Description
Jaguar XF X250 Workshop Manual 2008-2009
This Jaguar XF X250 Workshop Manual covers the 2008 to 2009 model year (VIN R00019 to R47514) and provides full diagnostic, testing and repair procedures used by professional technicians. Whether you are servicing the 2.7L V6 diesel, 3.0L V6 petrol, 4.2L naturally aspirated V8 or 4.2L supercharged V8, this manual delivers the complete scope of work required to maintain and repair the Jaguar XF X250.
File Details
- Manual Type: Workshop Manual (Service & Repair)
- Brand: Jaguar
- Model: XF (X250)
- Coverage Years: 2008 to 2009MY
- VIN Range: R00019 to R47514
- Language: English
- File Format: PDF
- Page Count: 2845+ pages
Chapters Covered
The Jaguar XF X250 service manual is structured into five major groups with detailed sections covering every system on the vehicle:
- General Information — Service Information, Identification Codes, Jacking and Lifting, Noise Vibration and Harshness (NVH), Health and Safety Precautions, Standard Workshop Practices, Symbols Glossary
- Chassis
- 204: Suspension — Front Suspension, Rear Suspension, Wheels and Tires, Vehicle Dynamic Suspension, Ride and Handling Optimization
- 205: Driveline — Driveshaft, Rear Drive Axle/Differential, Rear Drive Halfshafts
- 206: Brake System — Front Disc Brake, Rear Disc Brake, Parking Brake and Actuation, Hydraulic Brake Actuation, Power Brake Actuation, Anti-Lock Control – Stability Assist
- 211: Steering System — Power Steering, Steering Linkage, Steering Column, Steering Column Switches
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “Jaguar XF X250 Workshop Manual 2008-2009 – Full Service & Repair PDF” are as follows:
Front Coverp. 1
Table Of Contentsp. 2
+1: General Informationp. 52
+100 Service Informationp. 52
+100-00 General Informationp. 52
+Description and Operationp. 52
About This Manualp. 52
Application and Use of Specificationsp. 63
Battery and Battery Charging Health and Safety Precautionsp. 64
Brake System Health and Safety Precautionsp. 65
General Service Informationp. 66
Health and Safety Precautionsp. 73
How To Use This Manualp. 84
Important Safety Instructionsp. 85
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautionsp. 86
Solvents, Sealants and Adhesivesp. 87
Standard Workshop Practicesp. 88
Symbols Glossaryp. 89
Supplemental Restraint System (SRS) Health and Safety Precautionsp. 108
Road/Roller Testingp. 110
+100-01: Identification Codesp. 112
+Description and Operationp. 112
Identification Codesp. 112
+100-02: Jacking and Liftingp. 121
+Description and Operationp. 121
Jackingp. 121
Liftingp. 122
+100-04: Noise, Vibration and Harshnessp. 125
+Description and Operationp. 125
Noise, Vibration and Harshness (NVH)p. 125
+Diagnosis and Testingp. 126
Noise, Vibration and Harshness (NVH)p. 126
+General Proceduresp. 132
Exhaust System Neutralizingp. 132
+2: Chassisp. 133
+204: Suspensionp. 133
+204-00: Suspension System – General Informationp. 133
+Diagnosis and Testingp. 135
+General Proceduresp. 140
Camber and Caster Adjustmentp. 140
Four-Wheel Alignmentp. 143
Front Toe Adjustment (57.65.01)p. 146
Rear Toe Adjustment (57.65.08)p. 148
+204-01: Front Suspensionp. 149
+Description and Operationp. 150
Component Locationp. 150
Overviewp. 151
System Operation and Component Descriptionp. 152
+Diagnosis and Testingp. 154
+Removal and Installation
Front Shock Absorber (60.30.04)p. 155
Front Lower Arm (60.35.53)p. 161
Rear Lower Arm (60.35.54)p. 163
Rear Lower Arm Bushing (60.35.56)p. 169
Shock Absorber Bushing (60.30.16) (60.30.23)p. 172
Front Stabilizer Bar (60.10.01) – TDV6 2.7L Dieselp. 174
Front Stabilizer Bar (60.10.01) – V6 3.0L Petrolp. 185
Front Stabilizer Bar (60.10.01) – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 196
Front Stabilizer Bar Link (60.10.02)p. 208
Stabilizer Bar Link Bushing (60.10.03)p. 209
Upper Arm LH (60.35.41)p. 211
Upper Arm RH (60.35.42)p. 214
Front Wheel Bearing and Wheel Hub (60.25.03)p. 217
Wheel Knuckle (60.25.23)p. 218
+204-02: Rear Suspensionp. 221
+Description and Operationp. 222
Component Locationp. 222
Overviewp. 223
System Operation and Component Descriptionp. 224
+Diagnosis and Testingp. 227
+Removal and Installationp. 228
Upper Arm (64.25.31)p. 228
Lower Arm (64.35.43)p. 230
Shock Absorber and Spring Assemblyp. 234
Shock Absorber Lower Bushing (64.30.39)p. 239
Rear Stabilizer Bar (64.35.08)p. 241
Rear Wheel Bearingp. 250
+Disassembly and Assemblyp. 259
Shock Absorber and Spring Assemblyp. 259
+204-04: Wheels and Tiresp. 262
+Description and Operationp. 262
Component Locationp. 262
Overviewp. 264
System Operation and Component Descriptionp. 266
+Diagnosis and Testingp. 271
+Removal and Installationp. 288
Tire Low Pressure Sensorp. 288
Tire Pressure Monitoring System (TPMS) Front Antennap. 290
Tire Pressure Monitoring System (TPMS) Rear Antennap. 291
Tire Pressure Monitoring System (TPMS) Modulep. 292
Tire Pressure Monitoring System (TPMS) Receiverp. 294
Wheel and Tirep. 296
+204-05: Vehicle Dynamic Suspensionp. 297
+Description and Operationp. 297
Component Location – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 297
Overview – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 298
System Operation and Component Description – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 299
+Diagnosis and Testingp. 302
Vehicle Dynamic Suspensionp. 302
+Removal and Installationp. 304
Adaptive Damping Modulep. 304
Front Suspension Vertical Accelerometerp. 306
Rear Suspension Vertical Accelerometerp. 307
+204-06: Ride and Handling Optimizationp. 308
+Description and Operationp. 308
Component Locationp. 308
Overviewp. 309
System Operation and Component Descriptionp. 310
+205: Drivelinep. 313
+205-00: Driveline System – General Informationp. 313
Diagnosis and Testingp. 313
+General Proceduresp. 317
Driveline Angle Inspectionp. 317
+205-01: Driveshaftp. 323
+Description and Operationp. 324
Component Locationp. 324
Overviewp. 325
System Operation and Component Descriptionp. 326
Diagnosis and Testingp. 330
+General Proceduresp. 331
Driveshaft Runout and Balancingp. 331
+Removal and Installationp. 6
+205-02: Rear Drive Axle/Differentialp. 334
Specification – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 334
+Description and Operationp. 335
Component Location – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 335
Overview – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 336
System Operation and Component Description – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 337
Diagnosis and Testingp. 340
+Removal and Installationp. 341
Axle Assembly (51.25.13) – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 -AJV8/4.2L SC V8 – AJV8, Vehicles Without: Differential Drain Plugp. 341
Axle Housing Bushing (64.25.30) – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 -AJV8/4.2L SC V8 – AJV8p. 345
+205-05: Rear Drive Halfshaftsp. 347
Description and Operationp. 348
Component Locationp. 348
Overviewp. 349
System Operation and Component Descriptionp. 350
Diagnosis and Testingp. 351
+Removal and Installationp. 352
Rear Halfshaft (47.10.13)p. 352
Inner Constant Velocity (CV) Joint Boot (47.10.33)p. 360
Outer Constant Velocity (CV) Joint Boot (47.10.32)p. 363
+206: Brake Systemp. 365
+206-00: Brake System – General Informationp. 365
Diagnosis and Testingp. 366
+General Proceduresp. 375
Brake Disc Runout Checkp. 375
Brake System Bleeding (70.25.03)p. 376
+206-03: Front Disc Brakep. 379
+Description and Operationp. 380
Component Locationp. 380
Overviewp. 383
Diagnosis and Testingp. 384
+Removal and Installationp. 385
Brake Caliper (70.55.02) – Vehicles With: Standard Brakesp. 385
Brake Caliper (70.55.02) – Vehicles With: High Performance Brakesp. 389
Brake Disc (70.10.10) – Vehicles With: Standard Brakesp. 393
Brake Disc (70.10.10) – Vehicles With: High Performance Brakesp. 394
Brake Disc Shield (70.10.18) – Vehicles With: Standard Brakesp. 396
Brake Disc Shield (70.10.18) – Vehicles With: High Performance Brakesp. 397
Brake Pads (70.40.02) – Vehicles With: Standard Brakesp. 398
Brake Pads (70.40.02) – Vehicles With: High Performance Brakesp. 401
+206-04: Rear Disc Brakep. 405
+Description and Operationp. 406
Component Locationp. 406
Overviewp. 408
Diagnosis and Testingp. 409
+Removal and Installationp. 410
Brake Caliper (70.55.03) (70.55.25)p. 410
Brake Disc (70.10.11)p. 414
Brake Pads (70.40.03)p. 416
Brake Disc Shield (70.10.19)p. 420
+206-05: Parking Brake and Actuationp. 421
+Description and Operationp. 421
Component Locationp. 421
Overviewp. 422
System Operation and Component Descriptionp. 423
Diagnosis and Testingp. 428
+General Proceduresp. 433
Parking Brake Cable Tension Releasep. 433
+Removal and Installationp. 435
Parking Brake Cable LH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2LSC V8 – AJV8p. 435
Parking Brake Cable RH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2LSC V8 – AJV8p. 436
Parking Brake Modulep. 437
Parking Brake Switchp. 438
Parking Brake Release Actuator (70.35.45) – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 439
+206-06: Hydraulic Brake Actuationp. 445
+Description and Operationp. 445
Component Locationp. 445
Overviewp. 446
System Operation and Component Descriptionp. 447
Diagnosis and Testingp. 452
+Removal and Installationp. 453
Brake Fluid Reservoir (70.30.16)p. 453
Brake Master Cylinder (70.30.08)p. 455
+206-07: Power Brake Actuationp. 458
+Description and Operationp. 459
Component Locationp. 459
Overviewp. 460
Diagnosis and Testingp. 461
+Removal and Installationp. 462
Brake Booster (70.50.17)p. 462
Brake Vacuum Pump – 2.7L V6 – TdV6p. 464
+206-09: Anti-Lock Control – Stability Assistp. 468
Description and Operationp. 469
Diagnosis and Testingp. 482
+Removal and Installationp. 489
Anti-Lock Brake System (ABS) Module (70.60.02)p. 489
Front Wheel Speed Sensorp. 490
Rear Wheel Speed Sensor (70.60.04)p. 493
Steering Wheel Rotation Sensorp. 495
Yaw Rate Sensor and Accelerometerp. 496
+211: Steering Systemp. 497
+211-00: Steering System – General Informationp. 497
Diagnosis and Testingp. 498
+General Proceduresp. 507
Power Steering System Bleeding (57.15.02 )p. 507
+211-02: Power Steeringp. 508
Description and Operationp. 508
Diagnosis and Testingp. 521
+Removal and Installationp. 522
Steering Gear (57.10.01)p. 522
Power Steering Fluid Cooler (57.15.11) – 3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2LSC V8 – AJV8p. 526
Power Steering Fluid Reservoir (57.15.08)p. 528
Power Steering Pump – TDV6 2.7L Dieselp. 530
Power Steering Pump – V6 3.0L Petrolp. 533
Power Steering Pump (57.20.14) – 4.2L NA V8 – AJV8p. 535
+211-03: Steering Linkagep. 539
Description and Operationp. 540
Diagnosis and Testingp. 543
+Removal and Installationp. 544
Tie Rod End (57.55.02)p. 544
+211-04: Steering Columnp. 546
Description and Operationp. 547
Diagnosis and Testingp. 555
+Removal and Installationp. 556
Steering Columnp. 556
Steering Column Flexible Couplingp. 559
Steering Wheel (57.60.01)p. 561
+211-05: Steering Column Switchesp. 565
Description and Operationp. 565
Diagnosis and Testingp. 572
+Removal and Installationp. 573
Hazard Flasher Switchp. 573
Steering Column Multifunction Switch LHp. 574
Steering Column Multifunction Switch RHp. 576
Steering Column Lock Actuatorp. 578
+3: Powertrainp. 579
+303: Enginep. 579
+303-00: Engine System – General Informationp. 579
+Diagnosis and Testingp. 579
Engine – 3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 579
Engine – TDV6 2.7L Dieselp. 584
+General Proceduresp. 587
Bearing Inspectionp. 587
Camshaft Bearing Journal Clearancep. 588
Camshaft Bearing Journal Diameterp. 589
Camshaft End Playp. 590
Camshaft Lobe Liftp. 591
Camshaft Surface Inspectionp. 592
Connecting Rod Cleaningp. 593
Connecting Rod Large End Borep. 594
Crankshaft End Playp. 595
Crankshaft Main Bearing Journal Clearance – 3.0L NA V6 – AJ27p. 596
Crankshaft Main Bearing Journal Clearance – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 601
Cylinder Bore Out-of-Roundp. 605
Cylinder Head Distortionp. 606
Exhaust Manifold Cleaning and Inspectionp. 607
Piston Inspectionp. 608
Piston Pin Diameterp. 609
Piston Pin to Bore Diameterp. 610
Piston Ring End Gapp. 611
Piston Ring-to-Groove Clearancep. 612
Valve Spring Free Lengthp. 613
Valve Stem Diameterp. 614
+303-01A: Engine – TDV6 2.7L Dieselp. 615
Description and Operationp. 616
Diagnosis and Testingp. 640
+General Proceduresp. 641
Engine Oil Draining and Fillingp. 641
+Removal and Installationp. 643
Camshaft Front Sealp. 643
Camshaft LHp. 647
Camshaft Rear Sealp. 664
Crankshaft Front Sealp. 667
Crankshaft Pulleyp. 672
Crankshaft Rear Sealp. 675
Crankshaft Vibration Damperp. 678
Cylinder Head LHp. 680
Engine Mount LHp. 687
Engine Mount RHp. 693
Exhaust Manifoldp. 702
Flexplatep. 705
Oil Filter Elementp. 709
Oil Panp. 711
Oil Pan Extensionp. 719
Oil Pumpp. 732
Timing Beltp. 737
Timing Coverp. 744
Valve Coverp. 754
Valve Cover LHp. 765
Valve Cover RHp. 775
+Removalp. 786
+Installationp. 798
+303-01B: Engine – V6 3.0L Petrolp. 810
Description and Operationp. 811
Diagnosis and Testingp. 814
+General Proceduresp. 815
Engine Oil Draining and Fillingp. 815
Valve Clearance Adjustment (12.29.48)p. 816
Valve Clearance Check (12.29.47)p. 818
+In-Vehicle Repairp. 819
Camshafts LH (12.13.19)p. 819
Crankshaft Front Seal (12.21.14)p. 821
Crankshaft Pulley (12.21.09)p. 822
Crankshaft Rear Seal (12.21.20)p. 830
Cylinder Head (12.29.01)p. 832
Engine Front Cover (12.65.01)p. 836
Engine Mount LH (12.45.01)p. 847
Exhaust Manifold LH (30.15.55)p. 851
Flexplate (12.53.13)p. 856
Oil Cooler (12.60.68)p. 857
Oil Pan (12.60.44)p. 860
Oil Pump (12.60.26)p. 868
Timing Drive Components (12.65.13)p. 870
Valve Cover LH (12.29.43)p. 879
Valve Cover RH (12.29.44)p. 881
+Removal and Installationp. 883
Intake Manifoldp. 883
Lower Intake Manifoldp. 889
+Removalp. 893
+Installationp. 901
+303-01C: Engine – 4.2L NA V8 – AJV8p. 908
Description and Operationp. 909
Diagnosis and Testingp. 929
+General Proceduresp. 930
Engine Oil Draining and Fillingp. 930
Valve Clearance Adjustment (12.29.48)p. 932
Valve Clearance Check (12.29.47)p. 935
+In-Vehicle Repairp. 944
Camshafts LH (12.13.19)p. 936
Camshafts RH (12.13.18)p. 944
Crankshaft Front Seal (12.21.14)p. 952
Crankshaft Pulley (12.21.09)p. 953
Crankshaft Rear Seal (12.21.20)p. 960
Cylinder Head LH (12.29.02)p. 962
Engine Front Cover (12.65.01)p. 970
Engine Mount LH (12.45.01)p. 979
Engine Mount RH (12.45.03)p. 983
Exhaust Manifold LH (30.15.55)p. 987
Flexplate (12.53.13)p. 995
Exhaust Manifold RH (30.15.56)p. 996
Intake Manifold (30.15.01)p. 1002
Oil Pan (12.60.44)p. 1011
Oil Pan Extension (12.60.48)p. 1013
Oil Pump (12.60.26)p. 1020
Secondary Timing Chain Tensionerp. 1022
Timing Drive Components (12.65.13)p. 1023
Valve Cover LH (12.29.43)p. 1031
Valve Cover RH (12.29.44)p. 1036
Oil Filter Housingp. 1040
+Removal and Installationp. 1044
Crankshaft Main Bearing Carrierp. 1044
+Removalp. 1076
+Installationp. 1082
+303-01D: Engine – 4.2L SC V8 – AJV8p. 1087
Description and Operationp. 1088
Diagnosis and Testingp. 1109
General Proceduresp. 1110
+In-Vehicle Repairp. 1111
Camshafts LH (12.13.19)p. 1111
Crankshaft Front Seal (12.21.14)p. 1120
Crankshaft Pulley (12.21.09)p. 1121
Crankshaft Rear Seal (12.21.20)p. 1125
Cylinder Head LH (12.29.02)p. 1127
Engine Front Cover (12.65.01)p. 1135
Engine Mount LH (12.45.01)p. 1143
Engine Mount RH (12.45.03)p. 1146
Exhaust Manifold LH (30.15.55)p. 1150
Flexplate (12.53.13)p. 1159
Oil Filter Housingp. 1160
Oil Pan (12.60.44)p. 1164
Oil Pump (12.60.26)p. 1166
Timing Drive Components (12.65.13)p. 1168
Twin Oil Coolersp. 1178
Valve Cover LH (12.29.43)p. 1180
Valve Cover RH (12.29.44)p. 1187
+Removal and Installationp. 1192
Crankshaft Main Bearing Carrierp. 1192
+Removalp. 1225
+Installationp. 1232
+303-03A: Engine Cooling – TDV6 2.7L Dieselp. 1238
Description and Operationp. 1239
Diagnosis and Testingp. 1247
+General Proceduresp. 1251
Cooling System Draining, Filling and Bleedingp. 1251
+Removal and Installationp. 1253
Coolant Expansion Tank (26.15.01)p. 1253
Cooling Fan Motor and Shroud (26.25.25)p. 1254
Coolant Pumpp. 1258
Radiator (26.40.01)p. 1260
Thermostat (26.45.07)p. 1264
+303-03B: Engine Cooling – V6 3.0L Petrolp. 1268
Description and Operationp. 1269
Diagnosis and Testingp. 1278
+General Proceduresp. 1282
Cooling System Draining, Filling and Bleedingp. 1282
+Removal and Installationp. 1285
Coolant Expansion Tank (26.15.01)p. 1285
Cooling Fan Shroudp. 1287
Cooling Module (26.40.16)p. 1292
Thermostat (26.45.07)p. 1298
Radiator (26.40.01)p. 1299
Water Pump (26.50.01)p. 1304
+303-03C: Engine Cooling – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 1308
Description and Operationp. 1309
Diagnosis and Testingp. 1323
+General Proceduresp. 1328
Cooling System Draining, Filling and Bleedingp. 1328
+Removal and Installationp. 1331
Coolant Expansion Tank (26.15.01)p. 1331
Cooling Fan Motor and Shroud – 4.2L SC V8 – AJV8p. 1333
Cooling Fan Motor and Shroud (26.25.25) – 4.2L NA V8 – AJV8p. 1338
Coolant Manifold – 4.2L SC V8 – AJV8p. 1344
Cooling Module (26.40.16) – 4.2L SC V8 – AJV8p. 1346
Cooling Module (26.40.16) – 4.2L NA V8 – AJV8p. 1353
Coolant Pump – 4.2L SC V8 – AJV8p. 1360
Coolant Pump – 4.2L NA V8 – AJV8p. 1363
Radiator (26.40.01) – 4.2L SC V8 – AJV8p. 1365
Radiator (26.40.01) – 4.2L NA V8 – AJV8p. 1368
Thermostat (26.45.07) – 4.2L SC V8 – AJV8p. 1372
Thermostat (26.45.07) – 4.2L NA V8 – AJV8p. 1375
Thermostat Housing – 4.2L SC V8 – AJV8p. 1378
Thermostat Housing – 4.2L NA V8 – AJV8p. 1380
+303-03D: Supercharger Cooling – 4.2L SC V8 – AJV8p. 1383
Description and Operationp. 1384
Diagnosis and Testingp. 1389
+Removal and Installationp. 1390
+303-04A: Fuel Charging and Controls – TDV6 2.7L Dieselp. 1394
Description and Operationp. 1395
Diagnosis and Testingp. 1409
+General Proceduresp. 1419
Fuel Injection Component Cleaningp. 1419
+Removal and Installationp. 1420
Fuel Injector (18.10.01)p. 1420
Fuel Injection Pumpp. 1427
Intake Air Shutoff Throttlep. 1438
Swirl Plate Actuator Diaphragmp. 1442
+303-04B: Fuel Charging and Controls – Turbocharger – TDV6 2.7L Dieselp. 1450
Description and Operationp. 1451
Diagnosis and Testingp. 1454
+Removal and Installationp. 1459
Turbocharger LHp. 1459
Turbocharger RHp. 1467
+303-04C: Fuel Charging and Controls – V6 3.0L Petrolp. 1481
Description and Operationp. 1482
Diagnosis and Testingp. 1488
+Removal and Installationp. 1491
Fuel Charging Wiring Harness (86.70.22)p. 1491
Fuel Injection Supply Manifold (19.60.13)p. 1492
Fuel Injectors (18.10.02)p. 1493
Fuel Pressure Regulator (19.45.11)p. 1494
Throttle Body (19.70.04)p. 1495
+303-04D: Fuel Charging and Controls – 4.2L NA V8 – AJV8p. 1497
Description and Operationp. 1498
Diagnosis and Testingp. 1505
+Removal and Installationp. 1508
Fuel Injectors (18.10.02)p. 1508
Fuel Injection Supply Manifold (19.60.13)p. 1510
Fuel Pressure Regulator (19.45.11)p. 1517
Throttle Body (19.70.04)p. 1519
+303-04E: Fuel Charging and Controls – 4.2L SC V8 – AJV8p. 1521
Description and Operationp. 1521
Diagnosis and Testingp. 1528
+Removal and Installationp. 1529
Fuel Injectorsp. 1529
Fuel Railp. 1532
Throttle Bodyp. 1536
+303-05A: Accessory Drive – TDV6 2.7L Dieselp. 1539
Description and Operationp. 1540
Diagnosis and Testingp. 1542
+Removal and Installationp. 1544
Accessory Drive Belt (12.10.40)p. 1544
Accessory Drive Belt Idler Pulley (12.10.43)p. 1545
Accessory Drive Belt Tensioner (12.10.41)p. 1546
Fuel Injection Pump Beltp. 1547
Fuel Injection Pump Pulleyp. 1550
+303-05B: Accessory Drive – V6 3.0L Petrolp. 1552
Description and Operationp. 1553
Diagnosis and Testingp. 1555
+Removal and Installationp. 1557
Accessory Drive Belt (12.10.40)p. 1557
Accessory Drive Belt Idler Pulley (12.10.43)p. 1558
Accessory Drive Belt Tensioner (12.10.41)p. 1559
+303-05C: Accessory Drive – 4.2L NA V8 – AJV8p. 1560
Description and Operationp. 1561
Diagnosis and Testingp. 1563
+Removal and Installationp. 1565
Accessory Drive Belt (12.10.40)p. 1565
Accessory Drive Belt Tensioner (12.10.41)p. 1567
Accessory Drive Belt Idler Pulley (12.10.43)p. 1569
+303-05D: Accessory Drive – 4.2L SC V8 – AJV8p. 1570
Description and Operationp. 1571
Diagnosis and Testingp. 1573
+Removal and Installationp. 1574
Accessory Drive Belt (12.10.40)p. 1574
Accessory Drive Belt Tensioner (12.10.41)p. 1575
Accessory Drive Belt Idler Pulley (12.10.43)p. 1576
Supercharger Belt (18.50.08)p. 1577
Supercharger Belt Tensioner (18.50.24)p. 1579
Supercharger Belt Idler Pulley (18.50.09)p. 1581
+303-06A: Starting System – TDV6 2.7L Dieselp. 1583
Description and Operationp. 1584
Diagnosis and Testingp. 1586
+Removal and Installationp. 1591
Starter Motor (86.60.01)p. 1591
+303-06B: Starting System – V6 3.0L Petrolp. 1595
Description and Operationp. 1596
Diagnosis and Testingp. 1598
+Removal and Installationp. 1602
Starter Motor (86.60.01)p. 1602
+303-06C: Starting System – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 1605
Description and Operationp. 1606
Diagnosis and Testingp. 1608
+Removal and Installationp. 1613
Starter Motor (86.60.01)p. 1613
+303-07A: Engine Ignition – V6 3.0L Petrolp. 1616
Description and Operationp. 1617
Diagnosis and Testingp. 1621
+Removal and Installationp. 1624
Ignition Coil-On-Plug LH (18.20.44)p. 1624
Ignition Coil-On-Plug RH (18.20.43)p. 1625
+303-07B: Engine Ignition – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 1626
Description and Operationp. 1627
Diagnosis and Testingp. 1631
+Removal and Installationp. 1634
Ignition Coil-On-Plug (18.20.40) – 4.2L NA V8 – AJV8p. 1634
Ignition Coil-On-Plug (18.20.40) – 4.2L SC V8 – AJV8p. 1635
+303-07C: Glow Plug Systemp. 1637
Description and Operationp. 1638
Diagnosis and Testingp. 1642
+303-08A: Engine Emission Control – TDV6 2.7L Dieselp. 1643
Description and Operationp. 1644
Diagnosis and Testingp. 1648
+Removal and Installationp. 1652
Crankcase Vent Oil Separatorp. 1652
Exhaust Gas Recirculation (EGR) Valve Outlet Tube (17.45.11)p. 1654
Exhaust Gas Recirculation (EGR) Valve LHp. 1656
Exhaust Gas Recirculation (EGR) Valve RHp. 1662
+303-08B: Engine Emission Control – V6 3.0L Petrolp. 1667
Description and Operationp. 1668
Diagnosis and Testingp. 1673
+Removal and Installationp. 1675
Secondary Air Injection (AIR) Control Valvep. 1675
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube LHp. 1677
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube RHp. 1678
Secondary Air Injection (AIR) Pumpp. 1681
+303-08C: Engine Emission Control – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 1684
Description and Operationp. 1685
Diagnosis and Testingp. 1692
+Removal and Installationp. 1695
Exhaust Gas Recirculation (EGR) Valve (17.45.01) – 4.2L NA V8 – AJV8p. 1695
Exhaust Gas Recirculation (EGR) Valve – 4.2L SC V8 – AJV8p. 1698
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube (17.45.11) – 4.2LNA V8 – AJV8p. 1702
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube – 4.2L SC V8 – AJV8p. 1703
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tubep. 1704
Secondary Air Injection (AIR) Control Valve – 4.2L NA V8 – AJV8p. 1709
Secondary Air Injection (AIR) Control Valve – 4.2L SC V8 – AJV8p. 1711
Secondary Air Injection (AIR) Pumpp. 1713
Secondary Air Injection Manifold Absolute Pressure Sensorp. 1716
+303-12A: Intake Air Distribution and Filtering – TDV6 2.7L Dieselp. 1717
Description and Operationp. 1718
Diagnosis and Testingp. 1721
+Removal and Installationp. 1724
Air Cleaner (19.10.05)p. 1724
Air Cleaner Element (19.10.08)p. 1727
Charge Air Coolerp. 1728
+303-12B: Intake Air Distribution and Filtering – V6 3.0L Petrolp. 1732
Description and Operationp. 1733
Diagnosis and Testingp. 1736
+Removal and Installationp. 1739
Air Cleanerp. 1739
Air Cleaner Outlet Pipep. 1741
Air Cleaner Elementp. 1742
+303-12C: Intake Air Distribution and Filtering – 4.2L NA V8p. 1744
Description and Operationp. 1745
Diagnosis and Testingp. 1748
+Removal and Installationp. 1751
Air Cleanerp. 1751
Air Cleaner Outlet Pipep. 1754
Air Cleaner Elementp. 1755
+303-12D: Intake Air Distribution and Filtering – 4.2L SC V8p. 1757
Description and Operationp. 1758
Diagnosis and Testingp. 1761
+Removal and Installationp. 1762
Air Cleaner LHp. 1762
Air Cleaner RHp. 1765
Air Cleaner Elementp. 1768
Air Cleaner Outlet Pipep. 1770
Charge Air Coolerp. 1771
Superchargerp. 1773
Supercharger Outlet Pipep. 1779
+303-13A: Evaporative Emissions – V6 3.0L Petrolp. 1782
Description and Operationp. 1783
Diagnosis and Testingp. 1786
+Removal and Installationp. 1793
Evaporative Emission Canister (17.15.13)p. 1793
Evaporative Emission Canister Purge Valve (17.15.30)p. 1799
Evaporative Emission Canister Vent Solenoid (17.15.45)p. 1801
+303-13B: Evaporative Emissions – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 1803
Description and Operationp. 1804
Diagnosis and Testingp. 1809
+Removal and Installationp. 1811
Evaporative Emission Canister (17.15.13)p. 1811
Evaporative Emission Canister Purge Valve (17.15.30) – 4.2L NA V8 – AJV8p. 1813
Evaporative Emission Canister Purge Valve – 4.2L SC V8 – AJV8p. 1815
+303-14A: Electronic Engine Controls – TDV6 2.7L Dieselp. 1817
Description and Operationp. 1818
Diagnosis and Testingp. 1835
+Removal and Installationp. 1838
Camshaft Position (CMP) Sensor (18.30.63)p. 1838
Crankshaft Position (CKP) Sensor (18.30.12)p. 1840
Crankshaft Position (CKP) Sensor Ringp. 1843
Engine Control Module (ECM) (18.30.01)p. 1847
Engine Coolant Temperature (ECT) Sensor (18.30.10)p. 1852
Engine Oil Pressure (EOP) Sensorp. 1853
Fuel Rail Pressure (FRP) Sensor (18.30.98)p. 1854
Fuel Temperature Sensor (18.30.99)p. 1861
Knock Sensor (KS) LH (18.30.92)p. 1864
Knock Sensor (KS) RH (18.30.93)p. 1866
Intake Air Temperature (IAT) Sensorp. 1868
Manifold Absolute Pressure (MAP) Sensor (18.30.86)p. 1869
Mass Air Flow (MAF) Sensor (18.30.15)p. 1870
Oil Temperature Sensor (18.31.01)p. 1871
+303-14B: Electronic Engine Controls – V6 3.0L Petrolp. 1873
Description and Operationp. 1874
Diagnosis and Testingp. 1892
+Removal and Installationp. 1895
Camshaft Position (CMP) Sensor LH (18.31.12)p. 1895
Camshaft Position (CMP) Sensor RH (18.31.11)p. 1896
Catalyst Monitor Sensor (18.30.66)p. 1897
Crankshaft Position (CKP) Sensor (18.30.12)p. 1898
Engine Control Module (ECM) (18.30.01)p. 1899
Engine Coolant Temperature (ECT) Sensorp. 1903
Fuel Temperature Sensorp. 1904
Heated Oxygen Sensor (HO2S)p. 1905
Intake Manifold Tuning (IMT) Valve LH (19.70.30)p. 1907
Knock Sensor (KS) LH (18.30.92)p. 1908
Knock Sensor (KS) RH (18.30.93)p. 1909
Manifold Absolute Pressure (MAP) Sensor (18.30.86)p. 1910
Mass Air Flow (MAF) Sensor (18.30.15)p. 1911
Oil Temperature Sensor (18.31.01)p. 1912
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)p. 1913
+303-14C: Electronic Engine Controlsp. 1914
Description and Operationp. 1915
Diagnosis and Testingp. 1934
+General Proceduresp. 1962
Powertrain Control Module (PCM) Long Drive Cycle Self-Testp. 1962
Powertrain Control Module (PCM) Short Drive Cycle Self-Testp. 1963
+Removal and Installationp. 1964
Camshaft Position (CMP) Sensor LH (18.31.12)p. 1964
Camshaft Position (CMP) Sensor RH (18.31.11)p. 1966
Catalyst Monitor Sensor (18.30.66)p. 1967
Crankshaft Position (CKP) Sensor (18.30.12) – 4.2L NA V8 – AJV8p. 1968
Engine Control Module (ECM) (18.30.01)p. 1969
Engine Coolant Temperature (ECT) Sensor (18.30.10)p. 1974
Fuel Temperature Sensor (18.30.99)p. 1975
Heated Oxygen Sensor (HO2S)p. 1976
Intake Air Temperature (IAT) Sensor (18.30.52)p. 1977
Knock Sensor (KS) (18.30.69)p. 1978
Manifold Absolute Pressure (MAP) Sensor (18.30.86)p. 1979
Mass Air Flow (MAF) Sensor (18.30.15)p. 1980
Oil Temperature Sensor (18.31.01)p. 1981
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)p. 1982
+307: Automatic Transmission/Transaxlep. 1983
+307-01: Automatic Transmission/Transaxlep. 1983
+Description and Operationp. 1984
Component Location – Vehicles With: ZF 6HP26p. 29
Overview – Vehicles With: ZF 6HP26p. 29
System Operation and Component Description – Vehicles With: ZF 6HP26p. 29
Component Location – Vehicles With: ZF 6HP26p. 29
Overview – Vehicles With: ZF 6HP26p. 29
System Operation and Component Description – Vehicles With: ZF 6HP26p. 29
Diagnosis and Testingp. 1984
+General Proceduresp. 2028
Transmission Fluid Drain and Refill (44.24.02)p. 2028
Transmission Fluid Level Checkp. 2031
+In-Vehicle Repairp. 2034
Extension Housing Seal (44.20.18)p. 2034
Transmission Fluid Pan, Gasket and Filter (44.24.07)p. 2040
Transmission Control Module (TCM) and Main Control Valve Bodyp. 2042
+Removalp. 2047
Transmission (44.20.01) – TDV6 2.7L Dieselp. 2047
Transmission (44.20.01) – V6 3.0L Petrolp. 2053
Transmission (44.20.01) – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 2056
+Installationp. 2069
Transmission (44.20.01) – TDV6 2.7L Dieselp. 2060
Transmission (44.20.01) – V6 3.0L Petrolp. 2066
Transmission (44.20.01) – V8 4.2L Petrol/V8 S/C 4.2L Petrolp. 2069
+307-02: Transmission/Transaxle Coolingp. 2073
+Description and Operationp. 2073
Component Location – Vehicles With: ZF 6HP26p. 2073
Overview – Vehicles With: ZF 6HP26p. 2075
System Operation and Component Description – Vehicles With: ZF 6HP26p. 2076
Diagnosis and Testingp. 2077
+Removal and Installationp. 2078
Transmission Fluid Cooler (44.24.10) – TDV6 2.7L Dieselp. 2078
Transmission Fluid Cooler Tubes (44.24.19) – TDV6 2.7L Dieselp. 2082
+307-05: Automatic Transmission/Transaxle External Controlsp. 2092
+Description and Operationp. 2093
Component Location – Vehicles With: ZF 6HP26p. 2093
Overview – Vehicles With: ZF 6HP26p. 2094
System Operation and Component Description – Vehicles With: ZF 6HP26p. 2095
Diagnosis and Testingp. 2099
+Removal and Installationp. 2105
Transmission Control Switch (TCS)p. 2105
Transmission Control Switch (TCS) Knobp. 2107
Emergency Park Position Release Leverp. 2108
Upshift Paddle Switchp. 2111
Downshift Paddle Switchp. 2112
+309: Exhaust Systemp. 2113
+309-00A: Exhaust System – TDV6 2.7L Dieselp. 2113
Description and Operationp. 2114
Diagnosis and Testingp. 2121
+Removal and Installationp. 2124
Catalytic Converter (17.50.05)p. 2124
Exhaust Systemp. 2128
Diesel Particulate Filter (DPF)p. 2132
Diesel Particulate Filter (DPF) Differential Pressure Sensorp. 2135
Front Muffler (30.10.18)p. 2136
Rear Mufflerp. 2138
+309-00B: Exhaust System – V6 3.0L Petrolp. 2139
Description and Operationp. 2140
Diagnosis and Testingp. 2143
+Removal and Installationp. 2146
Catalytic Converter (17.50.05)p. 2146
Exhaust Systemp. 2149
Front Muffler (30.10.18)p. 2152
Rear Mufflerp. 2154
+309-00C: Exhaust System – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 2155
Description and Operationp. 2156
Diagnosis and Testingp. 2160
+Removal and Installationp. 2164
Catalytic Converter (17.50.05)p. 2164
Exhaust Systemp. 2167
Front Muffler (30.10.18)p. 2170
Rear Mufflerp. 2172
+310: Fuel System – General Informationp. 2173
310-00: Fuel System – General Informationp. 2173
+General Proceduresp. 31
Fuel System Pressure Check – 3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2L SC V8 –AJV8p. 2174
Fuel System Pressure Release (19.50.02) – 3.0L NA V6 – AJ27/4.2L NA V8 –AJV8/4.2L SC V8 – AJV8p. 2177
Fuel Tank Drainingp. 2178
Low-Pressure Fuel System Bleeding – TDV6 2.7L Dieselp. 2186
Spring Lock Couplingsp. 2187
Quick Release Couplingp. 2191
Quick Release Coupling – Push Connectp. 2192
+310-01A: Fuel Tank and Lines – TDV6 2.7L Dieselp. 2194
Description and Operationp. 2195
Diagnosis and Testingp. 2205
+Removal and Installationp. 2209
Fuel Coolerp. 2209
Fuel Filterp. 2210
Fuel Tankp. 2213
Fuel Pump Module (19.45.08)p. 2215
Fuel Transfer Unitp. 2217
+310-01B: Fuel Tank and Lines – V6 3.0L Petrolp. 2219
Description and Operationp. 2220
Diagnosis and Testingp. 2227
+Removal and Installationp. 2231
Fuel Filterp. 2231
Fuel Level Sender LHp. 2233
Fuel Level Sender RHp. 2234
Fuel Pump Module (19.45.08)p. 2236
Fuel Tankp. 2242
Fuel Tank Filler Pipe (19.55.33)p. 2244
Fuel Transfer Unitp. 2246
+310-01C: Fuel Tank and Lines – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 2253
Description and Operationp. 2254
Diagnosis and Testingp. 2263
+Removal and Installationp. 2268
Fuel Filterp. 2268
Fuel Level Sender LHp. 2270
Fuel Level Sender RHp. 2271
Fuel Pump Module (19.45.08)p. 2273
Fuel Tankp. 2280
Fuel Tank Filler Pipe (19.55.33)p. 2282
Fuel Transfer Unitp. 2284
+310-02: Acceleration Controlp. 2292
Diagnosis and Testingp. 2293
+Removal and Installationp. 2295
+310-03A: Speed Control – TDV6 2.7L Dieselp. 2296
Description and Operationp. 2297
Diagnosis and Testingp. 2304
General Proceduresp. 2308
+Removal and Installationp. 2310
Speed Control Deactivator Switchp. 2310
Speed Control Modulep. 2312
Speed Control Sensorp. 2313
Speed Control Switchp. 2314
+310-03B: Speed Control – V6 3.0L Petrolp. 2316
Description and Operationp. 2317
Diagnosis and Testingp. 2321
General Proceduresp. 2322
+Removal and Installationp. 2324
Speed Control Deactivator Switchp. 2324
Speed Control Modulep. 2326
Speed Control Sensorp. 2327
Speed Control Switchp. 2328
+310-03C: Speed Control – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 2329
Description and Operationp. 2330
Diagnosis and Testingp. 2338
General Proceduresp. 2343
+Removal and Installationp. 2346
Speed Control Deactivator Switchp. 2346
Speed Control Modulep. 2348
Speed Control Sensorp. 2349
Speed Control Switchp. 2351
+4: Electricalp. 2352
+412: Climate Control Systemp. 2352
+412-00: Climate Control System – General Informationp. 2352
Diagnosis and Testingp. 2353
+General Proceduresp. 2357
Air Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)p. 2357
Air Conditioning (A/C) System Flushingp. 2359
Contaminated Refrigerant Handlingp. 2360
Electronic Leak Detectionp. 2361
Fluorescent Dye Leak Detectionp. 2362
Inspection and Assembly Requirementsp. 2363
Manifold Gauge Set Connectionp. 2364
Refrigerant Oil Addingp. 2365
Refrigerant System Testsp. 2366
+412-01: Climate Controlp. 2367
+Description and Operationp. 2368
Air Distribution and Filteringp. 2368
Component Locationp. 2374
Overviewp. 2370
System Operation and Component Descriptionp. 2371
+Heating and Ventilationp. 2374
Component Locationp. 2374
Overviewp. 2375
System Operation and Component Descriptionp. 2376
+Air Conditioningp. 2378
Component Locationp. 2378
Overviewp. 2379
System Operation and Component Descriptionp. 2380
+Control Componentsp. 2386
Component Locationp. 2386
Overviewp. 2388
System Operation and Component Descriptionp. 2390
+Removal and Installationp. 2398
Ambient Air Temperature Sensorp. 2398
Blower Motorp. 2400
Blower Motor Control Modulep. 2401
Center Registersp. 2402
Climate Control Assemblyp. 2404
Climate Control Modulep. 2407
Defrost Vent/Register Blend Door Actuatorp. 2408
Driver Side Registerp. 2409
Evaporatorp. 2412
Floor Console Registerp. 2415
Footwell Vent/Duct Blend Door Actuatorp. 2417
Heater Corep. 2418
Heater Core and Evaporator Core Housingp. 2420
Instrument Panel Register Trim Panelp. 2422
In-Vehicle Temperature Sensorp. 2425
Passenger Side Registerp. 2426
Pollen Filterp. 2429
Recirculation Blend Door Actuatorp. 2431
Sunload Sensorp. 2432
Thermostatic Expansion Valvep. 2434
+412-03: Air Conditioningp. 2436
Diagnosis and Testingp. 2437
+Removal and Installationp. 2438
Air Conditioning (A/C) Compressor (82.10.20) – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8p. 2438
Condenser Core – 4.2L NA V8 – AJV8p. 2440
Condenser Core – 4.2L SC V8 – AJV8p. 2443
Pressure Cutoff Switch (82.10.32)p. 2445
+413: Instrumentation and Warning Systemsp. 2446
+413-01: Instrument Clusterp. 2446
Description and Operationp. 2447
Diagnosis and Testingp. 2456
Removal and Installationp. 2466
+413-06: Hornp. 2469
+Removal and Installationp. 2470
Hornp. 2470
Horn Switchp. 2472
+413-08: Information and Message Centerp. 2473
Description and Operationp. 2473
Diagnosis and Testingp. 2479
+413-09: Warning Devicesp. 2480
+Diagnosis and Testingp. 2480
+413-13: Parking Aidp. 2484
Description and Operationp. 2484
Diagnosis and Testingp. 2493
+Removal and Installationp. 2497
Front Inner Parking Aid Sensorp. 2497
Front Outer Parking Aid Sensorp. 2498
Parking Aid Camerap. 2499
Parking Aid Modulep. 2500
Rear Parking Aid Sensorp. 2501
+414: Battery and Charging Systemp. 2502
414-00: Charging System – General Informationp. 2502
+414-01: Battery, Mounting and Cablesp. 2503
Description and Operationp. 2503
Diagnosis and Testingp. 2508
General Proceduresp. 2511
Removal and Installationp. 2513
+414-02C: Generator and Regulatorp. 2516
Description and Operationp. 2516
Diagnosis and Testingp. 2520
+Removal and Installationp. 2521
Generator (86.10.02) – 4.2L NA V8 – AJV8p. 2521
Generator (86.10.02) – 4.2L SC V8 – AJV8p. 2527
+415: Information and Entertainment Systemsp. 2532
+415-00: Information and Entertainment System – General Informationp. 2532
+Diagnosis and Testingp. 2532
Information and Entertainment Systemp. 2532
Cellular Phonep. 2546
Navigation Systemp. 2550
+415-01: Information and Entertainment System Specificationp. 2553
+Description and Operationp. 2554
+Audio Systemp. 2554
Component Locationp. 2554
Overviewp. 2555
System Operation and Component Descriptionp. 2556
+Speakersp. 2568
Component Locationp. 2568
Overviewp. 2569
System Operation and Component Descriptionp. 2570
+Cellular Phonep. 2574
Component Locationp. 2574
Overviewp. 2575
System Operation and Component Descriptionp. 2576
+Navigation Systemp. 2580
Component Locationp. 2580
Overviewp. 2581
System Operation and Component Descriptionp. 2582
+Video Systemp. 2590
Component Locationp. 2590
Overviewp. 2591
System Operation and Component Descriptionp. 2592
Diagnosis and Testingp. 2597
+Removal and Installationp. 2598
Audio Unitp. 2598
Audio Unit Antenna Amplifierp. 2599
Audio and Climate Control Assemblyp. 2600
Front Door Speakerp. 2601
Information and Entertainment Displayp. 2602
Information and Entertainment Modulep. 2604
Instrument Panel Speakerp. 2605
Rear Door Speakerp. 2606
Steering Wheel Audio Controlsp. 2607
Subwoofer Amplifierp. 2609
Subwoofer Speakerp. 2611
+417: Lightingp. 2612
+417-01: Exterior Lightingp. 2612
Description and Operationp. 2613
Diagnosis and Testingp. 2630
+Removal and Installationp. 2634
Approach Lampp. 2634
Headlamp Assemblyp. 2635
Headlamp Leveling Front Sensorp. 2639
Headlamp Leveling Rear Sensorp. 2641
High Mounted Stoplampp. 2643
Rear Fog Lampp. 2644
Rear Lamp Assemblyp. 2645
Side Turn Signal Lampp. 2647
+417-02: Interior Lightingp. 2648
Description and Operationp. 2648
Diagnosis and Testingp. 2656
417-04: Daytime Running Lampsp. 2658
+418: Electrical Distributionp. 2660
+418-00: Module Communications Networkp. 2660
Description and Operationp. 2660
Diagnosis and Testingp. 2667
+Removal and Installationp. 2681
Central Junction Box (CJB)p. 2681
+418-02: Wiring Harnessesp. 2683
Description and Operationp. 2683
General Proceduresp. 2695
+Removal and Installationp. 2696
Engine Wiring Harness – TDV6 2.7L Dieselp. 2696
Luggage Compartment Lid Wiring Harnessp. 2715
+419: Electronic Feature Groupp. 2716
+419-01A: Anti-Theft – Activep. 2716
Description and Operationp. 2716
Diagnosis and Testingp. 2722
+Removal and Installationp. 2731
Anti-Theft Alarm Horn (86.52.03)p. 2731
+419-01B: Anti-Theft – Passivep. 2718
Description and Operationp. 2718
Diagnosis and Testingp. 2722
+419-07: Navigation Systemp. 2735
+Removal and Installationp. 2735
Navigation System Antenna (86.62.06)p. 2735
Navigation System Module (86.62.05)p. 2737
+419-08: Cellular Phonep. 2738
+Removal and Installationp. 2738
+419-10: Multifunction Electronic Modulesp. 2740
Description and Operationp. 2741
+Diagnosis and Testingp. 2750
Driver Door Module (DDM)p. 2750
Remote Keyless Entry (RKE) Modulep. 2755
Passenger Door Module (PDM)p. 2758
+Removal and Installationp. 2763
Driver Door Module (DDM)p. 2763
Driver Seat Module (DSM)p. 2764
Passenger Door Module (PDM)p. 2765
Rear Door Module (RDM)p. 2766
+5: Body and Paintp. 2767
+501-02: Front End Body Panelsp. 2767
+Removal and Installationp. 42
Air Deflectorp. 2768
Cowl Vent Screen (76.10.01)p. 2769
Engine Rear Undershieldp. 2771
Fender Splash Shieldp. 2772
Radiator Splash Shieldp. 2773
Secondary Bulkhead Center Panelp. 2774
Secondary Bulkhead Panel LH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 –AJV8/4.2L SC V8 – AJV8p. 2775
Secondary Bulkhead Panel RH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 –AJV8/4.2L SC V8 – AJV8p. 2778
+501-03: Body Closuresp. 2781
+Removal and Installationp. 2781
Front Doorp. 2781
Fuel Filler Doorp. 2784
Fuel Filler Door Assemblyp. 2785
Luggage Compartment Lid (76.19.01)p. 2787
Rear Doorp. 2790
+501-05: Interior Trim and Ornamentationp. 2793
+Removal and Installationp. 2794
A-Pillar Trim Panelp. 2794
B-Pillar Lower Trim Panelp. 2796
B-Pillar Upper Trim Panelp. 2797
C-Pillar Lower Trim Panelp. 2802
C-Pillar Trim Panelp. 2806
Cowl Side Trim Panelp. 2808
Engine Cover (76.11.35) – 4.2L NA V8 – AJV8p. 2810
Engine Cover (76.11.35) – TDV6 2.7L Dieselp. 2811
Engine Cover – 4.2L SC V8 – AJV8p. 2812
Front Door Trim Panel (76.34.01)p. 2813
Front Scuff Plate Trim Panelp. 2817
Instrument Panel Speaker Grillep. 2818
Headlinerp. 2820
Loadspace Scuff Plate Trim Panelp. 2826
Loadspace Trim Panelp. 2827
Loadspace Trim Panel LHp. 2828
Loadspace Trim Panel RHp. 2829
Luggage Compartment Lid Trim Panelp. 2830
Parcel Shelfp. 2831
Rear Door Trim Panelp. 2839
Rear Scuff Plate Trim Panelp. 2845
Sun Visor (76.10.48)p. 2846
+501-08: Exterior Trim and Ornamentationp. 2848
+Removal and Installationp. 2849
Radiator Grillep. 2849
Luggage Compartment Lid Mouldingp. 2850
+501-09: Rear View Mirrorsp. 2852
Description and Operationp. 2852
+Diagnosis and Testingp. 2857
+Removal and Installationp. 2859
Exterior Mirrorp. 2859
Exterior Mirror Coverp. 2861
Exterior Mirror Glassp. 2862
Exterior Mirror Motorp. 2863
Interior Rear View Mirrorp. 2865
+501-10: Seatingp. 2867
Description and Operationp. 2868
Diagnosis and Testingp. 2878
+Removal and Installationp. 2892
Front Seat (76.70.01)p. 2892
Front Seat Backrest (76.70.06)p. 2896
Front Seat Backrest Cover (76.70.15)p. 2898
Front Seat Cushion Coverp. 2901
Front Seat Recliner Motorp. 45
Front Seat Track Motorp. 2906
Memory Seat Position Switchp. 2908
Seat Basep. 2909
Rear Seat Backrest Cover (76.70.48) (78.90.12)p. 2912
Rear Seat Cushion (76.70.37)p. 2916
Front Seat Height Adjustment Motorp. 2917
Front Seat Control Switchp. 2921
Rear Seat Bolsterp. 2925
+501-11: Glass, Frames and Mechanismsp. 2927
Description and Operationp. 2928
Diagnosis and Testingp. 2933
+General Proceduresp. 2935
Door Window Motor Initializationp. 2935
+Removal and Installationp. 2936
Door Window Regulator Motor (86.25.04)p. 2936
Driver Door Window Control Switch (86.25.03) (86.25.08)p. 2940
Front Door Window Glassp. 2941
Front Door Window Regulator and Motor (76.31.45)p. 2943
Passenger Door Window Control Switchp. 45
Rear Door Fixed Window Glassp. 2946
Rear Door Window Glassp. 2951
Rear Door Window Regulator and Motorp. 2952
Rear Window Glassp. 2953
Windshield Glassp. 2957
+501-12: Instrument Panel and Consolep. 2960
Description and Operationp. 2961
+Removal and Installationp. 2964
Floor Consolep. 2964
Floor Console Cup Holderp. 2968
Floor Console Double Cup Holderp. 2969
Floor Console Side Trim Panelp. 2971
Glove Compartmentp. 2975
Instrument Panel Consolep. 2978
Instrument Panel Lower Trim Panelp. 2984
Overhead Consolep. 2989
+501-14: Handles, Locks, Latches and Entry Systemsp. 2993
Description and Operationp. 2994
Diagnosis and Testingp. 3002
+Removal and Installationp. 3005
Exterior Front Door Handlep. 3005
Exterior Luggage Compartment Lid Release Switchp. 3007
Exterior Rear Door Handlep. 3009
Front Door Latchp. 3011
Front Door Lock Cylinderp. 3016
Interior Front Door Handlep. 3018
Luggage Compartment Lid Latch Actuatorp. 3019
Luggage Compartment Lid Lock Cylinderp. 3020
Rear Door Latchp. 3022
+501-16: Wipers and Washersp. 3026
Description and Operationp. 3027
Diagnosis and Testingp. 3036
+Removal and Installationp. 3038
Headlamp Washer Jetp. 3038
Headlamp Washer Pumpp. 3039
Rain Sensorp. 3042
Windshield Washer Reservoirp. 3043
Windshield Wiper Motorp. 3046
Windshield Washer Pumpp. 3048
+501-17: Roof Opening Panelp. 3049
Description and Operationp. 3050
Diagnosis and Testingp. 3054
+General Proceduresp. 3055
Roof Opening Panel Alignmentp. 3055
Motor Synchronization (76.82.48)p. 3056
+Removal and Installationp. 3057
Roof Opening Panel Front Drain Hosep. 3057
Roof Opening Panel Framep. 3059
Roof Opening Panel Glassp. 3062
Roof Opening Panel Motorp. 3064
Roof Opening Panel Rear Drain Hosep. 3065
Roof Opening Panel Weatherstripp. 3067
+501-19: Bumpersp. 3068
+Removal and Installationp. 3069
Front Bumper Coverp. 3069
Front Bumper Cover Insertp. 3072
Rear Bumper Coverp. 3073
Rear Bumperp. 3075
+501-20A: Safety Belt Systemp. 3076
Description and Operationp. 3077
Diagnosis and Testingp. 3080
+Removal and Installationp. 3084
Front Safety Belt Bucklep. 3084
Front Safety Belt Retractorp. 3085
Rear Center Safety Belt Retractorp. 3087
Rear Safety Belt Bucklep. 3088
Rear Safety Belt Retractorp. 3089
Safety Belt Shoulder Height Adjusterp. 3090
+501-20B: Supplemental Restraint Systemp. 3091
Description and Operationp. 3092
Diagnosis and Testingp. 3107
+General Proceduresp. 3117
+Removal and Installationp. 3120
B-Pillar Side Impact Sensorp. 3120
Clockspringp. 3121
C-Pillar Side Impact Sensorp. 3126
Crash Sensorp. 3127
Driver Air Bag Modulep. 3128
Front Door Side Impact Sensorp. 3130
Occupant Classification Sensorp. 3132
Passenger Air Bag Modulep. 3147
Restraints Control Module (RCM)p. 3158
Seat Position Sensorp. 49
Side Air Bag Module (76.73.47)p. 49
Side Air Curtain Modulep. 49
+501-20C: Pedestrian Protection Systemp. 3160
Description and Operationp. 3160
Diagnosis and Testingp. 3169
+Removal and Installationp. 3173
Pedestrian Impact Sensorp. 3173
Pedestrian Protection Hood Actuator LHp. 3174
Pedestrian Protection Hood Actuator RHp. 3175
Pedestrian Protection Modulep. 3176
501-25A: Body Repairs – General Informationp. 3177
501-25B: Body Repairs – Corrosion Protectionp. 3197
501-25C: Body Repairs – Water Leaksp. 3210
501-26: Body Repairs – Vehicle Specific Information and Tolerance Checksp. 3215
+Body and Framep. 3215
+501-27: Front End Sheet Metal Repairsp. 3229
Description and Operationp. 3229
+Removal and Installationp. 3232
Fender Apron Closing Panel Front Sectionp. 3232
Fender Apron Panelp. 3235
Fender Apron Panel Closing Panelp. 3241
Fender Apron Panel Front Extensionp. 3244
Fender Apron Panel Front Sectionp. 3247
Front Bumper Mountingp. 3250
Front Fenderp. 3252
Front Fender Support Bracketp. 3255
Front Side Memberp. 3257
Front Side Member and Suspension Top Mount Assemblyp. 3266
Front Side Member Closing Panelp. 3276
Front Side Member Closing Panel Sectionp. 3277
Front Side Member Sectionp. 3278
Front Wheelhouse Sectionp. 3285
Hood Latch Panelp. 3289
Hood Latch Panel Mounting Bracketp. 3292
+501-28: Roof Sheet Metal Repairsp. 3295
+Description and Operationp. 3295
+Removal and Installationp. 3296
Roof Panel – Vehicles With: Sliding Roof Opening Panelp. 3296
Roof Panel – Vehicles Without: Sliding Roof Opening Panelp. 3301
+501-29: Side Panel Sheet Metal Repairsp. 3306
+Description and Operationp. 3306
Side Panel Sheet Metalp. 3306
+Removal and Installationp. 3309
A-Pillar Outer Panelp. 3309
A-Pillar Reinforcementp. 3319
B-Pillar Inner Panelp. 3330
B-Pillar Reinforcementp. 3335
Front Door Skin Panelp. 3340
Rear Door Skin Panelp. 3345
Rocker Panelp. 3349
Rocker Panel and B-Pillar Outer Panelp. 3357
Rocker Panel Front Sectionp. 3368
Rocker Panel Inner Reinforcementp. 3376
Rocker Panel Rear Sectionp. 3383
+501-30: Rear End Sheet Metal Repairsp. 3391
+Removal and Installationp. 3391
Back Panelp. 3391
Quarter Panelp. 3395
Quarter Panel Lower Extensionp. 3405
Rear Bumper Mountingp. 3409
+502: Frame and Mountingp. 3412
502-00: Uni-Body, Subframe and Mounting Systemp. 3412
+Removal and Installationp. 3412
Front Subframe (76.10.05) – TDV6 2.7L Dieselp. 3412
Front Subframe (76.10.05) – V6 3.0L Petrolp. 3422
Front Subframe (76.10.05) – 4.2L NA V8 – AJV8p. 3432
Front Subframe (76.10.05) – 4.2L SC V8 – AJV8p. 3442
Rear Subframe (64.25.01)p. 3452
Rear Subframe Rear Bushing (64.25.36)p. 3458
- Powertrain
- 303: Engine — 3.0L NA V6 AJ27, 4.2L NA V8 AJV8, 4.2L SC V8 AJV8, TDV6 2.7L Diesel, Engine Cooling, Supercharger Cooling, Fuel Charging and Controls, Accessory Drive, Starting System, Engine Ignition, Glow Plug System, Engine Emission Control, Intake Air Distribution and Filtering, Evaporative Emissions, Electronic Engine Controls
- 307: Automatic Transmission/Transaxle — ZF 6HP26, Transmission Cooling, External Controls
- 309: Exhaust System — TDV6 2.7L Diesel, V6 3.0L Petrol, 4.2L NA V8 / 4.2L SC V8
- 310: Fuel System — Fuel Tank and Lines, Acceleration Control, Speed Control
- Electrical
- 412: Climate Control System — Air Distribution and Filtering, Heating and Ventilation, Air Conditioning
- 413: Instrumentation and Warning Systems — Instrument Cluster, Horn, Information and Message Center, Warning Devices, Parking Aid
- 414: Battery and Charging System — Battery, Mounting and Cables, Generator and Regulator
- 415: Information and Entertainment Systems — Audio System, Speakers, Cellular Phone, Navigation System, Video System
- 417: Lighting — Exterior Lighting, Interior Lighting, Daytime Running Lamps (DRL)
- 418: Electrical Distribution — Module Communications Network, Wiring Harnesses
- 419: Electronic Feature Group — Anti-Theft Active, Anti-Theft Passive, Navigation System, Cellular Phone, Multifunction Electronic Modules
- Body and Paint
- 501: Body and Paint — Front End Body Panels, Body Closures, Interior Trim and Ornamentation, Exterior Trim and Ornamentation, Rear View Mirrors, Seating, Glass Frames and Mechanisms, Instrument Panel and Console, Handles Locks Latches and Entry Systems, Wipers and Washers, Roof Opening Panel, Bumpers, Safety Belt System, Supplemental Restraint System, Pedestrian Protection System, Body Repairs
- 502: Frame and Mounting — Uni-Body Subframe and Mounting System
What This Jaguar XF X250 Repair Manual Delivers
This is not a generic overview — it is the complete Jaguar XF X250 workshop manual that takes you from routine maintenance through to complex engine, transmission and electrical repairs. Each section includes specifications, component locations, system operation descriptions, diagnosis and testing procedures, general procedures, removal and installation steps, and where applicable disassembly and assembly instructions.
For the 2.7L V6 diesel engine you get timing belt procedures, camshaft removal and installation, crankshaft front and rear seal replacement, oil pump and oil pan service, cylinder head removal, turbocharger service, fuel injector replacement and high-pressure fuel pump procedures. The 3.0L V6 petrol and 4.2L V8 engines (naturally aspirated and supercharged) include camshaft procedures, valve clearance adjustment, timing drive components, cylinder head service, oil pan and oil pump, flexplate and crankshaft main bearing carrier procedures.
Transmission coverage includes the ZF 6HP26 automatic transmission with fluid drain and refill, fluid level check, extension housing seal, transmission fluid pan gasket and filter, TCM and main control valve body, and complete transmission removal and installation for all engine variants. The manual also covers transmission cooling for both petrol and diesel models.
Chassis sections provide front and rear suspension specifications, wheel alignment procedures including camber and caster adjustment, front and rear toe adjustment, shock absorber and spring assembly removal and installation, front and rear stabilizer bar service, wheel bearing and wheel hub procedures, and wheel knuckle removal. Brake system coverage includes front and rear disc brakes (standard and high performance), brake caliper service, brake disc and pad replacement, parking brake cable and module, hydraulic brake actuation, brake booster, and anti-lock control with stability assist.
Steering system coverage includes power steering pump and steering gear removal and installation, steering linkage tie rod end, steering column and flexible coupling, steering wheel, and steering column switches. The electrical sections cover climate control, instrumentation, parking aid, battery and charging, information and entertainment systems, exterior and interior lighting, module communications network, wiring harnesses, anti-theft systems, and multifunction electronic modules.
Body and paint sections cover front end body panels, body closures (doors, fuel filler door, luggage compartment lid), interior trim, exterior trim, rear view mirrors, seating, glass and window mechanisms, instrument panel and console, handles locks and latches, wipers and washers, roof opening panel, bumpers, safety belt system, supplemental restraint system, and pedestrian protection system. The manual also includes body repair information covering corrosion protection, water leaks, and vehicle-specific tolerance checks.
Who This Manual Is For
This Jaguar XF X250 PDF manual is essential for independent workshops, Jaguar specialists, and owners who want to carry out their own diagnostics and repairs. The procedures are written to professional standards and include the torque specifications, service limits, and diagnostic routines needed to complete the work correctly. With over 2800 pages of technical information, it gives you access to the same repair and diagnostic procedures used in the workshop environment.
Instant PDF Delivery
Your Jaguar XF X250 Workshop Manual 2008-2009 is delivered instantly as a PDF download after payment. No waiting for shipping, no physical book to handle. Open it on any computer, tablet or smartphone, print the pages you need for the job, and keep the full manual on your device for ongoing reference.
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