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1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements
1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements - Image 2
1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements - Image 3

1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements

Original price was: $49.95.Current price is: $29.95.

Comprehensive 1999 Jeep Cherokee XJ service manual covering gasoline and 2.5L VM diesel applications, with maintenance, diagnosis, removal and installation procedures, specifications, torque data, wiring diagrams, drivetrain, suspension, brakes, steering, body, HVAC, electrical systems and diesel-specific service sections.

SKU: HD-JEEP-XJ-1999-SM-DIESEL Category: Tags: , , , Vendor: Electrical Service Docs
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Description

1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements

An extensive service reference for Cherokee XJ maintenance, troubleshooting, adjustment, component removal and installation, overhaul work and system diagnosis. Coverage includes Cherokee 2WD and 4WD configurations, left-hand-drive and right-hand-drive applications, the 2.5L gasoline and 4.0L gasoline engines, and dedicated sections for the 2.5L VM diesel engine. Across 1,947 PDF pages, the manual combines mechanical service procedures with electrical information, specifications, torque data, diagnostic charts, illustrations and system diagrams.

File Details

  • Manual type: Service Manual with Diesel Supplements
  • Brand: Jeep
  • Model: Cherokee XJ
  • Model year: 1999
  • Engines covered: 2.5L gasoline, 4.0L gasoline and 2.5L VM diesel
  • Language: English
  • Page count: 1,947 pages
  • File format: PDF

Gasoline and Diesel Cherokee XJ Coverage

This manual is built around the XJ service groups and also contains supplemental material for diesel-equipped vehicles. Vehicle identification information distinguishes Cherokee 2WD and 4WD versions as well as LHD and RHD configurations. Engine identification information includes the 2.5L gasoline, 4.0L gasoline and 2.5L diesel applications.

The diesel material goes well beyond a simple maintenance addendum. Dedicated sections cover diesel engine service, diesel-specific maintenance schedules, fuel delivery and injection components, cooling-related information, starting and charging material, clutch and transmission-related coverage, steering pump procedures and other systems where the 2.5L VM diesel installation differs from gasoline models. The diesel fuel system material includes the fuel filter/water separator, fuel heater, injection pump, injectors, high-pressure lines, glow-plug related information and fuel-system specifications.

Chapters Covered

  • Introduction
    • Vehicle identification number and body code information
    • Fastener identification, metric system and torque references
  • Lubrication and Maintenance
    • Fluid capacities and lubricant information
    • Maintenance schedules, jump starting, towing and hoisting
    • Diesel engine maintenance schedule and diesel fluid capacities
  • Suspension
    • Wheel alignment and diagnosis
    • Front and rear suspension service
  • Differential and Driveline
    • Propeller shafts and universal joints
    • 181 FBI front axle, 194 RBI rear axle and 8 1/4 rear axle
    • Differential setup, bearing preload, backlash and gear contact patterns
  • Brakes
  • Clutch
    • Gasoline and supplemental clutch information

    Complete PDF Bookmark Tree

    Complete Bookmarks

    The complete bookmarks in the “1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements” are as follows:

    GROUP TAB LOCATORp. 1
    INTRODUCTIONp. 2
    GENERAL INFORMATIONp. 2
    VEHICLE IDENTIFICATION NUMBERp. 2
    VEHICLE SAFETY CERTIFICATION LABELp. 3
    BODY CODE PLATEp. 3
    LOCATION AND DECODINGp. 3
    BODY CODE PLATE-LINE 3p. 3
    BODY CODE PLATE-LINE 2p. 3
    BODY CODE PLATE-LINE 1p. 4
    INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLSp. 4
    INTERNATIONAL VEHICLE CONTROL ANDDISPLAY SYMBOLSp. 4
    FASTENER IDENTIFICATIONp. 5
    FASTENER IDENTIFICATIONp. 5
    FASTENER USAGEp. 8
    THREADED HOLE REPAIRp. 8
    METRIC SYSTEMp. 8
    TORQUE REFERENCESp. 10
    INTRODUCTION (A)p. 12
    GENERAL INFORMATIONp. 12
    VEHICLE IDENTIFICATION NUMBERp. 12
    E-MARK LABELp. 13
    MANUFACTURER PLATEp. 13
    LUBRICATION AND MAINTENANCEp. 14
    GENERAL INFORMATIONp. 14
    GENERAL INFORMATIONp. 14
    INTRODUCTIONp. 14
    PARTS AND LUBRICANT RECOMMENDATIONSp. 14
    INTERNATIONAL SYMBOLSp. 14
    CLASSIFICATION OF LUBRICANTSp. 15
    ENGINE OILp. 15
    FLUID CAPACITIESp. 16
    FUEL TANKp. 16
    ENGINE OILp. 16
    COOLING SYSTEMp. 16
    AUTOMATIC TRANSMISSIONp. 16
    MANUAL TRANSMISSIONp. 16
    TRANSFER CASEp. 16
    FRONT AXLEp. 16
    REAR AXLEp. 16
    POWER STEERINGp. 16
    MAINTENANCE SCHEDULESp. 17
    GENERAL INFORMATIONp. 17
    MAINTENANCE SCHEDULESp. 17
    EMISSION CONTROL SYSTEM MAINTENANCEp. 17
    FLUID FILL LOCATIONS AND LUBRICATION POINTSp. 17
    SCHEDULE “A”p. 17
    SCHEDULE “B”p. 19
    JUMP STARTING, TOWING AND HOISTINGp. 22
    SERVICE PROCEDURESp. 22
    JUMP STARTING PROCEDUREp. 22
    TO JUMP START A DISABLED VEHICLE:p. 22
    TOWING RECOMMENDATIONSp. 23
    SAFETY PRECAUTIONSp. 23
    GROUND CLEARANCEp. 23
    FLAT-BED TOWING RAMP ANGLEp. 23
    TWO-WHEEL-DRIVE VEHICLE TOWINGp. 23
    TOWING-REAR END LIFTED (SLING-TYPE)p. 23
    TOWING-REAR END LIFTED (WHEEL LIFT)p. 24
    TOWING-FRONT END LIFTEDp. 24
    FOUR-WHEEL-DRIVE VEHICLE TOWINGp. 24
    TOWING-REAR END LIFTED (SLING TYPE)p. 24
    TOWING-REAR END LIFTED (WHEEL LIFT)p. 24
    TOWING-FRONT END LIFTEDp. 24
    EMERGENCY TOW HOOKSp. 24
    HOISTING RECOMMENDATIONSp. 24
    FLOOR JACKp. 24
    HOISTp. 25
    LUBRICATION AND MAINTENANCE (A)p. 26
    GENERAL INFORMATIONp. 26
    SPECIFICATIONSp. 26
    ENGINE OIL-DIESEL ENGINESp. 26
    SAE VISCOSITY GRADEp. 26
    FLUID CAPACITIESp. 26
    FUEL TANKp. 26
    ENGINE OILp. 26
    COOLING SYSTEMp. 26
    MANUAL TRANSMISSIONp. 26
    TRANSFER CASEp. 26
    FRONT AXLEp. 26
    REAR AXLEp. 26
    MAINTENANCE SCHEDULEp. 27
    GENERAL INFORMATIONp. 27
    MAINTENANCE SCHEDULE-DIESEL ENGINEp. 27
    AT EACH STOP FOR FUEL OR SCHEDULED SERVICE STOPp. 27
    SCHEDULE-Ap. 27
    SCHEDULE-Bp. 28
    SUSPENSIONp. 30
    ALIGNMENTp. 30
    GENERAL INFORMATIONp. 30
    WHEEL ALIGNMENTp. 30
    DIAGNOSIS AND TESTINGp. 32
    SUSPENSION AND STEERING SYSTEMp. 32
    SERVICE PROCEDURESp. 33
    PRE-ALIGNMENTp. 33
    WHEEL ALIGNMENTp. 33
    CAMBERp. 33
    CASTERp. 33
    TOE POSITION (LHD)p. 33
    TOE POSITION (RHD)p. 34
    SPECIFICATIONSp. 35
    ALIGNMENTp. 35
    FRONT SUSPENSIONp. 36
    DESCRIPTION AND OPERATIONp. 36
    SUSPENSION COMPONENTSp. 36
    DIAGNOSIS AND TESTINGp. 37
    SHOCK DIAGNOSISp. 37
    REMOVAL AND INSTALLATIONp. 38
    SHOCK ABSORBERp. 38
    REMOVALp. 38
    INSTALLATIONp. 38
    COIL SPRING/JOUNCE BUMPERp. 38
    REMOVALp. 38
    INSTALLATIONp. 38
    STEERING KNUCKLEp. 38
    LOWER SUSPENSION ARMp. 39
    REMOVALp. 39
    INSTALLATIONp. 39
    UPPER SUSPENSION ARMp. 39
    REMOVALp. 39
    INSTALLATIONp. 39
    FRONT AXLE BUSHINGp. 39
    REMOVALp. 39
    INSTALLATIONp. 39
    STABILIZER BARp. 40
    REMOVALp. 40
    INSTALLATIONp. 40
    TRACK BARp. 40
    REMOVALp. 40
    INSTALLATIONp. 40
    FRONT HUB BEARINGp. 41
    REMOVALp. 41
    INSTALLATIONp. 41
    WHEEL MOUNTING STUDS-FRONTp. 41
    REMOVALp. 41
    INSTALLATIONp. 41
    SPECIFICATIONSp. 42
    TORQUE CHARTp. 42
    SPECIAL TOOLSp. 42
    FRONT SUSPENSIONp. 42
    REAR SUSPENSIONp. 43
    DESCRIPTION AND OPERATIONp. 43
    SUSPENSION COMPONENTp. 43
    DIAGNOSIS AND TESTINGp. 43
    SPRING AND SHOCK DIAGNOSISp. 43
    REMOVAL AND INSTALLATIONp. 44
    SHOCK ABSORBERp. 44
    REMOVALp. 44
    INSTALLATIONp. 44
    STABILIZER BARp. 44
    REMOVALp. 44
    INSTALLATIONp. 45
    LEAF SPRINGp. 45
    REMOVALp. 45
    INSTALLATIONp. 45
    LEAF SPRING AND SHACKLE BUSHINGp. 45
    SPECIFICATIONSp. 46
    TORQUE CHARTp. 46
    DIFFERENTIAL AND DRIVELINEp. 48
    PROPELLER SHAFTSp. 48
    GENERAL INFORMATIONp. 48
    PROPELLER SHAFTSp. 48
    LUBRICATIONp. 48
    PROPELLER SHAFT JOINT ANGLEp. 49
    PROPELLER SHAFT JOINTSp. 49
    DIAGNOSIS AND TESTINGp. 50
    VIBRATIONp. 50
    UNBALANCEp. 50
    RUNOUTp. 52
    SERVICE PROCEDURESp. 52
    DRIVELINE ANGLE MEASUREMENT PREPARATIONp. 52
    PROPELLER SHAFT ANGLE MEASUREMENTp. 52
    REMOVAL AND INSTALLATIONp. 54
    FRONT PROPELLER SHAFTp. 54
    REMOVALp. 54
    INSTALLATIONp. 54
    REAR PROPELLER SHAFTp. 55
    REMOVALp. 55
    INSTALLATIONp. 55
    DISASSEMBLY AND ASSEMBLYp. 55
    SINGLE CARDAN UNIVERSAL JOINTp. 55
    DISASSEMBLYp. 55
    ASSEMBLYp. 56
    DOUBLE CARDAN JOINTp. 57
    DISASSEMBLYp. 57
    ASSEMBLYp. 58
    CLEANING AND INSPECTIONp. 60
    PROPELLER SHAFTp. 60
    ADJUSTMENTSp. 61
    ADJUSTMENT AT AXLE WITH LEAF SPRINGSp. 61
    FRONT AXLE ANGLE ADJUSTMENTp. 61
    SPECIFICATIONSp. 61
    PROPELLER SHAFTS AND U-JOINTSp. 61
    SPECIAL TOOLSp. 61
    PROPELLER SHAFTp. 61
    TUBE AND 181 FBI AXLEp. 62
    GENERAL INFORMATIONp. 62
    181 FBI AXLEp. 62
    LUBRICANT SPECIFICATIONSp. 62
    DESCRIPTION AND OPERATIONp. 63
    STANDARD DIFFERENTIALp. 63
    DIAGNOSIS AND TESTINGp. 63
    GENERAL INFORMATIONp. 63
    GEAR NOISEp. 63
    BEARING NOISEp. 64
    LOW SPEED KNOCKp. 64
    VIBRATIONp. 64
    DRIVELINE SNAPp. 64
    FRONT AXLESp. 65
    SERVICE PROCEDURESp. 67
    LUBRICANT CHANGEp. 67
    REMOVAL AND INSTALLATIONp. 67
    DRIVE AXLE ASSEMBLYp. 67
    REMOVALp. 67
    INSTALLATIONp. 67
    TUBE AXLE ASSEMBLYp. 68
    REMOVALp. 68
    INSTALLATIONp. 68
    AXLE SHAFT-CARDAN U-JOINTp. 68
    REMOVALp. 68
    INSTALLATIONp. 69
    PINION SHAFT SEALp. 69
    REMOVALp. 69
    INSTALLATIONp. 69
    HUB BEARING AND AXLE SHAFTp. 70
    REMOVALp. 70
    INSTALLATIONp. 71
    STEERING KNUCKLE AND BALL STUDSp. 72
    KNUCKLE REMOVALp. 72
    UPPER BALL STUD REPLACEMENTp. 72
    LOWER BALL STUD REPLACEMENTp. 73
    KNUCKLE INSTALLATIONp. 73
    AXLE BUSHING REPLACEMENTp. 73
    DIFFERENTIALp. 73
    REMOVALp. 73
    INSTALLATIONp. 74
    DIFFERENTIAL SIDE BEARINGSp. 75
    REMOVALp. 75
    INSTALLATIONp. 76
    AXLE SHAFT OIL SEALp. 76
    REMOVALp. 76
    INSTALLATIONp. 76
    RING GEARp. 76
    REMOVALp. 76
    INSTALLATIONp. 77
    PINION GEARp. 77
    REMOVALp. 77
    INSTALLATIONp. 78
    DISASSEMBLY AND ASSEMBLYp. 81
    STANDARD DIFFERENTIALp. 81
    DISASSEMBLYp. 81
    ASSEMBLYp. 81
    FINAL ASSEMBLYp. 81
    CLEANING AND INSPECTIONp. 82
    CARDAN U-JOINTp. 82
    AXLE COMPONENTSp. 82
    ADJUSTMENTSp. 82
    PINION GEAR DEPTHp. 82
    GENERAL INFORMATIONp. 82
    PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 84
    DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 85
    INTRODUCTIONp. 85
    SHIM SELECTIONp. 85
    GEAR CONTACT PATTERN ANALYSISp. 88
    SPECIFICATIONSp. 90
    181 FBI AXLEp. 90
    181 FBI AXLEp. 90
    SPECIAL TOOLSp. 90
    181 FBI AXLEp. 90
    194 RBI AXLEp. 94
    GENERAL INFORMATIONp. 94
    194 RBI AXLEp. 94
    LUBRICANT SPECIFICATIONSp. 94
    DESCRIPTION AND OPERATIONp. 95
    STANDARD DIFFERENTIALp. 95
    TRAC-LOK OPERATIONp. 95
    DIAGNOSIS AND TESTINGp. 96
    GENERAL INFORMATIONp. 96
    GEAR NOISEp. 96
    BEARING NOISEp. 96
    LOW SPEED KNOCKp. 97
    VIBRATIONp. 97
    DRIVELINE SNAPp. 97
    TRAC-LOK DIFFERENTIAL NOISEp. 97
    TRAC-LOK TESTp. 100
    SERVICE PROCEDURESp. 100
    LUBRICANT CHANGEp. 100
    REMOVAL AND INSTALLATIONp. 101
    REAR AXLEp. 101
    REMOVALp. 101
    INSTALLATIONp. 101
    PINION SHAFT SEALp. 101
    REMOVALp. 101
    INSTALLATIONp. 102
    COLLAPSIBLE SPACERp. 103
    REMOVAL W/PINION INSTALLEDp. 103
    REMOVAL W/PINION REMOVEDp. 103
    INSTALLATIONp. 103
    AXLE SHAFTp. 105
    REMOVALp. 105
    INSTALLATIONp. 105
    AXLE SHAFT SEAL AND BEARINGp. 106
    REMOVALp. 106
    INSTALLATIONp. 106
    DIFFERENTIALp. 106
    REMOVALp. 106
    INSTALLATIONp. 107
    DIFFERENTIAL SIDE BEARINGSp. 108
    REMOVALp. 108
    INSTALLATIONp. 108
    RING GEARp. 108
    REMOVALp. 109
    INSTALLATIONp. 109
    PINION GEARp. 109
    REMOVALp. 109
    INSTALLATIONp. 110
    FINAL ASSEMBLYp. 113
    DISASSEMBLY AND ASSEMBLYp. 113
    STANDARD DIFFERENTIALp. 113
    DISASSEMBLYp. 113
    ASSEMBLYp. 114
    TRAC-LOK DIFFERENTIALp. 114
    DISASSEMBLYp. 114
    ASSEMBLYp. 116
    CLEANING AND INSPECTIONp. 118
    AXLE COMPONENTSp. 118
    TRAC-LOKp. 118
    PRESOAK PLATES AND DISCp. 118
    ADJUSTMENTSp. 118
    PINION GEAR DEPTHp. 118
    GENERAL INFORMATIONp. 118
    PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 119
    DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 120
    SHIM SELECTIONp. 121
    GEAR CONTACT PATTERN ANALYSISp. 123
    SPECIFICATIONSp. 125
    194 RBI AXLEp. 125
    TORQUE – 194 RBI AXLEp. 125
    SPECIAL TOOLSp. 125
    194 RBI AXLEp. 125
    8 1/4 REAR AXLEp. 130
    GENERAL INFORMATIONp. 130
    8 1/4 AXLESp. 130
    AXLE IDENTIFICATIONp. 130
    LUBRICANT SPECIFICATIONSp. 130
    DESCRIPTION AND OPERATIONp. 131
    STANDARD DIFFERENTIALp. 131
    TRAC-LOK OPERATIONp. 132
    DIAGNOSIS AND TESTINGp. 132
    GENERAL INFORMATIONp. 132
    GEAR NOISEp. 133
    BEARING NOISEp. 133
    LOW SPEED KNOCKp. 133
    VIBRATIONp. 133
    DRIVELINE SNAPp. 133
    TRAC-LOK DIFFERENTIAL NOISEp. 133
    TRAC-LOK TESTp. 136
    SERVICE PROCEDURESp. 136
    LUBRICANT CHANGEp. 136
    REMOVAL AND INSTALLATIONp. 136
    REAR AXLEp. 136
    REMOVALp. 136
    INSTALLATIONp. 137
    AXLE SHAFTp. 137
    REMOVALp. 137
    INSTALLATIONp. 138
    AXLE SEAL AND BEARINGp. 138
    REMOVALp. 138
    INSTALLATIONp. 138
    PINION SEALp. 138
    REMOVALp. 138
    INSTALLATIONp. 139
    DIFFERENTIALp. 140
    REMOVALp. 140
    INSTALLATIONp. 141
    DIFFERENTIAL SIDE BEARINGSp. 141
    REMOVALp. 141
    INSTALLATIONp. 141
    RING GEARp. 141
    REMOVALp. 141
    INSTALLATIONp. 142
    PINION GEARp. 142
    REMOVALp. 142
    INSTALLATIONp. 144
    DISASSEMBLY AND ASSEMBLYp. 146
    STANDARD DIFFERENTIALp. 146
    DISASSEMBLYp. 146
    ASSEMBLYp. 146
    TRAC-LOK DIFFERENTIALp. 146
    DISASSEMBLYp. 146
    ASSEMBLYp. 149
    CLEANING AND INSPECTIONp. 150
    8 1/4 AXLESp. 150
    TRAC-LOKp. 151
    PRESOAK PLATES AND DISCp. 151
    ADJUSTMENTSp. 151
    8 1/4 AXLE PINION GEAR DEPTHp. 151
    GENERAL INFORMATIONp. 151
    PINION DEPTH MEASUREMENT AND ADJUSTMENTp. 151
    DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASHp. 153
    GEAR CONTACT PATTERN ANALYSISp. 154
    SIDE GEAR CLEARANCEp. 154
    SPECIFICATIONSp. 156
    8 1/4 INCH AXLEp. 156
    TORQUE – 8 1/4 INCH AXLEp. 156
    SPECIAL TOOLSp. 156
    8 1/4 AXLESp. 156
    BRAKESp. 160
    BASE BRAKE SYSTEMp. 160
    GENERAL INFORMATIONp. 161
    BRAKE SYSTEMp. 161
    SERVICE WARNINGS & CAUTIONSp. 161
    DESCRIPTION AND OPERATIONp. 161
    BRAKE PEDALp. 161
    STOP LAMP SWITCHp. 161
    RED BRAKE WARNING LAMPp. 161
    POWER BRAKE BOOSTERp. 161
    MASTER CYLINDERp. 162
    COMBINATION VALVEp. 163
    PRESSURE DIFFERENTIAL VALVEp. 163
    PROPORTIONING VALVEp. 163
    FRONT DISC BRAKESp. 163
    REAR DRUM BRAKEp. 164
    PARKING BRAKEp. 164
    PARKING BRAKE OPERATIONp. 164
    BRAKE HOSES AND LINESp. 165
    DIAGNOSIS AND TESTINGp. 165
    BASE BRAKE SYSTEMp. 165
    PRELIMINARY BRAKE CHECKp. 165
    ROAD TESTINGp. 165
    BRAKE NOISESp. 167
    STOP LAMP SWITCHp. 167
    SWITCH CIRCUIT IDENTIFICATIONp. 167
    SWITCH CONTINUITY TESTp. 167
    RED BRAKE WARNING LAMPp. 167
    MASTER CYLINDER/POWER BOOSTERp. 168
    POWER BOOSTER VACUUM TESTp. 168
    POWER BOOSTER CHECK VALVE TESTp. 168
    COMBINATION VALVEp. 168
    PRESSURE DIFFERENTIAL SWITCHp. 168
    REAR PROPORTIONING VALVEp. 169
    DISC BRAKE ROTORp. 169
    ROTOR MINIMUM THICKNESSp. 169
    ROTOR RUNOUTp. 169
    ROTOR THICKNESS VARIATIONp. 169
    BRAKE DRUMp. 169
    BRAKE DRUM RUNOUTp. 169
    BRAKE LINE AND HOSESp. 170
    BRAKE FLUID CONTAMINATIONp. 170
    SERVICE PROCEDURESp. 170
    BRAKE FLUID LEVELp. 170
    MASTER CYLINDER BLEEDINGp. 170
    BLEEDING PROCEDUREp. 170
    BASE BRAKE BLEEDINGp. 171
    MANUAL BLEEDINGp. 171
    PRESSURE BLEEDINGp. 171
    DISC ROTOR MACHININGp. 171
    BRAKE DRUM MACHININGp. 171
    BRAKE TUBE FLARINGp. 172
    DOUBLE INVERTED FLARINGp. 172
    ISO FLARINGp. 172
    REMOVAL AND INSTALLATIONp. 173
    STOP LAMP SWITCHp. 173
    REMOVALp. 173
    INSTALLATIONp. 173
    BRAKE PEDALp. 173
    REMOVALp. 173
    INSTALLATIONp. 173
    COMBINATION VALVEp. 173
    REMOVALp. 173
    INSTALLATIONp. 173
    MASTER CYLINDERp. 174
    REMOVALp. 174
    INSTALLATIONp. 174
    POWER BRAKE BOOSTERp. 174
    REMOVALp. 174
    INSTALLATIONp. 175
    FRONT DISC BRAKE CALIPERp. 175
    REMOVALp. 175
    INSTALLATIONp. 176
    FRONT DISC BRAKE SHOESp. 177
    REMOVALp. 177
    INSTALLATIONp. 178
    DISC BRAKE ROTORp. 178
    REMOVALp. 178
    INSTALLATIONp. 178
    DRUM BRAKE SHOESp. 178
    REMOVALp. 178
    INSTALLATIONp. 178
    WHEEL CYLINDERp. 179
    REMOVALp. 179
    INSTALLATIONp. 179
    BRAKE SUPPORT PLATEp. 179
    REMOVALp. 179
    INSTALLATIONp. 179
    REAR PARKING BRAKE CABLESp. 180
    REMOVALp. 180
    INSTALLATIONp. 180
    PARKING BRAKE LEVERp. 180
    REMOVALp. 180
    INSTALLATIONp. 181
    DISASSEMBLY AND ASSEMBLYp. 181
    MASTER CYLINDER RESERVOIRp. 181
    REMOVALp. 181
    INSTALLATIONp. 182
    DISC BRAKE CALIPERp. 182
    DISASSEMBLYp. 182
    ASSEMBLYp. 183
    WHEEL CYLINDERp. 184
    DISASSEMBLYp. 184
    ASSEMBLYp. 184
    CLEANING AND INSPECTIONp. 184
    CALIPERp. 184
    CLEANINGp. 184
    INSPECTIONp. 184
    REAR DRUM BRAKEp. 185
    CLEANINGp. 185
    INSPECTIONp. 185
    WHEEL CYLINDERp. 185
    CLEANINGp. 185
    INSPECTIONp. 185
    ADJUSTMENTSp. 185
    STOP LAMP SWITCHp. 185
    REAR DRUM BRAKEp. 186
    ADJUSTMENT WITH BRAKE GAUGEp. 186
    ADJUSTMENT WITH ADJUSTING TOOLp. 186
    PARKING BRAKE CABLE TENSIONERp. 187
    ADJUSTMENTp. 187
    SPECIFICATIONSp. 187
    BRAKE FLUIDp. 187
    BRAKE COMPONENTSp. 188
    TORQUE CHARTp. 188
    SPECIAL TOOLSp. 188
    BASE BRAKESp. 188
    ANTILOCK BRAKESp. 189
    GENERAL INFORMATIONp. 189
    ANTILOCK BRAKE SYSTEMp. 189
    DESCRIPTION AND OPERATIONp. 189
    ANTILOCK BRAKE SYSTEMp. 189
    NORMAL BRAKINGp. 190
    ANTILOCK BRAKINGp. 190
    CONTROLLER ANTILOCK BRAKESp. 190
    HYDRAULIC CONTROL UNITp. 190
    WHEEL SPEED SENSORS AND TONE WHEELp. 191
    SPEED SENSOR AIR GAPp. 191
    COMBINATION VALVEp. 191
    PRESSURE DIFFERENTIAL VALVEp. 191
    PROPORTIONING VALVEp. 191
    ACCELERATION SWITCHp. 192
    ABS WARNING LAMPp. 192
    DIAGNOSIS AND TESTINGp. 192
    ANTILOCK BRAKESp. 192
    SERVICE PROCEDURESp. 192
    BLEEDING ABS BRAKE SYSTEMp. 192
    REMOVAL AND INSTALLATIONp. 192
    HYDRAULIC CONTROL UNIT/CONTROLLER ANTILOCK BRAKESp. 192
    REMOVALp. 192
    INSTALLATIONp. 192
    FRONT WHEEL SPEED SENSORp. 193
    REMOVALp. 193
    INSTALLATIONp. 193
    REAR WHEEL SPEED SENSORp. 193
    REMOVALp. 193
    INSTALLATIONp. 194
    ACCELERATION SWITCHp. 195
    REMOVALp. 195
    INSTALLATIONp. 195
    DISASSEMBLY AND ASSEMBLYp. 195
    HYDRAULIC CONTROL UNIT/CONTROLLER ANTILOCK BRAKEp. 195
    DISASSEMBLYp. 195
    ASSEMBLYp. 195
    SPECIFICATIONSp. 196
    T0RQUE CHARTp. 196
    CLUTCHp. 198
    GENERAL INFORMATIONp. 198
    CLUTCH COMPONENTSp. 198
    HYDRAULIC LINKAGE COMPONENTSp. 198
    SAFETY PRECAUTIONSp. 199
    CLUTCH HYDRAULIC FLUIDp. 199
    CLUTCH LUBRICATIONp. 199
    INSTALLATION METHODS AND PARTS USAGEp. 199
    DESCRIPTION AND OPERATIONp. 199
    CLUTCH OPERATIONp. 199
    DIAGNOSIS AND TESTINGp. 200
    GENERAL INFORMATIONp. 200
    CLUTCH CONTAMINATIONp. 200
    IMPROPER CLUTCH RELEASE OR ENGAGEMENTp. 200
    CLUTCH RUNOUTp. 200
    CLUTCH DISCp. 200
    CLUTCH COVERp. 202
    FLYWHEELp. 202
    MISALIGNMENTp. 202
    DIAGNOSTIC CHARTSp. 202
    SERVICE PROCEDURESp. 205
    CLUTCH COMPONENT LUBRICATIONp. 205
    RECOMMENDED LUBRICANTSp. 205
    CLUTCH LINKAGE FLUIDp. 205
    CLUTCH FLUID LEVELp. 205
    FLYWHEELp. 205
    REMOVAL AND INSTALLATIONp. 206
    CLUTCH COVER AND DISCp. 206
    REMOVALp. 206
    INSTALLATIONp. 206
    RELEASE BEARINGp. 207
    REMOVALp. 207
    INSTALLATIONp. 207
    PILOT BEARINGp. 207
    REMOVALp. 207
    INSTALLATIONp. 208
    CLUTCH HOUSINGp. 208
    CLUTCH HYDRAULIC LINKAGEp. 208
    REMOVALp. 208
    INSTALLATIONp. 209
    SPECIFICATIONSp. 209
    TORQUEp. 209
    CLUTCH (A)p. 210
    GENERAL INFORMATIONp. 210
    CLUTCH COMPONENTSp. 210
    CLUTCH HYDRAULIC SYSTEMp. 210
    REMOVAL AND INSTALLATIONp. 210
    CLUTCH COVER AND DISCp. 210
    REMOVALp. 210
    INSTALLATIONp. 211
    PILOT BEARINGp. 212
    REMOVALp. 212
    INSTALLATIONp. 213
    FLYWHEELp. 213
    REMOVALp. 213
    INSPECTIONp. 213
    INSTALLATIONp. 213
    FLYWHEEL RING GEARp. 214
    REMOVALp. 214
    INSTALLATIONp. 214
    SPECIFICATIONSp. 215
    SPECIFICATIONSp. 215
    SPECIAL TOOLSp. 215
    SPECIAL TOOLSp. 215
    COOLING SYSTEMp. 216
    GENERAL INFORMATIONp. 217
    ACCESSORY DRIVE BELTSp. 217
    COOLING SYSTEMp. 217
    COOLING SYSTEM COMPONENTSp. 217
    COOLING SYSTEM CIRCULATIONp. 217
    WATER PUMPp. 217
    COOLANTp. 217
    RADIATORp. 217
    ACCESSORY DRIVE BELT TENSIONp. 217
    DOMESTIC LEFT HAND DRIVE VEHICLESp. 218
    DOMESTIC RIGHT HAND DRIVE VEHICLESp. 218
    BLOCK HEATERp. 218
    DESCRIPTION AND OPERATIONp. 218
    AUTOMATIC TRANSMISSION OIL COOLERp. 218
    WATER-TO-OIL COOLERp. 218
    AIR-TO-OIL COOLERp. 218
    COOLANT RESERVE/OVERFLOW SYSTEMp. 218
    COOLING SYSTEM FANSp. 219
    ACCESSORY DRIVE BELT TENSIONp. 219
    BLOCK HEATERp. 219
    THERMOSTATp. 219
    COOLANT PERFORMANCEp. 219
    ETHYLENE-GLYCOL MIXTURESp. 219
    COOLANT SELECTION-ADDITIVESp. 220
    RADIATOR PRESSURE CAPp. 220
    WATER PUMPp. 221
    COOLING SYSTEM HOSESp. 221
    VISCOUS FAN DRIVEp. 222
    NOISEp. 223
    ELECTRIC COOLING FANp. 223
    DIAGNOSIS AND TESTINGp. 223
    ON-BOARD DIAGNOSTICS (OBD)p. 223
    COOLING SYSTEM RELATED DIAGNOSTICSp. 223
    ACCESSING DIAGNOSTIC TROUBLE CODESp. 223
    DRB SCAN TOOLp. 223
    ACCESSORY DRIVE BELT DIAGNOSISp. 223
    VISUAL DIAGNOSISp. 223
    NOISE DIAGNOSISp. 224
    PRELIMINARY CHECKSp. 226
    ENGINE COOLING SYSTEM OVERHEATINGp. 226
    RADIATOR COOLANT FLOW CHECKp. 232
    COOLING SYSTEM-TESTING FOR LEAKSp. 232
    ULTRAVIOLET LIGHT METHODp. 232
    PRESSURE TESTER METHODp. 232
    INTERNAL LEAKAGE INSPECTIONp. 233
    COMBUSTION LEAKAGE TEST (WITHOUT PRESSURE TESTER)p. 233
    VISCOUS FAN DRIVEp. 233
    LEAKSp. 233
    TESTINGp. 233
    ELECTRIC COOLING FANp. 234
    ELECTRIC COOLING FAN AND RELAY DIAGNOSISp. 234
    RADIATOR CAP-TO-FILLER NECK SEAL-PRESSURE RELIEF CHECKp. 234
    RADIATOR CAP-PRESSURE TESTINGp. 235
    COOLANT-LOW LEVEL AERATIONp. 235
    DEAERATIONp. 235
    SERVICE PROCEDURESp. 235
    COOLANT-ROUTINE LEVEL CHECKp. 235
    COOLANT-ADDING ADDITIONALp. 236
    COOLANT-LEVEL CHECKp. 236
    COOLING SYSTEM-DRAINING AND FILLINGp. 236
    DRAININGp. 236
    REFILLINGp. 236
    COOLING SYSTEM-REVERSE FLUSHINGp. 236
    CHEMICAL CLEANINGp. 237
    REVERSE FLUSHING RADIATORp. 237
    REVERSE FLUSHING ENGINEp. 237
    REMOVAL AND INSTALLATIONp. 237
    TRANSMISSION OIL COOLERSp. 237
    WATER-TO-OIL COOLERp. 237
    AIR-TO-OIL COOLERp. 237
    COOLANT RESERVE TANKp. 237
    REMOVALp. 237
    INSTALLATIONp. 237
    WATER PUMPp. 238
    REMOVAL-2.5L ENGINE (LHD/RHD)p. 238
    INSTALLATION-2.5L ENGINE (LHD/RHD)p. 239
    REMOVAL-4.0L ENGINE (LHD/RHD)p. 240
    INSTALLATION-4.0L ENGINE (LHD/RHD)p. 241
    THERMOSTATp. 242
    REMOVALp. 242
    INSTALLATIONp. 242
    RADIATOR-2.5Lp. 243
    REMOVALp. 243
    INSTALLATIONp. 244
    RADIATOR-4.0Lp. 245
    REMOVALp. 245
    INSTALLATIONp. 246
    ELECTRIC COOLING FAN-2.5Lp. 247
    REMOVALp. 247
    INSTALLATIONp. 247
    ELECTRIC COOLING FAN-4.0Lp. 247
    REMOVALp. 247
    INSTALLATIONp. 247
    BLOCK HEATERp. 249
    REMOVALp. 249
    INSTALLATIONp. 249
    ENGINE ACCESSORY DRIVE BELTSp. 249
    BELT SCHEMATICSp. 249
    BELT REPLACEMENT OR ADJUSTMENT-LEFT HAND DRIVEp. 249
    INSTALLATIONp. 250
    BELT REPLACEMENT OR ADJUSTMENT-RIGHT HAND DRIVE (4.0L)p. 250
    INSTALLATIONp. 251
    COOLING SYSTEM FANSp. 251
    REMOVALp. 251
    INSTALLATIONp. 252
    VISCOUS FAN DRIVE REMOVAL/INSTALLATIONp. 252
    Viscous Fan Drive Fluid Pump Out Requirement:p. 252
    CLEANING AND INSPECTIONp. 253
    RADIATOR PRESSURE CAPp. 253
    INSPECTIONp. 253
    RADIATOR CLEANINGp. 253
    COOLING SYSTEM CLEANINGp. 253
    FAN BLADE INSPECTIONp. 253
    COOLING SYSTEM HOSESp. 253
    INSPECTIONp. 253
    SPECIFICATIONSp. 253
    BELT TENSIONp. 253
    TORQUE SPECIFICATIONSp. 254
    SPECIAL TOOLSp. 254
    COOLINGp. 254
    COOLING SYSTEM (A)p. 256
    GENERAL INFORMATIONp. 256
    COOLING SYSTEMp. 256
    COOLING SYSTEM COMPONENTSp. 256
    COOLANT ROUTINGp. 257
    RADIATORp. 257
    ENGINE ACCESSORY DRIVE BELTSp. 257
    COOLANT TANKp. 257
    WATER PUMPp. 258
    COOLANTp. 258
    LOW COOLANT LEVEL SENSORp. 258
    DESCRIPTION AND OPERATIONp. 258
    THERMOSTATp. 258
    PRESSURE/VENT CAPp. 259
    COOLANT PERFORMANCEp. 259
    ETHYLENE-GLYCOL MIXTURESp. 259
    COOLING SYSTEM HOSESp. 260
    VISCOUS FAN DRIVEp. 261
    NOISEp. 261
    LEAKSp. 261
    BELT TENSIONp. 261
    AUTOMATIC BELT TENSIONERp. 261
    DIAGNOSIS AND TESTINGp. 262
    PRELIMINARY CHECKSp. 262
    ENGINE COOLING SYSTEM OVERHEATINGp. 262
    COOLING SYSTEM DIAGNOSIS-DIESEL ENGINEp. 263
    THERMOSTATp. 268
    DIAGNOSISp. 268
    TESTINGp. 268
    VISCOUS FAN DRIVEp. 268
    TESTINGp. 268
    RADIATOR COOLANT FLOW CHECKp. 268
    TESTING COOLING SYSTEM FOR LEAKSp. 268
    ULTRAVIOLET LIGHT METHODp. 268
    PRESSURE TESTER METHODp. 269
    INTERNAL LEAKAGE INSPECTIONp. 270
    PRESSURE/VENT CAPp. 270
    PRESSURE TESTINGp. 270
    LOW COOLANT LEVEL- AERATIONp. 270
    BELT DIAGNOSISp. 271
    SERVICE PROCEDURESp. 273
    COOLANT LEVEL CHECKp. 273
    DRAINING COOLING SYSTEMp. 273
    REFILLING COOLING SYSTEMp. 273
    COOLANT REPLACEMENTp. 274
    REMOVAL AND INSTALLATIONp. 274
    RADIATORp. 274
    REMOVALp. 274
    INSTALLATIONp. 275
    FAN BLADE REMOVALp. 275
    FAN BLADE REMOVALp. 275
    FAN BLADE INSTALLATIONp. 276
    VISCOUS FAN DRIVEp. 276
    NOISEp. 276
    LEAKSp. 276
    THERMOSTATp. 276
    REMOVALp. 276
    INSTALLATIONp. 277
    DRIVE BELTp. 277
    AUTOMATIC BELT TENSIONERp. 277
    WATER PUMPp. 277
    REMOVALp. 277
    INSTALLATIONp. 279
    CLEANING AND INSPECTIONp. 280
    WATER PUMPp. 280
    INSPECTIONp. 280
    RADIATOR CLEANINGp. 280
    FAN BLADEp. 280
    INSPECTIONp. 280
    PRESSURE/VENT CAPp. 280
    INSPECTIONp. 280
    COOLING SYSTEM CLEANING/REVERSE FLUSHINGp. 280
    CLEANINGp. 280
    REVERSE FLUSHINGp. 281
    REVERSE FLUSHING RADIATORp. 281
    REVERSE FLUSHING ENGINEp. 281
    CHEMICAL CLEANINGp. 281
    SPECIFICATIONSp. 281
    COOLING SYSTEM CAPACITYp. 281
    THERMOSTATp. 281
    TORQUE SPECIFICATIONSp. 281
    BATTERYp. 282
    DESCRIPTION AND OPERATIONp. 282
    BATTERYp. 282
    DESCRIPTIONp. 282
    OPERATIONp. 283
    BATTERY SIZE AND RATINGSp. 283
    MOUNTINGp. 284
    DIAGNOSIS AND TESTINGp. 284
    BATTERYp. 284
    DIAGNOSISp. 284
    TESTINGp. 287
    SERVICE PROCEDURESp. 294
    BATTERY CHARGINGp. 294
    CHARGING A COMPLETELY DISCHARGED BATTERYp. 295
    CHARGING TIME REQUIREDp. 295
    REMOVAL AND INSTALLATIONp. 296
    BATTERYp. 296
    REMOVALp. 296
    INSTALLATIONp. 297
    SPECIFICATIONSp. 298
    BATTERYp. 298
    STARTING SYSTEMSp. 300
    DESCRIPTION AND OPERATIONp. 300
    STARTING SYSTEMp. 300
    DESCRIPTIONp. 300
    OPERATIONp. 301
    STARTER MOTORp. 301
    DESCRIPTIONp. 301
    OPERATIONp. 302
    STARTER RELAYp. 302
    DESCRIPTIONp. 302
    OPERATIONp. 302
    DIAGNOSIS AND TESTINGp. 302
    STARTING SYSTEMp. 302
    DIAGNOSISp. 302
    TESTINGp. 304
    STARTER MOTOR NOISE – 2.5L ENGINEp. 307
    STARTER MOTORp. 307
    STARTER SOLENOIDp. 308
    STARTER RELAYp. 308
    RELAY CIRCUIT TESTp. 309
    REMOVAL AND INSTALLATIONp. 309
    STARTER MOTORp. 309
    REMOVALp. 309
    INSTALLATIONp. 310
    STARTER RELAYp. 311
    REMOVALp. 311
    INSTALLATIONp. 311
    SPECIFICATIONSp. 312
    STARTING SYSTEMp. 312
    STARTING SYSTEMS A)p. 314
    REMOVAL AND INSTALLATIONp. 314
    STARTER – LHD (DIESEL)p. 314
    Removalp. 314
    Installationp. 315
    STARTER – RHD (DIESEL)p. 315
    REMOVALp. 315
    Installationp. 315
    STARTER RELAYp. 316
    SPECIFICATIONSp. 317
    STARTING SYSTEMp. 317
    TORQUE SPECIFICATIONSp. 317
    CHARGING SYSTEMp. 318
    DESCRIPTION AND OPERATIONp. 318
    CHARGING SYSTEMp. 318
    DESCRIPTIONp. 318
    OPERATIONp. 318
    GENERATORp. 318
    DESCRIPTIONp. 318
    OPERATIONp. 318
    BATTERY TEMPERATURE SENSORp. 319
    DESCRIPTIONp. 319
    OPERATIONp. 319
    ELECTRONIC VOLTAGE REGULATORp. 319
    DESCRIPTIONp. 319
    OPERATIONp. 319
    DIAGNOSIS AND TESTINGp. 319
    CHARGING SYSTEMp. 319
    INSPECTIONp. 319
    BATTERY TEMPERATURE SENSORp. 320
    ON-BOARD DIAGNOSTIC TEST FOR CHARGING SYSTEMp. 320
    REMOVAL AND INSTALLATIONp. 320
    GENERATORp. 320
    REMOVALp. 320
    INSTALLATIONp. 320
    BATTERY TEMPERATURE SENSORp. 321
    REMOVALp. 322
    INSTALLATIONp. 322
    SPECIFICATIONSp. 322
    GENERATOR RATINGSp. 322
    TORQUE CHARTp. 322
    CHARGING SYSTEM (A)p. 324
    GENERAL INFORMATIONp. 324
    INTRODUCTIONp. 324
    REMOVAL AND INSTALLATIONp. 324
    GENERATORp. 324
    REMOVALp. 324
    INSTALLATIONp. 325
    IGNITION SYSTEMp. 326
    DESCRIPTION AND OPERATIONp. 326
    IGNITION SYSTEMp. 326
    POWERTRAIN CONTROL MODULEp. 326
    DISTRIBUTORp. 327
    SPARK PLUGSp. 327
    SPARK PLUG CABLESp. 327
    IGNITION COILp. 327
    AUTOMATIC SHUTDOWN (ASD) RELAYp. 327
    CRANKSHAFT POSITION SENSORp. 327
    SENSOR OPERATIONp. 328
    CAMSHAFT POSITION SENSORp. 328
    IGNITION SWITCH AND KEY LOCK CYLINDERp. 329
    DIAGNOSIS AND TESTINGp. 329
    IGNITION COIL TESTp. 329
    DISTRIBUTOR CAPp. 330
    DISTRIBUTOR ROTORp. 330
    SPARK PLUG CABLESp. 330
    TESTINGp. 330
    SPARK PLUG CONDITIONSp. 331
    NORMAL OPERATINGp. 331
    COLD FOULING/CARBON FOULINGp. 331
    WET FOULING OR GAS FOULINGp. 332
    OIL OR ASH ENCRUSTEDp. 332
    ELECTRODE GAP BRIDGINGp. 332
    SCAVENGER DEPOSITSp. 332
    CHIPPED ELECTRODE INSULATORp. 332
    PREIGNITION DAMAGEp. 332
    SPARK PLUG OVERHEATINGp. 333
    REMOVAL AND INSTALLATIONp. 333
    SPARK PLUG CABLE REMOVALp. 333
    SPARK PLUGSp. 333
    PLUG REMOVALp. 333
    PLUG CLEANINGp. 334
    PLUG GAP ADJUSTMENTp. 334
    SPARK PLUG GAPp. 334
    PLUG INSTALLATIONp. 334
    IGNITION COILp. 334
    REMOVALp. 334
    INSTALLATIONp. 335
    CRANKSHAFT POSITION SENSORp. 335
    REMOVALp. 335
    INSTALLATIONp. 335
    CAMSHAFT POSITION SENSORp. 336
    REMOVALp. 336
    INSTALLATIONp. 336
    DISTRIBUTORp. 336
    REMOVAL-2.5L OR 4.0L ENGINEp. 336
    INSTALLATIONp. 337
    IGNITION SWITCH AND KEY CYLINDERp. 339
    KEY CYLINDER REMOVALp. 339
    IGNITION SWITCH REMOVALp. 340
    IGNITION SWITCH INSTALLATIONp. 340
    KEY CYLINDER INSTALLATIONp. 340
    SHIFTER/IGNITION INTERLOCKp. 341
    SPECIFICATIONSp. 341
    IGNITION TIMINGp. 341
    ENGINE FIRING ORDER-2.5L 4-CYLINDER ENGINEp. 341
    ENGINE FIRING ORDER-4.0L 6-CYLINDER ENGINEp. 341
    SPARK PLUGSp. 341
    SPARK PLUG CABLE RESISTANCEp. 341
    IGNITION COIL RESISTANCEp. 342
    TORQUE CHARTp. 342
    INSTRUMENT PANEL SYSTEMSp. 344
    DESCRIPTION AND OPERATIONp. 344
    INSTRUMENT PANEL SYSTEMp. 344
    DESCRIPTIONp. 344
    INSTRUMENT PANELp. 344
    DESCRIPTIONp. 344
    INSTRUMENT CLUSTERp. 345
    DESCRIPTIONp. 345
    OPERATIONp. 346
    INSTRUMENT PANEL CIGAR LIGHTERp. 346
    DESCRIPTIONp. 346
    OPERATIONp. 347
    CIGAR LIGHTER RELAYp. 347
    DESCRIPTIONp. 347
    OPERATIONp. 347
    INSTRUMENT PANEL POWER OUTLETp. 347
    DESCRIPTIONp. 347
    OPERATIONp. 347
    DIAGNOSIS AND TESTINGp. 348
    INSTRUMENT CLUSTERp. 348
    PRELIMINARY DIAGNOSISp. 348
    ACTUATOR TESTp. 348
    HARD WIRED LAMP DIAGNOSISp. 349
    INSTRUMENT PANEL CIGAR LIGHTERp. 354
    CIGAR LIGHTER RELAYp. 355
    RELAY CIRCUIT TESTp. 355
    INSTRUMENT PANEL POWER OUTLETp. 355
    REMOVAL AND INSTALLATIONp. 356
    STEERING COLUMN OPENING COVERp. 356
    REMOVALp. 356
    INSTALLATIONp. 356
    KNEE BLOCKERp. 356
    INSTALLATIONp. 356
    INSTALLATIONp. 357
    INSTRUMENT PANEL CENTER BEZELp. 357
    REMOVALp. 357
    INSTALLATIONp. 357
    INSTRUMENT PANEL ACCESSORY SWITCH BEZELp. 358
    REMOVALp. 358
    INSTALLATIONp. 358
    CIGAR LIGHTER RELAYp. 358
    REMOVALp. 358
    INSTALLATIONp. 358
    CLUSTER BEZELp. 359
    REMOVALp. 359
    INSTALLATIONp. 359
    HEADLAMP SWITCHp. 360
    REMOVALp. 360
    INSTALLATIONp. 360
    INSTRUMENT CLUSTERp. 361
    REMOVALp. 361
    INSTALLATIONp. 361
    INSTRUMENT CLUSTER COMPONENTSp. 361
    REMOVALp. 361
    INSTALLATIONp. 363
    INSTRUMENT PANEL TOP COVERp. 364
    REMOVALp. 364
    INSTALLATIONp. 364
    GLOVE BOXp. 365
    ROLL DOWNp. 365
    REMOVALp. 365
    INSTALLATIONp. 365
    GLOVE BOX COMPONENTSp. 365
    REMOVALp. 366
    INSTALLATIONp. 366
    GLOVE BOX LATCH STRIKERp. 367
    REMOVALp. 367
    INSTALLATIONp. 367
    INSTRUMENT PANEL END CAPp. 367
    REMOVALp. 367
    INSTALLATIONp. 368
    INSTRUMENT PANEL CENTER SUPPORT BRACKETp. 368
    REMOVALp. 368
    INSTALLATIONp. 369
    INSTRUMENT PANEL ASSEMBLYp. 369
    REMOVALp. 369
    INSTALLATIONp. 369
    INSTRUMENT PANEL SYSTEMS (A)p. 372
    REMOVAL AND INSTALLATIONp. 372
    HEADLAMP LEVELING SWITCHp. 372
    REAR FOG LAMP SWITCHp. 372
    AUDIO SYSTEMSp. 374
    GENERAL INFORMATIONp. 374
    INTRODUCTIONp. 374
    AUDIO SYSTEMp. 374
    DESCRIPTION AND OPERATIONp. 374
    RADIOp. 374
    IGNITION-OFF DRAW FUSEp. 374
    SPEAKERp. 375
    ANTENNAp. 375
    RADIO NOISE SUPPRESSIONp. 375
    DESCRIPTIONp. 375
    DIAGNOSIS AND TESTINGp. 375
    AUDIO SYSTEMp. 375
    RADIOp. 377
    SPEAKERp. 377
    ANTENNAp. 378
    TEST 1p. 379
    TEST 2p. 379
    TEST 3p. 379
    TEST 4p. 379
    RADIO FREQUENCY INTERFERENCEp. 379
    REMOVAL AND INSTALLATIONp. 380
    RADIOp. 380
    AMPLIFIERp. 381
    SPEAKERp. 381
    FRONT DOORp. 381
    REAR HEADLINERp. 382
    ANTENNAp. 383
    RADIO NOISE SUPPRESSION COMPONENTSp. 384
    REMOVALp. 384
    INSTALLATIONp. 384
    SPECIAL TOOLSp. 385
    AUDIO SYSTEMSp. 385
    HORN SYSTEMSp. 386
    DESCRIPTION AND OPERATIONp. 386
    HORN SYSTEMp. 386
    DESCRIPTIONp. 386
    OPERATIONp. 386
    HORNp. 386
    DESCRIPTIONp. 386
    OPERATIONp. 387
    HORN RELAYp. 387
    DESCRIPTIONp. 387
    OPERATIONp. 387
    HORN SWITCHp. 387
    DESCRIPTIONp. 387
    OPERATIONp. 387
    DIAGNOSIS AND TESTINGp. 388
    HORN RELAYp. 388
    RELAY CIRCUIT TESTp. 388
    HORN SWITCHp. 388
    HORNp. 389
    REMOVAL AND INSTALLATIONp. 389
    HORN RELAYp. 389
    REMOVALp. 389
    INSTALLATIONp. 390
    HORNp. 390
    REMOVALp. 390
    INSTALLATIONp. 390
    SPEED CONTROL SYSTEMp. 392
    DESCRIPTION AND OPERATIONp. 392
    SPEED CONTROL SYSTEMp. 392
    DESCRIPTIONp. 392
    OPERATIONp. 392
    SPEED CONTROL SERVOp. 393
    DESCRIPTIONp. 393
    OPERATIONp. 393
    SPEED CONTROL SOLENOID CIRCUITSp. 393
    OPERATIONp. 393
    SPEED CONTROL SWITCHESp. 393
    DESCRIPTIONp. 393
    OPERATIONp. 393
    STOP LAMP SWITCHp. 393
    DESCRIPTIONp. 393
    OPERATIONp. 393
    SERVO CABLEp. 393
    DESCRIPTIONp. 393
    OPERATIONp. 393
    POWERTRAIN CONTROL MODULEp. 393
    DESCRIPTIONp. 393
    OPERATIONp. 393
    VACUUM RESERVOIRp. 394
    DESCRIPTIONp. 394
    OPERATIONp. 394
    VEHICLE SPEED SENSORp. 394
    DIAGNOSIS AND TESTINGp. 394
    ROAD TESTp. 394
    ON-BOARD DIAGNOSTIC TEST FOR SPEED CONTROL SYSTEMp. 394
    VEHICLE SPEED SIGNALp. 394
    SPEED CONTROL SWITCHESp. 394
    STOP LAMP SWITCHp. 394
    VACUUM SUPPLY TESTp. 394
    SPEED CONTROL SERVOp. 395
    OVERSHOOT/UNDERSHOOT FOLLOWING SPEED CONTROL SETp. 395
    REMOVAL AND INSTALLATIONp. 395
    SPEED CONTROL SERVOp. 395
    REMOVALp. 395
    INSTALLATIONp. 395
    SPEED CONTROL SWITCHp. 396
    REMOVALp. 396
    INSTALLATIONp. 396
    STOP LAMP SWITCHp. 396
    SERVO CABLEp. 396
    REMOVALp. 396
    INSTALLATIONp. 396
    VACUUM RESERVOIRp. 397
    REMOVALp. 397
    INSTALLATIONp. 398
    SPECIFICATIONSp. 398
    TORQUE CHARTp. 398
    VEHICLE SPEED CONTROL SYSTEMp. 400
    GENERAL INFORMATIONp. 400
    INTRODUCTIONp. 400
    TURN SIGNAL AND HAZARD WARNING SYSTEMSp. 402
    DESCRIPTION AND OPERATIONp. 402
    TURN SIGNAL SYSTEMp. 402
    DESCRIPTIONp. 402
    OPERATIONp. 402
    HAZARD WARNING SYSTEMp. 402
    DESCRIPTIONp. 402
    OPERATIONp. 403
    TURN SIGNAL SWITCH AND HAZARD WARNING SWITCHp. 403
    DESCRIPTIONp. 403
    OPERATIONp. 403
    TURN SIGNAL CANCELLING CAMp. 404
    DESCRIPTIONp. 404
    OPERATIONp. 404
    COMBINATION FLASHERp. 404
    DESCRIPTIONp. 404
    OPERATIONp. 404
    DIAGNOSIS AND TESTINGp. 405
    TURN SIGNAL AND HAZARD WARNING SYSTEMSp. 405
    TURN SIGNAL SWITCH AND HAZARD WARNING SWITCHp. 406
    REMOVAL AND INSTALLATIONp. 406
    COMBINATION FLASHERp. 406
    REMOVALp. 406
    INSTALLATIONp. 407
    TURN SIGNAL SWITCH AND HAZARD WARNING SWITCHp. 407
    REMOVALp. 407
    INSTALLATIONp. 408
    WIPER AND WASHER SYSTEMSp. 410
    GENERAL INFORMATIONp. 410
    INTRODUCTIONp. 410
    WINDSHIELD WIPER SYSTEMp. 410
    WINDSHIELD WASHER SYSTEMp. 410
    REAR WIPER AND WASHER SYSTEMp. 411
    DESCRIPTION AND OPERATIONp. 411
    WIPER ARM AND BLADEp. 411
    WIPER LINKAGE AND PIVOTp. 411
    WIPER MOTORp. 411
    FRONTp. 411
    REARp. 412
    WIPER SWITCH AND WASHER SWITCHp. 412
    FRONTp. 412
    REARp. 412
    WASHER RESERVOIRp. 412
    WASHER PUMPp. 413
    WASHER FLUID LEVEL SENSORp. 413
    WASHER NOZZLE AND PLUMBINGp. 413
    FRONTp. 413
    REARp. 413
    DIAGNOSIS AND TESTINGp. 413
    WIPER SYSTEMp. 413
    FRONTp. 413
    REARp. 414
    WASHER SYSTEMp. 415
    FRONTp. 415
    REARp. 415
    WIPER SWITCH AND WASHER SWITCHp. 416
    FRONTp. 416
    REARp. 416
    REMOVAL AND INSTALLATIONp. 417
    WIPER BLADEp. 417
    FRONTp. 417
    REARp. 417
    WIPER ARMp. 417
    FRONTp. 417
    REARp. 418
    WIPER LINKAGE AND PIVOTp. 418
    WIPER MOTORp. 418
    FRONTp. 418
    REARp. 419
    WIPER SWITCH AND WASHER SWITCHp. 419
    FRONTp. 419
    REARp. 421
    WASHER SYSTEMp. 421
    WASHER RESERVOIRp. 421
    WASHER PUMPp. 422
    WASHER FLUID LEVEL SENSORp. 422
    WASHER NOZZLEp. 422
    CHECK VALVEp. 423
    LAMPSp. 424
    LAMP DIAGNOSISp. 424
    GENERAL INFORMATIONp. 424
    GENERAL INFORMATIONp. 424
    SAFETY PRECAUTIONSp. 424
    DIAGNOSIS AND TESTINGp. 424
    DIAGNOSTIC PROCEDURESp. 424
    SYSTEM DIAGNOSISp. 424
    HEADLAMPp. 424
    FOG LAMPp. 426
    HEADLAMP DELAY MODULEp. 427
    HEADLAMP ALIGNMENTp. 428
    GENERAL INFORMATIONp. 428
    HEADLAMP ALIGNMENTp. 428
    SERVICE PROCEDURESp. 428
    LAMP ALIGNMENT SCREEN PREPARATIONp. 428
    VEHICLE PREPARATION FOR HEADLAMP ALIGNMENTp. 429
    HEADLAMP ADJUSTMENTp. 429
    FOG LAMP ADJUSTMENTp. 429
    SPECIAL TOOLSp. 430
    HEADLAMP ALIGNMENTp. 430
    LAMP BULB SERVICEp. 431
    REMOVAL AND INSTALLATIONp. 431
    HEADLAMP BULBp. 431
    REMOVALp. 431
    INSTALLATIONp. 431
    FOG LAMP BULBp. 431
    REMOVALp. 431
    INSTALLATIONp. 431
    FRONT PARK/TURN SIGNAL LAMP BULBp. 431
    REMOVALp. 431
    INSTALLATIONp. 432
    SIDE MARKER LAMP BULBp. 432
    REMOVALp. 432
    INSTALLATIONp. 432
    BACK-UP/REAR TURN SIGNAL/TAIL LAMP BULBp. 432
    REMOVALp. 432
    INSTALLATIONp. 432
    LICENSE PLATE LAMP BULBp. 432
    REMOVALp. 432
    INSTALLATIONp. 432
    CENTER HIGH MOUNTED STOP LAMP (CHMSL) BULBp. 433
    REMOVALp. 433
    INSTALLATIONp. 433
    UNDERHOOD LAMP BULBp. 433
    REMOVALp. 433
    INSTALLATIONp. 433
    CARGO LAMP BULBp. 433
    REMOVALp. 433
    INSTALLATIONp. 433
    MAP READING LAMP BULBp. 433
    REMOVALp. 433
    INSTALLATIONp. 434
    VISOR VANITY LAMP BULBp. 434
    REMOVALp. 434
    INSTALLATIONp. 434
    LAMP SERVICEp. 435
    REMOVAL AND INSTALLATIONp. 435
    HEADLAMPp. 435
    REMOVALp. 435
    INSTALLATIONp. 435
    FOG LAMPp. 435
    REMOVALp. 435
    INSTALLATIONp. 435
    FRONT PARK/TURN SIGNAL LAMPp. 436
    REMOVALp. 436
    INSTALLATIONp. 436
    SIDE MARKER LAMPp. 436
    REMOVALp. 436
    INSTALLATIONp. 436
    BACK-UP/REAR TURN SIGNAL/TAIL LAMPp. 436
    REMOVALp. 436
    INSTALLATIONp. 436
    CENTER HIGH MOUNTED STOP LAMP (CHMSL)p. 437
    REMOVALp. 437
    INSTALLATIONp. 437
    LICENSE PLATE LAMPp. 437
    REMOVALp. 437
    INSTALLATIONp. 437
    UNDERHOOD LAMPp. 437
    REMOVALp. 437
    INSTALLATIONp. 437
    CARGO LAMPp. 437
    REMOVALp. 437
    INSTALLATIONp. 438
    MAP/READING LAMPp. 438
    VISOR VANITY LAMPp. 438
    REMOVALp. 438
    INSTALLATIONp. 438
    LAMP SYSTEMSp. 439
    GENERAL INFORMATIONp. 439
    SENTINEL HEADLAMP DELAY MODULEp. 439
    DAYTIME RUNNING LAMP MODULEp. 439
    REMOVAL AND INSTALLATIONp. 439
    SENTINEL HEADLAMP DELAY MODULEp. 439
    REMOVALp. 439
    INSTALLATIONp. 439
    DAYTIME RUNNING LAMP MODULEp. 440
    REMOVALp. 440
    INSTALLATIONp. 440
    BULB APPLICATIONp. 441
    SPECIFICATIONSp. 441
    EXTERIOR LAMPSp. 441
    INTERIOR LAMPSp. 441
    INDICATOR LAMPSp. 441
    LAMPS (A)p. 442
    REMOVAL AND INSTALLATIONp. 442
    HEADLIGHTSp. 442
    REMOVALp. 442
    INSTALLATIONp. 442
    SIDE REPEATER LIGHTp. 442
    REMOVALp. 442
    INSTALLATIONp. 442
    FRONT POSITION LIGHTp. 442
    REMOVALp. 442
    INSTALLATIONp. 443
    FRONT TURN SIGNALp. 443
    REMOVALp. 443
    INSTALLATIONp. 443
    FRONT FOG LAMPp. 443
    REMOVALp. 443
    INSTALLATIONp. 443
    BACKUP, REAR TURN SIGNAL, TAILLIGHT AND REAR FOG LIGHTp. 443
    REMOVALp. 443
    INSTALLATIONp. 443
    CENTER HIGH MOUNTED STOPLIGHTp. 443
    REMOVALp. 443
    INSTALLATIONp. 444
    SPECIFICATIONSp. 444
    REPLACEMENT BULBSp. 444
    PASSIVE RESTRAINT SYSTEMSp. 446
    DESCRIPTION AND OPERATIONp. 446
    AIRBAG SYSTEMp. 446
    DESCRIPTIONp. 446
    OPERATIONp. 446
    DRIVER SIDE AIRBAG MODULEp. 447
    DESCRIPTIONp. 447
    OPERATIONp. 447
    PASSENGER SIDE AIRBAG MODULEp. 448
    DESCRIPTIONp. 448
    OPERATIONp. 448
    AIRBAG CONTROL MODULEp. 448
    DESCRIPTIONp. 448
    OPERATIONp. 448
    CLOCKSPRINGp. 449
    DESCRIPTIONp. 449
    OPERATIONp. 449
    DIAGNOSIS AND TESTINGp. 449
    AIRBAG SYSTEMp. 449
    SERVICE PROCEDURESp. 450
    AIRBAG SYSTEMp. 450
    NON-DEPLOYEDp. 450
    DEPLOYEDp. 450
    STORAGEp. 450
    CLEANUP PROCEDUREp. 450
    REMOVAL AND INSTALLATIONp. 451
    DRIVER SIDE AIRBAG MODULEp. 451
    REMOVALp. 451
    INSTALLATIONp. 452
    DRIVER SIDE AIRBAG MODULE TRIM COVERp. 452
    REMOVALp. 452
    INSTALLATIONp. 453
    PASSENGER SIDE AIRBAG MODULEp. 453
    REMOVALp. 454
    INSTALLATIONp. 455
    PASSENGER SIDE AIRBAG DOORp. 455
    REMOVALp. 455
    INSTALLATIONp. 456
    AIRBAG CONTROL MODULEp. 456
    REMOVALp. 456
    INSTALLATIONp. 457
    CLOCKSPRINGp. 457
    REMOVALp. 457
    INSTALLATIONp. 458
    ADJUSTMENTSp. 459
    CLOCKSPRING CENTERINGp. 459
    SPECIAL TOOLSp. 460
    PASSIVE RESTRAINT SYSTEMSp. 460
    ELECTRICALLY HEATED SYSTEMSp. 462
    REAR WINDOW DEFOGGER SYSTEMp. 462
    GENERAL INFORMATIONp. 462
    INTRODUCTIONp. 462
    REAR WINDOW DEFOGGER SYSTEMp. 462
    DESCRIPTION AND OPERATIONp. 463
    REAR GLASS HEATING GRIDp. 463
    OUTSIDE MIRROR HEATING GRIDp. 463
    DEFOGGER SWITCHp. 463
    INSTRUMENT CLUSTERp. 463
    DEFOGGER RELAYp. 464
    DIAGNOSIS AND TESTINGp. 464
    DEFOGGER SYSTEMp. 464
    REAR GLASS HEATING GRIDp. 464
    DEFOGGER SWITCHp. 465
    DEFOGGER RELAYp. 465
    RELAY TESTp. 465
    RELAY CIRCUIT TESTp. 466
    INSTRUMENT CLUSTERp. 466
    SERVICE PROCEDURESp. 467
    REAR GLASS HEATING GRID REPAIRp. 467
    REMOVAL AND INSTALLATIONp. 467
    DEFOGGER SWITCHp. 467
    DEFOGGER RELAYp. 468
    HEATED SEAT SYSTEMp. 469
    GENERAL INFORMATIONp. 469
    INTRODUCTIONp. 469
    DESCRIPTION AND OPERATIONp. 469
    HEATED SEAT SWITCHp. 469
    SEAT HEAT INTERFACE MODULEp. 470
    HEATED SEAT RELAYp. 470
    HEATED SEAT ELEMENT and SENSORp. 470
    DIAGNOSIS AND TESTINGp. 470
    HEATED SEAT SYSTEMp. 470
    HEATED SEAT SWITCHp. 471
    BACKLIGHTINGp. 471
    TELLTALESp. 471
    MULTIPLEXED RESISTANCESp. 471
    HEATED SEAT ELEMENT and SENSORp. 471
    SEAT CUSHIONp. 471
    SEAT BACKp. 472
    HEATED SEAT SENSORp. 472
    HEATED SEAT RELAYp. 472
    SEAT HEAT INTERFACE MODULEp. 472
    REMOVAL AND INSTALLATIONp. 473
    HEATED SEAT SWITCHp. 473
    SEAT HEAT INTERFACE MODULEp. 473
    HEATED SEAT RELAYp. 473
    POWER DISTRIBUTION SYSTEMSp. 474
    DESCRIPTION AND OPERATIONp. 474
    POWER DISTRIBUTION SYSTEMp. 474
    DESCRIPTIONp. 474
    POWER DISTRIBUTION CENTERp. 474
    DESCRIPTIONp. 474
    JUNCTION BLOCKp. 475
    DESCRIPTIONp. 475
    REMOVAL AND INSTALLATIONp. 475
    POWER DISTRIBUTION CENTERp. 475
    REMOVALp. 475
    INSTALLATIONp. 476
    JUNCTION BLOCKp. 477
    REMOVALp. 477
    INSTALLATIONp. 477
    POWER LOCK SYSTEMSp. 480
    GENERAL INFORMATIONp. 480
    INTRODUCTIONp. 480
    POWER LOCK SYSTEMp. 480
    REMOTE KEYLESS ENTRY SYSTEMp. 481
    DESCRIPTION AND OPERATIONp. 481
    POWER LOCK SWITCHp. 481
    DOOR MODULEp. 481
    POWER LOCK MOTORp. 481
    REMOTE KEYLESS ENTRY TRANSMITTERp. 481
    REMOTE KEYLESS ENTRY RECEIVERp. 482
    DIAGNOSIS AND TESTINGp. 482
    POWER LOCK SYSTEM AND REMOTE KEYLESS ENTRY SYSTEMp. 482
    DOOR MODULEp. 482
    DRIVER DOOR MODULEp. 482
    PASSENGER DOOR MODULEp. 483
    POWER LOCK MOTORp. 484
    REMOTE KEYLESS ENTRY TRANSMITTERp. 484
    REMOTE KEYLESS ENTRY RECEIVERp. 484
    SERVICE PROCEDURESp. 485
    REMOTE KEYLESS ENTRY TRANSMITTER BATTERY REPLACEMENTp. 485
    REMOTE KEYLESS ENTRY TRANSMITTER PROGRAMMINGp. 485
    REMOTE KEYLESS ENTRY RECEIVER PROGRAMMINGp. 485
    REMOVAL AND INSTALLATIONp. 486
    DOOR MODULEp. 486
    POWER LOCK MOTORp. 486
    FRONT DOORp. 486
    REAR DOORp. 486
    LIFTGATEp. 486
    REMOTE KEYLESS ENTRY RECEIVERp. 487
    MINI-DOME MOUNTED TYPEp. 487
    OVERHEAD CONSOLE MOUNTED TYPEp. 487
    VEHICLE THEFT/SECURITY SYSTEMSp. 490
    GENERAL INFORMATIONp. 490
    INTRODUCTIONp. 490
    SENTRY KEY IMMOBILIZER SYSTEMp. 490
    DESCRIPTION AND OPERATIONp. 490
    SENTRY KEY IMMOBILIZER MODULEp. 490
    SENTRY KEY IMMOBILIZER TRANSPONDERp. 491
    SENTRY KEY IMMOBILIZER SYSTEM INDICATOR LAMPp. 492
    DIAGNOSIS AND TESTINGp. 492
    SENTRY KEY IMMOBILIZER SYSTEMp. 492
    SERVICE PROCEDURESp. 493
    SENTRY KEY IMMOBILIZER SYSTEM TRANSPONDER PROGRAMMINGp. 493
    CUSTOMER LEARNp. 493
    REMOVAL AND INSTALLATIONp. 493
    SENTRY KEY IMMOBILIZER MODULEp. 493
    VEHICLE THEFT/SECURITY SYSTEMS (A)p. 496
    GENERAL INFORMATIONp. 496
    INTRODUCTIONp. 496
    SENTRY KEY IMMOBILIZER SYSTEMp. 496
    DESCRIPTION AND OPERATIONp. 496
    SENTRY KEY IMMOBILIZER MODULEp. 496
    SENTRY KEY IMMOBILIZER TRANSPONDERp. 497
    SENTRY KEY IMMOBILIZER SYSTEM INDICATOR LAMPp. 498
    DIAGNOSIS AND TESTINGp. 498
    SENTRY KEY IMMOBILIZER SYSTEMp. 498
    SERVICE PROCEDURESp. 498
    SENTRY KEY IMMOBILIZER SYSTEM TRANSPONDER PROGRAMMINGp. 498
    REMOVAL AND INSTALLATIONp. 499
    SENTRY KEY IMMOBILIZER MODULEp. 499
    POWER SEAT SYSTEMSp. 502
    GENERAL INFORMATIONp. 502
    INTRODUCTIONp. 502
    POWER SEAT SYSTEMp. 502
    DESCRIPTION AND OPERATIONp. 502
    POWER SEAT SWITCHp. 502
    POWER SEAT ADJUSTER AND MOTORSp. 502
    CIRCUIT BREAKERp. 503
    DIAGNOSIS AND TESTINGp. 503
    POWER SEAT SYSTEMp. 503
    CIRCUIT BREAKERp. 503
    POWER SEAT ADJUSTER AND MOTORSp. 503
    POWER SEAT SWITCHp. 503
    REMOVAL AND INSTALLATIONp. 504
    POWER SEAT SWITCHp. 504
    POWER SEAT ADJUSTER AND MOTORSp. 505
    POWER WINDOW SYSTEMSp. 506
    GENERAL INFORMATIONp. 506
    INTRODUCTIONp. 506
    POWER WINDOW SYSTEMp. 506
    DESCRIPTION AND OPERATIONp. 506
    POWER WINDOW SWITCHp. 506
    DOOR MODULEp. 507
    POWER WINDOW MOTORp. 507
    CIRCUIT BREAKERp. 507
    DIAGNOSIS AND TESTINGp. 507
    POWER WINDOW SYSTEMp. 507
    ALL WINDOWS INOPERATIVEp. 507
    ONE WINDOW INOPERATIVEp. 507
    CIRCUIT BREAKERp. 508
    DOOR MODULEp. 508
    POWER WINDOW SWITCHp. 509
    POWER WINDOW MOTORp. 509
    REMOVAL AND INSTALLATIONp. 509
    DOOR MODULEp. 509
    POWER WINDOW SWITCHp. 510
    POWER WINDOW MOTORp. 511
    FRONT DOORp. 511
    REAR DOORp. 511
    POWER MIRROR SYSTEMSp. 512
    GENERAL INFORMATIONp. 512
    INTRODUCTIONp. 512
    POWER MIRROR SYSTEMp. 512
    DESCRIPTION AND OPERATIONp. 512
    POWER MIRRORp. 512
    POWER MIRROR SWITCHp. 512
    DOOR MODULEp. 513
    DIAGNOSIS AND TESTINGp. 513
    POWER MIRROR SYSTEMp. 513
    REMOVAL AND INSTALLATIONp. 515
    POWER MIRROR SWITCHp. 515
    DOOR MODULEp. 515
    POWER MIRRORp. 516
    CHIME/BUZZER WARNING SYSTEMSp. 518
    GENERAL INFORMATIONp. 518
    INTRODUCTIONp. 518
    CHIME WARNING SYSTEMp. 518
    DESCRIPTION AND OPERATIONp. 518
    INSTRUMENT CLUSTERp. 518
    DRIVER DOOR JAMB SWITCHp. 519
    DRIVER SEAT BELT SWITCHp. 519
    KEY-IN IGNITION SWITCHp. 519
    HEADLAMP SWITCHp. 519
    DIAGNOSIS AND TESTINGp. 519
    DRIVER DOOR JAMB SWITCHp. 519
    DRIVER SEAT BELT SWITCHp. 519
    KEY-IN IGNITION SWITCHp. 520
    HEADLAMP SWITCHp. 520
    INSTRUMENT CLUSTERp. 520
    REMOVAL AND INSTALLATIONp. 521
    CHIME WARNING SYSTEM SWITCHESp. 521
    OVERHEAD CONSOLE SYSTEMSp. 522
    GENERAL INFORMATIONp. 522
    INTRODUCTIONp. 522
    OVERHEAD CONSOLEp. 522
    DESCRIPTION AND OPERATIONp. 522
    TRIP COMPUTERp. 522
    COMPASSp. 523
    THERMOMETERp. 523
    READING AND COURTESY LAMPp. 523
    GARAGE DOOR OPENER STORAGE BINp. 524
    SUNGLASSES STORAGE BINp. 524
    DIAGNOSIS AND TESTINGp. 524
    TRIP COMPUTER, COMPASS, AND THERMOMETER DISPLAY MODULEp. 524
    SELF-DIAGNOSTIC TESTp. 524
    THERMOMETERp. 525
    SENSOR TESTp. 525
    SENSOR CIRCUIT TESTp. 525
    SERVICE PROCEDURESp. 525
    COMPASS VARIATION ADJUSTMENTp. 525
    COMPASS CALIBRATIONp. 526
    COMPASS DEMAGNETIZINGp. 527
    REMOVAL AND INSTALLATIONp. 527
    OVERHEAD CONSOLEp. 527
    TRIP COMPUTER, COMPASS, AND THERMOMETER DISPLAY MODULEp. 528
    PUSH BUTTON MODULEp. 528
    READING AND COURTESY LAMP BULBp. 529
    GARAGE DOOR OPENER STORAGE BIN DOORp. 529
    SUNGLASSES STORAGE BINp. 529
    AMBIENT TEMPERATURE SENSORp. 529
    SPECIAL TOOLSp. 530
    OVERHEAD CONSOLEp. 530
    WIRING DIAGRAMSp. 532
    8W-01 GENERAL INFORMATIONp. 534
    DESCRIPTION AND OPERATIONp. 534
    INTRODUCTIONp. 534
    CIRCUIT INFORMATIONp. 537
    CIRCUIT FUNCTIONSp. 537
    SECTION IDENTIFICATIONp. 538
    SYMBOLSp. 538
    TERMINOLOGYp. 540
    CONNECTOR INFORMATIONp. 540
    IDENTIFICATIONp. 540
    LOCATIONSp. 540
    SPLICE LOCATIONSp. 540
    NOTES, CAUTIONS, and WARNINGSp. 540
    TAKE OUTSp. 541
    ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICESp. 541
    DIAGNOSIS AND TESTINGp. 541
    TROUBLESHOOTING TOOLSp. 541
    INTERMITTENT AND POOR CONNECTIONSp. 542
    TROUBLESHOOTING TESTSp. 542
    TESTING FOR VOLTAGE POTENTIALp. 542
    TESTING FOR CONTINUITYp. 542
    TESTING FOR A SHORT TO GROUNDp. 543
    TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADSp. 543
    TESTING FOR A VOLTAGE DROPp. 543
    TROUBLESHOOTING WIRING PROBLEMSp. 543
    SERVICE PROCEDURESp. 543
    WIRING REPAIRp. 543
    TERMINAL/CONNECTOR REPAIR-MOLEX CONNECTORSp. 543
    TERMINAL/CONNECTOR REPAIR-THOMAS AND BETTS CONNECTORSp. 544
    CONNECTOR REPLACEMENTp. 544
    CONNECTOR AND TERMINAL REPLACEMENTp. 545
    TERMINAL REPLACEMENTp. 546
    DIODE REPLACEMENTp. 547
    SPECIAL TOOLSp. 548
    WIRING/TERMINALp. 548
    8W-02 COMPONENT INDEXp. 550
    8W-10 POWER DISTRIBUTIONp. 552
    8W-12 JUNCTION BLOCKp. 588
    8W-15 GROUND DISTRIBUTIONp. 624
    8W-20 CHARGING SYSTEMp. 646
    8W-21 STARTING SYSTEMp. 650
    8W-30 FUEL/IGNITION SYSTEMp. 656
    8W-31 TRANSMISSION CONTROL SYSTEMp. 688
    8W-33 VEHICLE SPEED CONTROLp. 696
    8W-35 ANTI-LOCK BRAKESp. 702
    8W-39 VEHICLE THEFT SECURITY SYSTEMp. 708
    8W-40 INSTRUMENT CLUSTERp. 718
    8W-41 HORN/CIGAR LIGHTER/POWER OUTLETp. 736
    8W-42 AIR CONDITIONING-HEATERp. 740
    8W-43 AIRBAG SYSTEMp. 748
    8W-44 INTERIOR LIGHTINGp. 752
    8W-47 AUDIO SYSTEMp. 762
    8W-48 REAR WINDOW DEFOGGERp. 774
    8W-49 OVERHEAD CONSOLEp. 778
    8W-50 FRONT LIGHTINGp. 784
    8W-51 REAR LIGHTINGp. 804
    8W-52 TURN SIGNALSp. 816
    8W-53 WIPERSp. 824
    8W-54 TRAILER TOWp. 832
    8W-60 POWER WINDOWSp. 836
    8W-61 POWER DOOR LOCKSp. 842
    8W-62 POWER MIRRORSp. 848
    8W-63 POWER SEATp. 858
    8W-70 SPLICE INFORMATIONp. 864
    8W-80 CONNECTOR PIN-OUTSp. 868
    8W-90 CONNECTOR LOCATIONSp. 958
    DESCRIPTION AND OPERATIONp. 958
    INTRODUCTIONp. 958
    CONNECTOR/GROUND LOCATIONSp. 958
    8W-95 SPLICE LOCATIONSp. 1006
    DESCRIPTION AND OPERATIONp. 1006
    INTRODUCTIONp. 1006
    SPLICE LOCATIONSp. 1006
    ENGINEp. 1030
    STANDARD SERVICE INFORMATIONp. 1030
    GENERAL INFORMATIONp. 1030
    FORM-IN-PLACE GASKETSp. 1030
    MOPAR SILICONE RUBBER ADHESIVE SEALANTp. 1030
    MOPAR GASKET MAKERp. 1030
    SURFACE PREPARATIONp. 1030
    GASKET APPLICATIONp. 1030
    ENGINE PERFORMANCEp. 1031
    HONING CYLINDER BORESp. 1031
    MEASURING WITH PLASTIGAGEp. 1032
    CRANKSHAFT MAIN BEARING CLEARANCEp. 1032
    CONNECTING ROD BEARING CLEARANCEp. 1032
    REPAIR DAMAGED OR WORN THREADSp. 1033
    SERVICE ENGINE ASSEMBLY (SHORT BLOCK)p. 1033
    HYDROSTATIC LOCKp. 1033
    ENGINE OIL SERVICEp. 1033
    ENGINE OIL SPECIFICATIONp. 1033
    API SERVICE GRADE CERTIFIEDp. 1034
    SAE VISCOSITYp. 1034
    ENERGY CONSERVING OILp. 1034
    CRANKCASE OIL LEVEL INSPECTIONp. 1034
    ENGINE OIL CHANGEp. 1034
    ENGINE OIL FILTER CHANGEp. 1035
    ENGINE DIAGNOSISp. 1037
    DIAGNOSIS AND TESTINGp. 1037
    GENERAL INFORMATIONp. 1037
    INTAKE MANIFOLD LEAKAGE DIAGNOSISp. 1037
    CYLINDER COMPRESSION PRESSURE TESTp. 1037
    ENGINE CYLINDER HEAD GASKET FAILURE DIAGNOSISp. 1037
    CYLINDER-TO-CYLINDER LEAKAGE TESTp. 1038
    CYLINDER-TO-WATER JACKET LEAKAGE TESTp. 1038
    CYLINDER COMBUSTION PRESSURE LEAKAGE TESTp. 1038
    ENGINE OIL LEAK INSPECTIONp. 1039
    Air Leak Detection Test Methodp. 1039
    INSPECTION FOR REAR SEAL AREA LEAKSp. 1039
    ENGINE OIL PRESSUREp. 1039
    SERVICE DIAGNOSIS-PERFORMANCEp. 1040
    SERVICE DIAGNOSIS-MECHANICALp. 1042
    2.5L ENGINEp. 1044
    DESCRIPTION AND OPERATIONp. 1044
    ENGINE DESCRIPTIONp. 1044
    BUILD DATE CODEp. 1045
    LUBRICATION SYSTEMp. 1045
    OIL PUMP PRESSUREp. 1047
    SERVICE PROCEDURESp. 1047
    VALVE TIMINGp. 1047
    PISTON FITTINGp. 1047
    BORE GAUGE METHODp. 1047
    PISTON RING FITTINGp. 1047
    FITTING CONNECTING ROD BEARINGSp. 1049
    INSPECTIONp. 1049
    BEARING-TO-JOURNAL CLEARANCEp. 1050
    SIDE CLEARANCE MEASUREMENTp. 1052
    FITTING CRANKSHAFT MAIN BEARINGSp. 1052
    INSPECTIONp. 1052
    FITTING BEARINGS (CRANKSHAFT INSTALLED)p. 1052
    MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED)p. 1053
    MAIN BEARING FITTING CHARTp. 1054
    REMOVAL AND INSTALLATIONp. 1055
    ENGINE MOUNTS-FRONTp. 1055
    REMOVALp. 1055
    INSTALLATIONp. 1055
    ENGINE MOUNT-REARp. 1056
    REMOVALp. 1056
    INSTALLATIONp. 1056
    ENGINE ASSEMBLYp. 1056
    REMOVALp. 1056
    INSTALLATIONp. 1057
    INTAKE MANIFOLD-2.5L ENGINEp. 1058
    REMOVALp. 1058
    INSTALLATIONp. 1058
    EXHAUST MANIFOLD-2.5L ENGINEp. 1059
    REMOVALp. 1059
    INSTALLATIONp. 1060
    CYLINDER HEAD COVERp. 1060
    REMOVALp. 1060
    INSTALLATIONp. 1060
    ROCKER ARMS AND PUSH RODSp. 1060
    REMOVALp. 1060
    INSTALLATIONp. 1061
    VALVE SPRINGS AND OIL SEALSp. 1061
    REMOVALp. 1061
    INSTALLATIONp. 1061
    CYLINDER HEADp. 1062
    REMOVALp. 1062
    INSTALLATIONp. 1063
    CYLINDER HEADp. 1064
    DISASSEMBLYp. 1064
    ASSEMBLYp. 1064
    HYDRAULIC TAPPETSp. 1064
    REMOVALp. 1064
    INSTALLATIONp. 1065
    VIBRATION DAMPERp. 1065
    REMOVALp. 1065
    INSTALLATIONp. 1065
    TIMING CASE COVER OIL SEALp. 1065
    REMOVALp. 1065
    INSTALLATIONp. 1065
    TIMING CASE COVERp. 1066
    REMOVALp. 1066
    INSTALLATIONp. 1066
    TIMING CHAIN AND SPROCKETSp. 1067
    REMOVALp. 1067
    INSTALLATIONp. 1067
    CAMSHAFTp. 1068
    REMOVALp. 1068
    INSTALLATIONp. 1068
    CAMSHAFT PIN REPLACEMENTp. 1069
    REMOVALp. 1069
    INSTALLATIONp. 1070
    CAMSHAFT BEARINGSp. 1071
    CRANKSHAFT MAIN BEARINGSp. 1071
    REMOVALp. 1071
    INSTALLATIONp. 1071
    OIL PANp. 1073
    REMOVALp. 1073
    INSTALLATIONp. 1074
    OIL PUMPp. 1075
    REMOVALp. 1075
    INSTALLATIONp. 1075
    PISTONS AND CONNECTING RODSp. 1075
    REMOVALp. 1075
    INSTALLATIONp. 1076
    REAR MAIN OIL SEALSp. 1076
    REMOVALp. 1076
    INSTALLATIONp. 1077
    DISASSEMBLY AND ASSEMBLYp. 1077
    VALVE SERVICEp. 1077
    VALVE REFACINGp. 1077
    VALVE SEAT REFACINGp. 1077
    VALVE STEM OIL SEAL REPLACEMENTp. 1077
    VALVE GUIDESp. 1077
    VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENTp. 1078
    CYLINDER BLOCKp. 1079
    DISASSEMBLYp. 1079
    ASSEMBLYp. 1079
    CLEANING AND INSPECTIONp. 1079
    ROCKER ARMS AND PUSH RODSp. 1079
    CLEANINGp. 1079
    INSPECTIONp. 1079
    ENGINE CYLINDER HEADp. 1079
    CLEANINGp. 1079
    INSPECTIONp. 1080
    CYLINDER BLOCKp. 1080
    CLEANINGp. 1080
    INSPECTION-CYLINDER BOREp. 1080
    HONING-CYLINDER BOREp. 1081
    SPECIFICATIONSp. 1081
    2.5L ENGINE SPECIFICATIONSp. 1081
    2.5L TORQUE SPECIFICATIONSp. 1083
    SPECIAL TOOLSp. 1084
    2.5L ENGINEp. 1084
    4.0L ENGINEp. 1085
    DESCRIPTION AND OPERATIONp. 1085
    ENGINE DESCRIPTIONp. 1085
    LUBRICATION SYSTEMp. 1086
    OIL PUMP PRESSUREp. 1088
    SERVICE PROCEDURESp. 1088
    VALVE TIMINGp. 1088
    PISTON FITTINGp. 1088
    BORE GAGE METHODp. 1088
    PISTON RING FITTINGp. 1088
    FITTING CONNECTING ROD BEARINGSp. 1090
    INSPECTIONp. 1090
    SIDE CLEARANCE MEASUREMENTp. 1093
    FITTING CRANKSHAFT MAIN BEARINGSp. 1093
    INSPECTIONp. 1093
    FITTING BEARINGS (CRANKSHAFT INSTALLED)p. 1093
    MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED)p. 1095
    MAIN BEARING FITTING CHARTp. 1096
    REMOVAL AND INSTALLATIONp. 1097
    ENGINE MOUNTS-FRONTp. 1097
    REMOVALp. 1097
    INSTALLATIONp. 1097
    ENGINE MOUNT-REARp. 1097
    REMOVALp. 1097
    INSTALLATIONp. 1098
    ENGINE ASSEMBLYp. 1098
    REMOVALp. 1098
    INSTALLATIONp. 1100
    INTAKE MANIFOLD-4.0L ENGINEp. 1101
    REMOVALp. 1101
    INSTALLATIONp. 1101
    EXHAUST MANIFOLD-4.0L ENGINEp. 1102
    CYLINDER HEAD COVERp. 1102
    REMOVALp. 1102
    INSTALLATIONp. 1103
    ROCKER ARMS AND PUSH RODSp. 1103
    REMOVALp. 1103
    INSTALLATIONp. 1103
    VALVE SPRINGS AND OIL SEALSp. 1103
    REMOVALp. 1103
    INSTALLATIONp. 1104
    CYLINDER HEADp. 1104
    REMOVALp. 1104
    INSTALLATIONp. 1105
    VALVES AND VALVE SPRINGSp. 1106
    REMOVALp. 1106
    INSTALLATIONp. 1106
    HYDRAULIC TAPPETSp. 1106
    REMOVALp. 1106
    INSTALLATIONp. 1107
    VIBRATION DAMPERp. 1107
    REMOVALp. 1107
    INSTALLATIONp. 1107
    TIMING CASE COVERp. 1107
    REMOVALp. 1107
    INSTALLATIONp. 1107
    TIMING CHAIN AND SPROCKETSp. 1108
    REMOVALp. 1108
    INSTALLATIONp. 1109
    CAMSHAFTp. 1109
    REMOVALp. 1109
    INSTALLATIONp. 1109
    CAMSHAFT BEARINGSp. 1110
    REMOVALp. 1110
    INSTALLATIONp. 1110
    CRANKSHAFT MAIN BEARINGSp. 1111
    REMOVALp. 1111
    INSTALLATIONp. 1111
    OIL PANp. 1112
    REMOVALp. 1112
    INSTALLATIONp. 1112
    PISTONS AND CONNECTING RODSp. 1113
    REMOVALp. 1113
    INSTALLATIONp. 1114
    CRANKSHAFT OIL SEALS-REARp. 1115
    REMOVALp. 1115
    INSTALLATIONp. 1115
    OIL PUMPp. 1116
    REMOVALp. 1116
    INSTALLATIONp. 1117
    TIMING CASE COVER OIL SEALp. 1117
    REMOVALp. 1117
    INSTALLATIONp. 1117
    DISASSEMBLY AND ASSEMBLYp. 1117
    VALVE SERVICEp. 1117
    VALVE REFACINGp. 1117
    VALVE SEAT REFACINGp. 1118
    VALVE STEM OIL SEAL REPLACEMENTp. 1118
    VALVE GUIDESp. 1118
    VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENTp. 1118
    VALVE SPRING TENSION TESTp. 1119
    CYLINDER BLOCKp. 1119
    DISASSEMBLYp. 1119
    ASSEMBLYp. 1119
    CLEANING AND INSPECTIONp. 1120
    CYLINDER HEADp. 1120
    CLEANINGp. 1120
    INSPECTIONp. 1120
    CYLINDER HEAD COVERp. 1120
    CLEANINGp. 1120
    INSPECTIONp. 1120
    ROCKER ARMS AND PUSH RODSp. 1120
    CLEANINGp. 1120
    INSPECTIONp. 1120
    HYDRAULIC TAPPETSp. 1120
    CLEANINGp. 1120
    INSPECTIONp. 1120
    LEAK-DOWN TESTp. 1120
    CYLINDER BLOCKp. 1121
    CLEANINGp. 1121
    INSPECTION-CYLINDER BOREp. 1121
    HONING-CYLINDER BOREp. 1121
    SPECIFICATIONSp. 1122
    4.0L ENGINE SPECIFICATIONSp. 1122
    4.0L TORQUE SPECIFICATIONSp. 1124
    SPECIAL TOOLSp. 1125
    4.0L ENGINEp. 1125
    ENGINE (A)p. 1126
    GENERAL INFORMATIONp. 1126
    ENGINE IDENTIFICATIONp. 1126
    HYDRAULIC TAPPETSp. 1127
    DIAGNOSIS AND TESTINGp. 1127
    SERVICE DIAGNOSIS-DIESEL-PERFORMANCEp. 1127
    SERVICE DIAGNOSIS-DIESEL-MECHANICALp. 1127
    TAPPET NOISEp. 1127
    SERVICE PROCEDURESp. 1137
    VALVE SERVICEp. 1137
    DISASSEMBLYp. 1137
    VALVE CLEANINGp. 1137
    INSPECTIONp. 1137
    VALVE REFACINGp. 1137
    VALVE SEAT REFACINGp. 1137
    VALVE STAND DOWNp. 1137
    VALVE GUIDESp. 1137
    VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENTp. 1137
    REMOVAL AND INSTALLATIONp. 1138
    ENGINE MOUNTS – LHD DIESELp. 1138
    REMOVAL-RIGHT SIDEp. 1138
    INSTALLATION-RIGHT SIDEp. 1139
    REMOVAL-LEFT SIDEp. 1139
    INSTALLATION-LEFT SIDEp. 1140
    ENGINE MOUNTS – RHD DIESELp. 1141
    REMOVAL-RIGHT SIDEp. 1141
    INSTALLATION-RIGHT SIDEp. 1141
    REMOVAL-LEFT SIDEp. 1142
    INSTALLATION-LEFT SIDEp. 1142
    2.5L DIESEL ENGINEp. 1143
    REMOVALp. 1143
    INSTALLATIONp. 1145
    CYLINDER HEAD COVERp. 1147
    REMOVALp. 1147
    INSTALLATIONp. 1147
    HYDRAULIC TAPPETSp. 1148
    REMOVALp. 1148
    INSTALLATIONp. 1148
    ROCKER ARMS AND PUSH RODSp. 1149
    REMOVALp. 1149
    INSTALLATIONp. 1149
    VALVE SPRINGSp. 1149
    REMOVALp. 1149
    INSTALLATIONp. 1149
    ENGINE CYLINDER HEADp. 1150
    REMOVALp. 1150
    CYLINDER HEAD GASKETSp. 1151
    INSTALLATIONp. 1152
    VIBRATION DAMPERp. 1154
    REMOVALp. 1154
    INSTALLATIONp. 1154
    TIMING GEAR COVER OIL SEALp. 1154
    REMOVALp. 1154
    INSTALLATIONp. 1154
    TIMING GEAR COVERp. 1154
    REMOVALp. 1154
    INSTALLATIONp. 1155
    CAMSHAFTp. 1155
    REMOVALp. 1155
    THRUST PLATE INSPECTIONp. 1155
    INSTALLATIONp. 1155
    CAMSHAFT BEARINGSp. 1157
    REMOVALp. 1157
    INSTALLATIONp. 1157
    OIL PANp. 1157
    REMOVALp. 1157
    INSTALLATIONp. 1157
    OIL PUMPp. 1157
    REMOVALp. 1157
    INSTALLATIONp. 1157
    INTERNAL VACUUM PUMPp. 1158
    REMOVALp. 1158
    INSTALLATIONp. 1158
    OIL PUMP PRESSURE RELIEF VALVEp. 1159
    REMOVALp. 1159
    INSTALLATIONp. 1159
    OIL FILTER ADAPTERp. 1159
    REMOVALp. 1159
    INSTALLATIONp. 1159
    PISTONS AND CONNECTING ROD ASSEMBLYp. 1160
    REMOVALp. 1160
    PISTON PIN-REMOVALp. 1160
    PISTON RING-REMOVALp. 1160
    PISTON RING FITTINGp. 1160
    PISTON RINGS-INSTALLATIONp. 1161
    PISTON PIN INSTALLATIONp. 1161
    INSTALLATIONp. 1162
    CYLINDER WALL LINER ASSEMBLYp. 1162
    REMOVALp. 1162
    INSTALLATIONp. 1163
    CRANKSHAFT MAIN BEARINGSp. 1164
    REMOVALp. 1164
    INSTALLATIONp. 1164
    DISASSEMBLY AND ASSEMBLYp. 1167
    HYDRAULIC TAPPETSp. 1167
    DISASSEMBLEp. 1167
    ASSEMBLEp. 1167
    CLEANING AND INSPECTIONp. 1167
    CYLINDER HEADp. 1167
    CLEANINGp. 1167
    INSPECTIONp. 1167
    ROCKER ARMS AND PUSH RODSp. 1168
    CLEANINGp. 1168
    INSPECTIONp. 1168
    PISTONS AND CONNECTING ROD ASSEMBLYp. 1168
    INSPECTION-PISTONSp. 1168
    INSPECTION-CONNECTING RODp. 1168
    INSPECTION-PISTON PINp. 1169
    INSPECTION-CRANKSHAFT JOURNALSp. 1169
    BEARING-TO-JOURNAL CLEARANCEp. 1169
    CYLINDER WALL LINER ASSEMBLYp. 1169
    INSPECTIONp. 1169
    OIL PUMPp. 1170
    CLEANINGp. 1170
    INSPECTIONp. 1170
    SPECIFICATIONSp. 1171
    ENGINE SPECIFICATIONSp. 1171
    TORQUE SPECIFICATIONSp. 1173
    SPECIAL TOOLSp. 1174
    SPECIAL TOOLSp. 1174
    EXHAUST SYSTEMp. 1178
    GENERAL INFORMATIONp. 1178
    EXHAUST SYSTEMp. 1178
    CATALYTIC CONVERTERp. 1178
    DIAGNOSIS AND TESTINGp. 1179
    EXHAUST SYSTEMp. 1179
    REMOVAL AND INSTALLATIONp. 1179
    EXHAUST PIPEp. 1179
    REMOVALp. 1179
    INSTALLATIONp. 1179
    CATALYTIC CONVERTERp. 1180
    REMOVALp. 1180
    INSTALLATIONp. 1180
    MUFFLER AND EXHAUST TAILPIPEp. 1181
    REMOVALp. 1181
    INSTALLATIONp. 1182
    SPECIFICATIONSp. 1182
    TORQUE SPECIFICATIONSp. 1182
    EXHAUST SYSTEM AND TURBOCHARGERp. 1184
    GENERAL INFORMATIONp. 1184
    EXHAUST SYSTEMp. 1184
    EXHAUST HEAT SHIELDSp. 1184
    REMOVAL AND INSTALLATIONp. 1185
    EXHAUST PIPEp. 1185
    REMOVALp. 1185
    INSTALLATIONp. 1185
    MUFFLER AND EXHAUST TAILPIPEp. 1185
    REMOVALp. 1185
    INSTALLATIONp. 1185
    EXHAUST MANIFOLD AND TURBOCHARGER (LHD)p. 1186
    REMOVALp. 1186
    Cleaningp. 1187
    INSTALLATIONp. 1187
    EXHAUST MANIFOLD AND TURBOCHARGER (RHD)p. 1188
    REMOVALp. 1188
    Cleaningp. 1190
    INSTALLATIONp. 1190
    INTAKE MANIFOLDp. 1193
    REMOVALp. 1193
    CLEANINGp. 1193
    INSTALLATIONp. 1193
    SPECIFICATIONSp. 1193
    TORQUE SPECIFICATIONSp. 1193
    FRAME AND BUMPERSp. 1194
    BUMPERSp. 1194
    REMOVAL AND INSTALLATIONp. 1194
    FRONT BUMPER END CAPp. 1194
    REMOVALp. 1194
    INSTALLATIONp. 1194
    FRONT BUMPERp. 1194
    REMOVALp. 1194
    INSTALLATIONp. 1194
    FRONT TOW HOOKp. 1195
    REMOVALp. 1195
    INSTALLATIONp. 1195
    REAR BUMPER END CAPp. 1195
    REMOVALp. 1195
    INSTALLATIONp. 1196
    REAR BUMPERp. 1196
    REMOVALp. 1196
    INSTALLATIONp. 1196
    REAR TOW HOOKp. 1197
    REMOVALp. 1197
    INSTALLATIONp. 1197
    FRAMEp. 1198
    REMOVAL AND INSTALLATIONp. 1198
    FRONT SKID PLATEp. 1198
    REMOVALp. 1198
    INSTALLATIONp. 1198
    TRANSFER CASE SKID PLATEp. 1198
    REMOVALp. 1198
    INSTALLATIONp. 1198
    FUEL TANK SKID PLATEp. 1198
    REMOVALp. 1198
    INSTALLATIONp. 1198
    TRAILER HITCHp. 1199
    REMOVALp. 1199
    INSTALLATIONp. 1199
    SPECIFICATIONSp. 1199
    FRAME DIMENSIONSp. 1199
    FRAME TORQUE SPECIFICATIONSp. 1201
    FRAME AND BUMPERS (A)p. 1202
    FUEL SYSTEMp. 1204
    FUEL DELIVERY SYSTEMp. 1204
    DESCRIPTION AND OPERATIONp. 1204
    PCM REPLACEMENTp. 1204
    FUEL REQUIREMENTSp. 1204
    REFORMULATED GASOLINEp. 1205
    GASOLINE/OXYGENATE BLENDSp. 1205
    MMTp. 1205
    SULFUR IN GASOLINEp. 1205
    MATERIALS ADDED TO FUELp. 1205
    FUEL SYSTEM CAUTIONSp. 1205
    FUEL DELIVERY SYSTEMp. 1206
    FUEL PUMP MODULEp. 1206
    FUEL PUMPp. 1206
    DESCRIPTIONp. 1206
    OPERATIONp. 1207
    FUEL GAUGE SENDING UNITp. 1207
    DESCRIPTIONp. 1207
    OPERATIONp. 1207
    FUEL FILTER/FUEL PRESSURE REGULATORp. 1207
    FUEL TANKp. 1208
    DESCRIPTIONp. 1208
    OPERATIONp. 1208
    ROLLOVER VALVE(S)p. 1208
    FUEL INJECTORSp. 1208
    FUEL RAIL/FUEL DAMPER-2.5L ENGINEp. 1208
    FUEL RAIL-4.0L ENGINEp. 1208
    FUEL TANK FILLER TUBE CAPp. 1209
    QUICK-CONNECT FITTINGSp. 1209
    DIAGNOSIS AND TESTINGp. 1209
    FUEL PUMP PRESSURE TEST-ALL ENGINES WITH PRESSURE TEST PORTp. 1209
    FUEL PUMP CAPACITY TESTp. 1210
    FUEL PRESSURE LEAK DOWN TESTp. 1210
    FUEL PUMP AMPERAGE TESTp. 1211
    FUEL GAUGE SENDING UNITp. 1213
    FUEL INJECTOR TESTp. 1213
    SERVICE PROCEDURESp. 1213
    FUEL SYSTEM PRESSURE RELEASE PROCEDUREp. 1213
    FUEL TUBES/LINES/HOSES AND CLAMPSp. 1213
    OPERATIONp. 1213
    QUICK-CONNECT FITTINGSp. 1214
    DISCONNECTINGp. 1214
    CONNECTINGp. 1216
    REMOVAL AND INSTALLATIONp. 1216
    FUEL FILTER/FUEL PRESSURE REGULATORp. 1216
    REMOVALp. 1216
    INSTALLATIONp. 1216
    FUEL PUMP MODULEp. 1217
    REMOVALp. 1217
    INSTALLATIONp. 1217
    FUEL PUMP INLET FILTERp. 1218
    REMOVALp. 1218
    INSTALLATIONp. 1218
    FUEL GAUGE SENDING UNITp. 1218
    REMOVALp. 1218
    INSTALLATIONp. 1219
    FUEL INJECTOR RAIL-2.5L ENGINEp. 1219
    REMOVALp. 1219
    INSTALLATIONp. 1220
    FUEL INJECTOR RAIL-4.0L ENGINEp. 1220
    REMOVALp. 1220
    INSTALLATIONp. 1220
    FUEL INJECTORSp. 1221
    REMOVALp. 1221
    INSTALLATIONp. 1221
    FUEL TANKp. 1221
    REMOVALp. 1221
    INSTALLATIONp. 1223
    FUEL TANK FILLER TUBE CAPp. 1223
    ACCELERATOR PEDALp. 1223
    REMOVALp. 1223
    INSTALLATIONp. 1224
    THROTTLE CABLEp. 1224
    REMOVALp. 1224
    INSTALLATIONp. 1224
    SPECIFICATIONSp. 1225
    FUEL TANK CAPACITYp. 1225
    FUEL SYSTEM PRESSUREp. 1225
    TORQUE CHARTp. 1225
    FUEL INJECTION SYSTEMp. 1226
    DESCRIPTION AND OPERATIONp. 1227
    POWERTRAIN CONTROL MODULE (PCM)p. 1227
    MODES OF OPERATIONp. 1228
    IGNITION SWITCH (KEY-ON) MODEp. 1228
    ENGINE START-UP MODEp. 1228
    ENGINE WARM-UP MODEp. 1229
    IDLE MODEp. 1229
    CRUISE MODEp. 1229
    ACCELERATION MODEp. 1230
    DECELERATION MODEp. 1230
    WIDE OPEN THROTTLE MODEp. 1230
    IGNITION SWITCH OFF MODEp. 1230
    AIR CONDITIONING (A/C) CONTROLS-PCM INPUTp. 1230
    OPERATIONp. 1230
    AUTOMATIC SHUTDOWN (ASD) RELAY SENSE-PCM INPUTp. 1231
    BATTERY TEMPERATURE SENSOR-PCM INPUTp. 1231
    OPERATIONp. 1231
    BATTERY VOLTAGE-PCM INPUTp. 1231
    OPERATIONp. 1231
    BRAKE SWITCH-PCM INPUTp. 1231
    OPERATIONp. 1231
    FIVE VOLT SENSOR SUPPLY-PRIMARYp. 1231
    OPERATIONp. 1231
    FIVE VOLT SENSOR SUPPLY-SECONDARYp. 1231
    OPERATIONp. 1231
    FUEL LEVEL SENSOR-PCM INPUTp. 1231
    OPERATIONp. 1231
    CAMSHAFT POSITION SENSOR-PCM INPUTp. 1232
    CRANKSHAFT POSITION SENSOR-PCM INPUTp. 1232
    ENGINE COOLANT TEMPERATURE SENSOR-PCM INPUTp. 1232
    EXTENDED IDLE SWITCH-PCM INPUTp. 1233
    OPTIONAL POLICE PACKAGE WITH 4.0L ENGINE ONLYp. 1233
    GENERATOR OUTPUT-PCM INPUTp. 1233
    OPERATIONp. 1233
    OXYGEN SENSOR (HO2S)-PCM INPUTp. 1233
    UPSTREAM HEATED OXYGEN SENSORp. 1233
    DOWNSTREAM HEATED OXYGEN SENSORp. 1233
    IGNITION CIRCUIT SENSE-PCM INPUTp. 1233
    OPERATIONp. 1233
    INTAKE MANIFOLD AIR TEMPERATURE SENSOR-PCM INPUTp. 1233
    LEAK DETECTION PUMP (SWITCH) SENSE-PCM INPUTp. 1234
    MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR-PCM INPUTp. 1234
    OIL PRESSURE SENSOR-PCM INPUTp. 1234
    DESCRIPTIONp. 1234
    OPERATIONp. 1234
    POWER GROUNDp. 1234
    OPERATIONp. 1234
    POWER STEERING PRESSURE SWITCH-PCM INPUTp. 1234
    SENSOR RETURN-PCM INPUTp. 1235
    OPERATIONp. 1235
    SPEED CONTROL SWITCHES-PCM INPUTp. 1235
    TRANSMISSION PARK/NEUTRAL SWITCH-PCM INPUTp. 1235
    THROTTLE POSITION SENSOR (TPS)-PCM INPUTp. 1235
    VEHICLE SPEED AND DISTANCE SENSOR-PCM INPUTp. 1235
    AIR CONDITIONING (A/C) CLUTCH RELAY-PCM OUTPUTp. 1236
    AUTO SHUTDOWN (ASD) RELAY-PCM OUTPUTp. 1236
    DESCRIPTIONp. 1236
    OPERATIONp. 1236
    CCD BUS (+/-) CIRCUITS-PCM OUTPUTSp. 1237
    DATA LINK CONNECTOR-PCM INPUT AND OUTPUTp. 1237
    DUTY CYCLE EVAP PURGE SOLENOID VALVE-PCM OUTPUTp. 1237
    FUEL INJECTORS-PCM OUTPUTp. 1237
    FUEL PUMP RELAY-PCM OUTPUTp. 1238
    DESCRIPTIONp. 1238
    OPERATIONp. 1238
    GENERATOR FIELD SOURCE (+)-PCM OUTPUTp. 1238
    OPERATIONp. 1238
    GENERATOR FIELD DRIVER (-)-PCM OUTPUTp. 1238
    OPRATIONp. 1238
    GENERATOR LAMP-PCM OUTPUTp. 1238
    IDLE AIR CONTROL (IAC) MOTOR-PCM OUTPUTp. 1238
    IGNITION COIL-PCM OUTPUTp. 1238
    LEAK DETECTION PUMP-PCM OUTPUTp. 1238
    RADIATOR FAN RELAY-PCM OUTPUTp. 1238
    MALFUNCTION INDICATOR LAMP-ECM/PCM OUTPUTp. 1238
    SPEED CONTROL SOLENOIDS-PCM OUTPUTp. 1238
    TACHOMETER-PCM OUTPUTp. 1238
    THROTTLE BODYp. 1238
    DIAGNOSIS AND TESTINGp. 1239
    VISUAL INSPECTIONp. 1239
    ASD AND FUEL PUMP RELAYSp. 1242
    OPERATIONp. 1242
    TESTINGp. 1243
    MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TESTp. 1243
    OXYGEN (O2S) SENSORSp. 1244
    ENGINE COOLANT TEMPERATURE SENSORp. 1244
    IDLE AIR CONTROL (IAC) MOTORp. 1245
    INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 1245
    POWER STEERING PRESSURE SWITCHp. 1245
    2.5L 4-Cylinder Engine Onlyp. 1245
    VEHICLE SPEED SENSORp. 1246
    EXTENDED IDLE SWITCH TESTp. 1246
    OPTIONAL POLICE PACKAGE ONLYp. 1246
    THROTTLE POSITION SENSOR (TPS)p. 1247
    THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDUREp. 1247
    REMOVAL AND INSTALLATIONp. 1248
    AUTOMATIC SHUTDOWN (ASD) RELAYp. 1248
    REMOVALp. 1248
    INSTALLATIONp. 1248
    FUEL PUMP RELAYp. 1248
    REMOVALp. 1248
    INSTALLATIONp. 1248
    THROTTLE BODYp. 1248
    REMOVALp. 1248
    INSTALLATIONp. 1249
    THROTTLE POSITION SENSOR (TPS)p. 1249
    REMOVALp. 1249
    INSTALLATIONp. 1249
    IDLE AIR CONTROL (IAC) MOTORp. 1250
    REMOVALp. 1250
    INSTALLATIONp. 1250
    MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 1250
    REMOVALp. 1250
    INSTALLATIONp. 1250
    DUTY CYCLE EVAP CANISTER PURGE SOLENOIDp. 1250
    POWERTRAIN CONTROL MODULE (PCM)p. 1250
    REMOVALp. 1250
    INSTALLATIONp. 1251
    POWER STEERING PRESSURE SWITCH-2.5L ENGINEp. 1251
    REMOVALp. 1251
    INSTALLATIONp. 1251
    OXYGEN SENSORp. 1251
    REMOVALp. 1252
    INSTALLATIONp. 1252
    AIR CLEANER ELEMENT (FILTER)p. 1252
    REMOVALp. 1252
    INSTALLATIONp. 1252
    ENGINE COOLANT TEMPERATURE SENSORp. 1253
    REMOVALp. 1253
    INSTALLATIONp. 1253
    INTAKE MANIFOLD AIR TEMPERATURE SENSORp. 1253
    REMOVALp. 1253
    INSTALLATIONp. 1253
    VEHICLE SPEED SENSORp. 1253
    REMOVALp. 1254
    INSTALLATIONp. 1254
    SPECIFICATIONSp. 1254
    TORQUE CHARTp. 1254
    SPECIAL TOOLSp. 1255
    FUEL SYSTEMp. 1255
    FUEL SYSTEM-2.5L DIESEL ENGINEp. 1256
    GENERAL INFORMATIONp. 1256
    GENERAL INFORMATIONp. 1256
    FUEL SHUTDOWN SOLENOIDp. 1256
    FUEL REQUIREMENTS-2.5L DIESELp. 1256
    FUEL DELIVERY SYSTEM-2.5L DIESEL ENGINEp. 1257
    DESCRIPTION AND OPERATIONp. 1257
    INTRODUCTIONp. 1257
    FUEL SYSTEM PRESSURE WARNINGp. 1257
    FUEL TANKp. 1257
    FUEL TANK MODULEp. 1258
    FUEL GAUGE SENDING UNITp. 1258
    FUEL FILTER/WATER SEPARATORp. 1258
    FUEL SHUTDOWN SOLENOIDp. 1258
    FUEL INJECTION PUMPp. 1259
    FUEL INJECTORSp. 1259
    FUEL TUBES/LINES/HOSES AND CLAMPS-LOW-PRESSURE TYPEp. 1260
    QUICK-CONNECT FITTINGS-LOW PRESSURE TYPEp. 1260
    HIGH-PRESSURE FUEL LINESp. 1261
    FUEL DRAIN TUBESp. 1261
    FUEL HEATERp. 1261
    FUEL HEATER RELAYp. 1262
    DIAGNOSIS AND TESTINGp. 1262
    GENERAL INFORMATIONp. 1262
    VISUAL INSPECTIONp. 1262
    AIR IN FUEL SYSTEMp. 1265
    FUEL HEATER RELAY TESTp. 1265
    FUEL INJECTOR TESTp. 1265
    FUEL INJECTOR / NEEDLE MOVEMENT SENSOR TESTp. 1266
    FUEL INJECTION PUMP TESTp. 1266
    FUEL SUPPLY RESTRICTIONSp. 1266
    LOW-PRESSURE LINESp. 1266
    HIGH-PRESSURE LINESp. 1266
    FUEL SHUTDOWN SOLENOID TESTp. 1267
    HIGH-PRESSURE FUEL LINE LEAK TESTp. 1267
    SERVICE PROCEDURESp. 1267
    AIR BLEED PROCEDURESp. 1267
    AIR BLEEDING AT FUEL FILTERp. 1267
    FUEL INJECTION PUMP BLEEDINGp. 1267
    HIGH-PRESSURE FUEL LINE BLEEDINGp. 1268
    FUEL INJECTION PUMP TIMINGp. 1268
    REMOVAL AND INSTALLATIONp. 1268
    ACCELERATOR PEDALp. 1268
    REMOVALp. 1268
    INSTALLATIONp. 1268
    AIR CLEANER ELEMENTp. 1268
    REMOVALp. 1268
    INSTALLATIONp. 1268
    FUEL DRAIN TUBESp. 1269
    FUEL FILTER/WATER SEPARATORp. 1269
    DRAINING WATER FROM FILTER BOWLp. 1269
    FUEL FILTER REMOVALp. 1270
    FUEL FILTER INSTALLATIONp. 1270
    FUEL HEATERp. 1270
    FUEL HEATER RELAYp. 1270
    FUEL LEVEL SENSORp. 1270
    REMOVALp. 1270
    FUEL INJECTION PUMPp. 1270
    REMOVALp. 1270
    INSTALLATION/ADJUSTING PUMP TIMINGp. 1272
    FUEL INJECTORSp. 1274
    REMOVALp. 1274
    INSTALLATIONp. 1275
    FUEL TANKp. 1275
    REMOVALp. 1275
    INSTALLATIONp. 1276
    FUEL RESERVOIR MODULEp. 1276
    REMOVALp. 1276
    INSTALLATIONp. 1276
    HIGH-PRESSURE LINESp. 1277
    REMOVALp. 1277
    INSTALLATIONp. 1277
    SPECIFICATIONSp. 1277
    FUEL TANK CAPACITYp. 1277
    IDLE SPEEDp. 1277
    FUEL INJECTOR FIRING SEQUENCEp. 1277
    FUEL SYSTEM PRESSUREp. 1277
    FUEL INJECTION SYSTEM-2.5L DIESEL ENGINEp. 1278
    GENERAL INFORMATIONp. 1278
    INTRODUCTIONp. 1278
    DESCRIPTION AND OPERATIONp. 1279
    POWERTRAIN CONTROL MODULE (PCM)p. 1279
    BOOST / PRESSURE SENSORp. 1280
    VEHICLE THEFT ALARMp. 1280
    BATTERY VOLTAGE-PCM INPUTp. 1280
    SENSOR RETURN-ECM/PCM INPUT (ANALOG GROUND)p. 1280
    IGNITION CIRCUIT SENSE-MSA/PCM INPUTp. 1280
    IGNITION CIRCUIT SENSE-PCM INPUTp. 1281
    POWER GROUNDp. 1281
    NEEDLE MOVEMENT OR INSTRUMENTED FIRST INJECTOR-ECM INPUTp. 1281
    FUEL INJECTOR SENSOR-GROUNDp. 1281
    ENGINE COOLANT TEMPERATURE SENSOR-ECM/PCM INPUTp. 1281
    ENGINE SPEED/CRANK POSITION SENSOR-ECM INPUTp. 1281
    AIR CONDITIONING (A/C) CONTROLS-ECM INPUTSp. 1282
    BRAKE SWITCH-ECM INPUTp. 1282
    DATA LINK CONNECTOR-PCM AND ECM INPUT AND OUTPUTp. 1282
    VEHICLE SPEED SENSOR-ECM INPUTp. 1282
    SPEED CONTROL-ECM INPUTp. 1283
    ASD RELAY-ECM INPUTp. 1283
    FIVE VOLT POWER-ECM/PCM OUTPUTp. 1283
    ENGINE COOLANT GAUGE-PCM OUTPUTp. 1283
    ENGINE OIL PRESSURE GAUGE-PCM OUTPUTp. 1283
    GLOW PLUG LAMP-PCM OUTPUTp. 1283
    SPEED CONTROL-PCM OUTPUTSp. 1283
    AIR CONDITIONING RELAY-ECM OUTPUTp. 1283
    TIMING SOLENOID-ECM OUTPUTp. 1284
    TACHOMETER-PCM OUTPUTp. 1284
    GLOW PLUG RELAY-ECM OUTPUTp. 1284
    GLOW PLUGSp. 1285
    ELECTRIC VACUUM MODULATOR (EVM)-ECM OUTPUTp. 1285
    DIAGNOSIS AND TESTINGp. 1285
    DIESEL DIAGNOSTICSp. 1285
    ASD RELAY TESTp. 1285
    ENGINE SPEED SENSOR TESTp. 1285
    ENGINE COOLANT TEMPERATURE SENSOR TESTp. 1285
    GLOW PLUG TESTp. 1286
    GLOW PLUG RELAY TESTp. 1287
    RELAYS-OPERATION/TESTINGp. 1287
    OPERATIONp. 1287
    TESTINGp. 1288
    BOOST / PRESSURE SENSORp. 1288
    VEHICLE SPEED SENSOR TESTp. 1289
    DIAGNOSTIC TROUBLE CODESp. 1289
    REMOVAL AND INSTALLATIONp. 1289
    ASD RELAYp. 1289
    A/C CLUTCH RELAYp. 1289
    ENGINE SPEED SENSORp. 1289
    REMOVALp. 1289
    INSTALLATIONp. 1289
    ENGINE COOLANT TEMPERATURE SENSORp. 1289
    REMOVALp. 1289
    INSTALLATIONp. 1289
    GLOW PLUGSp. 1289
    REMOVALp. 1289
    INSTALLATIONp. 1290
    GLOW PLUG RELAYp. 1290
    REMOVALp. 1290
    INSTALLATIONp. 1290
    POWERTRAIN CONTROL MODULE (PCM)p. 1290
    REMOVALp. 1290
    INSTALLATIONp. 1291
    VEHICLE SPEED SENSORp. 1291
    REMOVALp. 1291
    INSTALLATIONp. 1291
    SPECIFICATIONSp. 1292
    GLOW PLUG CURRENT DRAWp. 1292
    TORQUE CHART-2.5L DIESELp. 1292
    STEERINGp. 1294
    POWER STEERINGp. 1294
    GENERAL INFORMATIONp. 1294
    STEERING SYSTEMp. 1294
    DIAGNOSIS AND TESTINGp. 1295
    POWER STEERING SYSTEM DIAGNOSIS CHARTSp. 1295
    POWER STEERING PUMPp. 1298
    DESCRIPTION AND OPERATIONp. 1298
    POWER STEERING PUMPp. 1298
    DIAGNOSIS AND TESTINGp. 1298
    POWER FLOW AND PRESSUREp. 1298
    FLOW AND PRESSURE TESTp. 1298
    PUMP LEAKAGE DIAGNOSISp. 1299
    SERVICE PROCEDURESp. 1299
    POWER STEERING PUMP – INITIAL OPERATIONp. 1299
    REMOVAL AND INSTALLATIONp. 1300
    POWER STEERING PUMPp. 1300
    REMOVALp. 1300
    INSTALLATIONp. 1300
    PUMP RESERVOIR-2.5Lp. 1301
    REMOVALp. 1301
    INSTALLATIONp. 1301
    DISASSEMBLY AND ASSEMBLYp. 1301
    PUMP PULLEYp. 1301
    DISASSEMBLYp. 1301
    ASSEMBLYp. 1301
    PUMP RESERVOIRp. 1302
    DISASSEMBLYp. 1302
    ASSEMBLYp. 1302
    FLOW CONTROL VALVEp. 1302
    DISASSEMBLYp. 1302
    ASSEMBLYp. 1302
    SPECIFICATIONSp. 1303
    TORQUE CHARTp. 1303
    SPECIAL TOOLSp. 1303
    POWER STEERING PUMPp. 1303
    POWER STEERING GEARp. 1304
    DESCRIPTION AND OPERATIONp. 1304
    POWER STEERING GEARp. 1304
    DIAGNOSIS AND TESTINGp. 1306
    POWER STEERING GEAR LEAKAGE DIAGNOSISp. 1306
    REMOVAL AND INSTALLATIONp. 1306
    STEERING GEARp. 1306
    REMOVALp. 1306
    INSTALLATIONp. 1306
    DISASSEMBLY AND ASSEMBLYp. 1306
    HOUSING END PLUGp. 1306
    DISASSEMBLYp. 1306
    ASSEMBLYp. 1307
    PITMAN SHAFT/SEALS/BEARINGp. 1307
    DISASSEMBLYp. 1307
    ASSEMBLYp. 1308
    SPOOL VALVEp. 1308
    DISASSEMBLYp. 1308
    ASSEMBLYp. 1309
    RACK PISTON AND WORM SHAFTp. 1310
    DISASSEMBLYp. 1310
    ASSEMBLYp. 1311
    ADJUSTMENTSp. 1312
    STEERING GEARp. 1312
    WORM THRUST BEARING PRELOADp. 1312
    OVER-CENTERp. 1313
    SPECIFICATIONSp. 1314
    POWER STEERING GEARp. 1314
    TORQUE CHARTp. 1314
    SPECIAL TOOLSp. 1315
    POWER STEERING GEARp. 1315
    STEERING LINKAGEp. 1316
    GENERAL INFORMATIONp. 1316
    STEERING LINKAGEp. 1316
    SERVICE PROCEDURESp. 1316
    STEERING LINKAGEp. 1316
    REMOVAL AND INSTALLATIONp. 1317
    TIE RODp. 1317
    REMOVALp. 1317
    INSTALLATIONp. 1317
    PITMAN ARMp. 1318
    REMOVALp. 1318
    INSTALLATIONp. 1318
    DRAG LINKp. 1318
    REMOVALp. 1318
    INSTALLATIONp. 1318
    STEERING DAMPERp. 1318
    REMOVALp. 1318
    INSTALLATIONp. 1318
    SPECIFICATIONSp. 1318
    TORQUE CHARTp. 1318
    SPECIAL TOOLSp. 1319
    STEERING LINKAGEp. 1319
    STEERING COLUMNp. 1320
    GENERAL INFORMATIONp. 1320
    STEERING COLUMNp. 1320
    SERVICE PRECAUTIONSp. 1320
    REMOVAL AND INSTALLATIONp. 1320
    STEERING COLUMNp. 1320
    REMOVALp. 1320
    INSTALLATIONp. 1321
    SPECIFICATIONSp. 1322
    TORQUE CHARTp. 1322
    STEERING (A)p. 1324
    TRANSMISSION AND TRANSFER CASEp. 1336
    AX5 MANUAL TRANSMISSIONp. 1336
    GENERAL INFORMATIONp. 1336
    AX5 MANUAL TRANSMISSIONp. 1336
    TRANSMISSION IDENTIFICATIONp. 1336
    GEAR RATIOSp. 1336
    RECOMMENDED LUBRICANTp. 1336
    TRANSMISSION ASSEMBLY INFORMATIONp. 1337
    DIAGNOSIS AND TESTINGp. 1338
    LOW LUBRICANT LEVELp. 1338
    HARD SHIFTINGp. 1338
    TRANSMISSION NOISEp. 1339
    REMOVAL AND INSTALLATIONp. 1339
    TRANSMISSIONp. 1339
    REMOVALp. 1339
    INSTALLATIONp. 1340
    FRONT BEARING RETAINER SEALp. 1341
    REMOVALp. 1341
    INSTALLATIONp. 1341
    EXTENSION HOUSING SEALp. 1342
    REMOVALp. 1342
    INSTALLATIONp. 1342
    ADAPTER HOUSING SEALp. 1342
    REMOVALp. 1342
    INSTALLATIONp. 1342
    DISASSEMBLY AND ASSEMBLYp. 1343
    ADAPTER/EXTENSION HOUSING AND FRONT BEARING RETAINERp. 1343
    DISASSEMBLYp. 1343
    ASSEMBLYp. 1346
    SHIFT MECHANISM AND GEARTRAINp. 1350
    DISASSEMBLYp. 1350
    ASSEMBLYp. 1355
    COUNTERSHAFTp. 1361
    DISASSEMBLYp. 1361
    ASSEMBLYp. 1361
    INPUT SHAFTp. 1361
    DISASSEMBLYp. 1361
    ASSEMBLYp. 1361
    OUTPUT SHAFTp. 1362
    DISASSEMBLYp. 1362
    ASSEMBLYp. 1364
    SEMI-SYNCHRONIZED REVERSE IDLER GEARp. 1367
    DISASSEMBLYp. 1367
    ASSEMBLYp. 1367
    CLEANING AND INSPECTIONp. 1367
    AX5 MANUAL TRANSMISSION COMPONENTSp. 1367
    GENERAL INFORMATIONp. 1367
    GEAR CASE, ADAPTER/EXTENSION HOUSING, INTERMEDIATE PLATEp. 1368
    OUTPUT SHAFTp. 1368
    COUNTERSHAFTp. 1368
    GEAR AND SYNCHRONIZERp. 1368
    SPECIFICATIONSp. 1370
    TORQUEp. 1370
    SPECIAL TOOLSp. 1370
    AX5p. 1370
    AX15 MANUAL TRANSMISSIONp. 1372
    GENERAL INFORMATIONp. 1372
    AX15 MANUAL TRANSMISSIONp. 1372
    TRANSMISSION IDENTIFICATIONp. 1372
    TRANSMISSION GEAR RATIOSp. 1372
    RECOMMENDED LUBRICANTp. 1372
    TRANSMISSION ASSEMBLY INFORMATIONp. 1373
    DIAGNOSIS AND TESTINGp. 1373
    LOW LUBRICANT LEVELp. 1373
    HARD SHIFTINGp. 1374
    TRANSMISSION NOISEp. 1375
    REMOVAL AND INSTALLATIONp. 1375
    TRANSMISSIONp. 1375
    REMOVALp. 1375
    INSTALLATIONp. 1376
    FRONT BEARING RETAINER SEALp. 1377
    REMOVALp. 1377
    INSTALLATIONp. 1377
    EXTENSION HOUSING SEALp. 1378
    REMOVALp. 1378
    INSTALLATIONp. 1378
    ADAPTER HOUSING SEALp. 1378
    REMOVALp. 1378
    INSTALLATIONp. 1378
    DISASSEMBLY AND ASSEMBLYp. 1379
    ADAPTER/EXTENSION HOUSING AND FRONT BEARING RETAINERp. 1379
    DISASSEMBLYp. 1379
    ASSEMBLYp. 1382
    SHIFT MECHANISM AND GEARTRAINp. 1386
    DISASSEMBLYp. 1386
    ASSEMBLYp. 1393
    COUNTERSHAFTp. 1398
    DISASSEMBLYp. 1398
    ASSEMBLYp. 1398
    INPUT SHAFTp. 1399
    DISASSEMBLYp. 1399
    ASSEMBLYp. 1399
    OUTPUT SHAFTp. 1399
    DISASSEMBLYp. 1400
    ASSEMBLYp. 1402
    CLEANING AND INSPECTIONp. 1404
    AX15 MANUAL TRANSMISSION COMPONENTSp. 1404
    GENERAL INFORMATIONp. 1404
    GEAR CASE, ADAPTER/EXTENSION HOUSING, INTERMEDIATE PLATEp. 1404
    OUTPUT SHAFTp. 1404
    COUNTERSHAFTp. 1405
    GEAR AND SYNCHRONIZERp. 1405
    SPECIFICATIONSp. 1406
    TORQUEp. 1406
    SPECIAL TOOLSp. 1406
    AX15p. 1406
    AUTOMATIC TRANSMISSION-30RHp. 1408
    GENERAL INFORMATIONp. 1409
    30RH AUTOMATIC TRANSMISSIONp. 1409
    TRANSMISSION IDENTIFICATIONp. 1409
    RECOMMENDED FLUIDp. 1409
    EFFECTS OF INCORRECT FLUID LEVELp. 1409
    CAUSES OF BURNT FLUIDp. 1409
    FLUID CONTAMINATIONp. 1409
    TORQUE CONVERTER-ELECTRONIC CLUTCHp. 1411
    TRANSMISSION GEAR RATIOSp. 1411
    GEARSHIFT MECHANISMp. 1411
    DESCRIPTION AND OPERATIONp. 1411
    HYDRAULIC CONTROL SYSTEMp. 1411
    PRESSURE SUPPLYp. 1411
    Pressure Regulationp. 1411
    Flow Control And Lubricationp. 1411
    Clutch/Band Applicationp. 1412
    CONVERTER CLUTCH ENGAGEMENTp. 1412
    CONVERTER DRAINBACK VALVEp. 1412
    BRAKE TRANSMISSION SHIFT INTERLOCK MECHANISMp. 1412
    DIAGNOSIS AND TESTINGp. 1412
    AUTOMATIC TRANSMISSION DIAGNOSISp. 1412
    PRELIMINARY DIAGNOSISp. 1412
    VEHICLE IS DRIVEABLEp. 1412
    VEHICLE IS DISABLEDp. 1413
    PARK/NEUTRAL POSITION SWITCHp. 1413
    SWITCH TESTp. 1413
    GEARSHIFT CABLEp. 1414
    THROTTLE VALVE CABLEp. 1414
    ROAD TESTINGp. 1414
    ANALYZING ROAD TESTp. 1414
    HYDRAULIC PRESSURE TESTp. 1415
    Pressure Test Port Locationsp. 1415
    PRESSURE TEST PROCEDUREp. 1415
    CONVERTER STALL TESTp. 1416
    STALL TEST PROCEDUREp. 1417
    STALL TEST ANALYSISp. 1417
    Stall Speed Too Highp. 1417
    Stall Speed Lowp. 1417
    Stall Speed Normal But Acceleration Poorp. 1417
    Converter Noise During Testp. 1417
    AIR TESTING TRANSMISSION CLUTCH AND BAND OPERATIONp. 1417
    Front Clutch Air Testp. 1417
    Rear Clutch Air Testp. 1417
    Front Servo Apply Air Testp. 1417
    Rear Servo Air Testp. 1418
    CONVERTER HOUSING FLUID LEAK DIAGNOSISp. 1418
    TORQUE CONVERTER LEAK POINTSp. 1418
    CONVERTER HOUSING AREA LEAK CORRECTIONp. 1418
    DIAGNOSIS CHARTSp. 1418
    SERVICE PROCEDURESp. 1426
    FLUID LEVEL CHECKp. 1426
    FLUID LEVEL CHECK PROCEDUREp. 1426
    FLUID AND FILTER REPLACEMENTp. 1426
    REMOVALp. 1426
    INSPECTIONp. 1427
    CLEANINGp. 1427
    INSTALLATIONp. 1427
    TRANSMISSION FILL PROCEDUREp. 1427
    CONVERTER DRAINBACK CHECK VALVE SERVICEp. 1427
    OIL PUMP VOLUME CHECKp. 1427
    FLUSHING COOLERS AND TUBESp. 1428
    COOLER FLUSH USING TOOL 6906p. 1428
    ALUMINUM THREAD REPAIRp. 1428
    REMOVAL AND INSTALLATIONp. 1429
    TRANSMISSIONp. 1429
    REMOVALp. 1429
    INSTALLATIONp. 1430
    TORQUE CONVERTERp. 1431
    REMOVALp. 1431
    INSTALLATIONp. 1431
    YOKE SEAL REPLACEMENTp. 1432
    REMOVALp. 1432
    INSTALLATIONp. 1432
    EXTENSION HOUSING BUSHINGp. 1432
    REMOVALp. 1432
    INSTALLATIONp. 1432
    EXTENSION HOUSINGp. 1433
    REMOVALp. 1433
    INSTALLATIONp. 1433
    SPEEDOMETER ADAPTERp. 1433
    REMOVALp. 1433
    INSTALLATIONp. 1433
    PARK/NEUTRAL POSITION SWITCHp. 1434
    REMOVALp. 1434
    INSTALLATIONp. 1434
    GEARSHIFT CABLEp. 1435
    REMOVALp. 1435
    INSTALLATIONp. 1435
    BRAKE TRANSMISSION SHIFT INTERLOCKp. 1435
    REMOVALp. 1435
    INSTALLATIONp. 1435
    VALVE BODYp. 1435
    REMOVALp. 1435
    INSTALLATIONp. 1436
    OUTPUT SHAFT REAR BEARINGp. 1437
    REMOVALp. 1437
    INSTALLATIONp. 1437
    GOVERNOR AND PARK GEARp. 1437
    REMOVALp. 1437
    INSTALLATIONp. 1437
    PARK LOCKp. 1438
    REMOVALp. 1438
    INSTALLATIONp. 1438
    DISASSEMBLY AND ASSEMBLYp. 1439
    GOVERNOR AND PARK GEARp. 1439
    DISASSEMBLYp. 1439
    ASSEMBLYp. 1439
    VALVE BODYp. 1440
    DISASSEMBLYp. 1440
    ASSEMBLYp. 1443
    TRANSMISSIONp. 1447
    DISASSEMBLYp. 1447
    ASSEMBLYp. 1451
    OVERRUNNING CLUTCH/LOW-REVERSE DRUMp. 1456
    DISASSEMBLYp. 1456
    ASSEMBLYp. 1456
    FRONT SERVO PISTONp. 1456
    DISASSEMBLYp. 1456
    ASSEMBLYp. 1457
    REAR SERVO PISTONp. 1457
    DISASSEMBLYp. 1457
    ASSEMBLYp. 1457
    OIL PUMP AND REACTION SHAFT SUPPORTp. 1458
    DISASSEMBLYp. 1458
    ASSEMBLYp. 1459
    FRONT CLUTCHp. 1461
    DISASSEMBLYp. 1461
    ASSEMBLYp. 1461
    REAR CLUTCHp. 1462
    DISASSEMBLYp. 1462
    ASSEMBLYp. 1463
    PLANETARY GEARTRAIN/OUTPUT SHAFTp. 1465
    DISASSEMBLYp. 1465
    ASSEMBLYp. 1465
    CLEANING AND INSPECTIONp. 1469
    GOVERNOR AND PARK GEARp. 1469
    EXTENSION HOUSING AND PARK LOCKp. 1471
    VALVE BODYp. 1471
    TRANSMISSIONp. 1472
    OVERRUNNING CLUTCH/LOW-REVERSE DRUM/OVERDRIVE PISTON RETAINERp. 1473
    FRONT SERVOp. 1473
    REAR SERVOp. 1473
    OIL PUMP AND REACTION SHAFT SUPPORTp. 1474
    FRONT CLUTCHp. 1474
    REAR CLUTCHp. 1474
    PLANETARY GEARTRAIN/OUTPUT SHAFTp. 1475
    ADJUSTMENTSp. 1475
    GEARSHIFT CABLEp. 1475
    Gearshift Adjustment Procedurep. 1475
    BRAKE TRANSMISSION SHIFT INTERLOCK CABLE ADJUSTMENTp. 1476
    TRANSMISSION THROTTLE VALVE CABLE ADJUSTMENTp. 1476
    Checking Throttle Valve Cable Adjustmentp. 1477
    Throttle Valve Cable Adjustment Procedurep. 1477
    FRONT BAND ADJUSTMENTp. 1477
    REAR BAND ADJUSTMENTp. 1478
    VALVE BODYp. 1478
    CONTROL PRESSURE ADJUSTMENTSp. 1478
    SCHEMATICS AND DIAGRAMSp. 1479
    HYDRAULIC SCHEMATICSp. 1479
    SPECIFICATIONSp. 1492
    30RH AUTOMATIC TRANSMISSIONp. 1492
    GENERALp. 1492
    THRUST WASHER/SPACER/SNAP RING DIMENSIONSp. 1492
    PRESSURE TEST-ALLp. 1492
    TORQUEp. 1493
    SPECIAL TOOLSp. 1493
    30RH TRANSMISSIONSp. 1493
    AW-4 AUTOMATIC TRANSMISSIONp. 1498
    GENERAL INFORMATIONp. 1499
    AW-4 AUTOMATIC TRANSMISSIONp. 1499
    TRANSMISSION IDENTIFICATIONp. 1499
    RECOMMENDED FLUID CAPACITYp. 1499
    EFFECTS OF INCORRECT FLUID LEVELp. 1499
    CAUSES OF BURNT FLUIDp. 1500
    FLUID CONTAMINATIONp. 1500
    TRANSMISSION RANGES AND SHIFT LEVER POSITIONSp. 1500
    DESCRIPTION AND OPERATIONp. 1501
    ELECTRONIC CONTROLSp. 1501
    TRANSMISSION CONTROL MODULE (TCM)p. 1501
    TRANSMISSION VALVE BODY SOLENOIDSp. 1501
    SENSORSp. 1501
    TORQUE CONVERTERp. 1501
    FOURTH GEAR OVERDRIVE COMPONENTSp. 1501
    FIRST/SECOND/THIRD/REVERSE GEAR COMPONENTSp. 1502
    GEARTRAIN OPERATION AND APPLICATION CHARTSp. 1503
    HYDRAULIC SYSTEMp. 1504
    OIL PUMPp. 1504
    TRANSMISSION VALVE BODY COMPONENTSp. 1504
    MANUAL VALVEp. 1505
    PRIMARY REGULATOR VALVEp. 1505
    THROTTLE VALVE AND DOWNSHIFT PLUGp. 1506
    CUT-BACK VALVEp. 1506
    SECONDARY REGULATOR VALVEp. 1506
    CONVERTER CLUTCH RELAY VALVEp. 1507
    1-2 SHIFT VALVEp. 1507
    2-3 SHIFT VALVEp. 1507
    3-4 SHIFT VALVEp. 1508
    SECOND COAST MODULATOR VALVEp. 1509
    LOW COAST MODULATOR VALVEp. 1509
    ACCUMULATOR CONTROL VALVEp. 1510
    ACCUMULATORSp. 1510
    TRANSMISSION VALVE BODY SOLENOIDSp. 1510
    TRANSMISSION COOLERp. 1511
    MAIN COOLERp. 1511
    AUXILIARY COOLERp. 1511
    COOLER SERVICEp. 1511
    BRAKE TRANSMISSION SHIFT INTERLOCK MECHANISMp. 1511
    DIAGNOSIS AND TESTINGp. 1512
    GENERAL DIAGNOSIS INFORMATIONp. 1512
    PRELIMINARY INSPECTION AND ADJUSTMENTp. 1512
    MANUAL SHIFTING TESTp. 1513
    HYDRAULIC PRESSURE TESTp. 1514
    Pressure Test Procedurep. 1514
    PRESSURE TEST ANALYSISp. 1514
    TORQUE CONVERTER STALL TESTp. 1514
    STALL SPEED TEST ANALYSISp. 1515
    TIME LAG TESTp. 1515
    TEST PROCEDUREp. 1515
    TIME LAG TEST ANALYSISp. 1515
    SERVICE DIAGNOSISp. 1515
    TRANSMISSION SOLENOID TESTINGp. 1515
    PARK/NEUTRAL POSITION SWITCHp. 1518
    SWITCH TESTINGp. 1518
    GEARSHIFT CABLEp. 1518
    THROTTLE VALVE CABLEp. 1518
    SPEED SENSOR TESTINGp. 1518
    FLOW TESTING TRANSMISSION MAIN COOLERp. 1519
    TORQUE CONVERTER STATOR CLUTCH INSPECTIONp. 1519
    SERVICE PROCEDURESp. 1520
    CHECKING FLUID LEVELp. 1520
    CHECKING FLUID CONDITIONp. 1520
    REFILLING AFTER OVERHAUL OR FLUID/FILTER CHANGEp. 1520
    TRANSMISSION CONTROL MODULE (TCM) SERVICEp. 1520
    OIL PUMP VOLUME CHECKp. 1520
    FLUSHING COOLERS AND TUBESp. 1521
    COOLER FLUSH USING TOOL 6906p. 1521
    ALUMINUM THREAD REPAIRp. 1521
    REMOVAL AND INSTALLATIONp. 1522
    TRANSMISSION AND TORQUE CONVERTERp. 1522
    REMOVALp. 1522
    INSTALLATIONp. 1522
    TORQUE CONVERTERp. 1523
    REMOVALp. 1523
    INSTALLATIONp. 1523
    ADAPTER HOUSING SEALp. 1524
    REMOVALp. 1524
    INSTALLATIONp. 1524
    SPEED SENSORp. 1524
    REMOVALp. 1524
    INSTALLATIONp. 1524
    SPEEDOMETER ADAPTERp. 1524
    REMOVALp. 1524
    INSTALLATIONp. 1525
    SPEED SENSOR ROTOR-SPEEDOMETER DRIVE GEARp. 1525
    REMOVALp. 1525
    INSTALLATIONp. 1525
    PARK/NEUTRAL POSITION SWITCHp. 1526
    REMOVALp. 1526
    INSTALLATIONp. 1526
    GEARSHIFT CABLEp. 1527
    REMOVALp. 1527
    INSTALLATIONp. 1527
    BRAKE TRANSMISSION SHIFT INTERLOCKp. 1528
    REMOVALp. 1528
    INSTALLATIONp. 1528
    TRANSMISSION VALVE BODY SOLENOIDSp. 1528
    REMOVALp. 1528
    INSTALLATIONp. 1528
    TRANSMISSION VALVE BODYp. 1529
    REMOVALp. 1529
    INSTALLATIONp. 1530
    TRANSMISSION CONTROL MODULEp. 1531
    SOLENOID HARNESS ADAPTER SEALp. 1531
    REMOVALp. 1531
    INSTALLATIONp. 1532
    MANUAL VALVE SHAFT SEALp. 1533
    REMOVALp. 1533
    INSTALLATIONp. 1533
    ACCUMULATOR PISTONS AND SPRINGSp. 1534
    REMOVALp. 1534
    INSTALLATIONp. 1535
    SECOND COAST BRAKE SERVOp. 1535
    REMOVALp. 1535
    INSTALLATIONp. 1536
    PARK ROD AND PAWLp. 1536
    REMOVALp. 1536
    INSTALLATIONp. 1537
    TRANSMISSION THROTTLE CABLEp. 1537
    REMOVALp. 1537
    INSTALLATIONp. 1538
    OIL PUMP SEALp. 1538
    REMOVALp. 1538
    INSTALLATIONp. 1538
    DISASSEMBLY AND ASSEMBLYp. 1539
    TRANSMISSIONp. 1539
    DISASSEMBLYp. 1539
    ASSEMBLYp. 1550
    OIL PUMPp. 1567
    DISASSEMBLYp. 1567
    ASSEMBLYp. 1567
    OVERDRIVE PLANETARY GEAR AND CLUTCHp. 1569
    DISASSEMBLYp. 1569
    ASSEMBLYp. 1573
    OVERDRIVE SUPPORTp. 1575
    DISASSEMBLYp. 1575
    ASSEMBLYp. 1577
    DIRECT CLUTCHp. 1578
    DISASSEMBLYp. 1578
    ASSEMBLYp. 1580
    FORWARD CLUTCHp. 1582
    DISASSEMBLYp. 1582
    ASSEMBLYp. 1584
    FRONT PLANETARY GEARp. 1587
    DISASSEMBLYp. 1587
    ASSEMBLYp. 1588
    SUN GEAR AND NO. 1 ONE-WAY CLUTCHp. 1589
    DISASSEMBLYp. 1590
    ASSEMBLYp. 1591
    SECOND BRAKEp. 1591
    DISASSEMBLYp. 1591
    ASSEMBLYp. 1593
    PLANETARY/BRAKE PACK/OUTPUT SHAFTp. 1595
    DISASSEMBLYp. 1595
    ASSEMBLYp. 1598
    TRANSMISSION VALVE BODYp. 1599
    CLEANING AND INSPECTIONp. 1602
    TRANSMISSION PARTS CLEANING AND INSPECTIONp. 1602
    ADJUSTMENTSp. 1602
    GEARSHIFT CABLEp. 1602
    Gearshift Adjustment Procedurep. 1602
    BRAKE TRANSMISSION SHIFT INTERLOCK CABLE ADJUSTMENTp. 1602
    TRANSMISSION THROTTLE VALVE CABLE ADJUSTMENTp. 1603
    Checking Throttle Valve Cable Adjustmentp. 1603
    Throttle Valve Cable Adjustment Procedurep. 1603
    SPECIFICATIONSp. 1604
    AW-4 AUTOMATIC TRANSMISSIONp. 1604
    AW-4 GENERAL SPECIFICATIONSp. 1605
    AW-4 OIL PUMP WEAR LIMITSp. 1606
    AW-4 CLUTCH DISC AND PLATE THICKNESSp. 1606
    AW-4 BUSHING AND PISTON CLEARANCEp. 1607
    AW-4 RETAINER AND PISTON SPECIFICATIONSp. 1608
    AW-4 VALVE BODY BALL DIMENSIONSp. 1609
    AW-4 CLUTCH AND BRAKE PACK REQUIREMENTSp. 1609
    AW-4 VALVE AND SPRING IDENTIFICATIONp. 1610
    AW-4 ACCUMULATOR COMPONENT IDENTIFICATIONp. 1611
    AW-4 TORQUE SPECIFICATIONSp. 1612
    SPECIAL TOOLSp. 1613
    AW-4p. 1613
    NV231 TRANSFER CASEp. 1615
    GENERAL INFORMATIONp. 1615
    NV231 TRANSFER CASEp. 1615
    OPERATING RANGESp. 1615
    SHIFT MECHANISMp. 1615
    TRANSFER CASE IDENTIFICATIONp. 1615
    RECOMMENDED LUBRICANT AND FILL LEVELp. 1616
    DIAGNOSIS AND TESTINGp. 1616
    NV231 DIAGNOSISp. 1616
    REMOVAL AND INSTALLATIONp. 1617
    TRANSFER CASEp. 1617
    REMOVALp. 1617
    INSTALLATIONp. 1617
    SHIFT LEVERp. 1617
    REMOVALp. 1617
    INSTALLATIONp. 1617
    SPEEDOMETERp. 1617
    REMOVALp. 1617
    INSTALLATION AND INDEXINGp. 1618
    FRONT OUTPUT SHAFT SEALp. 1618
    REMOVALp. 1618
    INSTALLATIONp. 1619
    DISASSEMBLY AND ASSEMBLYp. 1620
    NV231 TRANSFER CASEp. 1620
    DISASSEMBLYp. 1620
    ASSEMBLYp. 1625
    CLEANING AND INSPECTIONp. 1634
    NV231 TRANSFER CASEp. 1634
    MAINSHAFT/SPROCKET/HUB INSPECTIONp. 1634
    INPUT GEAR AND PLANETARY CARRIERp. 1634
    SHIFT FORKS/HUBS/SLEEVESp. 1635
    REAR RETAINER/BEARING/SEAL/SLINGER/BOOTp. 1636
    REAR OUTPUT SHAFT/YOKE/DRIVE CHAINp. 1636
    LOW RANGE ANNULUS GEARp. 1636
    FRONT-REAR CASES AND FRONT RETAINERp. 1636
    OIL PUMP/OIL PICKUPp. 1636
    ADJUSTMENTSp. 1638
    SHIFT LINKAGE ADJUSTMENTp. 1638
    SPECIFICATIONSp. 1638
    TORQUEp. 1638
    SPECIAL TOOLSp. 1638
    NV231p. 1638
    NV242 TRANSFER CASEp. 1641
    GENERAL INFORMATIONp. 1641
    NV242 TRANSFER CASEp. 1641
    OPERATING RANGESp. 1641
    SHIFT MECHANISMp. 1641
    TRANSFER CASE IDENTIFICATIONp. 1641
    RECOMMENDED LUBRICANT AND FILL LEVELp. 1642
    DIAGNOSIS AND TESTINGp. 1642
    NV242 DIAGNOSISp. 1642
    REMOVAL AND INSTALLATIONp. 1643
    TRANSFER CASEp. 1643
    REMOVALp. 1643
    INSTALLATIONp. 1643
    SHIFT LEVERp. 1643
    REMOVALp. 1643
    INSTALLATIONp. 1643
    SPEEDOMETERp. 1643
    REMOVALp. 1643
    INSTALLATION AND INDEXINGp. 1644
    FRONT OUTPUT SHAFT SEALp. 1644
    REMOVALp. 1644
    INSTALLATIONp. 1645
    DISASSEMBLY AND ASSEMBLYp. 1646
    NV242 TRANSFER CASEp. 1646
    DISASSEMBLYp. 1646
    ASSEMBLYp. 1654
    CLEANING AND INSPECTIONp. 1665
    NV242 TRANSFER CASEp. 1665
    MAINSHAFT/SPROCKET/HUB INSPECTIONp. 1665
    INPUT GEAR AND PLANETARY CARRIERp. 1665
    SHIFT FORKS/HUBS/SLEEVESp. 1666
    REAR RETAINER/BEARING/ SEAL/SLINGER/BOOTp. 1666
    REAR OUTPUT SHAFT/YOKE/DRIVE CHAINp. 1666
    LOW RANGE ANNULUS GEARp. 1667
    FRONT-REAR CASES AND FRONT RETAINERp. 1667
    OIL PUMP/OIL PICKUPp. 1668
    ADJUSTMENTSp. 1668
    SHIFT LINKAGE ADJUSTMENTp. 1668
    SPECIFICATIONSp. 1669
    TORQUEp. 1669
    SPECIAL TOOLSp. 1669
    NV242p. 1669
    TRANSMISSION AND TRANSFER CASE (A)p. 1672
    AX15 MANUAL TRANSMISSIONp. 1672
    GENERAL INFORMATIONp. 1672
    AX 15 MANUAL TRANSMISSIONp. 1672
    TRANSMISSION IDENTIFICATIONp. 1673
    TRANSMISSION SHIFT PATTERNp. 1673
    TRANSMISSION LUBRICANTp. 1673
    TRANSMISSION SWITCH AND PLUG LOCATIONSp. 1673
    TRANSMISSION GEAR RATIOSp. 1674
    TRANSMISSION ASSEMBLY INFORMATIONp. 1674
    DIAGNOSIS AND TESTINGp. 1674
    LOW LUBRICANT LEVELp. 1674
    HARD SHIFTINGp. 1674
    TRANSMISSION NOISEp. 1674
    REMOVAL AND INSTALLATIONp. 1674
    TRANSMISSIONp. 1674
    REMOVALp. 1674
    INSTALLATIONp. 1675
    SPECIFICATIONSp. 1677
    TORQUEp. 1677
    NV231 TRANSFER CASEp. 1678
    GENERAL INFORMATIONp. 1678
    NV231 TRANSFER CASEp. 1678
    OPERATING RANGESp. 1678
    SHIFT MECHANISMp. 1678
    TRANSFER CASE IDENTIFICATIONp. 1678
    RECOMMENDED LUBRICANT AND FILL LEVELp. 1678
    DIAGNOSIS AND TESTINGp. 1679
    NV231 DIAGNOSISp. 1679
    REMOVAL AND INSTALLATIONp. 1680
    TRANSFER CASEp. 1680
    REMOVALp. 1680
    INSTALLATIONp. 1680
    SHIFT LEVERp. 1680
    REMOVALp. 1680
    INSTALLATIONp. 1680
    SPEEDOMETERp. 1680
    REMOVALp. 1680
    INSTALLATION AND INDEXINGp. 1681
    FRONT OUTPUT SHAFT SEALp. 1682
    REMOVALp. 1682
    INSTALLATIONp. 1682
    REAR RETAINER BUSHING AND SEALp. 1682
    REMOVALp. 1682
    INSTALLATIONp. 1683
    SPECIFICATIONSp. 1683
    TORQUEp. 1683
    SPECIAL TOOLSp. 1683
    SPECIAL TOOLS-NV231p. 1683
    TIRES AND WHEELSp. 1684
    TIRESp. 1684
    DESCRIPTION AND OPERATIONp. 1684
    TIRE INFORMATIONp. 1684
    TIRE IDENTIFICATIONp. 1684
    TIRE CHAINSp. 1684
    RADIAL-PLY TIRESp. 1685
    SPARE TIRE-TEMPORARYp. 1685
    TIRE INFLATION PRESSURESp. 1685
    TIRE PRESSURE FOR HIGH SPEED OPERATIONp. 1686
    REPLACEMENT TIRESp. 1686
    DIAGNOSIS AND TESTINGp. 1686
    PRESSURE GAUGESp. 1686
    TREAD WEAR INDICATORSp. 1686
    TIRE WEAR PATTERNSp. 1686
    TIRE NOISE OR VIBRATIONp. 1687
    SERVICE PROCEDURESp. 1687
    ROTATIONp. 1687
    MATCH MOUNTINGp. 1687
    REPAIRING LEAKSp. 1688
    CLEANING AND INSPECTIONp. 1689
    CLEANING TIRESp. 1689
    SPECIFICATIONSp. 1689
    TIRE SIZEp. 1689
    WHEELSp. 1690
    DESCRIPTION AND OPERATIONp. 1690
    WHEELp. 1690
    DIAGNOSIS AND TESTINGp. 1690
    WHEEL INSPECTIONp. 1690
    TIRE AND WHEEL RUNOUTp. 1690
    METHOD 1 (RELOCATE WHEEL ON HUB)p. 1691
    METHOD 2 (RELOCATE TIRE ON WHEEL)p. 1691
    SERVICE PROCEDURESp. 1691
    WHEEL INSTALLATIONp. 1691
    WHEEL REPLACEMENTp. 1692
    TIRE AND WHEEL BALANCEp. 1692
    SPECIFICATIONSp. 1693
    TORQUE CHARTp. 1693
    BODYp. 1694
    GENERAL SERVICE INFORMATIONp. 1694
    GENERAL INFORMATIONp. 1694
    SAFETY PRECAUTIONS AND WARNINGSp. 1694
    PAINTp. 1695
    GENERAL INFORMATIONp. 1695
    PAINT CODEp. 1695
    BASE COAT/CLEAR COAT FINISHp. 1695
    WET SANDING, BUFFING, AND POLISHINGp. 1695
    PAINTED SURFACE TOUCH-UPp. 1695
    TOUCH-UP PROCEDUREp. 1695
    SPECIFICATIONSp. 1696
    AFTERMARKET PAINT REPAIR PRODUCTSp. 1696
    EXTERIOR COLORp. 1696
    INTERIOR COLORp. 1696
    STATIONARY GLASSp. 1697
    DESCRIPTION AND OPERATIONp. 1697
    SAFETY PRECAUTIONSp. 1697
    REMOVAL AND INSTALLATIONp. 1697
    WINDSHIELDp. 1697
    REMOVALp. 1697
    INSTALLATION-SHORT METHODp. 1698
    INSTALLATION-EXTENDED METHODp. 1699
    REAR DOOR STATIONARY WINDOW GLASSp. 1700
    REMOVALp. 1700
    INSTALLATIONp. 1701
    REAR QUARTER WINDOW GLASSp. 1701
    REMOVALp. 1701
    INSTALLATIONp. 1701
    LIFTGATE GLASSp. 1702
    REMOVALp. 1702
    INSTALLATIONp. 1702
    SEATSp. 1703
    REMOVAL AND INSTALLATIONp. 1703
    HEAD RESTRAINT SLEEVEp. 1703
    REMOVALp. 1703
    INSTALLATIONp. 1703
    HEAD RESTRAINT COVERp. 1704
    REMOVALp. 1704
    INSTALLATIONp. 1704
    BUCKET SEATp. 1704
    REMOVALp. 1704
    INSTALLATIONp. 1704
    BUCKET SEAT TRACKp. 1705
    REMOVALp. 1705
    INSTALLATIONp. 1705
    BUCKET SEAT PLATFORMp. 1705
    BUCKET SEATBACK COVERp. 1705
    REMOVALp. 1705
    INSTALLATIONp. 1705
    BUCKET SEATBACKp. 1706
    REMOVALp. 1706
    INSTALLATIONp. 1706
    BUCKET SEAT CUSHION COVERp. 1706
    REMOVALp. 1706
    INSTALLATIONp. 1706
    BUCKET SEAT RECLINERp. 1707
    REMOVALp. 1707
    INSTALLATIONp. 1707
    REAR SEAT CUSHIONp. 1707
    REMOVALp. 1707
    INSTALLATIONp. 1708
    REAR SEATBACKp. 1708
    REMOVALp. 1708
    INSTALLATIONp. 1708
    REAR SEAT CUSHION COVERp. 1708
    REMOVALp. 1708
    INSTALLATIONp. 1708
    REAR SEATBACK LATCH STRIKER AND BUMPERp. 1708
    REMOVALp. 1708
    INSTALLATIONp. 1708
    REAR SEATBACK COVERp. 1709
    REMOVALp. 1709
    INSTALLATIONp. 1709
    SPECIAL TOOLSp. 1709
    SEATSp. 1709
    BODY COMPONENT SERVICEp. 1710
    DIAGNOSIS AND TESTINGp. 1711
    WATER LEAKSp. 1711
    VISUAL INSPECTION BEFORE WATER LEAK TESTSp. 1711
    WATER LEAK TESTSp. 1711
    WATER LEAK DETECTIONp. 1711
    WIND NOISEp. 1712
    VISUAL INSPECTION BEFORE TESTSp. 1712
    SERVICE PROCEDURESp. 1712
    BODY LUBRICATIONp. 1712
    REMOVAL AND INSTALLATIONp. 1713
    GRILLEp. 1713
    REMOVALp. 1713
    INSTALLATIONp. 1713
    GRILLE OPENING PANEL (GOP)p. 1713
    REMOVALp. 1713
    INSTALLATIONp. 1713
    HOODp. 1713
    REMOVALp. 1713
    INSTALLATIONp. 1713
    HOOD HINGEp. 1713
    REMOVALp. 1713
    INSTALLATIONp. 1715
    HOOD LATCHp. 1715
    REMOVALp. 1715
    INSTALLATIONp. 1715
    HOOD LATCH STRIKERp. 1715
    REMOVALp. 1715
    INSTALLATIONp. 1715
    HOOD RELEASE CABLEp. 1715
    REMOVALp. 1715
    INSTALLATIONp. 1715
    HOOD SAFETY LATCHp. 1716
    REMOVALp. 1716
    INSTALLATIONp. 1716
    SAFETY LATCH STRIKERp. 1716
    REMOVALp. 1716
    INSTALLATIONp. 1716
    HOOD SILENCER PADp. 1716
    REMOVALp. 1716
    INSTALLATIONp. 1717
    COWL WEATHERSTRIPp. 1717
    REMOVALp. 1717
    INSTALLATIONp. 1717
    COWL GRILLEp. 1717
    REMOVALp. 1717
    INSTALLATIONp. 1717
    BODY DECALSp. 1717
    REMOVALp. 1718
    INSTALLATIONp. 1718
    EXTERIOR NAMEPLATESp. 1718
    REMOVALp. 1718
    INSTALLATIONp. 1719
    SIDE VIEW MIRRORp. 1719
    REMOVALp. 1719
    INSTALLATIONp. 1719
    FRONT FENDER FLAREp. 1719
    REMOVALp. 1719
    INSTALLATIONp. 1720
    FRONT WHEELHOUSE LINERp. 1720
    REMOVALp. 1720
    INSTALLATIONp. 1720
    RIGHT FRONT FENDERp. 1720
    REMOVALp. 1720
    INSTALLATIONp. 1720
    LEFT FRONT FENDERp. 1720
    REMOVALp. 1720
    INSTALLATIONp. 1721
    FRONT DOOR TRIM PANELp. 1721
    REMOVALp. 1721
    INSTALLATIONp. 1721
    FRONT DOOR WATERDAMp. 1722
    REMOVALp. 1722
    INSTALLATIONp. 1723
    FRONT DOORp. 1723
    REMOVALp. 1723
    INSTALLATIONp. 1723
    FRONT DOOR HINGEp. 1723
    REMOVALp. 1723
    INSTALLATIONp. 1723
    FRONT DOOR RESTRAINTp. 1723
    REMOVALp. 1723
    INSTALLATIONp. 1724
    FRONT DOOR OUTSIDE HANDLEp. 1724
    REMOVALp. 1724
    INSTALLATIONp. 1724
    FRONT DOOR LOCK CYLINDERp. 1724
    REMOVALp. 1724
    INSTALLATIONp. 1724
    FRONT DOOR LATCHp. 1724
    REMOVALp. 1724
    INSTALLATIONp. 1724
    FRONT DOOR LATCH STRIKERp. 1725
    REMOVALp. 1725
    INSTALLATIONp. 1725
    FRONT DOOR INSIDE HANDLE ACTUATORp. 1725
    REMOVALp. 1725
    INSTALLATIONp. 1725
    FRONT DOOR INNER BELT WEATHERSTRIPp. 1725
    REMOVALp. 1725
    INSTALLATIONp. 1725
    FRONT DOOR OUTER BELT WEATHERSTRIPp. 1725
    REMOVALp. 1725
    INSTALLATIONp. 1725
    FRONT DOOR GLASS RUN CHANNEL WEATHERSTRIPp. 1726
    REMOVALp. 1726
    INSTALLATIONp. 1726
    FRONT DOOR OPENING WEATHERSTRIPp. 1726
    REMOVALp. 1726
    INSTALLATIONp. 1726
    FRONT DOOR OPENING SECONDARY WEATHERSTRIPp. 1726
    REMOVALp. 1726
    INSTALLATIONp. 1727
    FRONT DOOR GLASS EXTERIOR MOLDINGp. 1727
    REMOVALp. 1727
    INSTALLATIONp. 1727
    FRONT DOOR WINDOW REGULATORp. 1727
    REMOVALp. 1727
    INSTALLATIONp. 1727
    FRONT DOOR SPACER BLOCKS-TWO-DOOR VEHICLESp. 1727
    REMOVALp. 1727
    INSTALLATIONp. 1727
    FRONT DOOR GLASSp. 1728
    REMOVALp. 1728
    INSTALLATIONp. 1728
    REAR DOOR TRIM PANELp. 1729
    REMOVALp. 1729
    INSTALLATIONp. 1730
    REAR DOOR WATERDAMp. 1730
    REMOVALp. 1730
    INSTALLATIONp. 1730
    REAR DOORp. 1730
    REMOVALp. 1730
    INSTALLATIONp. 1730
    REAR DOOR RESTRAINTp. 1730
    REMOVALp. 1730
    INSTALLATIONp. 1731
    REAR DOOR HINGEp. 1731
    REMOVALp. 1731
    INSTALLATIONp. 1731
    REAR DOOR OUTSIDE HANDLEp. 1731
    REMOVALp. 1731
    INSTALLATIONp. 1731
    REAR DOOR LATCHp. 1731
    REMOVALp. 1731
    INSTALLATIONp. 1732
    REAR DOOR LATCH STRIKERp. 1732
    REMOVALp. 1732
    INSTALLATIONp. 1732
    REAR DOOR INSIDE HANDLE ACTUATORp. 1732
    REMOVALp. 1732
    INSTALLATIONp. 1732
    REAR DOOR INNER BELT WEATHERSTRIPp. 1732
    REMOVALp. 1732
    INSTALLATIONp. 1732
    REAR DOOR OUTER BELT WEATHERSTRIPp. 1732
    REMOVALp. 1732
    INSTALLATIONp. 1732
    REAR DOOR GLASS RUN CHANNEL WEATHERSTRIPp. 1732
    REMOVALp. 1732
    INSTALLATIONp. 1733
    REAR DOOR GLASS EXTERIOR MOLDINGp. 1733
    REMOVALp. 1733
    INSTALLATIONp. 1733
    REAR DOOR WEATHERSTRIPp. 1733
    REMOVALp. 1733
    INSTALLATIONp. 1733
    REAR DOOR WINDOW REGULATORp. 1733
    REMOVALp. 1733
    INSTALLATIONp. 1734
    REAR DOOR WINDOW GLASSp. 1734
    REMOVALp. 1734
    INSTALLATIONp. 1734
    BODY SIDE MOLDINGp. 1735
    REMOVALp. 1735
    INSTALLATIONp. 1735
    REAR FENDER FLAREp. 1735
    REMOVALp. 1735
    INSTALLATIONp. 1735
    QUARTER WINDOW APPLIQUEp. 1735
    REMOVALp. 1735
    INSTALLATIONp. 1735
    DRIP RAIL MOLDINGp. 1735
    REMOVALp. 1735
    INSTALLATIONp. 1735
    LUGGAGE RACKp. 1736
    REMOVALp. 1736
    INSTALLATIONp. 1736
    AIR EXHAUST GRILLEp. 1736
    REMOVALp. 1736
    INSTALLATIONp. 1736
    A-PILLAR TRIMp. 1737
    REMOVALp. 1737
    INSTALLATIONp. 1737
    LOWER A-PILLAR COWL TRIMp. 1737
    REMOVALp. 1737
    INSTALLATIONp. 1737
    FRONT INNER SCUFF PLATEp. 1738
    REMOVALp. 1738
    INSTALLATIONp. 1738
    DOOR SILL SCUFF PLATEp. 1738
    REMOVALp. 1738
    INSTALLATIONp. 1738
    ASSIST HANDLEp. 1738
    REMOVALp. 1738
    INSTALLATIONp. 1738
    B-PILLAR TRIMp. 1738
    REMOVALp. 1738
    INSTALLATIONp. 1738
    C-PILLAR TRIMp. 1738
    REMOVALp. 1738
    INSTALLATIONp. 1739
    QUARTER PANEL TRIM EXTENSIONp. 1739
    REMOVALp. 1739
    INSTALLATIONp. 1739
    QUARTER PANEL TRIM AND WHEELHOUSE COVERp. 1739
    REMOVALp. 1739
    INSTALLATIONp. 1739
    LIFTGATE PILLAR TRIMp. 1740
    REMOVALp. 1740
    INSTALLATIONp. 1740
    LIFTGATE OPENING UPPER TRIMp. 1740
    REMOVALp. 1740
    INSTALLATIONp. 1740
    LIFTGATE SCUFF PLATEp. 1741
    REMOVALp. 1741
    INSTALLATIONp. 1741
    FRONT SHOULDER BELT/BUCKLEp. 1741
    REMOVALp. 1741
    INSTALLATIONp. 1741
    REAR SHOULDER/LAP BELT/BUCKLEp. 1742
    REMOVALp. 1742
    INSTALLATIONp. 1742
    FULL FLOOR CONSOLEp. 1743
    REMOVALp. 1743
    INSTALLATIONp. 1743
    FRONT CARPET/MATp. 1743
    REMOVALp. 1743
    INSTALLATIONp. 1743
    REAR CARPET/MATp. 1743
    REMOVALp. 1743
    INSTALLATIONp. 1743
    REARVIEW MIRRORp. 1744
    REMOVALp. 1744
    INSTALLATIONp. 1744
    REARVIEW MIRROR SUPPORT BRACKETp. 1744
    INSTALLATIONp. 1744
    SUNVISORSp. 1745
    REMOVALp. 1745
    INSTALLATIONp. 1745
    HEADLINERp. 1745
    REMOVALp. 1745
    INSTALLATIONp. 1745
    LIFTGATE TRIM PANELp. 1746
    REMOVALp. 1746
    INSTALLATIONp. 1746
    LIFTGATEp. 1747
    REMOVALp. 1747
    INSTALLATIONp. 1747
    LIFTGATE HINGEp. 1747
    REMOVALp. 1747
    INSTALLATIONp. 1747
    LIFTGATE SUPPORT ROD CYLINDERp. 1747
    REMOVALp. 1747
    INSTALLATIONp. 1747
    LIFTGATE SUPPORT ROD BALL STUDp. 1748
    REMOVALp. 1748
    INSTALLATIONp. 1748
    LIFTGATE OUTSIDE HANDLEp. 1748
    REMOVALp. 1748
    INSTALLATIONp. 1748
    LIFTGATE LOCK CYLINDERp. 1748
    LIFTGATE LATCHp. 1748
    REMOVALp. 1748
    INSTALLATIONp. 1748
    LIFTGATE LATCH STRIKERp. 1749
    REMOVALp. 1749
    INSTALLATIONp. 1749
    LIFTGATE WEATHERSTRIPp. 1749
    REMOVALp. 1749
    INSTALLATIONp. 1749
    ADJUSTMENTSp. 1750
    HOODp. 1750
    DOORp. 1750
    IN AND OUT-MINOR ADJUSTMENTp. 1750
    UP AND DOWN-MINOR ADJUSTMENTp. 1750
    ALIGNMENT MAJOR-ADJUSTMENTp. 1750
    DOOR LATCH ADJUSTMENTp. 1750
    LIFTGATEp. 1751
    REAR SEATBACKp. 1751
    SPECIFICATIONSp. 1751
    BODY LUBRICANTSp. 1751
    WELD LOCATIONSp. 1752
    UPPER COWLp. 1752
    UPPER COWLp. 1753
    COWLp. 1754
    A-PILLARp. 1755
    A-PILLARp. 1756
    A-PILLARp. 1757
    A-PILLARp. 1758
    B-PILLARp. 1759
    D-PILLARp. 1760
    FUEL FILLER OPENINGp. 1761
    CARGO AREA FLOOR PANp. 1762
    ROOF AND D-PILLARp. 1763
    LIFTGATE OPENINGp. 1764
    ROOFp. 1765
    ROOFp. 1766
    FRAME RAILp. 1767
    FRAME RAILp. 1768
    FRAME RAILp. 1769
    FRAME RAILp. 1770
    REINFORCEMENTp. 1771
    FRONT INNER FENDERp. 1772
    FRONT INNER FENDER AND RADIATOR CLOSURE PANELp. 1773
    REINFORCEMENTp. 1774
    FRONT FENDERp. 1774
    BODY SIDEp. 1775
    REAR WHEELHOUSEp. 1776
    REAR INNER WHEELHOUSEp. 1777
    BODY SIDEp. 1778
    BODY SIDEp. 1779
    BODY SIDEp. 1780
    BODY SIDEp. 1781
    BODY SIDEp. 1782
    BODY SIDEp. 1783
    UNDERBODYp. 1784
    UNDERBODYp. 1785
    UNDERBODYp. 1786
    UNDERBODYp. 1787
    UNDERBODYp. 1788
    UNDERBODYp. 1789
    UNDERBODYp. 1790
    UNDERBODYp. 1791
    UNDERBODYp. 1792
    UNDERBODYp. 1793
    UNDERBODYp. 1794
    BODY SEALING LOCATIONSp. 1795
    APPLICATION METHODSp. 1795
    COWL AND DASH PANELp. 1796
    DASH PANEL AND FLOOR PANp. 1797
    FLOOR PANp. 1798
    REAR INNER WHEELHOUSEp. 1799
    FRONT INNER WHEELHOUSEp. 1800
    BODY SIDEp. 1801
    BODY SIDEp. 1802
    BODY SIDEp. 1803
    ROOF PANELp. 1804
    FUEL FILLER HOUSINGp. 1805
    LIFTGATE OPENINGp. 1806
    STRUCTURAL ADHESIVE LOCATIONSp. 1807
    LEFT QUARTER PANELp. 1807
    REAR WHEELHOUSEp. 1808
    ROOF BOWSp. 1809
    BODY GAP AND FLUSH MEASUREMENTSp. 1810
    BODY OPENING DIMENSIONSp. 1811
    WINDSHIELD OPENINGp. 1811
    FRONT DOOR OPENING 2-DOORp. 1812
    FRONT DOOR OPENING 4-DOORp. 1813
    REAR DOOR OPENINGp. 1814
    QUARTER WINDOW OPENING 2-DOORp. 1815
    QUARTER WINDOW OPENING 4-DOORp. 1816
    ENGINE COMPARTMENTp. 1817
    LIFTGATE OPENINGp. 1818
    TORQUE SPECIFICATIONSp. 1818
    SPECIAL TOOLSp. 1819
    BODYp. 1819
    HEATING AND AIR CONDITIONINGp. 1820
    GENERAL INFORMATIONp. 1821
    A/C APPLICATION TABLEp. 1821
    HEATER AND AIR CONDITIONERp. 1821
    HEATER AND AIR CONDITIONER CONTROLp. 1822
    SERVICE WARNINGS AND PRECAUTIONSp. 1822
    COOLING SYSTEM REQUIREMENTSp. 1823
    REFRIGERANT HOSES/LINES/TUBES PRECAUTIONSp. 1823
    DESCRIPTION AND OPERATIONp. 1824
    ACCUMULATORp. 1824
    BLOWER MOTORp. 1824
    BLOWER MOTOR RELAYp. 1824
    BLOWER MOTOR RESISTORp. 1825
    BLOWER MOTOR SWITCHp. 1825
    COMPRESSORp. 1825
    COMPRESSOR CLUTCHp. 1825
    COMPRESSOR CLUTCH RELAYp. 1826
    CONDENSERp. 1826
    EVAPORATOR COILp. 1826
    FIXED ORIFICE TUBEp. 1826
    HEATER COREp. 1826
    HIGH PRESSURE CUT-OFF SWITCHp. 1827
    HIGH PRESSURE RELIEF VALVEp. 1827
    LOW PRESSURE CYCLING CLUTCH SWITCHp. 1827
    REFRIGERANTp. 1827
    REFRIGERANT LINEp. 1828
    REFRIGERANT LINE COUPLERp. 1828
    REFRIGERANT OILp. 1828
    REFRIGERANT SYSTEM SERVICE EQUIPMENTp. 1829
    MANIFOLD GAUGE SET CONNECTIONSp. 1829
    LOW PRESSURE GAUGE HOSEp. 1829
    HIGH PRESSURE GAUGE HOSEp. 1829
    REFRIGERANT SYSTEM SERVICE PORTp. 1829
    VACUUM CHECK VALVEp. 1829
    VACUUM RESERVOIRp. 1830
    DIAGNOSIS AND TESTINGp. 1830
    A/C PERFORMANCEp. 1830
    BLOWER MOTORp. 1833
    VIBRATIONp. 1833
    NOISEp. 1833
    BLOWER MOTOR RELAYp. 1833
    RELAY TESTp. 1833
    RELAY CIRCUIT TESTp. 1834
    BLOWER MOTOR RESISTORp. 1834
    BLOWER MOTOR SWITCHp. 1834
    COMPRESSORp. 1835
    COMPRESSOR CLUTCH COILp. 1835
    COMPRESSOR CLUTCH RELAYp. 1836
    RELAY TESTp. 1836
    RELAY CIRCUIT TESTp. 1836
    HEATER PERFORMANCEp. 1836
    MAXIMUM HEATER OUTPUTp. 1836
    OBSTRUCTED COOLANT FLOWp. 1837
    MECHANICAL PROBLEMSp. 1837
    TEMPERATURE CONTROLp. 1837
    HIGH PRESSURE CUT-OFF SWITCHp. 1837
    LOW PRESSURE CYCLING CLUTCH SWITCHp. 1837
    REFRIGERANT SYSTEM LEAKSp. 1838
    SYSTEM EMPTYp. 1838
    SYSTEM LOWp. 1838
    VACUUM SYSTEMp. 1838
    VACUUM CHECK VALVEp. 1839
    HEATER-A/C CONTROLSp. 1839
    LOCATING VACUUM LEAKSp. 1839
    SERVICE PROCEDURESp. 1842
    REFRIGERANT RECOVERYp. 1842
    REFRIGERANT SYSTEM EVACUATEp. 1842
    REFRIGERANT SYSTEM CHARGEp. 1842
    REFRIGERANT CHARGE CAPACITYp. 1842
    REFRIGERANT OIL LEVELp. 1842
    REMOVAL AND INSTALLATIONp. 1843
    ACCUMULATORp. 1843
    REMOVALp. 1843
    INSTALLATIONp. 1843
    BLEND-AIR DOOR MOTORp. 1844
    REMOVALp. 1844
    INSTALLATIONp. 1844
    BLOWER MOTORp. 1844
    REMOVALp. 1844
    INSTALLATIONp. 1844
    BLOWER MOTOR RELAYp. 1845
    BLOWER MOTOR RESISTORp. 1845
    COMPRESSORp. 1846
    REMOVALp. 1846
    INSTALLATIONp. 1846
    COMPRESSOR CLUTCHp. 1846
    REMOVALp. 1846
    INSPECTIONp. 1848
    INSTALLATIONp. 1848
    CLUTCH BREAK-INp. 1849
    COMPRESSOR CLUTCH RELAYp. 1849
    CONDENSERp. 1850
    REMOVALp. 1850
    INSTALLATIONp. 1850
    DUCTS AND OUTLETSp. 1850
    PANEL OUTLET DUCTSp. 1851
    PANEL OUTLET BARRELSp. 1851
    DEMISTER OUTLETSp. 1851
    DEFROST DUCT/DEMISTER ADAPTERp. 1851
    DEMISTER HOSESp. 1851
    DEMISTER DUCTSp. 1851
    CONSOLE REAR DUCTp. 1852
    FLOOR DUCT AND ADAPTERp. 1852
    EVAPORATOR COILp. 1852
    FIXED ORIFICE TUBEp. 1852
    HEATER-A/C CONTROLp. 1853
    REMOVALp. 1853
    INSTALLATIONp. 1853
    HEATER-A/C HOUSINGp. 1853
    REMOVALp. 1854
    DISASSEMBLYp. 1854
    ASSEMBLYp. 1855
    INSTALLATIONp. 1855
    HEATER-A/C HOUSING DOORp. 1856
    BLEND-AIR DOORp. 1856
    PANEL/DEMIST DOOR AND LEVERp. 1856
    DEFROST DOOR AND LEVERp. 1857
    FLOOR DOOR AND LEVERp. 1857
    RECIRCULATION AIR DOORp. 1857
    HEATER COREp. 1858
    HIGH PRESSURE CUT-OFF SWITCHp. 1858
    REMOVALp. 1858
    INSTALLATIONp. 1858
    LIQUID LINEp. 1858
    REMOVALp. 1859
    INSTALLATIONp. 1859
    LOW PRESSURE CYCLING CLUTCH SWITCHp. 1859
    REMOVALp. 1859
    INSTALLATIONp. 1859
    KICK COVERp. 1860
    REMOVALp. 1860
    INSTALLATIONp. 1860
    MODE DOOR VACUUM ACTUATORp. 1860
    DEFROST DOOR ACTUATORp. 1860
    FLOOR DOOR ACTUATORp. 1861
    PANEL/DEMIST DOOR ACTUATORp. 1861
    RECIRCULATION AIR DOOR ACTUATORp. 1861
    REFRIGERANT LINE COUPLERp. 1862
    REMOVALp. 1862
    INSTALLATIONp. 1862
    SUCTION AND DISCHARGE LINEp. 1863
    REMOVALp. 1863
    INSTALLATIONp. 1863
    VACUUM CHECK VALVEp. 1864
    VACUUM RESERVOIRp. 1864
    HEATING AND AIR CONDITIONING (A)p. 1866
    GENERAL INFORMATIONp. 1867
    HEATER AND AIR CONDITIONERp. 1867
    HEATER AND AIR CONDITIONER CONTROLp. 1867
    SERVICE WARNINGS AND PRECAUTIONSp. 1868
    COOLING SYSTEM REQUIREMENTSp. 1869
    REFRIGERANT HOSES/LINES/TUBES PRECAUTIONSp. 1869
    DESCRIPTION AND OPERATIONp. 1869
    ACCUMULATORp. 1869
    BLOWER MOTORp. 1869
    BLOWER MOTOR RELAYp. 1870
    BLOWER MOTOR RESISTORp. 1870
    BLOWER MOTOR SWITCHp. 1870
    COMPRESSORp. 1870
    COMPRESSOR CLUTCHp. 1871
    COMPRESSOR CLUTCH RELAYp. 1871
    CONDENSERp. 1871
    EVAPORATOR COILp. 1871
    FIXED ORIFICE TUBEp. 1872
    HEATER COREp. 1872
    HIGH PRESSURE CUT-OFF SWITCHp. 1872
    HIGH PRESSURE RELIEF VALVEp. 1872
    LOW PRESSURE CYCLING CLUTCH SWITCHp. 1872
    REFRIGERANTp. 1873
    REFRIGERANT LINEp. 1873
    REFRIGERANT LINE COUPLERp. 1873
    REFRIGERANT OILp. 1874
    REFRIGERANT SYSTEM SERVICE EQUIPMENTp. 1874
    MANIFOLD GAUGE SET CONNECTIONSp. 1874
    REFRIGERANT SYSTEM SERVICE PORTp. 1875
    VACUUM CHECK VALVEp. 1875
    VACUUM RESERVOIRp. 1875
    DIAGNOSIS AND TESTINGp. 1875
    A/C PERFORMANCEp. 1875
    HEATER PERFORMANCEp. 1879
    MAXIMUM HEATER OUTPUTp. 1879
    TEMPERATURE CONTROLp. 1879
    VACUUM SYSTEMp. 1879
    VACUUM CHECK VALVEp. 1879
    HEATER-A/C CONTROLSp. 1880
    LOCATING VACUUM LEAKSp. 1880
    BLOWER MOTORp. 1883
    VIBRATIONp. 1883
    NOISEp. 1883
    BLOWER MOTOR RELAYp. 1883
    RELAY TESTp. 1883
    RELAY CIRCUIT TESTp. 1883
    BLOWER MOTOR RESISTORp. 1884
    BLOWER MOTOR SWITCHp. 1884
    COMPRESSORp. 1885
    COMPRESSOR CLUTCH COILp. 1885
    COMPRESSOR CLUTCH RELAYp. 1886
    RELAY TESTp. 1886
    RELAY CIRCUIT TESTp. 1886
    HIGH PRESSURE CUT-OFF SWITCHp. 1886
    LOW PRESSURE CYCLING CLUTCH SWITCHp. 1886
    REFRIGERANT SYSTEM LEAKSp. 1887
    SYSTEM EMPTYp. 1887
    SYSTEM LOWp. 1887
    SERVICE PROCEDURESp. 1887
    REFRIGERANT RECOVERYp. 1887
    REFRIGERANT SYSTEM EVACUATEp. 1888
    REFRIGERANT SYSTEM CHARGEp. 1888
    REFRIGERANT CHARGE CAPACITYp. 1888
    REFRIGERANT OIL LEVELp. 1888
    REMOVAL AND INSTALLATIONp. 1889
    REFRIGERANT LINE COUPLERp. 1889
    REMOVALp. 1889
    INSTALLATIONp. 1889
    HIGH PRESSURE CUT-OFF SWITCHp. 1889
    REMOVALp. 1889
    INSTALLATIONp. 1890
    SUCTION AND DISCHARGE LINEp. 1890
    LEFT-HAND DRIVEp. 1890
    RIGHT-HAND DRIVE – 2.5L ENGINEp. 1891
    RIGHT-HAND DRIVE – 4.0L ENGINEp. 1891
    COMPRESSORp. 1892
    REMOVALp. 1892
    INSTALLATIONp. 1893
    A/C COMPRESSOR (DIESEL)p. 1893
    REMOVALp. 1893
    INSTALLATIONp. 1894
    COMPRESSOR CLUTCHp. 1894
    REMOVALp. 1894
    INSPECTIONp. 1896
    INSTALLATIONp. 1896
    CLUTCH BREAK-INp. 1897
    COMPRESSOR CLUTCH RELAYp. 1897
    LIQUID LINEp. 1897
    LEFT-HAND DRIVEp. 1897
    RIGHT-HAND DRIVEp. 1898
    FIXED ORIFICE TUBEp. 1898
    LOW PRESSURE CYCLING CLUTCH SWITCHp. 1899
    REMOVALp. 1899
    INSTALLATIONp. 1899
    ACCUMULATORp. 1899
    REMOVALp. 1899
    INSTALLATIONp. 1900
    CONDENSERp. 1900
    REMOVALp. 1900
    INSTALLATIONp. 1901
    VACUUM CHECK VALVEp. 1901
    VACUUM RESERVOIRp. 1901
    BLOWER MOTORp. 1901
    REMOVALp. 1901
    INSTALLATIONp. 1902
    HEATER-A/C CONTROLp. 1902
    REMOVALp. 1902
    INSTALLATIONp. 1903
    TEMPERATURE CONTROL CABLEp. 1903
    REMOVALp. 1903
    INSTALLATIONp. 1904
    BLOWER MOTOR RELAYp. 1904
    KICK COVERp. 1904
    REMOVALp. 1904
    INSTALLATIONp. 1905
    BLOWER MOTOR RESISTORp. 1905
    MODE DOOR VACUUM ACTUATORp. 1905
    DEFROST DOOR ACTUATORp. 1905
    FLOOR DOOR ACTUATORp. 1906
    PANEL/DEMIST DOOR ACTUATORp. 1906
    RECIRCULATION AIR DOOR ACTUATORp. 1906
    HEATER-A/C HOUSINGp. 1907
    REMOVALp. 1907
    DISASSEMBLYp. 1908
    ASSEMBLYp. 1908
    INSTALLATIONp. 1909
    HEATER-A/C HOUSING DOORp. 1909
    BLEND-AIR DOORp. 1909
    PANEL/DEMIST DOOR AND LEVERp. 1909
    DEFROST DOOR AND LEVERp. 1910
    FLOOR DOOR AND LEVERp. 1910
    RECIRCULATION AIR DOORp. 1910
    EVAPORATOR COILp. 1911
    HEATER COREp. 1911
    DUCTS AND OUTLETSp. 1912
    PANEL OUTLET DUCTSp. 1912
    PANEL OUTLET BARRELSp. 1912
    DEMISTER OUTLETSp. 1912
    DEFROST DUCT/DEMISTER ADAPTERp. 1912
    DEMISTER HOSESp. 1912
    DEMISTER DUCTSp. 1913
    CONSOLE REAR DUCTp. 1913
    FLOOR DUCT AND ADAPTERp. 1913
    EMISSION CONTROL SYSTEMSp. 1914
    ON-BOARD DIAGNOSTICSp. 1914
    DESCRIPTION AND OPERATIONp. 1914
    SYSTEM DESCRIPTIONp. 1914
    MALFUNCTION INDICATOR LAMP (MIL)p. 1914
    DESCRIPTIONp. 1914
    OPERATIONp. 1915
    STATE DISPLAY TEST MODEp. 1915
    OPERATIONp. 1915
    CIRCUIT ACTUATION TEST MODEp. 1915
    OPERATIONp. 1915
    DIAGNOSTIC TROUBLE CODESp. 1915
    OPERATIONp. 1915
    DIAGNOSTIC TROUBLE CODE DESCRIPTIONSp. 1916
    MONITORED SYSTEMSp. 1928
    OPERATIONp. 1928
    TRIP DEFINITIONp. 1930
    OPERATIONp. 1930
    COMPONENT MONITORSp. 1931
    OPERATIONp. 1931
    NON-MONITORED CIRCUITSp. 1931
    OPERATIONp. 1931
    HIGH AND LOW LIMITSp. 1932
    OPERATIONp. 1932
    LOAD VALUEp. 1932
    OPERATIONp. 1932
    EVAPORATIVE EMISSION CONTROLSp. 1933
    DESCRIPTION AND OPERATIONp. 1933
    EVAPORATION CONTROL SYSTEMp. 1933
    OPERATIONp. 1933
    ROLLOVER VALVEp. 1933
    EVAP CANISTERp. 1933
    DUTY CYCLE EVAP CANISTER PURGE SOLENOIDp. 1934
    LEAK DETECTION PUMP (LDP)p. 1934
    CRANKCASE VENTILATION SYSTEMp. 1935
    VEHICLE EMISSION CONTROL INFORMATION (VECI) LABELp. 1936
    DIAGNOSIS AND TESTINGp. 1936
    VACUUM SCHEMATICSp. 1936
    LEAK DETECTION PUMP (LDP)p. 1936
    REMOVAL AND INSTALLATIONp. 1936
    EVAP CANISTERp. 1936
    REMOVALp. 1936
    INSTALLATIONp. 1937
    DUTY CYCLE EVAP CANISTER PURGE SOLENOIDp. 1937
    REMOVALp. 1937
    INSTALLATIONp. 1937
    ROLLOVER VALVE(S)p. 1937
    LEAK DETECTION PUMP (LDP)p. 1937
    REMOVALp. 1937
    INSTALLATIONp. 1937
    SPECIFICATIONSp. 1938
    TORQUE CHARTp. 1938
    EMISSION CONTROL SYSTEM (A)p. 1940
    ON-BOARD DIAGNOSTICS-2.5L DIESEL ENGINEp. 1940
    GENERAL INFORMATIONp. 1940
    SYSTEM DESCRIPTION-2.5L DIESEL ENGINEp. 1940
    ECM MONITORED SYSTEMSp. 1940
    ECM NON-MONITORED SYSTEMSp. 1940
    HIGH AND LOW LIMITSp. 1941
    DESCRIPTION AND OPERATIONp. 1941
    DIAGNOSTIC TROUBLE CODESp. 1941
    ACCESSING DIAGNOSTIC TROUBLE CODESp. 1941
    ERASING TROUBLE CODESp. 1941
    MSA CONTROLLER DRBIII® CODESp. 1942
    PCM DRBIII® CODESp. 1944
    EXHAUST EMISSION CONTROLS-2.5L DIESEL ENGINEp. 1945
    DESCRIPTION AND OPERATIONp. 1945
    VACUUM HOSE ROUTING SCHEMATICp. 1945
    EXHAUST GAS RECIRCULATION (EGR) SYSTEMp. 1945
    GENERAL INFORMATIONp. 1945
    EGR SYSTEM OPERATIONp. 1945
    DIAGNOSIS AND TESTINGp. 1946
    EGR GAS FLOW TESTp. 1946
    EGR SOLENOID TESTp. 1946
    VACUUM TESTp. 1946
    REMOVAL AND INSTALLATIONp. 1946
    EGR VALVEp. 1946
    REMOVALp. 1946
    INSTALLATIONp. 1946
    EGR TUBEp. 1947
    REMOVALp. 1947
    INSTALLATIONp. 1947
    ELECTRIC VACUUM MODULATOR (EVM)p. 1947
    REMOVALp. 1947
    INSTALLATIONp. 1947
    SPECIFICATIONSp. 1947
    TORQUE CHART-2.5L DIESELp. 1947

  • Cooling System
    • Gasoline and diesel cooling-system service information
  • Battery
  • Starting System
    • Gasoline and supplemental starting-system coverage
  • Charging System
    • Gasoline and supplemental charging-system coverage
  • Ignition System
  • Instrument Panel Systems
  • Audio Systems
  • Horn Systems
  • Vehicle Speed Control System
  • Turn Signal and Hazard Warning Systems
  • Wiper and Washer Systems
  • Lamps
  • Passive Restraint Systems
  • Electrically Heated Systems
  • Power Distribution Systems
  • Power Lock Systems
  • Vehicle Theft/Security Systems
  • Power Seats Systems
  • Power Window Systems
  • Power Mirror Systems
  • Chime/Buzzer Warning Systems
  • Overhead Console Systems
  • Wiring Diagrams
  • Engine
    • 2.5L gasoline engine service
    • 4.0L gasoline engine service
    • 2.5L diesel engine diagnosis, service and repair
  • Exhaust System and Intake Manifold
  • Frame and Bumpers
  • Fuel System
    • Gasoline fuel-system diagnosis and service
    • 2.5L diesel fuel delivery and fuel injection system
  • Steering
    • Power steering, steering gear, linkage and column
    • 2.5L VM diesel power steering pump procedures
  • Transmission and Transfer Case
    • Manual and automatic transmission service
    • Transfer-case service information
  • Tires and Wheels
  • Body
    • Body service, glass, seats, trim and related components
  • Heating and Air Conditioning
  • Emission Control Systems

Together, these groups make the 1999 Jeep Cherokee XJ service manual useful for work ranging from routine scheduled maintenance to major mechanical repair. Procedures are supported by component illustrations, diagnostic information and specifications rather than being limited to basic owner-level servicing. Mechanical groups provide removal, installation, disassembly, assembly, cleaning, inspection and adjustment information where applicable, while electrical groups organize diagnosis and circuit-related service by system.

Maintenance, Fluids and Service Data

The manual includes scheduled maintenance for normal and severe operating conditions, with checks and service intervals for engine oil, filters, cooling-system service, steering and suspension lubrication, transmission and transfer-case fluids, axle service, brakes and other maintenance items. A separate diesel maintenance schedule addresses items specific to the diesel installation, including diesel engine oil and filter changes, air-filter replacement, drive-belt checks, glow-plug operation, fuel filter/water separator service, engine smoke checks and coolant replacement.

Fluid-capacity information is included for the major powertrain and chassis systems. The gasoline sections provide data for the 2.5L and 4.0L engines as well as transmissions, transfer cases and axles. Diesel-specific capacity information covers the 2.5L diesel engine, cooling system, AX15 manual transmission, Command-Trac 231 transfer case and applicable axles. This gives technicians one place to verify the service quantities and lubricant information printed for the applicable configuration before filling a component.

Diagnosis and Mechanical Repair Procedures

Diagnosis is integrated throughout the service groups. Suspension and steering sections include symptom-based checks for concerns such as front-end noise, excessive steering play, wheel shimmy, instability and vehicle pull. Driveline and axle groups address vibration, bearing noise, gear noise, low-speed knock, driveline snap and differential-related concerns. The manual then connects diagnosis to detailed service operations and adjustment specifications.

For suspension work, the 1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements provides wheel-alignment information and procedures for components such as shock absorbers, coil springs, suspension arms, stabilizer bars, track bars, hub bearings, rear leaf springs and bushings. Alignment specifications include caster, camber, toe-in and thrust-angle data.

IMAGES PREVIEW

1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements — PDF page 25 preview
1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements — PDF page 36 preview
1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements — PDF page 49 preview

The differential and driveline section is particularly detailed. It covers front and rear propeller shafts, single and double Cardan joints, driveline-angle measurement and runout checks. Axle material includes the 181 FBI, 194 RBI and 8 1/4 axle assemblies, with procedures for axle shafts, bearings, seals, differentials, ring and pinion gears, bearing preload, backlash, pinion depth and gear-contact-pattern analysis. Exploded illustrations and special-tool references accompany many of these operations.

Engine, Fuel and Powertrain Work

Separate engine sections support the different powerplants identified in the manual. The gasoline engine material includes mechanical diagnosis, service procedures, removal and installation operations, specifications and torque data. The diesel supplement adds dedicated 2.5L diesel engine material with mechanical and performance diagnosis, valve service and major engine-component procedures.

Fuel-system coverage is divided to suit the engine type. Gasoline sections address the electronically controlled fuel system and related sensors and components. The 2.5L diesel section provides dedicated fuel-delivery and injection-system material, including the fuel injection pump, injectors, high-pressure lines, fuel filter/water separator, heater components, fuel tank equipment and related electrical control information. Glow-plug current information and diesel torque specifications are also included within the diesel material.

Electrical Systems and Wiring

Electrical coverage extends from basic power supply systems through vehicle accessories. Battery, starting and charging sections explain the interrelationship between those systems and provide diagnostic and service procedures. Other groups cover instrument-panel systems, lamps, horns, wipers and washers, power locks, windows, mirrors, seats, theft/security equipment, heated systems, passive restraints, speed control, warning chimes and overhead-console systems.

A dedicated wiring-diagram group supports electrical tracing across the Cherokee XJ. This is complemented by component-level illustrations and diagnostic procedures throughout the individual electrical chapters, allowing the technician to move between system operation, testing, component service and wiring information as required.

Specifications, Torque Values and Illustrations

Service specifications appear throughout the manual at the point where they are needed. Examples include alignment settings, propeller-shaft runout limits, differential backlash and bearing settings, fluid capacities and extensive fastener torque charts. The introduction also provides standard metric and SAE fastener information and torque references for situations where an individual group directs the technician to general specifications.

Illustrations are a major part of the manual. Suspension layouts, steering linkage, axle assemblies, U-joints, differential components, lifting locations, special tools and removal or installation sequences are shown graphically. These drawings help identify component orientation and the relationship between parts before disassembly or adjustment.

Repair Your 1999 Cherokee XJ with the Correct Service Information

The 1999 Jeep Cherokee XJ Service Manual with 2.5L VM Diesel Supplements supports routine servicing, fault diagnosis, chassis and driveline repair, engine work, diesel fuel-system service, electrical troubleshooting, component replacement and major adjustment procedures across the systems covered in the manual. Having the specified sequences, measurements, capacities and torque values available during a repair helps reduce guesswork and makes it easier to perform each job according to the service information written for the Cherokee XJ.

After purchase, the manual is supplied as an instant PDF download with no physical book or shipping delay. It can be opened on compatible computers, tablets and phones and pages can be printed when a paper reference is more convenient at the vehicle or workbench.

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