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2012 Changan CS35 (SC7164A) MY2012 Workshop Manual - 2013 Edition PDF
2012 Changan CS35 (SC7164A) MY2012 Workshop Manual - 2013 Edition PDF - Image 2
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2012 Changan CS35 (SC7164A) MY2012 Workshop Manual – 2013 Edition PDF

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Complete 2013-edition workshop manual for the MY2012 Changan CS35 (model SC7164A) with the 1.6L JL478QEE engine – full chassis, powertrain, electrical and body service procedures in one instant-download PDF.

SKU: CS35-2012-WSM-HD Category: Tags: , , , Vendor: EngineRoomDocs
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Description

2012 Changan CS35 MY2012 Workshop Manual – 2013 Edition

This 2012 Changan CS35 MY2012 Workshop Manual (2013 Edition) is the factory-style service reference built specifically for the CS35 SC7164A model powered by the 1.6L JL478QEE engine (1598 mL, 91 kW rated power). Issued by Changan Automobile Co., Ltd. with information current to April 2013, it is structured exactly the way the manufacturer intended – by group and section – so a technician can move straight to the system in question rather than hunting through a generic guide.

  • Manual type: Workshop / Service Manual
  • Brand / Model: Changan CS35, model code SC7164A
  • Engine covered: 1.6L JL478QEE (1598 mL, 91 kW)
  • Language: English
  • Page count: 1,978 pages
  • File format: PDF
  • Edition: 2013 Edition (information current to April 2013)

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “2012 Changan CS35 (SC7164A) MY2012 Workshop Manual – 2013 Edition PDF” are as follows:

1.1 Service Informationp. 7
1.1.1 General Informationp. 9
Description and Operationp. 9
About This Manualp. 9
Health and Safety Precautionsp. 10
Standard Workshop Practicesp. 20
Solvents, Sealants and Adhesivesp. 22
Road/Roller Testingp. 22
1.1.2 Identification Codesp. 25
Description and Operationp. 25
Vehicle Identification Number (VIN)p. 25
Product Platep. 26
1.1.3 Traction and Liftingp. 27
Description and Operationp. 27
Tractionp. 27
Jackingp. 27
Liftingp. 28
1.1.4 Maintenance Schedulep. 29
Description and Operationp. 29
Maintenance Itemsp. 29
Daily Maintenancep. 30
1.1.5 Noise, Vibration and Harshnessp. 33
Description and Operationp. 33
Meaning of NVH in Automotive Engineeringp. 33
Noise Type in Automobile Engineeringp. 33
Vibration Process Engineeringp. 34
Noise and Vibration on Vehiclep. 36
Noise and Vibration Caused by Intake and Exhaust Systemp. 36
Bodyp. 38
Symptom Diagnosis and Testingp. 39
Inspection and Verificationp. 39
How to Use This Diagnosis Procedure Sectionp. 39
Noise Diagnostic Procedurep. 39
2.1 Suspension Systemp. 45
2.1.1 Suspension System – General Informalp. 49
Specificationsp. 49
General Specificationsp. 49
Description and Operationp. 50
System Overviewp. 50
General Proceduresp. 52
Wheel Bearing Inspectionp. 52
Tie Rod Ball Joint Inspectionp. 52
Front Control Arm Ball Joint Inspectionp. 53
Suspension Device Inspectionp. 53
Vehicle Inspectionp. 53
Lift the Vehicle for Inspectionp. 54
Workbench Testp. 54
Rear Shock Absorber Inspectionp. 54
Road Testp. 54
Front Wheel Toe-in Inspection and Adjustment Proceduresp. 55
Symptom Diagnosis and Testingp. 57
Inspection and Verificationp. 57
Symptom Chartp. 58
Vehicle Drift Diagnosisp. 64
Abnormal Driving Track (Vehicle Can Not Run Straight) Diagnosisp. 67
Vehicle Swing Diagnosisp. 69
Steering Wheel Off Center Diagnosisp. 71
Abnormal Driving Track Diagnosisp. 72
Excessive Noise Diagnosisp. 73
Vibration Driving Diagnosisp. 75
Abnormal Tire Wear Diagnosisp. 79
2.1.2 Front Suspensionp. 83
Specificationsp. 83
Torque Specificationsp. 83
Description and Operationp. 84
System Overviewp. 84
Location Viewp. 85
Exploded Viewp. 86
Symptom Diagnosis and Testingp. 88
Disassembly and Assemblyp. 89
Strut and Spring Assemblyp. 89
Removal and Installationp. 91
Front Swing Arm Assemblyp. 91
Front Wheel Steering Knucklep. 93
Front Strut Assemblyp. 96
Front Wheel Bearingp. 98
Front Wheel Hubp. 98
Engine Subframep. 99
Front Stabilizer Barp. 102
2.1.3 Rear Suspensionp. 103
Specificationsp. 103
Torque Specificationsp. 103
Description and Operationp. 104
System Overviewp. 104
Location Viewp. 105
Exploded Viewp. 106
Symptom Diagnosis and Testingp. 107
Removal and Installationp. 108
Rear Axlep. 108
Rear Axle Bushingp. 112
Rear Wheel Hubp. 113
Rear Shock Absorber Assemblyp. 115
2.1.4 Wheels and Tiresp. 117
Specificationsp. 117
General Specificationsp. 117
Torque Specificationsp. 117
Description and Operationp. 118
Component Descriptionp. 118
Exploded Viewp. 119
General Proceduresp. 120
Inspection and Verificationp. 120
Tire Wear Diagnosisp. 120
Wheel Runout Inspectionp. 120
Initial Inspection Before Wheel Alignmentp. 121
Tire Wear Inspectionp. 122
Symptom Diagnosis and Testingp. 125
Inspection and Verificationp. 125
Symptom Chartp. 126
Removal and Installationp. 128
Wheels and Tiresp. 128
2.2 Driveline Systemp. 129
2.2.1 Driveline system – General Informationp. 131
Description and Operationp. 131
System Overviewp. 131
General Proceduresp. 132
Half Shaft Inspectionp. 132
Half Shaft Oil Seal Inspectionp. 132
Symptom Diagnosis and Testingp. 133
Inspection and Verificationp. 133
Symptom Chartp. 134
Half Shaft Noises Diagnosisp. 136
Clunk Noises at Acceleration after Neutral Position Coasting Diagnosisp. 137
Shudder or Vibration During Acceleration Diagnosisp. 138
Half Shaft Falling – Off Diagnosisp. 140
Half Shaft Swing Diagnosisp. 141
Vehicle Shimmy at Low Speed Diagnosisp. 142
2.2.2 Half Shaftp. 143
Specificationsp. 143
Material Specificationsp. 143
Torque Specificationsp. 143
Description and Operationp. 144
System Overviewp. 144
Cautions for Half Shaft Maintenancep. 144
Exploded Viewp. 145
Symptom Diagnosis and Testingp. 146
Disassembly and Assemblyp. 147
Inner Tripod Universal Joint and Rubber Bootp. 147
Outer Constant Velocity (CV) Joint and Rubber Bootp. 150
Removal and Installationp. 154
Left – Hand Half Shaftp. 154
Right – Hand Half Shaftp. 156
2.2.3 Differentialp. 157
Specificationsp. 157
General Specificationsp. 157
Torque Specificationsp. 157
Description and Operationp. 158
Exploded Viewp. 158
Symptom Diagnosis and Testingp. 159
Disassembly and Assemblyp. 160
Differentialp. 160
2.3 Brake Systemp. 167
2.3.1 Brake System – General Informationp. 171
Specificationsp. 171
Material Specificationsp. 171
General Specificationsp. 171
Description and Operationp. 172
System Overviewp. 172
Location Viewp. 173
General Proceduresp. 174
General Proceduresp. 174
Symptom Diagnosis and Testingp. 180
Inspection and Verificationp. 180
Symptom Chartp. 181
Uneven Brake – Deviation Diagnosisp. 188
Shaking/Vibration While Braking Diagnosisp. 190
Brake Pedal Go Down Quickly Diagnosisp. 192
Low Brake Pedal or Feeling Like Sponge Diagnosisp. 194
Brake Lock While Slightly Depress the Brake Diagnosisp. 195
Depress the Brake Pedal and Hold It Down In Depressed Position, and the Pedal Eases Down Slowly Diagnosisp. 197
Brake Drag Diagnosisp. 198
2.3.2 Front Disc Brakep. 201
Specificationsp. 201
Material Specificationsp. 201
Rear Disc Brake Specificationp. 201
Torque Specificationsp. 201
Description and Operationp. 202
System Overviewp. 202
Component Descriptionp. 202
Exploded Viewp. 203
Disassembly and Assemblyp. 204
Brake Caliperp. 204
Removal and Installationp. 206
Brake Padp. 206
Brake Caliperp. 208
Brake Discp. 209
2.3.3 Front Disc Brakep. 211
Specificationsp. 211
Material Specificationsp. 211
Front Disc Brake Specificationp. 211
Torque Specificationsp. 211
Description and Operationp. 212
System Overviewp. 212
Component Descriptionp. 212
Exploded Viewp. 213
Disassembly and Assemblyp. 214
Brake Caliperp. 214
Removal and Installationp. 216
Brake Padp. 216
Brake Caliperp. 218
Brake Discp. 219
2.3.4 Parking Brake and Actuationp. 221
Specificationsp. 221
Torque Specificationsp. 221
Description and Operationp. 222
System Overviewp. 222
Exploded Viewp. 223
General Proceduresp. 224
Parking Brake Cable Adjustmentp. 224
Symptom Diagnosis and Testingp. 225
Inspection and Verificationp. 225
Symptom Chartp. 226
Parking Brake Not Working (Failure) /Poor Parking Brake Diagnosisp. 227
Parking Brake Not Release (Lag) Diagnosisp. 229
Parking Brake Indicator Always On Diagnosisp. 230
Removal and Installationp. 232
Parking Brake Leverp. 232
Parking Brake Cablep. 234
Parking Brake Warning Lamp Switchp. 237
Parking Brake Shoe Padp. 238
2.3.5 Hydraulic Brake Controlp. 241
Specificationp. 241
Material Specificationsp. 241
Torque Specificationsp. 241
Description and Operationp. 242
System Overviewp. 242
Component Descriptionp. 242
Removal and Installationp. 243
Brake Master Pump and Brake Fluid Reservoirp. 243
Brake Pedal and Support – MTp. 246
2.3.6 Power Brake Actuationp. 247
Specificationp. 247
Torque Specificationsp. 247
Description and Operationp. 248
System Overviewp. 248
Location Viewp. 249
Removal and Installationp. 250
Brake Boosterp. 250
2.3.7 Anti – Lock Brake Systemp. 253
Specificationp. 253
Material Specificationsp. 253
Torque Specificationsp. 253
Description and Operationp. 254
System Overviewp. 254
Component Descriptionp. 255
Symptom Diagnosis and Testingp. 259
Inspection and Verificationp. 259
Intermittent Malfunction Diagnosisp. 260
ABS Warning Lamp Cannot be Switched On Diagnosisp. 262
EBD Warning Lamp is Off Diagnosisp. 262
ABS Warning Lamp Always ON Diagnosisp. 263
EBD Warning Lamp Is Always ON Diagnosisp. 264
ABS Function Failure Diagnosisp. 264
DTC Diagnosis and Testingp. 267
Control Module Terminal Listp. 267
DTC Code Listp. 269
Data Stream Listp. 271
Diagnosis Procedures for Diagnosis Tool Can’t Communicate with Vehiclep. 273
Index to DTC Diagnosisp. 273
Power Supply Fault and Hydraulic Electrical Control Unit Assembly Internal Fault Diagnosisp. 276
Wheel Speed Sensor Diagnosisp. 277
Abnormal Data Bus Diagnosisp. 279
Removal and Installationp. 281
Hydraulic Control Unit (HCU)p. 281
Front Wheel Speed Sensorp. 284
Rear Wheel Speed Sensorp. 286
2.4 Steering Systemp. 289
2.4.1 Steering System – General Inforp. 293
Specificationsp. 293
General Specificationsp. 293
Exploded Viewp. 296
Description and Operationp. 294
System Overviewp. 294
Components Descriptionp. 294
General Proceduresp. 297
Steering Linkage Inspectionp. 297
Steering Wheel Free Clearance Inspectionp. 297
Return Ability Inspectionp. 297
Symptom Diagnosis and Testingp. 298
Inspection and Verificationp. 298
Symptom Chartp. 299
Steering Wheel Shaking While Braking Diagnosisp. 302
2.4.2 Power Steering Systemp. 305
Specificationp. 305
General Specificationsp. 305
Torque Specificationsp. 305
Description and Operationp. 306
System Overviewp. 306
Components Descriptionp. 306
Exploded Viewp. 307
General Proceduresp. 308
Steering Force Inspectionp. 308
Function Inspectionp. 308
Steering Column Assembly Maintenance Considerationp. 310
Intermediate Shaft Maintenance Considerationp. 310
Symptom Diagnosis and Testingp. 311
Inspection and Verificationp. 311
Intermittent Malfunction Diagnosisp. 312
Symptom Chartp. 314
EPS Warning Lamp Always On Diagnosisp. 315
Steering Power Failure Diagnosisp. 316
DTC Diagnosis and Testingp. 318
Control Module Terminal Listp. 318
DTC Code Listp. 319
Failure-protection Listp. 320
Diagnosis Procedures for Diagnosis Tool Can’t Communicate with Vehiclep. 322
DTC Diagnosis Chartp. 323
DTC C160Ap. 324
DTC C1602, C1603p. 326
DTC C1601, C1606, C1608p. 328
DTC C1604, C1605, C160Bp. 331
DTC U2200, U2201, U2202, U2203, U2204, U2205p. 333
Removal and Installationp. 336
Steering Gearp. 336
2.4.3 Steering Linkagep. 339
Specificationsp. 339
Torque Specificationsp. 339
Description and Operationp. 340
System Overviewp. 340
Exploded Viewp. 341
General Proceduresp. 342
Steering Torque Inspectionp. 342
Inspection before Removalp. 342
Full Play Torque of Gearp. 342
Impulse Torque of Tie Rodp. 342
Bellows Inspectionp. 343
Symptom Diagnosis and Testingp. 344
Removal and Installationp. 345
Tie Rod Ball Jointp. 345
Steering Gear Dust Bootp. 347
2.4.4 Steering Columnp. 349
Specificationp. 349
Torque Specificationsp. 349
Description and Operationp. 350
System Overviewp. 350
Symptom Diagnosis and Testingp. 351
Removal and Installationp. 352
Steering Columnp. 352
3.1 Engine – 1.6Lp. 357
3.1.1 Engine Systemp. 367
General Proceduresp. 367
3.1.2 Mechanical Systemp. 369
Specificationsp. 369
Material Specificationsp. 369
Component Specificationsp. 369
General Specificationsp. 372
Torque Specificationsp. 372
Description and Operationp. 374
Exploded Viewp. 374
General Proceduresp. 384
Cylinder Compressing Pressure Inspectionp. 384
Accessory Drive Belt Inspectionp. 385
Timing Inspectionp. 385
Symptom Diagnosis and Testingp. 387
Inspection and Verificationp. 387
Symptom Chartp. 388
Abnormal Noise in Lower Part of Engine Diagnosisp. 395
Drive Belt Noise Diagnosisp. 397
Engine Backfire Diagnosisp. 400
Engine Knock Diagnosisp. 403
Abnormal Exhaust (Blue Smoke) Diagnosisp. 405
Abnormal Exhaust (Black Smoke) Diagnosisp. 407
Connecting Rod and Connecting Rod Bearing Noise Diagnosisp. 408
Piston and Piston Pin Noisep. 412
Valve Train Noisep. 415
Engine Can Not Be Started – Crankshaft Can Not Rotatep. 419
Disassembly and Assemblyp. 421
Camshaft and Hydraulic Rocker Componentp. 421
Valve and Cylinder Headp. 428
Piston, Piston Ring, Connecting Rod and Cylinderp. 443
Main Bearing, Crankshaft and Cylinder Blockp. 460
Removal and Installationp. 475
Valve Chamber Coverp. 475
Accessory Drive Beltp. 478
Accessory Drive Belt Tensioning Gearp. 479
Timing Mechanismp. 480
Engine Assemblyp. 494
3.1.3 Lubrication Systemp. 501
Specificationsp. 501
Material Specificationsp. 501
Component Specificationsp. 501
General Specificationsp. 501
Torque Specificationsp. 501
Description and Operationp. 502
System Overviewp. 502
Location Viewp. 503
General Proceduresp. 505
Engine Oil Pressure Inspectionp. 505
Engine Oil Level Inspectionp. 506
Engine Oil Replacementp. 506
Engine Oil Filter Replacementp. 506
Symptom Diagnosis and Testp. 508
Inspection and Verificationp. 508
Symptom Chartp. 509
Engine Oil Pressure Warning Lamp Always On Diagnosisp. 510
Engine Oil Pressure Warning Lamp Not On Diagnosisp. 512
Abnormal Engine Oil Consumption Diagnosisp. 514
Removal and Installationp. 515
Engine Oil Pan and Oil Pump Filterp. 515
Oil Pumpp. 517
3.1.4 Cooling Systemp. 521
Specificationsp. 521
Component Specificationsp. 521
General Specificationsp. 521
Torque Specificationsp. 521
Description and Operationp. 522
System Overviewp. 522
Component Descriptionp. 523
Location Viewp. 524
Exploded Viewp. 525
General Proceduresp. 526
Coolant Level Inspectionp. 526
Coolant Drainage and Fillingp. 527
Coolant Leak Inspectionp. 528
Coolant Filler Cap Inspectionp. 528
Accessory Drive Belt Tension Inspectionp. 528
Thermostat Testp. 529
Symptom Diagnosis and Testingp. 530
Inspection and Verificationp. 530
Symptom Chartp. 531
Low-speed Electronic Fan Not Work Diagnosisp. 534
Electronic Fan Stop at High – speed Diagnosisp. 539
Electronic Fan Cannot Stop at Low-speed Diagnosisp. 544
Removal and Installationp. 549
Upper Coolant Hose With Filler Assemblyp. 549
Lower Coolant Hosep. 551
Thermostatp. 552
Radiator Fanp. 554
Radiatorp. 555
Water Pumpp. 558
3.1.5 Intake Systemp. 561
Specificationsp. 561
General Specificationsp. 561
Torque Specificationsp. 561
Description and Operationp. 562
System Overviewp. 562
Component Descriptionp. 562
Exploded Viewp. 563
General Proceduresp. 565
Vacuum Degree of Intake Air System Inspetionp. 565
Symptom Diagnosis and Testingp. 566
Inspection and Verificationp. 566
Symptom Chartp. 567
Intake Air Leak(s) Diagnosisp. 568
Removal and Installationp. 569
Air Filter Elementp. 569
Intake Manifoldp. 571
3.1.6 Exhaust Systemp. 575
Specificationsp. 575
General Specificationsp. 575
Torque Specificationsp. 575
Description and Operationp. 576
System Overviewp. 576
Component Descriptionp. 576
Location Viewp. 577
Exploded Viewp. 579
General Proceduresp. 580
Exhaust Backpressure Testingp. 580
Symptom Diagnosis and Testingp. 581
Inspection and Verificationp. 581
Symptom Chartp. 582
Exhaust System Blockage Diagnosisp. 583
Removal and Installationp. 584
Three – Way Catalytic and Exhaust Manifoldp. 584
3.1.7 Fuel Systemp. 587
Specificationsp. 587
Component Specificationsp. 587
General Specificationsp. 587
Torque Specificationsp. 587
Description and Operationp. 588
System Overviewp. 588
Fuel System Pressure Releasep. 588
Fuel Fillp. 588
Fuel System Fuel Drainagep. 589
Fuel Tank Drainagep. 589
Components Descriptionp. 589
Location Viewp. 591
Exploded Viewp. 592
General Proceduresp. 593
Fuel Pump and Support Assembly Inspectionp. 593
Gasoline Filter Inspectionp. 593
Fuel Filler Cap and Fuel Fill Pipe Inspectionp. 593
Fuel Tank Inspectionp. 593
Fuel Supply Pipeline and Connecting Partp. 593
Fuel System Pressure Testp. 593
Symptom Diagnosis and Testingp. 595
Inspection and Verificationp. 595
Symptom Chartp. 596
Fuel Pump Malfunction Diagnosisp. 598
Fuel Heavy Smell Diagnosisp. 601
Disassembly and Assemblyp. 603
Fuel Pumpp. 603
Removal and Installationp. 604
Nylon Pipe Fast Connectorp. 604
Fuel Tank Filler Cap Assemblyp. 606
Fuel Fill Pipe Assemblyp. 607
Fuel Filterp. 608
Fuel Tankp. 610
Fuel Pump to Fuel Filter Pipelinep. 613
Fuel Filter to Fuel Rail Fuel Pipelinep. 615
Fuel Return Pipelinep. 617
Fuel Pump and Support Assemblyp. 619
3.1.8 Ignition Systemp. 623
Specificationsp. 623
Component Specificationsp. 623
General Specificationsp. 623
Torque Specificationsp. 623
Description and Operationp. 624
System Overviewp. 624
Component Descriptionp. 624
Exploded Viewp. 625
General Proceduresp. 626
Ignition Spark Testp. 626
Ignition Coil Testp. 626
High Voltage Damping Cable Testp. 627
Spark Plug Inspectionp. 627
Symptom Diagnosis and Testingp. 628
Inspection and Verificationp. 628
Symptom Chartp. 629
Spark Plug Misfire Diagnosisp. 630
Engine Lacks Power Diagnosisp. 633
Removal and Installation
Ignition Coil
High Voltage Damping Linep. 634
Ignition Lock With Ignition Switch Assemblyp. 635
3.1.9 Starting Systemp. 637
Description and Operationp. 637
System Overviewp. 637
Component Descriptionp. 637
Location Viewp. 638
Exploded Viewp. 639
General Inspectionp. 640
Solenoid Switch Testp. 640
Pinion Return Testp. 640
Non-Load Testp. 641
Symptom Diagnosis and Testp. 642
Inspection and Verificationp. 642
Symptom Chartp. 643
Starter Motor Fails to Start Diagnosis (MT)p. 644
Starter Motor Fails to Start Diagnosis (AT)p. 650
Starter Motor Fails to Stop Diagnosisp. 657
Starter Motor Rotate Slowly Diagnosisp. 659
Disassembly and Assemblyp. 661
Starter Motorp. 661
Removal and Installationp. 663
Starter Motorp. 663
3.1.10 Charging Systemp. 665
Specificationsp. 665
Component Specificationsp. 665
Description and Operationp. 666
System Overviewp. 666
Component Descriptionp. 666
Location Viewp. 668
Exploded Viewp. 669
General Proceduresp. 671
Battery Inspectionp. 671
Battery Chargep. 671
Battery Parasitic Current Testp. 672
Alternator Testp. 672
Symptom Diagnosis and Testingp. 673
Inspection and Verificationp. 673
Symptom Chartp. 674
Battery Undercharge Diagnosisp. 675
Battery Overcharge Diagnosisp. 676
Charging Indicator Always ON Diagnosisp. 677
Charging Indicator Always OFF Diagnosisp. 679
Alternator Noise Diagnosisp. 680
Disassembly and Assemblyp. 682
Alternatorp. 682
Removal and Installationp. 685
Batteryp. 685
Alternatorp. 686
3.1.11 Emission Control Systemp. 687
Description and Operationp. 687
System Overviewp. 687
Component Descriptionp. 688
Location Viewp. 690
General Proceduresp. 692
PCV Valve Inspectionp. 692
Evaporative Emission Canister Purge Valve Inspectionp. 692
Carbon Canister Inspectionp. 692
Symptom Diagnosis and Testingp. 693
Inspection and Verificationp. 693
Symptom Chartp. 694
Evaporative Emission Canister Purge Valve Not Work Diagnosisp. 695
Removal and Installationp. 696
PRV Valvep. 696
EVAP Solenoid Valvep. 698
Active Carbon Canisterp. 699
3.1.12 Engine Immobilizer Systemp. 701
Specificationsp. 701
Torque Specificationsp. 701
Description and Operationp. 702
System Overviewp. 702
System Principlep. 703
General Proceduresp. 704
Symptom Diagnosis and Testingp. 705
Inspection and Verificationp. 705
Symptom Chartp. 706
ECM Always Detect That Immobilizer Function Activated Diagnosisp. 707
3.1.13 Electronic Control System – ME7p. 713
Specificationp. 713
Torque Specificationsp. 713
Description and Operationp. 714
System Overviewp. 714
Component Descriptionp. 722
Location Viewp. 728
General Proceduresp. 729
DTC Read Programp. 729
Data Stream Read Programp. 729
Actuation Component Test Procedurep. 729
Symptom Diagnosis and Testingp. 730
Inspection and Verificationp. 730
Intermittent Malfunction Diagnosisp. 731
Symptom Chartp. 734
Engine Can Not Start at Normal Start Speed Diagnosisp. 738
Difficult Cold Start Diagnosisp. 741
Difficult Warm Start Diagnosisp. 744
Normal Start, But Unstable Idling at All Time Diagnosisp. 746
Normal Start, Unstable Idling or Flameout With Partial Load (Such as Open the A/C) Diagnosisp. 750
Normal Start, Idling is Too High Diagnosisp. 752
Acceleration Fault Diagnosisp. 756
Engine Unstable Running Diagnosisp. 760
Easy Stall at Start Diagnosisp. 764
Emergency Occurs During Vehicle Driving Diagnosisp. 770
Stall During Coasting Diagnosisp. 774
MIL Indicator Fault Diagnosisp. 778
DTC Diagnosis and Testingp. 781
Control Module Terminal Listp. 781
Diagnostic Trouble Code (DTC) Typep. 784
DTC Code Listp. 786
Failure Protection Listp. 792
Data Stream Listp. 798
Active Test Listp. 802
DTC Diagnostic Procedure Indexp. 805
DTC P000A, P0010, P0012, P2088, P2089p. 812
DTC P000B, P0013, P0015, P2090, P2091p. 815
DTC P0016, P0017p. 818
DTC P0030, P0031, P0032, P0053p. 823
DTC P0036, P0037, P0038, P0054p. 827
DTC P0105, P0106, P0107, P0108p. 831
DTC P0112, P0113p. 839
DTC P0117 and P0118p. 845
DTC P0121, P0122, P0123p. 849
DTC P0221, P0222 and P0223p. 853
DTC P0130, P0131, P0132, P0133, P0134, P2195, P2196p. 857
DTC P0136, P0137, P0138, P0140, P2270, P2271p. 864
DTC P0170, P0171, P0172, P2177, P2178, P2187, P2188p. 870
DTC P0201, P0261, P0262p. 879
DTC P0300, P0301, P0302, P0303, P0304p. 883
DTC P0317, P0501, P1523p. 888
DTC P0321, P0322p. 890
DTC P0327, P0328p. 896
DTC P0340, P0341, P0342, P0343p. 901
DTC P0420p. 908
DTC P0444, P0458, P0459p. 910
DTC P0480 and P0692p. 914
DTC P0481 and P0694p. 915
DTC P0506, P0507p. 916
DTC P0560, P0562, P0563p. 920
DTC P0564p. 925
DTC P0571p. 926
DTC P0219, P0602, P0604, P0605p. 930
DTC P0627, P0629p. 932
DTC P0645, P0647p. 933
DTC P0700p. 934
DTC P0704p. 937
DTC P1336, P1545, P1558、P1568p. 941
DTC P0606, P1559, P1564, P1565 , P1579, P1604p. 945
DTC P1610, P1626, P1631p. 948
DTC P2106p. 949
DTC P2122, P2123, P2138p. 951
DTC P2127, P2128, P2138p. 955
DTC U0001, U0101, U0140p. 959
Removal and Installationp. 962
Engine Control Modulep. 962
Crankshaft Position Sensorp. 963
Electrical Throttle Bodyp. 964
Camshaft Position Sensorp. 965
Engine Coolant Temperature Sensorp. 966
Air Intake Pressure/Temperature Sensorp. 967
Fuel Injectorp. 968
Pre-Catalytic Oxygen Sensorp. 969
Post-Catalytic Oxygen Sensorp. 970
Knock Sensorp. 971
Accelerator Pedal Position Sensorp. 972
Oil Control Valvep. 973
3.1.14 Cruise Control Systemp. 975
Specificationp. 975
General Specificationsp. 975
Description and Operationp. 976
System Overviewp. 976
Component Descriptionp. 977
Location Viewp. 978
General Proceduresp. 979
Symptom Diagnosis and Testingp. 980
Inspection and Verificationp. 980
Symptom Chartp. 981
Cruise Indicator Not Working Diagnosisp. 982
Cruise Function Failure / Malfunction Diagnosisp. 986
3.2 Automatic Transmission/Transaxlep. 991
3.2.1 Automatic Transmissionp. 995
Specificationsp. 995
General Specificationsp. 995
Component Specificationsp. 995
Torque Specificationsp. 996
Description and Operationp. 997
System General Informationp. 997
Execution Components Worksheetp. 999
TCM Control Functionp. 1000
Components Descriptionp. 1001
Location Viewp. 1004
Exploded Viewp. 1005
General Proceduresp. 1006
Transmission Oil Level and Quality Inspectionp. 1006
Preparation for Mechanical System Testingp. 1006
Transmission Oil Pressure Testp. 1007
Stalling Testp. 1008
Road Testp. 1009
Time Lag Testp. 1009
Parking/Neutral Position Switch Inspectionp. 1010
Manual Mode Switch Inspectionp. 1010
Accelerator Pedal Output Signal Inspectionp. 1011
Oil Temperature Sensor Inspectionp. 1011
Input Shaft Speed Sensor (NC2) Inspectionp. 1011
Output Shaft Speed Sensor(SP) Inspectionp. 1012
Shift Solenoid (S1) Inspectionp. 1013
Linear Pressure Control Solenoid (SLC1, SLC2 and SLB1) Inspectionp. 1014
Lockup Solenoid (SLU) Inspectionp. 1015
Flywheel Face Runout Checkp. 1016
Cooler Tube Bending and Clogging Checkp. 1016
Symptom Diagnosis and Testingp. 1017
Inspection and Verificationp. 1017
Symptom Chartp. 1018
Malfunction Indicator Fault Diagnosisp. 1022
Abnormal Shift Diagnosis (Up or Down Shifting)p. 1024
Abnormal Shift Shock During Static, Driving Diagnosisp. 1027
Failure to Enable Manual Mode Diagnosisp. 1030
DTC Diagnosis and Testingp. 1033
Control Module Terminal Listp. 1033
DTC Code Listp. 1035
Failure Protection Listp. 1037
Data Stream Listp. 1041
Active test listp. 1042
DTC Diagnostic Procedure Indexp. 1043
DTC P0562, P0563p. 1046
DTC P0601, P0603, P0604p. 1050
DTC P0705, P0706p. 1053
DTC P0711, P0712, P0713p. 1058
DTC P0715, P0717p. 1063
DTC P0720, P0722p. 1068
DTC P0731p. 1073
DTC P0741, P0742, P2762, P2763, P2764p. 1074
DTC P0741, P0751, P0766, P0973, P0974p. 1080
DTC P0761, P0762, P0978, P0979, P0980p. 1085
DTC P0766, P076, P0981, P0982, P0983p. 1091
DTC P2707, P2708, P0997, P0998, P0999p. 1097
DTC P1205p. 1103
DTC P1229p. 1105
DTC U0001, U0074, U0100, U2081p. 1107
Removal and Installationp. 1109
TCMp. 1109
Input Shaft Speed Sensorp. 1110
Neutral Position Switchp. 1111
Differential Oil Sealp. 1114
Output Shaft Speed Sensorp. 1116
Oil Sumpp. 1117
Oil Temperature Sensorp. 1118
Automatic Transmission Radiatorp. 1119
Automatic Transmissionp. 1120
3.2.2 Automatic Transmission/Transaxle – Externalp. 1127
Specificationsp. 1127
Torque Specificationsp. 1127
Description and Operationp. 1128
System Overviewp. 1128
Location Viewp. 1129
General Proceduresp. 1130
Gearshift Control Cable Adjustmentp. 1130
Symptom Diagnosis and Testingp. 1132
Inspection and Verificationp. 1132
Symptom Chartp. 1133
Removal and Installationp. 1134
Gearshift Mechanismp. 1134
3.3 Manual Transmission/Transaxle/Cluthp. 1137
3.3.1 Manual Transmission/Transaxle and Clutch – General Informationp. 1141
Specificationsp. 1141
Material Specificationsp. 1141
Component Specificationsp. 1141
General Specificationsp. 1141
Torque Specificationsp. 1141
General Proceduresp. 1142
Clutch Driven Disc Inspectionp. 1142
Clutch Slave Cylinder Inspectionp. 1142
Clutch Pressure Disc Inspectionp. 1142
Clutch System Bleedingp. 1143
Symptom Diagnosis and Testingp. 1144
Inspection and Verificationp. 1144
Symptom Chartp. 1145
Clutch Slippage Diagnosisp. 1150
Clutch Chatter or Shudder Diagnosisp. 1152
Clutch Dragging Diagnosisp. 1154
Clutch Pedal Pulsation Diagnosisp. 1156
Clutch Vibration Diagnosisp. 1158
Difficult Gearshift Diagnosisp. 1161
Excessive Noise Diagnosisp. 1162
Oil Leakage Diagnosisp. 1164
Abnormal Driving Noise Diagnosisp. 1165
3.3.2 Clutchp. 1167
Specificationsp. 1167
Material Specificationsp. 1167
Component Specificationsp. 1167
General Specificationsp. 1167
Torque Specificationsp. 1167
Description and Operationp. 1168
System Overviewp. 1168
Exploded Viewp. 1169
Symptom Diagnosis and Testingp. 1170
Removal and Installationp. 1171
Clutch Slave Driven Disc Assembly and Pressure Disc Assemblyp. 1171
3.3.3 Manual Transmissionp. 1173
Specificationsp. 1173
General Specificationsp. 1173
Torque Specificationsp. 1173
Description and Operationp. 1174
System Overviewp. 1174
Location Viewp. 1175
Exploded Viewp. 1176
General Proceduresp. 1181
Manual Transmission Maintenance Intervalsp. 1181
Manual Transmission Oil Inspectionp. 1181
Manual Transmission Oil Replacementp. 1181
Symptom Diagnosis and Testingp. 1182
Disassembly and Assemblyp. 1183
Transmission Disassemblyp. 1183
Input Shaft Disassemblyp. 1186
Input Shaft Assemblyp. 1189
Main Shaft Disassemblyp. 1191
Main Shaft Assemblyp. 1195
Transmission assemblyp. 1200
Removal and Installationp. 1203
Reverse Lamp Switchp. 1203
Neutral Sensorp. 1204
Manual Transmissionp. 1205
3.3.4 Manual Transmission External Controlp. 1209
Specificationsp. 1209
Torque Specificationsp. 1209
Description and Operationp. 1210
System Overviewp. 1210
Symptom Diagnosis and Testingp. 1212
Inspection and Verificationp. 1212
Symptom Chartp. 1213
Difficult Operation of Gearshift Mechanism Diagnosisp. 1213
Removal and Installationp. 1214
Gearshift Mechanismp. 1214
Gearshift Control Cablesp. 1216
4.1 Heating, Ventilation and Air Conditioningp. 1221
4.1.1 Heating, Ventilation and Air Conditioningp. 1223
Specificationsp. 1223
Material Specificationsp. 1223
General Specificationsp. 1223
Torque Specificationsp. 1223
Description and Operationp. 1224
System Overviewp. 1224
Component Descriptionp. 1227
System Principlep. 1229
Air Conditioning System Component Viewp. 1233
General Proceduresp. 1238
Symptom Diagnosis and Testingp. 1246
Inspection and Verificationp. 1246
Symptom Chartp. 1247
Insufficient Cooling Diagnosisp. 1249
Insufficient Heating of the Air Conditioning Diagnosisp. 1254
Blower Inoperative Diagnosisp. 1255
Air Conditioning Compressor Clutch Inoperative Diagnosisp. 1260
Removal and Installationp. 1268
Compressorp. 1268
Condenserp. 1270
A/C Pressure Switchp. 1272
Expansion valvep. 1274
A/C Pipep. 1276
A/C Control Modulep. 1278
Speed Control Modulep. 1279
Heating, Ventilation and Air Conditioning (HVAC) Assemblyp. 1280
Blower Motorp. 1285
4.2 Supplemental Restraint Systemp. 1287
4.2.1 supplemental Restraint Systemp. 1289
Specificationp. 1289
Torque Specificationsp. 1289
Description and Operationp. 1290
System Overviewp. 1290
Component Descriptionp. 1291
Location Viewp. 1293
Symptom Diagnosis and Testingp. 1294
Inspection and Verificationp. 1294
Symptom Chartp. 1295
Abnormal Airbag Indicator Diagnosisp. 1296
Airbag Indicator Always ON Diagnosisp. 1299
DTC Diagnosis and Testingp. 1303
Airbag Control Module Terminal Listp. 1303
Diagnostic Trouble Code (DTC) Typep. 1304
Diagnostic Trouble Code (DTC) Listp. 1304
Data Stream Listp. 1307
DTC Diagnosis Procedure Indexp. 1310
DTC B0064, B0065, B0066, B0067p. 1312
DTC B0026, B0022, B0024, B0025p. 1316
DTC B1328, B1327p. 1320
DTC B0017, B0016, B0018, B0019p. 1322
DTC B0057, B0058, B0059, B0060p. 1326
DTC B0671, B0673p. 1330
DTC B1000, B1001p. 1333
DTC B0041, B0040, B0045, B0046p. 1335
DTC B0028, B0029, B0030, B0032p. 1339
DTC B0049, B0048p. 1342
DTC B0051, B0034, B0052p. 1347
Removal and Installationp. 1349
Driver Airbag and Steering Wheelp. 1349
Clock Springp. 1352
Side Airbagp. 1353
Passenger Airbagp. 1354
Airbag Control Modulep. 1357
Impact Sensorp. 1359
4.3 Body Electrical Systemp. 1361
4.3.1 Instrument and Panel Illuminap. 1371
Specificationp. 1371
General Specificationsp. 1371
Description and Operationp. 1372
System Overviewp. 1372
Symptom Diagnosis and Testp. 1373
Inspection and Verificationp. 1373
Symptom Chartp. 1374
A/C Control Panel Illumination Failure Diagnosisp. 1376
Audio Main Unit Illumination Failure Diagnosisp. 1378
Transmission Gear Switch Illumination Failure Diagnosisp. 1380
Abnormal Backlight (Partial Working or Backlight Failure) Diagnosisp. 1382
4.3.2 Instrumentp. 1383
Specificationsp. 1383
General Specificationsp. 1383
Torque Specificationsp. 1383
Description and Operationp. 1384
System Overviewp. 1384
Location Viewp. 1387
Instrument Cluster Terminal Listp. 1388
Symptom Diagnosis and Testingp. 1390
Inspection and Verificationp. 1390
Symptom Chartp. 1391
When Position Lamp Works Normally, Scale Plate Light Fault Diagnosisp. 1395
Immobilizer Indicator Fault When Ignition Switch Is at "ON" Position Diagnosisp. 1397
Driver Side Door Indicator Fault Diagnosisp. 1400
Left Turn Indicator Fault When Turning Left Diagnosisp. 1404
High – Beam Indicator Fault When Ignition Switch Is on "ON" Position and High – Beam Works Diagnosisp. 1407
Front Fog Lamp Works Normally But Front Fog Indicator Fault Diagnosisp. 1409
Abnormal Tachometer Indicator Diagnosisp. 1411
Speedometer Malfunction Diagnosisp. 1414
Water Temperature Gauge Malfunction Diagnosisp. 1416
Fuel Gauge Malfunction Diagnosisp. 1419
Engine Fault Indicator Not Light When Ignition Switch at "ON" Position Diagnosisp. 1422
Oil Pressure Alarm Indicator Fault When Ignition Switch Is at "ON" Positionp. 1424
Charging Indicator Fault When Ignition Switch Is at "ON" Position Diagnosisp. 1427
Brake Level Alarm / Parking Brake Indicator Fault Diagnosisp. 1430
ABS Fault Indicator Fault When Ignition Switch at "ON" Position Diagnosisp. 1434
EBD Fault Indicator Not Light When Ignition Switch Is at "ON" Position Diagnosisp. 1436
Unfastened Seat Belt Indicator Fault When Ignition Switch Is at "ON" Position Diagnosisp. 1436
Airbag Fault Indicator Fault When Ignition Switch Is at "ON" Position Diagnosisp. 1440
Buzzer Malfunction Diagnosisp. 1443
Abnormal PRND Gear Display in Liquid Crystal Display Diagnosisp. 1447
Removal and Installationp. 1450
Instrumentp. 1450
4.3.3 Hornp. 1453
Specificationsp. 1453
Torque Specificationsp. 1453
Description and Operationp. 1454
System Overviewp. 1454
Location Viewp. 1455
Symptom Diagnosis and Testingp. 1457
Inspection and Verificationp. 1457
Symptom Chartp. 1458
Horn Always ON Diagnosisp. 1459
Horn Not Work Diagnosisp. 1463
One Horn Not Work Diagnosisp. 1465
Removal and Installationp. 1466
Hornp. 1466
4.3.4 Cigarette Lighter/ Accessory Powerp. 1467
Specificationsp. 1467
General Specificationsp. 1467
Description and Operationp. 1468
System Overviewp. 1468
Location Viewp. 1469
Symptom Diagnosis and Testingp. 1470
Inspection and Verificationp. 1470
Symptom Chartp. 1471
Cigarette Lighter Failure Diagnosisp. 1472
Accessory Power Failure Diagnosisp. 1474
Rear On – Board Power Failure Diagnosisp. 1476
Removal and Installationp. 1478
Cigarette Lighterp. 1478
4.3.5 Information and Entertainmentp. 1481
Specificationsp. 1481
General Specificationsp. 1481
Torque Specificationsp. 1481
Description and Operationp. 1482
System Overviewp. 1482
Component Descriptionp. 1482
Location Viewp. 1483
CD Player Assembly / Radio Assembly Terminal Listp. 1484
Symptom Diagnosis and Testingp. 1486
Inspection and Verificationp. 1486
Symptom Chartp. 1487
No Display, Malfunction and Start Failure Diagnosisp. 1489
No Sound When Playing Disk or Turning On Radio Diagnosis (Normal Display, Operation, Disk Reading and Radio Station Searching) Diagnosisp. 1491
Radio Station Fixing Failure Diagnosisp. 1494
Removal and Installationp. 1495
CD Player Assembly/Radio Assemblyp. 1495
High-pitch Speakerp. 1497
Front Speakerp. 1498
Rear Speakerp. 1499
Antenna and Feederp. 1500
4.3.6 Lighting Systemp. 1503
Specificationsp. 1503
Component Specificationsp. 1503
Description and Operationp. 1504
System Overviewp. 1504
Location Viewp. 1506
General Proceduresp. 1510
Lighting Combination Switch Inspectionp. 1510
Symptom Diagnosis and Testingp. 1515
Inspection and Verificationp. 1515
Symptom Chartp. 1516
Brake Lamp Fault Diagnosisp. 1520
One or More Brake Lamp Fault Diagnosisp. 1523
Brake Lamp Always On Diagnosisp. 1525
Turn Signal Lamp Fault Diagnosisp. 1526
One or More Turn Signal Lamps Fault Diagnosisp. 1529
One or More Turn Signal Lamps Always On (Not Blink) Diagnosisp. 1532
Hazard Warning Lamp Fault Diagnosisp. 1533
Continuous Blink of All Hazard Warning Lamps Diagnosisp. 1536
Position Lamp Fault Diagnosisp. 1538
Position Lamp Always On Diagnosisp. 1541
Front Fog Lamp Fault Diagnosisp. 1543
Front Fog Lamp Always On Diagnosisp. 1547
Rear Fog Lamp Fault Diagnosisp. 1549
Rear Fog Lamp Always On Diagnosisp. 1552
Invalid Reverse Lamp (MT) Diagnosisp. 1554
Invalid Reverse Lamp (AT) Diagnosisp. 1556
Reverse Lamp’s Constant ON (MT) Diagnosisp. 1560
Reverse Lamp’s Constant ON (AT) Diagnosisp. 1561
Low Beam Fault Diagnosisp. 1563
Low Beam Always On Diagnosisp. 1568
High Beam Fault Diagnosisp. 1571
High Beam Always On Diagnosisp. 1576
Overtaking Lamp Fault Diagnosisp. 1579
License Plate Lamp Fault Diagnosisp. 1581
Front Roof Lamp Fault Diagnosisp. 1583
Rear Roof Lamp Fault Diagnosisp. 1587
Trunk Lamp Failure Diagnosisp. 1589
Courtesy Lamp Fault Diagnosisp. 1591
Low Beam Angle Adjustment Failure Diagnosisp. 1593
Removal and Installationp. 1597
Lighting Combination Switchp. 1597
Hazard Warning Lamp Switchp. 1598
Front Combination Lampp. 1598
Front Fog Lampp. 1602
Rear Combination Lampp. 1603
Reverse Lampp. 1604
License Plate Lampp. 1605
Rear Fog Lampp. 1607
Trunk Lampp. 1608
Courtesy Lampp. 1609
Dome Lampp. 1610
High-mounted brake Lampp. 1611
Illumination Adjusting Switchp. 1612
4.3.7 Wipers and Washersp. 1613
Specificationsp. 1613
General Specificationsp. 1613
Torque Specificationsp. 1613
Description and Operationp. 1614
System Overviewp. 1614
Location Viewp. 1615
General Proceduresp. 1621
Test of Wiper Combination Switchp. 1621
Wiper Abnormal Noise Treatmentp. 1622
Symptom Diagnosis and Testingp. 1623
Inspection and Verificationp. 1623
Symptom Chartp. 1624
Front Wiper Fault Diagnosisp. 1628
Front Wiper Unable to Stop Diagnosisp. 1635
Front Wiper Low Speed Gear Fault Diagnosisp. 1638
Wiper Not Working in High Speed Gear Diagnosisp. 1641
Front Wiper Intermittent Function Fault Diagnosisp. 1644
Front Wiper Constantly Working in Intermittent Gear Diagnosisp. 1647
Windshield Still Dirty After Wiping Diagnosisp. 1650
Shaking Wiper During Working Process Diagnosisp. 1652
Abnormal Noise During Wiping Diagnosisp. 1654
Wiper Unable to Return to Initial Position Diagnosisp. 1656
Rear Wiper Fault Diagnosisp. 1659
Rear Wiper Can Not Go Back to the Initial Position Diagnosisp. 1662
Front Washer Fault Diagnosisp. 1664
The Rear Washer Fault Diagnosisp. 1667
Front Spray Not In PlaceDiagnosisp. 1670
Removal and Installationp. 1671
Wiper Combination Switchp. 1671
Front Wiper Motor and Drive Armp. 1672
Rear Wiper Motor and Drive Armp. 1675
Washerp. 1677
4.3.8 Power Rearview Mirrorp. 1679
Specificationsp. 1679
General Specificationsp. 1679
Torque Specificationsp. 1679
Description and Operationp. 1680
System Overviewp. 1680
Location Viewp. 1681
General Proceduresp. 1682
Rearview Mirror Control Switch Gear Chartp. 1683
Symptom Diagnosis and Testingp. 1684
Inspection and Verificationp. 1684
Symptom Chartp. 1685
All Rearview Mirrors Can Not Be Adjusted Diagnosisp. 1686
Single Rearview Mirror Can Not Be Adjusted Diagnosisp. 1690
Single Rearview Mirror Can Not Be Folded Diagnosisp. 1692
Removal and Installationp. 1694
Power Rearview Mirrorp. 1694
Power Rearview Mirror Switch Assemblyp. 1696
4.3.9 Central Lock and Theft-Deterp. 1699
Description and Operationp. 1699
System Overviewp. 1699
Location Viewp. 1702
Symptom Diagnosis and Testingp. 1705
Inspection and Verificationp. 1705
Symptom Chartp. 1706
Central Control Lock Failure Diagnosisp. 1708
One or More Cntral Locks Fault Diagnosisp. 1712
Remote Controller Fails But Central Control Lock Is Normal Diagnosisp. 1714
Central Lock Acts But Fails to Enter Anti-theft State Diagnosisp. 1716
Mechanical Key Unable to Lock / Unlock Diagnosisp. 1720
Removal and Installationp. 1723
Front Door Lockp. 1723
Rear Door Lockp. 1726
Rear Back Door Lockp. 1728
4.3.10 Power Windowp. 1729
Specificationsp. 1729
General Specificationsp. 1729
Torque Specificationsp. 1729
Description and Operationp. 1730
System Overviewp. 1730
Location Viewp. 1731
General Proceduresp. 1733
Driver Door Power Window Switch Gear Chartp. 1734
Passenger Door Power Window Switch, Left Rear Power Window Switch and Right Rear Power Window Switch Gear Chartp. 1735
Symptom Diagnosis and Testingp. 1736
Inspection and Verificationp. 1736
Symptom Chartp. 1737
All Power Windows Failure Diagnosisp. 1738
Passenger Side Power Window Failure Diagnosisp. 1743
Passenger Side Power Window Failure Diagnosisp. 1745
Power Window Delay Functional Failure Diagnosisp. 1749
Removal and Installationp. 1750
Power Window Switchp. 1750
Front Window Glass Regulatorp. 1751
Rear Window Glass Regulatorp. 1752
4.3.11 Defrosterp. 1755
Description and Operationp. 1755
System Overviewp. 1755
Symptom Diagnosis and Testingp. 1756
Inspection and Verificationp. 1756
Symptom Chartp. 1757
Rear Windshield Defroster Failure Diagnosisp. 1758
4.3.12 Sunroofp. 1763
Specificationp. 1763
General Specificationsp. 1763
Description and Operationp. 1764
System Overviewp. 1764
General Proceduresp. 1766
Sunroof Switch Inspectionp. 1766
Symptom Diagnosis and Testingp. 1767
Inspection and Verificationp. 1767
Symptom Chartp. 1768
Sunroof Not Working Diagnosisp. 1768
Sunroof Can’t Be Closed Diagnosisp. 1773
Removal and Installationp. 1775
Sunroof Switchp. 1775
Sunroof Motorp. 1776
Sunroof Motor Control Modulep. 1777
Sunroof Glassp. 1778
Sunroof Sun Visorp. 1779
Sunroof Framep. 1780
4.3.13 Parking Aid Systemp. 1783
Specificationsp. 1783
General Specificationsp. 1783
Description and Operationp. 1784
System Overviewp. 1784
Component Descriptionp. 1785
Location Viewp. 1787
Symptom Diagnosis and Testingp. 1789
Inspection and Verificationp. 1789
Symptom Chartp. 1790
No Alarming When Meeting Obstacle in Reverse Diagnosisp. 1791
Buzzer Alarms When There Is No Obstacle in Reverse Diagnosisp. 1794
Removal and Installationp. 1795
Parking Aid System Control Modulep. 1795
Reverse Radar Sensorp. 1796
4.3.14 Body Control Systemp. 1797
Specificationsp. 1797
General Specificationsp. 1797
Torque Specificationsp. 1797
Description and Operationp. 1798
System Overviewp. 1798
Location Viewp. 1799
Symptom Diagnosis and Testingp. 1800
Inspection and Verificationp. 1800
Symptom Chartp. 1801
DTC Diagnosis and Testingp. 1806
BCM Terminal Viewp. 1806
BCM Terminal Listp. 1806
Fault Code Chartp. 1809
DTC Diagnostic Procedure Indexp. 1812
DTC B1001, B1002p. 1814
DTC B1003p. 1815
DTC B1007p. 1817
DTC B1008p. 1820
DTC B1011p. 1825
DTC B1012p. 1827
DTC B1020p. 1831
DTC B1024p. 1834
DTC B1025p. 1837
DTC B1027p. 1840
DTC B1029, B1030p. 1842
DTC B1031, B1032, B1033, B1034p. 1843
DTC B1041p. 1847
DTC B1043, B1044, B1045, B1051, B1057, B1058p. 1848
DTC B1046, B1047, B1048, B1049, B1050, B1052, B1053p. 1854
DTC U1001, U1002p. 1857
Removal and Installationp. 1859
Body Control Modulep. 1859
4.3.15 On-Board Network Systemp. 1861
Description and Operationp. 1861
System Overviewp. 1861
DLC Viewp. 1861
CAN Bus Integrity Inspectionp. 1862
Symptom Diagnosis and Testingp. 1863
Inspection and Verificationp. 1863
Symptom Chartp. 1864
Diagnosis Tool Can Not Communicate via CAN With ECM Diagnosisp. 1866
Diagnosis Tool Can Not Communicate via K-line With SDM Diagnosisp. 1869
5.1 Body and Accessoriesp. 1875
5.1.1 Front/Rear Windshieldp. 1879
Specificationsp. 1879
General Specificationsp. 1879
Torque Specificationsp. 1879
Description and Operationp. 1880
System Overviewp. 1880
Removal and Installationp. 1881
Front Windshieldp. 1881
Rear Windshieldp. 1885
5.1.2 Doorp. 1889
Specificationp. 1889
Torque Specificationsp. 1889
Description and Operationp. 1890
System Overviewp. 1890
Removal and Installationp. 1891
Front Door Interior Decorative Panelp. 1891
Rear Door Interior Trimp. 1894
Front Window Glassp. 1897
Rear Window Glassp. 1899
Front Window Glass Dash Groovep. 1902
Rear Window Glass Dash Groovep. 1902
5.1.3 Seatp. 1903
Specificationsp. 1903
Torque Specificationsp. 1903
Description and Operationp. 1904
System Overviewp. 1904
Removal and Installationp. 1905
Front Seatp. 1905
Rear Seatp. 1907
5.1.4 Safety Belt Systemp. 1909
Specificationsp. 1909
Torque Specificationsp. 1909
Description and Operationp. 1910
System Overviewp. 1910
Removal and Installationp. 1911
Front Seat Beltp. 1911
Rear Seat Beltp. 1913
5.1.5 Inner View Mirrorp. 1915
Description and Operationp. 1915
System Overviewp. 1915
Removal and Installationp. 1916
Inner View Mirrorp. 1916
5.1.6 Instrument Cluster and Consolep. 1917
Specificationsp. 1917
Torque Specificationsp. 1917
Removal and Installationp. 1918
Consolep. 1918
Instrument Panelp. 1922
5.1.7 Bumperp. 1927
Removal and Installationp. 1927
Front Bumperp. 1927
Rear Bumperp. 1929
5.1.8 Handles, Locks and Latchesp. 1931
Specificationsp. 1931
Torque Specificationsp. 1931
Removal and Installationp. 1932
Engine Hood Lock Bucklep. 1932
Engine Hood Lock Buckle Unlocking Handlep. 1933
Ignition Lock Corep. 1934
Door Lock Corep. 1935
Front Door External Handlep. 1937
Rear Door External Handlep. 1939
5.1.9 Interior Trim and Ornamentationp. 1941
Removal and Installationp. 1941
A-Pillar Trimp. 1941
Door Threshold Trimp. 1944
B-pillar Trimp. 1946
C-pillar Trimp. 1949
Rear Storage Consolep. 1952
Head Liningp. 1954
5.1.10 Exterior Trimp. 1957
Removal and Installationp. 1957
Front Fender Liningp. 1957
Rear Fender Liningp. 1959
5.2 Body Repairsp. 1961
5.2.1 Body Repairp. 1963
Description and Operationp. 1963
Noise, Vibration and Harshnessp. 1963
Integral Bodyp. 1965
Plastic Components Clasificationp. 1965
Component Statep. 1966
Welding Typep. 1966
Symptom Diagnosis and Testingp. 1966
Diagnosis of the Vehicle in Accidentp. 1966
Removal and Installationp. 1967
Drop Pit Repair without Paintingp. 1967
Crash Maintenancep. 1968
Preventing Protectionp. 1969
Plastic Components Maintenancep. 1971

Chapters Covered

  • Group 1 – General Information: General Information, Identification Codes, Traction and Lifting, Maintenance Schedule, Noise Vibration and Harshness
  • Group 2 – Chassis: Suspension System (Front/Rear, Wheels and Tires), Driveline System (Half Shaft, Differential), Brake System (Front Disc Brake, Parking Brake, Hydraulic and Power Brake Actuation, Anti-Lock Brake System), Steering System (Power Steering, Steering Linkage, Steering Column)
  • Group 3 – Powertrain: Engine 1.6L (Mechanical, Lubrication, Cooling, Intake, Exhaust, Fuel, Ignition, Starting, Charging, Emission Control, Engine Immobilizer, Electronic Control System ME7, Cruise Control), Automatic Transmission/Transaxle, Manual Transmission/Transaxle and Clutch
  • Group 4 – Electrical: Heating Ventilation and Air Conditioning, Supplemental Restraint System, Body Electrical System (Instrument Panel Illumination, Instrument Cluster, Horn, Cigarette Lighter, Infotainment, Lighting, Wipers and Washers, Power Mirrors, Central Locking and Theft Deterrent, Power Windows, Defroster, Sunroof, Parking Aid, Body Control System, On-Board Network)
  • Group 5 – Body: Body and Accessories (Windshields, Doors, Seats, Safety Belts, Mirrors, Instrument Cluster and Console, Bumpers, Handles Locks and Latches, Interior and Exterior Trim), Body Repairs

Together these groups take a technician from routine daily and scheduled maintenance through full suspension, brake, steering, engine, transmission, electrical and body work on the CS35, with each section following the manual’s standard layout of Specifications, Description and Operation, General Procedures, Symptom Diagnosis and Testing, DTC Diagnosis and Testing, and Removal and Installation.

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2012 Changan CS35 (SC7164A) MY2012 Workshop Manual - 2013 Edition PDF — PDF page 1148 preview

What This Workshop Manual Gives You

Beyond the individual sections, the CS35 Workshop Manual carries the vehicle identification and product plate data (VIN interpretation, engine model JL478QEE, product plate fields including gross mass and seating capacity), the full regular maintenance interval chart from 2,000 km/2 months through 80,000 km/48 months with R/A/I/L/C/T/F service codes for engine, ignition, fuel, emission, electrical, chassis and body items, and the standard workshop health and safety, jacking/lifting, towing and jump-starting procedures every technician needs before turning a wrench.

Why Technicians Choose This CS35 Workshop Manual

With this 2012 Changan CS35 Workshop Manual you can carry out accurate suspension, brake, steering, 1.6L engine, transmission, electrical and body repairs on the SC7164A using the same torque values, maintenance intervals and diagnostic sequences laid out for the model – correct specs and procedures protect the vehicle and the technician’s time by avoiding guesswork. This 2013 Edition CS35 Workshop Manual is delivered instantly as a PDF after purchase – no shipping wait, no physical copy to store – so it opens on a laptop, tablet or phone in the shop and can be printed to any page you need.

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