1896
GLOW PLUG CONTROLp. 1897
RELAYSβ€”OPERATION/TESTINGp. 1897
OPERATIONp. 1897
MASS AIR FLOW SENSORp. 1898
VEHICLE SPEED SENSOR TESTp. 1898
TESTINGp. 1898
DIAGNOSTIC TROUBLE CODESp. 1898
REMOVAL AND INSTALLATIONp. 1898
ASD RELAYp. 1898
A/C CLUTCH RELAYp. 1898
ENGINE SPEED SENSORp. 1899
REMOVALp. 1899
REMOVALp. 1899
INSTALLATIONp. 1899
ENGINE COOLANT TEMPERATURE SENSORp. 1899
INSTALLATIONp. 1899
GLOW PLUGS GLOW PLUG RELAYp. 1900
REMOVALp. 1900
INSTALLATIONp. 1900
REMOVALp. 1900
POWERTRAIN CONTROL MODULE (PCM)p. 1900
REMOVALp. 1900
INSTALLATIONp. 1900
INSTALLATIONp. 1901
VEHICLE SPEED SENSORp. 1901
REMOVALp. 1902
INSTALLATIONp. 1902
SPECIFICATIONSp. 1902
GLOW PLUG CURRENT DRAWp. 1902
TORQUE CHARTβ€”2.5L DIESELp. 1902
EZG_19p. 1903
STEERINGp. 1903
GENERAL INFORMATIONp. 1903
POWER STEERING SYSTEMp. 1903
DIAGNOSIS AND TESTINGp. 1904
POWER STEERING SYSTEM DIAGNOSIS CHARTSp. 1904
STEERING NOISEp. 1904
BINDING AND STICKINGp. 1904
INSUFFICIENT ASST. OR POOR RETURN TO CENTERp. 1905
LOOSE STEERING AND VEHICLE LEADp. 1905
DESCRIPTION AND OPERATIONp. 1906
POWER STEERING PUMPp. 1906
DIAGNOSIS AND TESTINGp. 1906
POWER STEERING PUMPp. 1906
POWER STEERING PUMP PRESSURE TESTp. 1906
PUMP RELIEF PRESSURE CHARTp. 1907
PUMP LEAKAGE DIAGNOSISp. 1907
SERVICE PROCEDURESp. 1907
POWER STEERING PUMPβ€”INITIAL OPERATIONp. 1907
INSTALLATIONp. 1908
REMOVAL AND INSTALLATIONp. 1908
POWER STEERING PUMP– 4.0Lp. 1908
REMOVALp. 1908
INSTALLATIONp. 1908
POWER STEERING PUMP – 5.2L/5.9Lp. 1908
REMOVALp. 1908
DISASSEMBLY AND ASSEMBLYp. 1909
TC-SERIES PUMP RESERVOIRp. 1909
PUMP PULLEYp. 1909
DISASSEMBLYp. 1909
DISASSEMBLYp. 1909
ASSEMBLYp. 1909
SPECIAL TOOLSp. 1910
POWER STEERING PUMPp. 1910
ASSEMBLYp. 1910
SPECIFICATIONSp. 1910
TORQUE CHARTp. 1910
DESCRIPTION AND OPERATIONp. 1911
POWER STEERING GEARp. 1911
DIAGNOSIS AND TESTINGp. 1913
POWER STEERING GEAR LEAKAGE DIAGNOSISp. 1913
REMOVAL AND INSTALLATIONp. 1913
STEERING GEARp. 1913
REMOVALp. 1913
INSTALLATIONp. 1913
DISASSEMBLY AND ASSEMBLYp. 1914
HOUSING END PLUGp. 1914
DISASSEMBLYp. 1914
ASSEMBLYp. 1914
PITMAN SHAFT/SEALS/BEARINGp. 1914
DISASSEMBLYp. 1914
ASSEMBLYp. 1914
SPOOL VALVEp. 1915
DISASSEMBLYp. 1915
ASSEMBLYp. 1916
RACK PISTON AND WORM SHAFTp. 1918
DISASSEMBLYp. 1918
ASSEMBLYp. 1918
ADJUSTMENTSp. 1920
STEERING GEARp. 1920
WORM THRUST BEARING PRELOADp. 1920
OVER-CENTER ROTATION TORQUEp. 1920
SPECIFICATIONS SPECIAL TOOLSp. 1922
POWER STEERING GEAR POWER STEERING GEARp. 1922
TORQUE CHARTp. 1922
GENERAL INFORMATIONp. 1923
STEERING COLUMNp. 1923
SERVICE PRECAUTIONSp. 1923
REMOVAL AND INSTALLATIONp. 1924
STEERING COLUMNp. 1924
REMOVALp. 1924
DIAGNOSIS AND TESTINGp. 1924
IGNITION SWITCHp. 1924
TEST AND REPAIRp. 1924
INSTALLATIONp. 1925
SPECIFICATIONSp. 1926
TORQUE CHARTp. 1926
GENERAL INFORMATIONp. 1927
STEERING LINKAGEp. 1927
SERVICE PROCEDURESp. 1927
STEERING LINKAGEp. 1927
REMOVAL AND INSTALLATIONp. 1928
TIE RODp. 1928
REMOVALp. 1928
INSTALLATIONp. 1928
INSTALLATIONp. 1928
PITMAN ARMp. 1928
REMOVALp. 1928
DRAG LINKp. 1928
REMOVALp. 1928
SPECIFICATIONSp. 1929
TORQUE CHARTp. 1929
INSTALLATIONp. 1929
STEERING DAMPENERp. 1929
REMOVALp. 1929
SPECIAL TOOLSp. 1929
STEERING LINKAGEp. 1929
INSTALLATIONp. 1929
ADDENDUMS
STEERINGp. 1931
DESCRIPTION AND OPERATIONp. 1931
SPEED PROPORTIONAL STEERINGp. 1931
SPEED PROPORTIONAL STEERING CONTROL MODULEp. 1932
STEERING WHEEL SPEED SENSORp. 1932
SPEED PROPORTIONAL STEERING SOLENOIDp. 1932
POWER STEERING GEARp. 1932
INSTALLATIONp. 1933
DIAGNOSIS AND TESTINGp. 1933
SPEED PROPORTIONAL STEERINGp. 1933
REMOVAL AND INSTALLATIONp. 1933
STEERING WHEEL SPEED SENSORp. 1933
REMOVALp. 1933
SPEED PROPORTIONAL STEERING CONTROL MODULEp. 1933
REMOVALp. 1933
INSTALLATIONp. 1933
EZG_21p. 1935
TRANSMISSION AND TRANSFER CASEp. 1935
GENERAL INFORMATIONp. 1936
/44 RE TRANSMISSIONp. 1936
TRANSMISSION IDENTIFICATIONp. 1938
TRANSMISSION GEAR RATIOSp. 1938
GEARSHIFT MECHANISMp. 1938
RECOMMENDED FLUIDp. 1938
ELECTRONIC LOCK-UP TORQUE CONVERTERp. 1938
DESCRIPTION AND OPERATIONp. 1938
ELECTRONIC GOVERNORp. 1938
GOVERNOR PRESSURE SOLENOID VALVEp. 1938
TRANSMISSION FLUID TEMPERATURE THERMISTORp. 1939
GOVERNOR PRESSURE SENSORp. 1939
TRANSMISSION SPEED SENSORp. 1939
GOVERNOR BODY AND TRANSFER PLATEp. 1939
THROTTLE POSITION SENSOR (TPS)p. 1940
Shift Valve Flow Controlp. 1940
POWERTRAIN CONTROL MODULE (PCM)p. 1940
GOVERNOR PRESSURE CURVESp. 1940
SHIFT VALVE OPERATIONp. 1940
HYDRAULIC CONTROL SYSTEMp. 1940
PRESSURE REGULATIONp. 1940
CONVERTER CLUTCH ENGAGEMENT OVERDRIVE OFF SWITCHp. 1941
CONVERTER DRAINBACK VALVEp. 1941
-4 SHIFT SEQUENCEp. 1941
BRAKE TRANSMISSION SHIFT INTERLOCK MECHANISMp. 1941
PRELIMINARY DIAGNOSISp. 1942
VEHICLE IS DRIVEABLEp. 1942
DIAGNOSIS AND TESTINGp. 1942
AUTOMATIC TRANSMISSION DIAGNOSISp. 1942
VEHICLE IS DISABLEDp. 1942
PARK/NEUTRAL POSITION SWITCH GEARSHIFT CABLEp. 1943
SWITCH TESTp. 1943
OVERDRIVE ELECTRICAL CONTROLSp. 1943
THROTTLE VALVE CABLEp. 1943
BRAKE TRANSMISSION SHIFT INTERLOCKp. 1943
ROAD TESTINGp. 1944
ANALYZING ROAD TESTp. 1944
HYDRAULIC PRESSURE TESTp. 1945
Pressure Test Por t Locationsp. 1945
CONVERTER STALL TESTp. 1946
PRESSURE TEST ANALYSIS CHARTp. 1947
STALL TEST PROCEDUREp. 1947
STALL TEST ANALYSISp. 1947
Stall Speed Too Highp. 1947
Stall Speed Lowp. 1947
Stall Speed Nor mal But Acceleration Poorp. 1947
Conver ter Noise During Testp. 1947
Rear Ser vo Air Testp. 1948
AIR TESTING TRANSMISSION CLUTCH AND BAND OPERATIONp. 1948
CONVERTER HOUSING FLUID LEAK DIAGNOSISp. 1948
Front Clutch Air Testp. 1948
Rear Clutch Air Testp. 1948
TORQUE CONVERTER LEAK POINTSp. 1948
Front Ser vo Air Testp. 1948
CONVERTER HOUSING AREA LEAK CORRECTIONp. 1948
DIAGNOSIS TABLES AND CHARTSβ€”RE TRANSMISSIONp. 1949
REMOVALp. 1959
SERVICE PROCEDURESp. 1959
FLUID LEVEL CHECKp. 1959
FLUID LEVEL CHECK PROCEDUREp. 1959
FLUID AND FILTER REPLACEMENTp. 1959
INSPECTIONp. 1960
CLEANINGp. 1960
CONVERTER DRAINBACK CHECK VALVE SERVICEp. 1960
INSTALLATIONp. 1960
TRANSMISSION FILL PROCEDUREp. 1960
OIL COOLER FLOW CHECKp. 1960
FLUSHING COOLERS AND TUBESp. 1961
COOLER FLUSH USING SUCTION GUN AND MINERAL SPIRITSp. 1961
COOLER FLUSH USING TOOL 6906p. 1961
ALUMINUM THREAD REPAIRp. 1962
REMOVAL AND INSTALLATIONp. 1962
TRANSMISSIONp. 1962
REMOVALp. 1962
INSTALLATIONp. 1963
TORQUE CONVERTERp. 1963
REMOVALp. 1963
INSTALLATIONp. 1964
INSTALLATIONp. 1964
YOKE SEAL REPLACEMENTp. 1964
REMOVALp. 1964
SPEEDOMETER ADAPTERp. 1965
REMOVALp. 1965
PARK/NEUTRAL POSITION SWITCHp. 1965
Switch Replacement INSTALLATIONp. 1965
BRAKE TRANSMISSION SHIFT INTERLOCKp. 1966
REMOVALp. 1966
INSTALLATIONp. 1966
GEARSHIFT CABLEp. 1966
REMOVALp. 1966
INSTALLATIONp. 1966
INSTALLATIONp. 1967
GOVERNOR SOLENOID AND PRESSURE SENSORp. 1967
REMOVALp. 1967
REMOVALp. 1968
VALVE BODYp. 1968
INSTALLATIONp. 1969
TRANSMISSION COOLER LINE AND FITTINGSp. 1969
OVERDRIVE UNITp. 1970
REMOVALp. 1970
REMOVALp. 1970
INSTALLATIONp. 1970
INSTALLATIONp. 1971
INSTALLATIONp. 1972
OVERDRIVE HOUSING BUSHINGp. 1972
REMOVALp. 1972
INSTALLATIONp. 1972
OUTPUT SHAFT FRONT BEARINGp. 1972
REMOVALp. 1972
INSTALLATIONp. 1972
OUTPUT SHAFT REAR BEARINGp. 1972
REMOVALp. 1972
DISASSEMBLY AND ASSEMBLYp. 1973
VALVE BODYp. 1973
VALVE BODY MAIN COMPONENT DISASSEMBLYp. 1973
VALVE BODY ASSEMBLYp. 1981
TRANSMISSIONp. 1988
DISASSEMBLYp. 1988
ASSEMBLYp. 1993
OVERRUNNING CLUTCH CAM/OVERDRIVE PISTON RETAINERp. 1999
DISASSEMBLYp. 1999
ASSEMBLYp. 2000
FRONT SERVO PISTONp. 2001
DISASSEMBLYp. 2001
ASSEMBLYp. 2001
REAR SERVO PISTONp. 2002
DISASSEMBLYp. 2002
ASSEMBLYp. 2002
OIL PUMP AND REACTION SHAFT SUPPORTp. 2002
DISASSEMBLYp. 2002
INSPECTIONp. 2004
ASSEMBLYp. 2004
FRONT CLUTCHp. 2005
DISASSEMBLYp. 2006
ASSEMBLYp. 2006
REAR CLUTCHp. 2008
DISASSEMBLYp. 2008
ASSEMBLYp. 2008
PLANETARY GEARTRAIN/OUTPUT SHAFTp. 2011
DISASSEMBLYp. 2011
ASSEMBLYp. 2012
OVERDRIVE UNITp. 2015
DISASSEMBLYp. 2015
OVERDRIVE UNIT ASSEMBLYp. 2022
CLEANING AND INSPECTIONp. 2030
VALVE BODYp. 2030
TRANSMISSIONp. 2033
GENERAL INFORMATIONp. 2033
OVERRUNNING CLUTCH/LOW-REVERSE DRUM/OVERDRIVE PISTON RETAINERp. 2033
ACCUMULATORp. 2033
TRANSMISSION CASE CLEANING AND INSPECTIONp. 2033
FRONT SERVOp. 2033
REAR SERVOp. 2034
FRONT CLUTCHp. 2034
REAR CLUTCHp. 2034
OVERDRIVE UNITp. 2035
PLANETARY GEARTRAINp. 2035
ADJUSTMENTSp. 2036
BRAKE TRANSMISSION SHIFT INTERLOCKp. 2036
Park Interlock Cable Adjustment Procedurep. 2036
BTSI FUNCTION CHECKp. 2036
TRANSMISSION THROTTLE VALVE CABLE ADJUSTMENTp. 2037
Throttle Valve Cable Adjustment Procedurep. 2037
Checking Throttle Valve Cable Adjustmentp. 2037
GEARSHIFT CABLEp. 2037
Gearshift Adjustment Procedurep. 2037
BAND ADJUSTMENTSp. 2038
FRONT BAND ADJUSTMENT REAR BAND ADJUSTMENTp. 2038
VALVE BODYp. 2039
CONTROL PRESSURE ADJUSTMENTSp. 2039
SCHEMATICS AND DIAGRAMSp. 2039
HYDRAULIC SCHEMATICSp. 2039
GEAR RATIOSp. 2051
SPECIFICATIONSp. 2051
TRANSMISSIONp. 2051
GENERALp. 2051
TORQUEp. 2051
THRUST WASHER/SPACER/SNAP RING DIMENSIONSp. 2052
PRESSURE TESTp. 2052
SPECIAL TOOLSp. 2053
RE TRANSMISSIONSp. 2053
GENERAL INFORMATIONp. 2057
NV242 TRANSFER CASEp. 2057
OPERATING RANGESp. 2057
SHIFT MECHANISMp. 2058
TRANSFER CASE IDENTIFICATIONp. 2058
RECOMMENDED LUBRICANT AND FILL LEVELp. 2058
DIAGNOSIS AND TESTINGp. 2059
NV242 DIAGNOSISp. 2059
INSTALLATIONp. 2060
REMOVAL AND INSTALLATIONp. 2060
TRANSFER CASEp. 2060
REMOVALp. 2060
INSTALLATIONp. 2061
SHIFT LEVERp. 2061
REMOVALp. 2061
SPEEDOMETERp. 2061
REMOVALp. 2061
INSTALLATION AND INDEXINGp. 2062
FRONT OUTPUT SHAFT SEALp. 2062
REMOVALp. 2062
INSTALLATIONp. 2062
DISASSEMBLY AND ASSEMBLYp. 2063
NV242 TRANSFER CASEp. 2063
DISASSEMBLYp. 2063
ASSEMBLYp. 2072
MAINSHAFT/SPROCKET/HUB INSPECTIONp. 2083
INPUT GEAR AND PLANETARY CARRIERp. 2083
CLEANING AND INSPECTIONp. 2083
NV242 TRANSFER CASEp. 2083
SHIFT FORKS/HUBS/SLEEVESp. 2083
REAR OUTPUT SHAFT/YOKE/DRIVE CHAINp. 2084
REAR RETAINER/BEARING/ SEAL/SLINGER/ BOOTp. 2084
OIL PUMP/OIL PICKUPp. 2085
ADJUSTMENTSp. 2085
SHIFT LINKAGE ADJUSTMENTp. 2085
LOW RANGE ANNULUS GEARp. 2085
FRONT-REAR CASES AND FRONT RETAINERp. 2085
SPECIFICATIONSp. 2086
TORQUEp. 2086
SPECIAL TOOLSp. 2086
SPECIAL TOOLSβ€”NV242p. 2086
GENERAL INFORMATIONp. 2089
GENERAL INFORMATIONp. 2089
TRANSFER CASE IDENTIFICATIONp. 2089
RECOMMENDED LUBRICANT AND FILL LEVELp. 2089
DIAGNOSIS AND TESTINGp. 2090
NV249 DIAGNOSISp. 2090
INSTALLATIONp. 2091
REMOVAL AND INSTALLATIONp. 2091
TRANSFER CASEp. 2091
REMOVALp. 2091
SHIFT LEVERp. 2092
REMOVALp. 2092
SPEEDOMETERp. 2092
REMOVALp. 2092
INSTALLATIONp. 2092
INSTALLATION AND INDEXINGp. 2093
FRONT OUTPUT SHAFT SEALp. 2094
REMOVALp. 2094
INSTALLATIONp. 2094
INSTALLATIONp. 2094
REAR RETAINER BUSHING AND SEALp. 2094
REMOVALp. 2094
DISASSEMBLY AND ASSEMBLYp. 2095
NV249 TRANSFER CASEp. 2095
DISASSEMBLYp. 2095
ASSEMBLYp. 2100
MAINSHAFTp. 2109
CLEANING AND INSPECTIONp. 2109
NV249 COMPONENTSp. 2109
GENERALp. 2109
INPUT AND LOW RANGE GEARSp. 2110
GEARTRAINp. 2110
GEAR CASE AND RETAINERSp. 2110
OIL PUMP AND VISCOUS COUPLINGp. 2110
BEARINGS AND SEALSp. 2110
ADJUSTMENTSp. 2110
SHIFT LINKAGE ADJUSTMENTp. 2110
SPECIFICATIONSp. 2111
TORQUEp. 2111
SPECIAL TOOLSp. 2112
NV249 TRANSFER CASEp. 2112
ADDENDUMS
TRANSMISSION AND TRANSFER CASEp. 2115
GENERAL INFORMATIONp. 2115
AX 15 MANUAL TRANSMISSIONp. 2115
TRANSMISSION IDENTIFICATIONp. 2115
TRANSMISSION SHIFT PATTERNp. 2116
TRANSMISSION GEAR RATIOSp. 2116
TRANSMISSION LUBRICANTp. 2116
TRANSMISSION ASSEMBLY INFORMATIONp. 2116
TRANSMISSION SWITCH AND PLUG LOCATIONSp. 2116
DIAGNOSIS AND TESTINGp. 2116
LOW LUBRICANT LEVELp. 2116
REMOVAL AND INSTALLATIONp. 2117
TRANSMISSIONp. 2117
REMOVALp. 2117
HARD SHIFTINGp. 2117
TRANSMISSION NOISEp. 2117
INSTALLATIONp. 2118
SPECIFICATIONSp. 2120
TORQUEp. 2120
GENERAL INFORMATIONp. 2121
TRANSFER CASE IDENTIFICATIONp. 2121
NV231 TRANSFER CASEp. 2121
OPERATING RANGESp. 2121
RECOMMENDED LUBRICANT AND FILL LEVELp. 2121
SHIFT MECHANISMp. 2121
DIAGNOSIS AND TESTINGp. 2122
NV231 DIAGNOSISp. 2122
REMOVAL AND INSTALLATIONp. 2123
TRANSFER CASEp. 2123
REMOVALp. 2123
SHIFT LEVERp. 2123
REMOVALp. 2123
INSTALLATIONp. 2123
INSTALLATIONp. 2124
INSTALLATION AND INDEXINGp. 2124
SPEEDOMETERp. 2124
REMOVALp. 2124
FRONT OUTPUT SHAFT SEALp. 2125
REMOVALp. 2125
REAR RETAINER BUSHING AND SEALp. 2125
REMOVALp. 2125
INSTALLATIONp. 2125
INSTALLATIONp. 2125
SPECIAL TOOLSp. 2126
SPECIAL TOOLSβ€”NV231p. 2126
SPECIFICATIONSp. 2126
TORQUEp. 2126
EZG_22p. 2127
TIRES AND WHEELSp. 2127
DESCRIPTION AND OPERATIONp. 2127
TIRE INFORMATIONp. 2127
TIRE CHAINSp. 2127
TIRE INFLATION PRESSURESp. 2128
RADIAL-PLY TIRESp. 2128
SPARE TIRE (TEMPORARY)p. 2128
DIAGNOSIS AND TESTINGp. 2129
PRESSURE GAUGESp. 2129
TREAD WEAR INDICATORSp. 2129
TIRE PRESSURE FOR HIGHβ€”SPEED OPERATIONp. 2129
REPLACEMENT TIRESp. 2129
TIRE WEAR PATTERNSp. 2129
TIRE NOISE OR VIBRATIONp. 2130
SERVICE PROCEDURESp. 2130
ROTATIONp. 2130
MATCH MOUNTINGp. 2130
REPAIRING LEAKSp. 2131
CLEANING AND INSPECTIONp. 2132
CLEANING OF TIRESp. 2132
DESCRIPTION AND OPERATIONp. 2133
WHEELp. 2133
DIAGNOSIS AND TESTINGp. 2133
WHEEL INSPECTIONp. 2133
TIRE AND WHEEL RUNOUTp. 2134
METHOD 1 (RELOCATE WHEEL ON HUB)p. 2134
SERVICE PROCEDURESp. 2134
WHEEL INSTALLATIONp. 2134
METHOD 2 (RELOCATE TIRE ON WHEEL)p. 2134
WHEEL REPLACEMENTp. 2135
TIRE AND WHEEL BALANCEp. 2135
SPECIFICATIONSp. 2136
TORQUE CHARTp. 2136
EZG_23p. 2137
BODYp. 2137
GENERAL INFORMATIONp. 2138
SAFETY PRECAUTIONS AND WARNINGSp. 2137
GENERAL INFORMATIONp. 2137
PAINT CODEp. 2138
PAINTED SURFACE TOUCHUPp. 2138
TOUCHUP PROCEDUREp. 2138
BASE COAT/CLEAR COAT FINISHp. 2138
WET SANDING, BUFFING, AND POLISHINGp. 2138
SPECIFICATIONSp. 2139
AFTER MARKET PAINT REPAIR PRODUCTSp. 2139
EXTERIOR COLORp. 2139
CLADDING COLORp. 2139
INTERIOR COLORp. 2139
DESCRIPTION AND OPERATIONp. 2140
SAFETY PRECAUTIONSp. 2140
REMOVAL AND INSTALLATIONp. 2140
WINDSHIELDp. 2140
REMOVALp. 2140
INSTALLATIONp. 2140
QUARTER WINDOW GLASSp. 2141
REMOVALp. 2141
INSTALLATIONp. 2142
LIFTGATE GLASSp. 2143
REMOVALp. 2143
INSTALLATIONp. 2143
GENERAL INFORMATIONp. 2144
GENERAL INFORMATIONp. 2144
INSTALLATIONp. 2144
GLASS PANELp. 2144
REMOVALp. 2144
INSTALLATIONp. 2144
REMOVAL AND INSTALLATIONp. 2144
SUNROOF ADJUSTMENT BRACKET WIND DEFLECTORp. 2144
REMOVAL REMOVALp. 2144
INSTALLATIONp. 2145
DRAIN CHANNELp. 2146
REMOVALp. 2146
INSTALLATIONp. 2146
DRIVE CABLE LOCATORSp. 2146
REMOVALp. 2146
DRIVE CABLESp. 2146
REMOVALp. 2146
INSTALLATIONp. 2146
MOTOR AND DRIVE GEARSp. 2146
REMOVALp. 2146
INSTALLATIONp. 2146
INSTALLATIONp. 2146
SUNSHADEp. 2147
REMOVALp. 2147
CLEANING AND INSPECTIONp. 2147
GENERAL INFORMATIONp. 2147
INSTALLATIONp. 2147
GUIDE ASSEMBLYp. 2147
REMOVALp. 2147
INSTALLATIONp. 2147
ADJUSTMENTSp. 2148
GLASS PANEL VERTICAL HEIGHT ADJUSTMENTp. 2148
REMOVAL AND INSTALLATIONp. 2149
BUCKET SEAT BACKp. 2149
REMOVALp. 2149
INSTALLATIONp. 2149
LUMBAR SUPPORT BUCKET SEAT BACK COVERp. 2149
REMOVAL REMOVALp. 2149
INSTALLATIONp. 2149
INSTALLATIONp. 2149
INSTALLATIONp. 2150
BUCKET SEAT CUSHION COVERp. 2150
REMOVALp. 2150
BUCKET SEAT TRACKp. 2150
REMOVALp. 2150
INSTALLATION INSTALLATIONp. 2151
REAR SEAT CUSHION COVERp. 2151
REMOVALp. 2151
REAR SEAT BACK COVERp. 2151
REMOVALp. 2151
INSTALLATIONp. 2151
DIAGNOSIS AND TESTINGp. 2153
WATER LEAKSp. 2153
WATER LEAK DETECTIONp. 2153
VISUAL INSPECTION BEFORE WATER LEAK TESTSp. 2153
WATER LEAK TESTSp. 2153
TRAINING THE UNIVERSAL TRANSMITTERp. 2154
WIND NOISEp. 2154
TESTING TRANSMITTERp. 2154
VISUAL INSPECTION BEFORE TESTSp. 2154
SERVICE PROCEDURESp. 2154
BODY LUBRICATIONp. 2154
UNIVERSAL TRANSMITTERp. 2154
REMOVAL AND INSTALLATIONp. 2155
GRILLEp. 2155
REMOVALp. 2155
INSTALLATIONp. 2155
HOODp. 2155
REMOVALp. 2155
INSTALLATIONp. 2155
GRILLE OPENING REINFORCEMENT (GOR)p. 2155
REMOVALp. 2155
INSTALLATION INSTALLATIONp. 2156
HOOD LATCH STRIKERp. 2156
REMOVALp. 2156
HOOD HINGEp. 2156
INSTALLATIONp. 2156
INSTALLATIONp. 2156
HOOD RELEASE CABLEp. 2156
REMOVALp. 2156
HOOD LATCHp. 2156
REMOVALp. 2156
INSTALLATION INSTALLATIONp. 2157
EXTERIOR NAMEPLATESp. 2157
REMOVALp. 2157
SAFETY LATCH STRIKERp. 2157
INSTALLATION REMOVALp. 2157
INSTALLATIONp. 2157
BODY STRIPES/DECALSp. 2157
COWL GRILLE AND SCREENp. 2157
REMOVAL REMOVALp. 2157
INSTALLATIONp. 2157
SIDE VIEW MIRRORSp. 2158
REMOVALp. 2158
INSTALLATIONp. 2159
FRONT FENDERp. 2159
INSTALLATIONp. 2159
REMOVALp. 2159
FRONT DOOR WATERDAMp. 2160
REMOVALp. 2160
FRONT DOOR TRIM PANELp. 2160
REMOVALp. 2160
INSTALLATIONp. 2160
FRONT DOORp. 2160
REMOVALp. 2160
INSTALLATIONp. 2160
INSTALLATIONp. 2161
FRONT DOOR HINGEp. 2161
REMOVAL INSTALLATIONp. 2161
FRONT DOOR LOCK CYLINDERp. 2161
INSTALLATION REMOVALp. 2161
FRONT DOOR OUTSIDE HANDLEp. 2161
REMOVALp. 2161
FRONT DOOR LATCH STRIKERp. 2162
REMOVALp. 2162
INSTALLATION INSTALLATIONp. 2162
FRONT DOOR LATCHp. 2162
REMOVALp. 2162
FRONT DOOR INSIDE HANDLE ACTUATORp. 2162
REMOVALp. 2162
INSTALLATIONp. 2162
INSTALLATIONp. 2163
FRONT DOOR INNER BELT SEALp. 2163
REMOVALp. 2163
INSTALLATIONp. 2163
FRONT DOOR OUTER BELT SEALp. 2163
REMOVALp. 2163
INSTALLATIONp. 2163
INSTALLATIONp. 2163
FRONT DOOR OPENING WEATHERSTRIPp. 2163
REMOVALp. 2163
FRONT DOOR RUN CHANNEL WEATHERSTRIPp. 2163
REMOVALp. 2163
INSTALLATIONp. 2164
INSTALLATIONp. 2164
FRONT DOOR WINDOW GLASSp. 2164
REMOVALp. 2164
FRONT DOOR WINDOW REGULATORp. 2164
REMOVAL INSTALLATIONp. 2164
REAR DOOR TRIM PANELp. 2164
REMOVALp. 2164
INSTALLATIONp. 2164
REAR DOORp. 2165
REMOVALp. 2165
REAR DOOR HINGEp. 2165
REMOVALp. 2165
INSTALLATIONp. 2165
INSTALLATIONp. 2166
REAR DOOR OUTSIDE HANDLEp. 2166
REMOVALp. 2166
INSTALLATIONp. 2166
REAR DOOR INSIDE HANDLE ACTUATORp. 2166
REMOVALp. 2166
INSTALLATIONp. 2166
REAR DOOR LATCHp. 2166
REMOVALp. 2166
INSTALLATIONp. 2166
REAR DOOR LATCH STRIKERp. 2166
INSTALLATIONp. 2166
REMOVALp. 2166
INSTALLATIONp. 2167
REAR DOOR INNER BELT SEALp. 2167
REMOVALp. 2167
REAR DOOR OPENING WEATHERSTRIPp. 2167
REMOVALp. 2167
INSTALLATIONp. 2167
INSTALLATIONp. 2167
REAR DOOR OUTER BELT SEAL REAR DOOR WINDOW REGULATORp. 2167
REMOVAL REMOVALp. 2167
INSTALLATIONp. 2167
REAR DOOR WINDOW GLASSp. 2167
REMOVALp. 2167
FUEL DOORp. 2168
REMOVALp. 2168
INSTALLATION INSTALLATIONp. 2168
BODY SIDE CLADDINGp. 2168
REMOVALβ€”FRONT DOORp. 2168
A-PILLAR TRIMp. 2169
INSTALLATIONβ€”FRONT DOOR REMOVALp. 2169
INSTALLATIONp. 2169
REMOVALβ€”REAR DOORp. 2169
ASSIST HANDLEp. 2169
INSTALLATIONβ€”REAR DOOR REMOVALp. 2169
INSTALLATIONp. 2169
REMOVALβ€”FENDER/QUARTER PANELp. 2169
FRONT DOOR SCUFF PLATEp. 2169
REMOVAL INSTALLATIONβ€”FENDER/QUARTER PANELp. 2169
INSTALLATION INSTALLATIONp. 2170
UPPER B-PILLAR TRIM PANELp. 2170
REMOVALp. 2170
INSTALLATIONp. 2171
LOWER B-PILLAR TRIM PANELp. 2171
REMOVALp. 2171
QUARTER TRIM PANELSp. 2171
INSTALLATIONp. 2171
REAR DOOR SCUFF PLATEp. 2171
REMOVAL INSTALLATIONp. 2171
D-PILLAR TRIMp. 2171
REMOVAL INSTALLATIONp. 2171
C-PILLAR TRIMp. 2171
INSTALLATION REMOVALp. 2171
FRONT SHOULDER BELT/BUCKLEp. 2172
REMOVALβ€”BUCKLEp. 2172
INSTALLATIONβ€”BUCKLEp. 2172
REMOVALβ€”SHOULDER BELTp. 2172
INSTALLATIONβ€”SHOULDER BELTp. 2172
INSTALLATIONβ€”LAP BELT/BUCKLEp. 2172
REAR SHOULDER/LAP BELT/BUCKLEp. 2172
REMOVALβ€”LAP BELT/BUCKLEp. 2172
REMOVALβ€”SHOULDER BELTp. 2173
INSTALLATIONβ€”SHOULDER BELTp. 2173
FRONT BUCKET SEATp. 2173
REMOVALp. 2173
INSTALLATIONp. 2173
REAR SEAT CUSHIONp. 2173
REMOVAL INSTALLATIONp. 2173
INSTALLATIONp. 2173
FLOOR CONSOLEp. 2173
REMOVALp. 2173
REAR SEATBACKp. 2174
REMOVALp. 2174
INSTALLATIONp. 2174
CARGO CARPET/MATp. 2174
REMOVALp. 2174
INSTALLATIONp. 2174
INSTALLATIONp. 2174
REARVIEW MIRRORp. 2174
REMOVALp. 2174
FRONT CARPET/MATp. 2174
INSTALLATION REMOVALp. 2174
REARVIEW MIRROR SUPPORT BRACKETp. 2175
INSTALLATIONp. 2175
SUNVISORp. 2176
REMOVALp. 2176
INSTALLATIONp. 2176
HEADLINERp. 2176
REMOVAL INSTALLATIONp. 2176
LIFTGATE TRIM PANELp. 2177
UPPER TRIM PANEL REMOVALp. 2177
LIFTGATEp. 2177
REMOVALp. 2177
UPPER TRIM PANEL INSTALLATIONp. 2177
LOWER TRIM PANEL REMOVAL INSTALLATIONp. 2177
LOWER TRIM PANEL INSTALLATIONp. 2177
LIFTGATE OUTSIDE HANDLEp. 2178
REMOVALp. 2178
INSTALLATIONp. 2178
LIFTGATE HINGE LIFTGATE LOCK CYLINDERp. 2178
REMOVALp. 2178
LIFTGATE LATCHp. 2178
REMOVALp. 2178
INSTALLATIONp. 2178
INSTALLATIONp. 2178
INSTALLATIONp. 2179
LIFTGATE OPENING WEATHERSTRIPp. 2179
REMOVALp. 2179
INSTALLATIONp. 2179
LIFTGATE FLIP-UP GLASSp. 2179
REMOVALp. 2179
LIFTGATE LATCH STRIKERp. 2179
REMOVALp. 2179
INSTALLATIONp. 2179
LIFTGATE FLIP-UP GLASS WEATHERSTRIPp. 2180
REMOVALp. 2180
INSTALLATIONp. 2180
FLIP-UP GLASS SWITCHp. 2180
REMOVALp. 2180
INSTALLATIONp. 2180
LIFTGATE FLIP-UP GLASS LATCHp. 2180
REMOVALp. 2180
INSTALLATIONp. 2181
INSTALLATIONp. 2181
QUARTER WINDOW APPLIQUE/AIR EXHAUSTERp. 2181
REMOVALp. 2181
LIFTGATE FLIP-UP GLASS LATCH HANDLE/ STRIKERp. 2181
REMOVALp. 2181
INSTALLATIONp. 2181
LICENSE PLATE LAMP HOUSINGp. 2181
REMOVALp. 2181
INSTALLATIONp. 2181
LUGGAGE RACKp. 2182
REMOVALp. 2182
INSTALLATIONp. 2182
LUGGAGE RACKβ€”LIMITED PLUSp. 2182
INSTALLATION REMOVALp. 2182
DOORp. 2183
IN AND OUTp. 2183
UP AND DOWNp. 2183
ADJUSTMENTSp. 2183
DOOR LATCH ADJUSTMENT HOOD ADJUSTMENTp. 2183
LIFTGATEp. 2183
SPECIFICATIONSp. 2184
BODY LUBRICANTSp. 2184
SPECIAL TOOLSp. 2184
SPECIAL TOOLSβ€”BODYp. 2184
EZG_24p. 2185
HEATING AND AIR CONDITIONINGp. 2185
GENERAL INFORMATIONp. 2186
HEATER AND AIR CONDITIONERp. 2186
HEATER AND AIR CONDITIONER CONTROLSp. 2186
SERVICE WARNINGS AND PRECAUTIONSp. 2187
REFRIGERANT HOSES/LINES/TUBES PRECAUTIONSp. 2188
COOLING SYSTEM REQUIREMENTSp. 2188
COOLANT PRECAUTIONSp. 2188
AMBIENT TEMPERATURE SENSORp. 2189
DESCRIPTION AND OPERATIONp. 2189
ACCUMULATORp. 2189
BLOWER MOTORp. 2189
BLOWER MOTOR POWER MODULEp. 2189
BLOWER MOTOR RESISTORp. 2190
COMPRESSORp. 2190
COMPRESSOR CLUTCHp. 2190
BLOWER MOTOR SWITCHp. 2190
GASOLINE ENGINEp. 2190
COMPRESSOR CLUTCH RELAYp. 2191
DIESEL ENGINEp. 2191
CONDENSERp. 2191
EVAPORATOR COILp. 2191
FIXED ORIFICE TUBEp. 2191
HEATER COREp. 2192
HIGH SPEED BLOWER MOTOR RELAYp. 2192
HIGH PRESSURE CUT-OFF SWITCHp. 2192
IN-VEHICLE TEMPERATURE SENSORp. 2192
HIGH PRESSURE RELIEF VALVEp. 2192
LOW PRESSURE CYCLING CLUTCH SWITCHp. 2192
REFRIGERANT OILp. 2193
REFRIGERANT SYSTEM SERVICE EQUIPMENTp. 2193
REFRIGERANTp. 2193
REFRIGERANT LINE COUPLERp. 2193
MANIFOLD GAUGE SET CONNECTIONSp. 2193
REFRIGERANT LINEp. 2193
SOLAR SENSORp. 2194
VACUUM CHECK VALVEp. 2194
VACUUM RESERVOIRp. 2194
REFRIGERANT SYSTEM SERVICE PORTSp. 2194
DIAGNOSIS AND TESTINGp. 2194
A/C PERFORMANCEp. 2194
HEATER PERFORMANCEp. 2198
PREPARATIONSp. 2198
TEMPERATURE CONTROLp. 2198
MAXIMUM HEATER OUTPUTp. 2198
VACUUM SYSTEMp. 2198
LOCATING VACUUM LEAKSp. 2199
VACUUM CHECK VALVEp. 2199
HEATER-A/C CONTROLSp. 2199
ATC SYSTEMp. 2200
SELF-DIAGNOSTIC DISPLAYp. 2200
FAULT CODE TESTSp. 2201
ENTERING THE ATC SELF-DIAGNOSTIC MODEp. 2201
INPUT CIRCUIT TESTSp. 2204
OUTPUT CIRCUIT/ACTUATOR TESTSp. 2204
BLOWER MOTOR BLOWER MOTOR SWITCHp. 2209
COMPRESSORp. 2209
VIBRATIONp. 2209
NOISEp. 2209
BLOWER MOTOR RESISTORp. 2209
COMPRESSOR CLUTCH RELAYp. 2210
COMPRESSOR CLUTCH COILp. 2210
RELAY CIRCUIT TESTp. 2210
HIGH PRESSURE CUT-OFF SWITCHp. 2211
HIGH SPEED BLOWER MOTOR RELAYp. 2211
RELAY TESTp. 2211
LOW PRESSURE CYCLING CLUTCH SWITCHp. 2211
RELAY CIRCUIT TESTp. 2211
SERVICE PROCEDURESp. 2212
REFRIGERANT RECOVERY REFRIGERANT SYSTEM LEAKSp. 2212
REFRIGERANT SYSTEM EVACUATEp. 2212
SYSTEM EMPTYp. 2212
SYSTEM LOWp. 2212
REFRIGERANT SYSTEM CHARGEp. 2213
REFRIGERANT CHARGE CAPACITYp. 2213
PARTIAL CHARGE METHODp. 2213
REFRIGERANT OIL LEVELp. 2214
INSTALLATIONp. 2215
REMOVAL AND INSTALLATIONp. 2215
REFRIGERANT LINE COUPLERp. 2215
REMOVALp. 2215
COMPRESSORp. 2215
GASOLINE ENGINEp. 2215
DIESEL ENGINEp. 2216
COMPRESSOR CLUTCHp. 2216
GASOLINE ENGINEp. 2216
DIESEL ENGINEp. 2218
HIGH PRESSURE CUT-OFF SWITCHp. 2220
REMOVALp. 2220
COMPRESSOR CLUTCH RELAYp. 2220
INSTALLATIONp. 2220
HIGH PRESSURE RELIEF VALVEp. 2221
REMOVALp. 2221
INSTALLATIONp. 2221
CONDENSERp. 2221
REMOVAL INSTALLATIONp. 2221
FIXED ORIFICE TUBEp. 2223
REMOVALp. 2223
INSTALLATIONp. 2223
ACCUMULATORp. 2223
LOW PRESSURE CYCLING CLUTCH SWITCHp. 2223
REMOVALp. 2223
AMBIENT TEMPERATURE SENSORp. 2223
INSTALLATIONp. 2223
VACUUM CHECK VALVEp. 2224
REMOVALp. 2224
VACUUM RESERVOIRp. 2224
HEATER-A/C CONTROLp. 2224
INSTALLATIONp. 2225
SOLAR SENSORp. 2225
REMOVAL INSTALLATIONp. 2225
IN-VEHICLE TEMPERATURE SENSORp. 2225
BLOWER MOTORp. 2226
REMOVALp. 2226
REMOVALp. 2226
INSTALLATIONp. 2226
INSTALLATIONp. 2226
INSTALLATIONp. 2227
HIGH SPEED BLOWER MOTOR RELAYp. 2227
BLOWER MOTOR RESISTOR AND POWER MODULEp. 2227
REMOVAL REMOVALp. 2227
DUCTS AND OUTLETSp. 2228
DEFROSTER DUCTp. 2228
INSTALLATIONp. 2228
DEMISTER DUCTSp. 2228
TEMPERATURE/BLEND AIR DOOR MOTORp. 2228
PANEL DUCTSp. 2228
REMOVALp. 2228
FLOOR DUCTSp. 2228
INSTALLATIONp. 2228
DEMISTER OUTLETSp. 2229
PANEL OUTLETSp. 2229
PANEL/DEFROST DOORp. 2229
REMOVALp. 2229
INSTALLATIONp. 2230
RECIRCULATING AIR DOOR ACTUATORp. 2230
REMOVALp. 2230
HEATER-A/C HOUSINGp. 2230
REMOVALp. 2230
INSTALLATIONp. 2230
HEATER COREp. 2231
REMOVALp. 2231
INSTALLATIONp. 2231
INSTALLATIONp. 2231
HEAT/DEFROST DOOR ACTUATORp. 2232
REMOVALp. 2232
EVAPORATOR COILp. 2232
REMOVALp. 2232
INSTALLATIONp. 2232
INSTALLATIONp. 2232
HEAT/DEFROST AND PANEL/DEFROST DOOR MOTORp. 2233
REMOVALp. 2233
PANEL/DEFROST DOOR ACTUATORp. 2233
REMOVALp. 2233
INSTALLATIONp. 2233
HEAT/DEFROST DOORp. 2233
INSTALLATION REMOVALp. 2233
INSTALLATIONp. 2234
RECIRCULATING AIR DOORp. 2234
REMOVALp. 2234
INSTALLATIONp. 2234
INSTALLATIONp. 2234
TEMPERATURE/BLEND AIR DOORp. 2234
REMOVALp. 2234
EZG_25p. 2235
EMISSION CONTROL SYSTEMSp. 2235
GENERAL INFORMATIONp. 2235
SYSTEM DESCRIPTIONp. 2235
DESCRIPTION AND OPERATIONp. 2235
MALFUNCTION INDICATOR LAMP (MIL)p. 2235
CIRCUIT ACTUATION TEST MODEp. 2236
DIAGNOSTIC TROUBLE CODESp. 2236
STATE DISPLAY TEST MODEp. 2236
BULB CHECKp. 2236
OBTAINING DTC’S USING DRB SCAN TOOLp. 2236
OBTAINING DTC’S USING VEHICLE ODOMETERp. 2237
OBTAINING DTC’S USING MIL LAMPp. 2237
DIAGNOSTIC TROUBLE CODE DESCRIPTIONSp. 2237
MONITORED SYSTEMSp. 2243
MIL 21β€”OXYGEN SENSOR HEATER MONITORp. 2243
MIL 21β€”OXYGEN SENSOR (O2S) MONITORp. 2243
MIL 31β€”LEAK DETECTION PUMP MONITORp. 2243
MIL 43β€”MISFIRE MONITORp. 2244
MIL 51/52β€”FUEL SYSTEM MONITORp. 2244
MIL 64β€”CATALYST MONITORp. 2244
COMPONENT MONITORSp. 2245
TRIP DEFINITIONp. 2245
NON-MONITORED CIRCUITSp. 2245
THROTTLE BODY AIR FLOWp. 2246
VACUUM ASSISTp. 2246
FUEL PRESSUREp. 2246
PCM SYSTEM GROUNDp. 2246
SECONDARY IGNITION CIRCUITp. 2246
PCM CONNECTOR ENGAGEMENTp. 2246
CYLINDER COMPRESSIONp. 2246
HIGH AND LOW LIMITSp. 2246
EXHAUST SYSTEMp. 2246
FUEL INJECTOR MECHANICAL MALFUNCTIONSp. 2246
EXCESSIVE OIL CONSUMPTIONp. 2246
LOAD VALUEp. 2246
DESCRIPTION AND OPERATIONp. 2247
EVAPORATION CONTROL SYSTEMp. 2247
EVAPORATION (EVAP) CANISTER ROLLOVER VALVEp. 2247
LEAK DETECTION PUMP (LDP)β€”WITH CALIFORNIA EMISSIONS PACKAGEp. 2248
DUTY CYCLE EVAP CANISTER PURGE SOLENOIDp. 2248
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEMβ€”5.2L/5.9L ENGINEp. 2249
CRANKCASE VENTILATION (CCV) SYSTEMβ€”4.0L ENGINEp. 2250
CRANKCASE BREATHER/FILTERβ€”5.2L/5.9L ENGINEp. 2250
DIAGNOSIS AND TESTINGp. 2251
PCV VALVE TESTβ€”5.2L/5.9L ENGINEp. 2251
VEHICLE EMISSION CONTROL INFORMATION (VECI) LABELp. 2251
VACUUM SCHEMATICSp. 2252
LEAK DETECTION PUMP (LDP)p. 2252
REMOVAL AND INSTALLATIONp. 2252
EVAPORATIVE (EVAP) CANISTERp. 2252
REMOVALp. 2252
INSTALLATIONp. 2253
ROLLOVER VALVE(S)p. 2253
LEAK DETECTION PUMP (LDP)p. 2253
EVAPORATIVE CANISTER PURGE SOLENOIDp. 2253
REMOVALp. 2253
REMOVAL/INSTALLATIONp. 2253
INSTALLATIONp. 2253
SPECIFICATIONSp. 2254
TORQUE CHARTp. 2254
ADDENDUMS
EMISSION CONTROL SYSTEMp. 2255
GENERAL INFORMATIONp. 2255
SYSTEM DESCRIPTIONβ€”2.5L DIESEL ENGINEp. 2255
NON–MONITORED CIRCUITSp. 2255
ACCESSING DIAGNOSTIC TROUBLE CODESp. 2256
HIGH AND LOW LIMITSp. 2256
DESCRIPTION AND OPERATIONp. 2256
DIAGNOSTIC TROUBLE CODESp. 2256
ERASING TROUBLE CODESp. 2256
MSA CONTROLLER DRBIII CODESp. 2257
PCM DRBIII CODESp. 2258
INDEXp. 2259
DESCRIPTION AND OPERATIONp. 2259
VACUUM HOSE ROUTING SCHEMATICp. 2259
EGR SYSTEM OPERATIONp. 2259
EXHAUST GAS RECIRCULATION (EGR) SYSTEMp. 2259
GENERAL INFORMATIONp. 2259
ELECTRIC VACUUM MODULATOR (EVM) TESTp. 2260
VACUUM TESTp. 2260
DIAGNOSIS AND TESTINGp. 2260
EGR GAS FLOW TESTp. 2260
REMOVAL AND INSTALLATIONp. 2261
EGR VALVEp. 2261
REMOVALp. 2261
ELECTRIC VACUUM MODULATOR (EVM)p. 2261
REMOVALp. 2261
INSTALLATIONp. 2261
EGR TUBEp. 2261
REMOVALp. 2261
INSTALLATIONp. 2261
INSTALLATIONp. 2261
SPECIFICATIONSp. 2262
TORQUE CHARTβ€”2.5L DIESELp. 2262

The 1997 Jeep Grand Cherokee ZJ Electronic Service Manual covers all major vehicle systems in depth. The engine group includes service procedures for the 4.0L 6-cylinder, 5.2L V-8, 5.9L V-8, and 2.5L diesel engines, covering cylinder head, valve train, timing chain, camshaft, pistons, crankshaft, bearings, oil pump, and complete engine assembly. The fuel and ignition systems sections provide diagnostic procedures, component testing, and specifications for the fuel injection system, ignition coil, distributor, spark plugs, and emission control components. The cooling system group covers water pump, thermostat, radiator, fan drive, and drive belt service for all engine applications.

Transmission and driveline coverage includes the 42RE and 44RE automatic transmissions, NV231, NV242, and NV249 transfer cases, front and rear propeller shafts, 181 FBI and 194 RBI axles, 216 RBA axle, standard differentials, and Trac-Lok limited-slip differentials. The suspension group provides complete procedures for front and rear link/coil suspension systems, including coil springs, shock absorbers, upper and lower suspension arms, stabilizer bars, track bars, hub bearings, steering knuckles, and wheel alignment specifications. Brake system coverage includes base brake system diagnosis, front and rear disc brakes, calipers, rotors, master cylinder, power brake booster, combination valve, parking brake system, and the all-wheel anti-lock brake system with wheel speed sensors and hydraulic control unit.

Electrical coverage is extensive, spanning the battery, starter, charging system, ignition system, instrument panel systems, audio systems, horns, vehicle speed control, turn signal and flashers, wipers and washers, lamps, restraint system, electrically heated systems, power door locks, vehicle theft security system, power seats, power windows, power mirrors, chime warning systems, overhead console, and complete wiring diagrams. Body and interior groups cover bumpers and frame, body components, heating and air conditioning, and emission control systems.

What This Manual Enables You to Do

Having the 1997 Jeep Grand Cherokee ZJ Electronic Service Manual on hand means you can perform virtually any repair, maintenance task, or diagnostic procedure on your vehicle. The manual provides the correct torque values, clearances, fluid capacities, adjustment procedures, and step-by-step disassembly and assembly sequences that generic repair guides simply do not include. You can confidently service the engine, rebuild the transmission or transfer case, diagnose electrical faults using the factory wiring diagrams, replace suspension and steering components, overhaul the brake system, and troubleshoot climate control and body systems β€” all using the same information a professional technician relies on.

This is particularly valuable for the 1997 Jeep Grand Cherokee ZJ because these vehicles are now well into their service life, and many repairs that were once handled by dealerships now fall to independent shops and DIY owners. Having the correct service procedures, specifications, and wiring diagrams eliminates guesswork and helps you avoid costly mistakes. Whether you are replacing a water pump, chasing a parasitic battery draw, servicing the front axle, or diagnosing an ABS fault, this manual gives you the exact procedures and values you need.

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Instant PDF Delivery

Your 1997 Jeep Grand Cherokee ZJ Electronic Service Manual is delivered as an instant PDF download β€” no shipping, no waiting, no physical media to lose or damage. The PDF format works on any device: desktop computer, laptop, tablet, or smartphone. You can print individual pages or entire sections for use in the garage, search for specific procedures, and keep the manual on your device for quick reference whenever you need it. This is the complete manual, not a partial excerpt, and it covers both RHD and LHD versions of the 1997 Jeep Grand Cherokee ZJ.

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