Description
2004 Jeep Wrangler TJ Mopar Parts Catalog – Every Assembly, Every Part Number
This is the complete 2004 Jeep Wrangler TJ Mopar Parts Catalog — the illustrated Mopar parts book that covers the entire vehicle by assembly group. Across 400 pages it walks through every system on the 2004 TJ, from Mopar accessories and front suspension right through to body sheet metal, labels and interior trim, with exploded diagrams and itemised part-number tables on nearly every spread. If you own, service, restore or maintain a 2004 Wrangler TJ, this 2004 Jeep Wrangler TJ Mopar parts catalog is the reference that tells you exactly which part belongs where, what it is called, and what number to order.
File Details
- Manual type: Illustrated Mopar Parts Catalog
- Brand / Manufacturer: Jeep / Mopar
- Model: Wrangler TJ (2004 model year)
- Body styles covered: 77 (93.4 WB) and 78
- Series covered: H = Sport, L = SE, M = X, P = Sahara, S = Rubicon
- Drive lines: J = Jeep 4WD, U = Jeep 4WD (RHD)
- Language: English
- Page count: 400 pages
- File format: PDF
- Publication reference: 2004 TJ Mopar Parts Catalog
Chapters Covered
The catalog is organised by Mopar group number, matching the way a dealership parts counter would look a component up. Each group opens with a group index and illustration legend, then a numbered exploded illustration keyed to a part-number table with quantity, series, body, engine, transmission and trim columns.
- Group 1 — Component Parts for Mopar Accessories: audio & electronics, carriers & cargo hauling, driving convenience, exterior appearance, exterior protection, fog lights & electrical, interior storage, security
- Group 2 — Front Suspension & Drive: front suspension, front axle drive shafts, front axle housing, front axle assembly, front axle differential
- Group 3 — Rear Axle: rear axle assembly, differential and housing (Dana 35/194MM, Dana 44/226MM), rear axle shafts, Trac-Lok and Trulok differentials
- Group 4 — Parking Brake: lever and cables, rear disc parking brake assembly
- Group 5 — Service Brakes: front brakes, rear brakes (disc and drum), power brake booster, brake master cylinder, brake lines and hoses, ABS hydraulic control unit, brake pedals (LHD/RHD)
- Group 6 — Clutch: clutch assembly, clutch housing, clutch controls, clutch pedals
- Group 7 — Cooling: radiator and related parts, water pump (2.4L and 4.0L), coolant tank, pulleys, drive belts, transmission oil cooler lines, grilles
- Group 8 — Electrical: starters, battery tray and cables, lamps, engine wiring, headlamp-to-dash wiring, instrument panel wiring, body & accessory wiring, wiring repair, air bag systems, spark plugs & coils, alternators, modules, relays, sensors, single board engine controllers, switches, horns
- Group 9 — Engine Mounting: front and rear engine mounting, insulators, brackets
- Group 2.4L — 2.4L Four Cylinder Engine: cylinder head, cylinder block, crankshaft, pistons and drive plate, camshafts and valves, timing belt and cover, balance shafts, engine oiling, intake and exhaust manifolds, crankcase ventilation
- Group 4.0L — 4.0L Six Cylinder Engine: cylinder head, cylinder block, crankshaft, piston and torque converter, camshafts and valves, timing cover, engine oiling, manifolds, crankcase ventilation
- Group 11 — Exhaust: exhaust system and heat shields
- Group 13 — Frames and Bumpers: frames, front bumper and fascia, rear bumper and fascia, body hold down and mounting hardware
- Group 14 — Fuel: fuel tank, filler tube, fuel lines, fuel rail, fuel pump and sending unit, throttle body, throttle controls, air cleaner
- Group 16 — Propeller Shafts and U-Joints: front and rear propshafts
- Group 17 — Rear Suspension: rear suspension with shocks, springs and track bar, rear stabilizer bar
- Group 19 — Steering: steering wheel, steering column upper and lower, power steering gear, steering linkage and damper, power steering pump, power steering hoses and reservoir (2.4L and 4.0L)
- Group 42RLE — 4-Speed Automatic Transmission: transmission assembly, mounting, case and extension, oil pump and reaction shaft, gear train, valve body, accumulator piston and springs, parking sprag, gearshift controls
- Group 3550 — 5-Speed Manual Transmission: transmission assembly, case and extension, gear train, fork and rails, gearshift controls
- Group NV2550 — 5-Speed Manual Transmission: transmission assembly, case and extension, gear train, fork and rails, gearshift controls
- Group 231 — Transfer Case Model 231 (Command Trac): transfer case assembly, case and related parts, gear train, forks and rails, gearshift controls and skid plate
- Group 241 — Transfer Case Model 241 (Rock-Trac): transfer case assembly, case and related parts, gear train, forks, controls and skid plate
- Group 21P — Speedometer Pinions: speedometer pinion and housing
- Group 22 — Wheels, Covers and Jacks: wheels and hardware, wheel covers and centre caps, jack stowage, spare tire stowage
- Group 23D — Wiper / Lock Cylinder and Keys: lock cylinders and keys, front wiper system, rear wiper and washer system
- Group 24 — Air Conditioning & Heater: HVAC unit (LHD and RHD), heater hoses, plumbing (2.4L and 4.0L, LHD and RHD), condenser seals, heater and A/C controls, A/C compressor, ducts and outlets
- Group 25 — Emission Systems: vacuum canister, emission harness, leak detection pump
- Group DTJ — Doors and Related Parts: full front door shell and hinges, glass and regulator, lock and controls, half door shell and hinges, half door lock and controls, exterior mirror, weatherstrips and seals
- Group ETJ — Exterior Ornamentation: mouldings, decals and tape stripes
- Group ITJ — Interior Trim: headliner and visors, mouldings and scuff plates, carpet, door trim panels, front seats, rear seats, seat belts, adjusters and risers
- Group STJ — Body Sheet Metal Except Doors: floor pans (body style 77 and 78), plugs, front fenders and flares, hood and hood release, cowl and dash panel, glass and rear view mirror, aperture panels, hard top and soft top, tailgate, Add-a-Trunk, sport bar
- Group LBLS — Labels All Vehicle Locations: interior, under hood, doors, exterior
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “2004 Jeep Wrangler TJ Mopar Parts Catalog PDF – Complete Illustrated Parts Manual” are as follows:
+2004TJp. 1
Return to Model Year Index
Return to 2004 Vehicle Family Index
VIN PLATE DECODING INFORMATIONp. 1
+Group – 1 Component Parts for Mopar Accessoriesp. 2
+Audio & Electronicsp. 3
Fig. 1-110 –> Player Kit – CD – Changher – 6 Discp. 4
+Carriers & Cargo Hauling
Fig. 1-220 –> Bike Carrier – Hitch Mountp. 5
Fig. 1-222 –> Bike Carrier – Spare Tire Mountp. 6
Fig. 1-232 –> Ski Carrier – Spare Tire Mountp. 7
Fig. 1-250 –> Trailer Tow – Receiver Kitp. 8
+Driving Convenience
Fig. 1-320 –> Top Kit – Softp. 9
+Exterior Appearance
Fig. 1-410 –> Bumper Kit- Front Tubularp. 10
Fig. 1-420 –> Bumper Kit – Rear Tubularp. 11
Fig. 1-430 –> Extension Kit – Front Bumperp. 12
Fig. 1-440 –> Side Step Kitp. 13
+Exterior Protection
Fig. 1-510 –> Shield Kit – Airp. 14
Fig. 1-550 –> Hardtop Wiring Kitp. 15
+Fog Lights & Electrical
Fig. 1-610 –> Light Kit – Fogp. 16
Fig. 1-630 –> Bar Kit – Light Windshieldp. 17
Fig. 1-650 –> Heater Kit – Engine Block, 4.0L Enginep. 18
+Interior Storage
Fig. 1-820 –> Console Kit – Floorp. 19
+Security
Fig. 1-910 –> Alarm – EVS Base Systemp. 20
+Group – 2 Front Suspension & Drivep. 21
+Front Suspensionp. 21
Fig. 2-110 –> Suspension, Front Spring with Control Arms and Trp. 22
Fig. 2-120 –> Bar, Front Swayp. 25
+Front Axle Drive Shafts
Fig. 2-210 –> Shafts, Front Axlep. 26
+Front Axle Housing
Fig. 2-310 –> Housing,Front Axle,4 Wheel Drivep. 27
+Front Axle Assembly
Fig. 2-410 –> Axle Assembly,Front,4 Wheel Drivep. 30
+Front Axle Differential
Fig. 2-610 –> Differential,Front Axle,Without [DSE]p. 32
Fig. 2-620 –> Differential,Front Axle,With [DSE]p. 35
+Group – 3 Rear Axlep. 37
+Rear Axlep. 37
Fig. 3-110 –> Axle Assembly, Rearp. 38
+Differential and Housing
Fig. 3-210 –> Housing,Rear Axle,Dana M35/194MM [DRJ]p. 42
Fig. 3-220 –> Housing,Rear Axle,Dana 44/226MM [DRK]p. 43
Fig. 3-230 –> Differential,With and Without Trac-Lok [DSA] Danap. 45
Fig. 3-240 –> Differential,With and Without Trac-Lok [DSA] Danap. 47
Fig. 3-250 –> Differential,With Trulok Differential [DSE] Danap. 50
+Rear Axle Shafts
Fig. 3-410 –> Shaft,Rear Axle,Dana 35/194MM [DRJ]p. 51
Fig. 3-420 –> Shaft,Rear Axle,Dana 44/226MM [DRK]p. 52
+Group – 4 Parking Brakep. 53
+Parking Brake Lever and Cablesp. 53
Fig. 4-110 –> Parking Brake Lever and Cablesp. 54
Fig. 4-120 –> Parking Brake Assembly,Rear,Discp. 56
+Group – 5 Service Brakesp. 58
+Front Brakesp. 58
Fig. 5-110 –> Front Brakesp. 59
+Rear Brakes
Fig. 5-210 –> Brakes,Rear,Discp. 63
Fig. 5-220 –> Brakes,Rear,Drump. 65
+Power Brake Booster
Fig. 5-310 –> Power Brake Boosterp. 69
+Brake Master Cylinder
Fig. 5-410 –> Master Cylinderp. 70
+Brake Lines and Hoses
Fig. 5-510 –> Hydraulic Control Unit,Anti-Lock Brakep. 71
Fig. 5-520 –> Brake Lines and Hoses,Front,LHD Without ABSp. 72
Fig. 5-530 –> Brake Lines and Hoses,Front,RHD,Without ABSp. 73
Fig. 5-540 –> Brake Lines and Hoses,Rear,LHD,RHD,Without ABSp. 74
Fig. 5-550 –> Brake Lines and Hoses,Front,LHD With ABSp. 75
Fig. 5-560 –> Brake Lines and Hoses,Rear,LHD With ABSp. 76
Fig. 5-570 –> Rear Axle Brake Sensor Wiring Brackets and Fastenp. 77
Fig. 5-580 –> Front Axle Brake Sensor Wiring Brackets and Fastep. 78
+Brake Pedals
Fig. 5-610 –> Brake Pedal,LHDp. 79
Fig. 5-620 –> Brake Pedal,RHDp. 80
+Group – 6 Clutchp. 81
+Clutchp. 81
Fig. 6-110 –> Clutch Assemblyp. 82
+Clutch Housing
Fig. 6-210 –> Housing and Pan,Clutchp. 83
+Clutch Controls
Fig. 6-310 –> Controls,Hydraulic Clutchp. 84
+Clutch Pedals
Fig. 6-410 –> Pedal,Clutchp. 86
+Group – 7 Coolingp. 87
+Radiator and Related Partsp. 87
Fig. 7-110 –> Radiator And Related Partsp. 88
+Water Pump and Related Parts
Fig. 7-202 –> Water Pump, 2.4L Enginep. 90
Fig. 7-205 –> Water Pump, 4.0L Enginep. 91
+Tank, Coolant Engine
Fig. 7-310 –> Tank, Coolant Recoveryp. 92
+Pulleys and Related Parts
Fig. 7-402 –> Drive Pulleys, 2.4L Enginep. 93
Fig. 7-405 –> Drive Pulleys, 4.0L Enginep. 94
+Drive Belts
Fig. 7-510 –> Drive Belts, 2.4L Enginep. 95
Fig. 7-515 –> Drive Belts, 4.0L Enginep. 96
+Lines, Transmission Oil Cooler
Fig. 7-610 –> Oil Cooler Lines, 2.4L Enginep. 97
Fig. 7-620 –> Oil Cooler Lines, 4.0L Enginep. 98
+Grilles
Fig. 7-705 –> Grille And Related Partsp. 99
+Group – 8 Electricalp. 100
+Startersp. 101
Fig. 8-105 –> Starterp. 102
+Alternators
Fig. 8-205 –> Alternator 2.4L Enginep. 103
Fig. 8-210 –> Alternator 4.0L Enginep. 104
+Modules
Fig. 8-405 –> Modulesp. 105
+Relaysp. 105
Fig. 8-505 –> Power Distribution Center Relays and Fusesp. 106
Fig. 8-510 –> Fuse Blockp. 107
+Sensors
Fig. 8-605 –> Sensors 2.4L Engine [ED0]p. 108
Fig. 8-610 –> Sensors Engine 4.0L [ER0]p. 109
Fig. 8-615 –> Sensors, Oxygen 2.4L [ED0]p. 110
Fig. 8-620 –> Sensors Oxygen 4.0L [ER0]p. 111
Fig. 8-625 –> Sensors – Bodyp. 112
Fig. 8-630 –> Sensors Drive Trainp. 113
+Single Board Engine Controllers
Fig. 8-705 –> Single Board Engine Controllers (JTEC Module)p. 114
+Switches
Fig. 8-805 –> Switches – Instrument Panelp. 115
Fig. 8-810 –> Switches Drivetrainp. 117
Fig. 8-815 –> Switches – Bodyp. 118
+Horns
Fig. 8-905 –> Hornsp. 119
+Battery Tray and Cables
Fig. 8-1005 –> Battery Tray & Cablesp. 120
+Lamps – Front, Rear and Courtesy
Fig. 8-1105 –> Lamps–Frontp. 122
Fig. 8-1110 –> Lamps–Rearp. 125
Fig. 8-1115 –> Lamps–Cargo-Dome-Courtesyp. 127
Fig. 8-1120 –> Bulbs & Socketsp. 129
+Wiring-Engine & Related Parts
Fig. 8-1205 –> Wiring–Engine & Related Partsp. 130
+Wiring-Headlamp to Dash
Fig. 8-1305 –> Wiring–Headlamp / Dash Panelp. 132
+Wiring-Instrument Panel
Fig. 8-1405 –> Wiring Instrument Panel & Fusesp. 134
+Wiring-Body & Accessories
Fig. 8-1505 –> Wiring–Body & Accessoryp. 135
+Wiring Repair
Fig. 8-1605 –> Wiring Repair Packagesp. 137
Fig. 8-1610 –> Power Distribution Center Repairp. 138
+Air Bag Systems
Fig. 8-1705 –> Air Bag Modules and Sensorsp. 139
Fig. 8-1710 –> Air Bags and Clock Springsp. 140
+Spark Plugs-Cables-Coilsp. 140
Fig. 8-1905 –> Spark Plugs–Cables–Coilp. 141
+Group – 08A Instrument Panel and Radios and Consolesp. 142
+Instrument Panelp. 142
Fig. 08A-110 –> Instrument Panelp. 143
+Instrument Panel Cluster
Fig. 08A-210 –> Instrument Clusterp. 147
+Radio, Antenna, and Speakersp. 147
Fig. 08A-315 –> Radiop. 148
Fig. 08A-320 –> Antennap. 149
Fig. 08A-325 –> Speakersp. 150
+Consoles
Fig. 08A-410 –> Consoles Full and Minip. 151
+Group – 9 Engine Mountingp. 153
+Engine Mountingp. 153
Fig. 9-110 –> Engine Mounting, Front, 2.4 (ED1) 4.0 (ERO)p. 154
Fig. 9-120 –> Engine Mounting, Rear, 2.4 (ED1) 4.0 (ERO)p. 155
+Group – 2.4L Engine 2.4L Four Cylinderp. 156
+Cylinder Headp. 156
Fig. 2.4L-210 –> Cylinder Head, 2.4L [ED1]p. 157
+Cylinder Block
Fig. 2.4L-310 –> Cylinder Block, 2.4L [ED1]p. 158
+Crankshaft, Piston, and Drive Plate
Fig. 2.4L-410 –> Crankshaft, Pistons and Flywheel, 2.4L [ED1]p. 159
+Camshafts and Valves
Fig. 2.4L-510 –> Camshaft and Valves 2.4L [ED1]p. 160
+Timing Belt and Cover
Fig. 2.4L-610 –> Timing Belt and Cover, 2.4L [ED1]p. 161
Fig. 2.4L-620 –> Balance Shafts, 2.4L [ED1]p. 162
+Engine Oiling
Fig. 2.4L-710 –> Engine Oiling, 2.4L [ED1]p. 163
+Manifolds
Fig. 2.4L-810 –> Intake and Exhaust Manifolds, 2.4L [ED1]p. 164
+Crankcase Ventilation
Fig. 2.4L-910 –> Cranckcase Ventilation 2.4L [ED1]p. 165
+Group – 4.0L Engine 4.0L Six Cylinderp. 166
+Cylinder Headp. 166
Fig. 4.0L-210 –> Cylinder Head, 4.0L (ERH)p. 167
+Cylinder Block
Fig. 4.0L-310 –> Cylinder Block, 4.0L (ERH)p. 168
+Crankshaft, Piston and Torque Converter
Fig. 4.0L-410 –> Crankshaft, Piston and Torque Converter, 4.0Lp. 169
+Camshafts & Valves
Fig. 4.0L-510 –> Camshaft and Valves, 4.0L (ERH)p. 171
+Timing Belt and Cover
Fig. 4.0L-610 –> Timing Cover, 4.0L (ERH)p. 172
+Engine Oiling
Fig. 4.0L-710 –> Engine Oiling, 4.0L (ERH)p. 173
+Manifolds
Fig. 4.0L-810 –> Manifold, Intake and Exhaustp. 175
+Crankcase Ventilation
Fig. 4.0L-910 –> Crankcase Ventilation, 4.0L [ER0]p. 176
+Group – 11 Exhaustp. 177
+Exhaust Systemp. 177
Fig. 11-110 –> Exhaust System, 2.4 (ED1), 4.0 (ERO)p. 178
+Heat Shields
Fig. 11-210 –> Heat Shields, 2.4 (ED1), 4.0 (ERH)p. 179
+Group – 13 Frames and Bumpersp. 180
+Framesp. 180
Fig. 13-110 –> Framep. 181
+Front Bumper and Fascia
Fig. 13-210 –> Bumper, Frontp. 185
+Rear Bumper and Fascia
Fig. 13-310 –> Bumper, Rearp. 187
+Body Hold Down
Fig. 13-510 –> Body Mounting Hardwarep. 188
+Group – 14 Fuelp. 189
+Tank, Fuelp. 190
Fig. 14-110 –> Fuel Tank, 2.4 (ED1), 4.0 (ERH)p. 191
+Fuel Tank Filler Tube
Fig. 14-210 –> Fuel Filler Tube, 2.4 (ED1), 4.0 (ERH)p. 192
+Fuel Lines
Fig. 14-310 –> Fuel Lines, Front,2.4 (ED1) 4.0 (ERH)p. 193
Fig. 14-320 –> Fuel Lines, Rear, Chassis 2.4L (ED1) 4.0 (ERH)p. 194
+Fuel Rail
Fig. 14-410 –> Fuel Injection System, 2.4 (ED1), 4.0 (ERH)p. 195
+Fuel Pump and Sending Unit
Fig. 14-510 –> Fuel Module, 2.4 (ED1), 4.0 (ERH)p. 196
+Throttle Body
Fig. 14-610 –> Throttle Body, 2.4 (ED1), 4.0 (ERH)p. 197
+Throttle Controls
Fig. 14-710 –> Throttle Controls, 2.4 (ED1), 4.0 (ERH)p. 198
+Air Cleaner
Fig. 14-810 –> Air Cleaner, 2.4 (ED1), 4.0 (ERH)p. 199
+Speed Control
Fig. 14-1010 –> Speed Control, 2.4 (ED1), 4.0 (ERH)p. 200
+Accelerator Pedal
Fig. 14-1110 –> Accelerator Pedal, 2.4 (ED1), 4.0 (ERH)p. 201
+Group – 16 Propeller Shafts and U-Jointsp. 202
+Propeller Shaftp. 202
Fig. 16-110 –> Propshaft,Front and Rearp. 203
+Group – 17 Rear Suspensionp. 206
+Rear Suspensionp. 206
Fig. 17-110 –> Suspension, Rear with Shocks,Springs and Trackp. 207
+Rear Stabilizer
Fig. 17-210 –> Stabilzer, Rearp. 209
+Group – 19 Steeringp. 210
+Steering Wheelp. 210
Fig. 19-110 –> Wheel, Steeringp. 211
+Steering Column
Fig. 19-210 –> Column, Steering Upper and Lowerp. 212
+Steering Gear
Fig. 19-310 –> Gear, Power Steeringp. 214
+Steering Linkagep. 214
Fig. 19-410 –> Linkage and Damperp. 215
+Power Steering Pump
Fig. 19-510 –> Pump, Power Steeringp. 217
+Power Steering Hoses
Fig. 19-710 –> Hoses and Reservoir, 2.4L Engine [ED0]p. 218
Fig. 19-720 –> Hoses and Reservoir,4.0L Engine [ER0]p. 219
+Group – 42RLE Automatic Transmission 4 Speedp. 220
+Transmission Assemblyp. 220
Fig. 42RLE-110 –> Transmission Assemblyp. 221
Fig. 42RLE-120 –> Mounting, Transmissionp. 222
Fig. 42RLE-130 –> Mounting, Transmissionp. 223
+Case and Extension
Fig. 42RLE-210 –> Transmission Casep. 224
Fig. 42RLE-220 –> Adapter, Rearp. 225
+Oil Pumpp. 225
Fig. 42RLE-310 –> Oil Pump & Reaction Shaftp. 226
+Gear Trainp. 227
Fig. 42RLE-410 –> Clutch, Input Shaftp. 228
Fig. 42RLE-420 –> Gear Trainp. 234
+Valve Bodyp. 241
Fig. 42RLE-710 –> Valve Bodyp. 242
Fig. 42RLE-720 –> Accumulator Piston & Springsp. 245
Fig. 42RLE-730 –> Parking Spragp. 246
+Gearshift Controlsp. 246
Fig. 42RLE-1210 –> Gearshift Controlsp. 247
+Group – 3550 Manual Transmission 5 Speedp. 248
+Transmission Assemblyp. 248
Fig. 3550-110 –> Transmission (DDD)p. 249
+Case and Extensionp. 249
Fig. 3550-210 –> Case and Extension (DDD)p. 250
+Gear Trainp. 252
Fig. 3550-410 –> Gear Train (DDD)p. 253
+Fork and Railsp. 257
Fig. 3550-910 –> Fork and Rails (DDD)p. 258
+Gearshift Controlsp. 259
Fig. 3550-1210 –> Gearshift Controls (DDD)p. 260
+Group – NV2550 Manual Transmission 5 Speedp. 261
+Transmission Assemblyp. 262
Fig. NV2550-110 –> Transmission [NV 2550] [DDK]p. 263
+Case and Extension
Fig. NV2550-210 –> Case and Extension [NV 2550] [DDK]p. 264
+Gear Train
Fig. NV2550-410 –> Gear Train [NV 2550] [DDK]p. 266
+Fork and Rails
Fig. NV2550-910 –> Fork and Rail [NV 2550] [DDK]p. 269
+Gearshift Controls
Fig. NV2550-1210 –> Gearshift Controlsp. 270
+Group – 231 Transfer Case Model 231 [DHN]p. 271
+Transfer Case Assemblyp. 271
Fig. 231-110 –> Command Trac Transfer Case [DHN]p. 272
+Case and Related Partsp. 272
Fig. 231-210 –> Case & Related Parts, Command Trac [DHN]p. 273
+Gear Trainp. 276
Fig. 231-410 –> Gear Train, Command Trac [DHN]p. 277
+Fork and Railsp. 279
Fig. 231-910 –> Forks & Rails, Command Trac [DHN]p. 280
+Gearshift Controlsp. 281
Fig. 231-1210 –> Gearshift Controls,Skid Plate, Command Trac [p. 282
+Group – 241 Transfer Case Model 241 [DHW]p. 284
+Transfer Case Assemblyp. 284
Fig. 241-110 –> Transfer Case [DHW]p. 285
+Case and Related Parts
Fig. 241-210 –> Case Transfer & Related Parts [DHW]p. 286
+Gear Train
Fig. 241-410 –> Gear Train [DHW]p. 288
+Fork and Rails
Fig. 241-910 –> Forks [DHW]p. 289
+Gearshift Controls
Fig. 241-1210 –> Controls and Skid Plate, [DHW]p. 290
+Group – 21P Speedometer Pinionsp. 292
+Speedometer Pinionsp. 292
Fig. 21P-110 –> Speedometer Pinion & Housingp. 293
+Group – 22 Wheels, Covers and Jacksp. 294
+Wheels and Hardwarep. 294
Fig. 22-110 –> Wheelsp. 295
+Wheel Covers and Center Caps
Fig. 22-210 –> Caps And Coversp. 296
+Jack Stowage
Fig. 22-310 –> Jack And Storagep. 297
+Spare Tire Stowage
Fig. 22-410 –> Wheel, Spare Tailgate Mountedp. 298
+Group – 23D Wiper/Lock Cylinder and Keysp. 299
+Lock Cylinders and Keysp. 299
Fig. 23D-105 –> Lock Cylinders and Keysp. 300
+Windshield Wiper and Washer Systems
Fig. 23D-205 –> Wiper System Frontp. 302
+Rear Wiper and Washer System
Fig. 23D-305 –> Rear Wiper Systemp. 303
+Group – 24 Air Conditioning & Heaterp. 304
+Air Conditioner and Heater Unitsp. 304
Fig. 24-105 –> Hevac Unit, LHDp. 305
Fig. 24-110 –> Hevac Unit, RHDp. 306
+Air Conditioner and Heater Plumbing
Fig. 24-210 –> Hoses, Heater 2.4L Enginep. 308
Fig. 24-220 –> Hoses, Heater 4.0L Enginep. 309
Fig. 24-225 –> Plumbing, Hevac 2.4L Enginep. 310
Fig. 24-235 –> Plumbing, Hevac 4.0L Engine, LHDp. 311
Fig. 24-240 –> Pluming, Hevac 4.0L Engine, RHDp. 312
Fig. 24-245 –> Seals, A/C Condenserp. 313
+Air Conditioner and Heater Controls
Fig. 24-310 –> Control, Heater And A/cp. 314
+Air Conditioning Compressor
Fig. 24-410 –> Compressor, Air Conditioningp. 315
+Air Ducts and Outlets
Fig. 24-610 –> Ducts, Heater And A/cp. 316
+Group – 25 Emission Systemsp. 317
+Vacuum Canisterp. 317
Fig. 25-310 –> Vacuum Canister, 2.4 (ED1), 4.0 (ERH)p. 318
+Emission Harness
Fig. 25-410 –> Emission Control Vacuum Harness, 2.4 (EP1), 4.0p. 319
Fig. 25-420 –> Leak Detection Pump, 2.4 (ED1), 4.0 (ERH)p. 320
+Group – DTJ Doors and Related Partsp. 321
+Front Doorp. 321
Fig. DTJ-110 –> Door, Full Front Shell And Hingesp. 322
Fig. DTJ-120 –> Door, Full Front Glass And Regulatorp. 323
Fig. DTJ-130 –> Door, Full Front Lock And Controlsp. 324
Fig. DTJ-160 –> Door, Half Front Shell And Hingesp. 325
Fig. DTJ-170 –> Door, Half Front Lock And Controlsp. 326
+Exterior Mirror
Fig. DTJ-510 –> Mirror, Exteriorp. 327
+Weatherstrips and Seals
Fig. DTJ-610 –> Door Weatherstrips And Runsp. 328
+Group – ETJ Exterior Ornamentationp. 329
+Moldings and Ornamentationp. 329
Fig. ETJ-210 –> Mouldingsp. 330
+Decals and Tapestripes
Fig. ETJ-310 –> Decalsp. 331
+Group – ITJ Interior Trimp. 332
+Headliner and Visorp. 332
Fig. ITJ-110 –> Sunvisorsp. 333
+Moldings, Scuff Plates
Fig. ITJ-210 –> Panels, Interior Trim, Frontp. 334
+Carpet
Fig. ITJ-310 –> Carpets And Interior Trim Panelsp. 335
+Door Trim Panels- Front and Rear
Fig. ITJ-410 –> Door Trim Panels Half Doors & Full Doorsp. 337
+Front Seats and Attaching Parts
Fig. ITJ-510 –> Front Vinyl, Trim Code [H6]p. 338
Fig. ITJ-520 –> Front, Cloth, Trim Code [P5]p. 340
Fig. ITJ-530 –> Front, Cloth, Trim Code [S5]p. 342
Fig. ITJ-540 –> Front, Cloth, Trim Code [Q5]p. 344
Fig. ITJ-550 –> Front, Cloth, Trim Code [L5]p. 345
Fig. ITJ-560 –> Front, Cloth, Trim Code [H5]p. 346
Fig. ITJ-570 –> Front, Cloth, Trim Code [N5]p. 348
+Rear Seats and Attaching Parts
Fig. ITJ-610 –> Rear, Vinyl, Trim Code [H6]p. 349
Fig. ITJ-620 –> Rear, Cloth, Trim Code [P5]p. 351
Fig. ITJ-630 –> Rear, Cloth, Trim Code [S5]p. 353
Fig. ITJ-640 –> Rear, Cloth, Trim Code [Q5]p. 355
Fig. ITJ-650 –> Rear, Cloth, Trim Code [L5]p. 356
Fig. ITJ-660 –> Rear, Cloth, Trim Code [H5]p. 357
Fig. ITJ-670 –> Rear, Cloth, Trim Code [N5]p. 359
+Seat Belts-Front and Rear
Fig. ITJ-710 –> Seat Beltsp. 360
+Adjusters, Covers, Shields, and Risers
Fig. ITJ-810 –> Seat Assemblies, Adjusters, Reclinersp. 362
+Group – STJ Body Sheet Metal Except Doorsp. 371
+Floor Pansp. 372
Fig. STJ-210 –> Pan, Floor Front And Rear, Body Style 77p. 373
Fig. STJ-220 –> Pan, Floor Front And Rear, Body Style 78p. 374
+Plugs
Fig. STJ-310 –> Plugsp. 375
+Front Fenders
Fig. STJ-410 –> Fender And Flare, Frontp. 376
+Hood and Hood Release
Fig. STJ-510 –> Hood, Lock, Catchesp. 378
+Cowl and Dash Panel
Fig. STJ-610 –> Panels, Cowl And Dashp. 379
+Glass and Rear View Mirror
Fig. STJ-710 –> Glass, Windshield, Backlite, Quarter Windshieldp. 381
+Aperture Panelp. 382
Fig. STJ-810 –> Panels, Body Sidep. 383
+Roof – Hard & Soft Top
Fig. STJ-1110 –> Soft Top And Windowsp. 386
Fig. STJ-1120 –> Top Enclosure, Hardp. 389
+Tailgate
Fig. STJ-1310 –> Tailgatep. 390
Fig. STJ-1320 –> Add-a-Trunkp. 392
+Luggage Rack
Fig. STJ-1610 –> Sport Bar Wranglerp. 393
+Group – LBLS Labels All Vehicle Locationsp. 395
+Interiorp. 395
Fig. LBLS-110 –> Instrument Panel, Visors and Trimp. 396
+Under Hood
Fig. LBLS-210 –> Engine Compartmentp. 397
+Doors
Fig. LBLS-310 –> Doors and Pillarsp. 399
+Exterior
Fig. LBLS-410 –> Spare Tirep. 400
Taken as a whole, the 2004 Jeep Wrangler TJ Mopar Parts Catalog is a lookup instrument rather than a how-to guide. Every page is built around an exploded illustration with numbered callouts on one side and a structured table on the other. Those tables are not just part numbers — they carry the series, body, engine, transmission and trim columns that tell you whether a given part actually fits your specific TJ. Sales codes such as [DME], [DMF], [DSA], [DSE], [BRW] and [BGA] are printed next to the entries they qualify, so a Rubicon, Sahara or Sport build can be isolated without guesswork, and the same is true for the two engines and the four transmission options available in 2004.
What Makes This Parts Book Useful in Practice
Parts catalogs of this type are the fastest way to settle a question that forums and generic parts listings get wrong. Because every assembly is broken into its component pieces, you can follow the chain from a visible symptom down to the exact fastener, seal, clip, bushing, bracket or bearing that needs replacing. That matters most on jobs where a single missing shim, an incorrect cover, or the wrong trim-code door handle stops the work.
The 2004 model year ran two engines (2.4L four-cylinder and 4.0L inline six), two manual transmissions, one four-speed automatic, two transfer cases and two rear axle families (Dana 35/194MM and Dana 44/226MM) with and without Trac-Lok or Trulok differentials. Because this catalog is laid out by group rather than by engine, the coverage is spread evenly across every one of those combinations, so there is no version of the 2004 TJ that is left out.
Where This 2004 Jeep Wrangler TJ Mopar Parts Catalog Helps Most
- Identifying a part before you order it — exploded diagrams show where the part sits and the table confirms whether it applies to your series, engine and transmission.
- Reassembly after a rebuild — axle, transfer case, transmission, engine and clutch groups are laid out as complete assemblies with all associated hardware.
- Restoration and trim work — seat trim codes, door trim panels, decals, mouldings, soft top and hard top components and sport bar pads are all indexed.
- Electrical diagnosis — sensors, modules, relays, switches, connectors, fuse blocks and the power distribution centre are all identified by part number and location.
- Body and frame repair — floor pans, crossmembers, body side panels, wheelhouse panels, hood, fenders, tailgate and body mount hardware are all covered separately.
- Upgrades and add-ons — the accessories group lists Mopar audio, cargo, protection, lighting, storage and security items by kit number.
How the Catalog Is Arranged
The document opens with the VIN decoding header used across the whole catalog — the series, line, body, engine and transmission codes that appear in the right-hand columns of every part table. Each group that follows begins with a group index page listing the illustration titles and their figure numbers, then proceeds to the illustration and table pages in that order. On most spreads you will find an exploded illustration on the left with numbered balloons, and on the right a table of item number, part number, quantity, line, series, body, engine, trans, trim and description. Notes on individual entries — warranty routing, whether a part is serviced only in an assembly, or whether it applies only to a specific sales code — are printed directly beneath the table headings where they belong.
Buy the 2004 Jeep Wrangler TJ Mopar Parts Catalog PDF Today
With this catalog on hand you can identify, cross-check and order the right component for almost any part of the 2004 Jeep Wrangler TJ — from an axle bearing or transfer case chain right down to a soft top zipper pull or a door striker spacer. Getting the part number right the first time is the difference between a weekend job and a fortnight of returns, and the sales-code columns in every table are what make that possible. Delivered as an instant PDF download after checkout, with no shipping and no waiting. Read it on a laptop, tablet or phone in the garage, or print the illustration and table pages you need for the day’s work and keep them beside the vehicle.
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