865B Motor Grader Parts Catalog – Torque Converter Tier 3 (February 2020)

Description

865B Motor Grader Parts Catalog – Torque Converter Tier 3

This is the complete illustrated parts catalog for the 865B Motor Grader equipped with the torque converter and Tier 3 engine package, published February 2020. Every major assembly is broken down into exploded drawings with numbered callouts that key to part-number tables, so you can identify the exact part required for a specific sub-assembly, revision or serial break. It is a digital PDF built for technicians, parts managers and rebuilders who need fast, accurate part lookups rather than a printed binder on the shelf.

File Details

• Manual type: Illustrated Parts Catalog
• Equipment: 865B Motor Grader – Torque Converter – Tier 3 (BR)
• Language: English (engine location guide includes Portuguese headings)
• Page count: 762
• File format: PDF
• Publication date: February 2020
• Document reference shown in headers: 865B-MOTOR GRADER – TORQUE CONVERTER – TIER 3 (BR)

Chapters Covered

• Dealer Initial Stock List (ISL)
• Engine
• Fuel System
• Electrical System
• Steering / Operator’s Console
• Power Train
• Brakes
• Hydraulics
• Chassis / Attachments
• Cylinder Head with Elements (10.101.AA)
• DIA Kits (Accessories)

Dealer Initial Stock List (ISL)

The catalog opens with the Dealer Initial Stock List, a factory-specified first-order stocking package split into List A (parts required for preventative maintenance) and List B (preventative maintenance plus basic repair items). Ref numbers, part numbers, quantities and descriptions are given for hydraulic oil filters, air filters, filter strainers, engine oil filters, belts, fuel filters, cab filters, wiper arms, wiper blades, wiper motors, switches, relays and rear-view mirrors. The ISL is a useful shortcut if you are setting up a workshop shelf or service truck for the 865B and want the correct consumable list in one place.

Engine

This is the largest single group in the catalog, covering the engine block, main bearings, lift hooks, cylinder head and covers, valve mechanism, front gear cover, plugs and pistons, camshaft, pulley and flywheel, piston, connecting rod and bearing, crankshaft, air cleaner (including the 84187203 variant), intake and exhaust manifold, muffler and exhaust pipe, aftercooler, turbocharger and turbocharger drain line, oil pump and reservoir, dipstick and introduction cap, rear housing gear cover, flywheel housing, PTO gear cover plate, engine breather, oil filter and cooler, water pump and control, radiator assembly, and engine oil cooler piping. Each assembly is shown as a numbered exploded view tied to a clean part-number table, so you can trace any component from the drawing straight to the part number.

Fuel System

Fuel lines, water separator filters, fuel tank, throttle control linkage, fuel filter, fuel injection pump, injection tubes, injectors, fuel piping, drain line, engine ECM harness and engine control module are all presented as illustrated assemblies. The injection pump section includes reman and core part numbers alongside the new pump, which is useful when planning an exchange rather than a new-unit purchase. The throttle linkage section breaks down the pedal, levers, ball studs, cable, sensor and spacers individually.

Electrical System

Starter and alternator, alternator components, starter components, battery and harness, main electrical system, rear frame electrical system, front frame electrical system, floor electrical, lateral console electrical, instrument panels (standard and optional), voltage converter 24V/12V, air-conditioner electrical system, beacon light components, tire inflator pump, work lighting system, cab fan, block heater and telematics system are all itemized. Optional India-specific rear and front frame light assemblies are included, along with fuse boxes and individual fuse ratings for the lateral console and front console panels. The instrument panel sections document switches, rocker switches, ignition key, covers, housings and headliners down to individual screws and washers.

Steering

The operator’s console sections document the steering hydraulic system, console clamps, console structure, the control levers and rods, needle bearings, track rod ends, bushings, boots and knobs. Exploded drawings show the arrangement of each control bank and the steering column subassembly, with hoses, fittings, tees, elbows and O-rings listed separately so you can rebuild a leaking steering line without ordering the whole assembly.

Power Train

Transmission supports and torque converter assemblies, the converter, housings, 1st through 4th shaft groups, forward and back shafts, output shaft, PTO, control valves, valve plates, tubes, pressure regulator, pump, sensors, oil cooler, dipstick, filter lines and transmission control are all itemized. The shaft groups include clutch discs, piston rings, needle bearings, thrust washers, snap rings in multiple thicknesses and seals, which is exactly what a transmission rebuild needs. Front axle assembly, side steering knuckle assembly, front wheel hubs, rear axle (with and without diff lock), tandem housing, differential, wheel hubs and wheels and tires are also covered, including rims and pneumatic valves.

Brakes

Parking brake, parking brake control lever, service brake hydraulic system, brake control pedal, and the steering/brake hydraulic system and its pump are itemized with exploded views of the brake servo, accumulators, valves, hoses and fittings. Individual O-rings, lock nuts, adapters and check valves are listed so a brake hydraulic repair does not become a guessing game.

Hydraulics

This is the deepest chapter of the catalog. The hydraulic tank and filters, rear hydraulic system, moldboard hydraulic system, circle shift, saddle lock pin cylinders and piping, moldboard lift piping, circle turn, scarifier and ripper piping, dozer blade float control, front wheel lean piping, articulation hydraulic system, differential hydraulic block, moldboard shift accumulator, moldboard lift accumulator, center moldboard float, relief and priority valves, and the main pump assembly (body, drum, valve assembly) are all illustrated. The valve sections break out individual valve slices for moldboard lift left/right, scarifier/ripper, moldboard shift, pitch/wheel lean, articulation, and both circle shift positions, plus inlet and outlet valves. Cylinder sections cover the front wheel lean cylinder, moldboard lift cylinder, moldboard pitch cylinder, saddle lock pin cylinder, circle shift cylinder, moldboard side shift cylinder, articulation cylinder, ripper cylinder, scarifier lift cylinder, fan hydraulic motor, circle reduction gear hydraulic motor, steering cylinders and the steering/brake pump.

Chassis / Attachments

The chassis and attachments chapter covers the drawbar and circle, circle reduction gear, saddle and cylinders, rear main frame, propeller shaft guard, floor and insulating, LH and RH ladders, front chassis, articulation joint and cylinder, tow hook, rear lifting eye, battery supports, the 12-foot, 13-foot and 14-foot blade assemblies, moldboard extensions and reinforcement, moldboard side shift, moldboard lean, dozer blade and skid plates, scarifier and support, ripper tool bar and linkage, push plate, front counterweight, tool box, fire extinguisher, engine hood and grille, hood damper and bracket, RH lateral console and shield and cover. Cab-related sub-sections (cab structure, glasses, windows, sun curtain, doors, locks, rear plate, coverings, roof coverings, central air duct, rear-view mirrors, wipers, dome light/speaker/radio, electrical system, water reservoir, A/C ducts, A/C system, evaporator box), decal kits in English, Portuguese and Spanish, the safety decals kit, seat mounting and bracket, seat assemblies and pneumatic seat suspension are also included.

Cylinder Head with Elements (10.101.AA)

A dedicated section itemizes the cylinder head assembly and its internal elements: rocker arm cotters, exhaust and inlet valves, seals, valve springs, cups, expansion plugs, valve seats, head gasket and pipe plugs. The exploded illustration and table make head teardown or rebuild straightforward, with quantities listed so you can order a full set of springs or seals in one pass.

DIA Kits (Accessories)

The final group covers the Visibility Pack DIA kit (air duct, sealing rings, covers, tray, steering knuckle, housings, brackets, harness and clamps) and the Hood Securing Strap DIA kit (strap, bolt, lock washer, washer, block). These are factory accessory kits shown as individual components, which is handy when you are fitting or replacing a kit item and need the exact fastener or trim piece.

The Right Part, First Time

For anyone maintaining or repairing an 865B Motor Grader with the torque converter and Tier 3 engine package, the bottleneck is rarely the diagnosis – it is finding the correct part number for the specific sub-assembly, revision and serial break. This 865B Motor Grader Parts Catalog solves that by presenting every major group as a numbered exploded drawing tied to a clean part-number table, so you can order filters, gaskets, valve slices, hoses, pins, bearings, cylinders and complete assemblies with confidence.

The catalog includes reman and core part numbers where applicable, which is useful when you need to swap an exchange unit rather than buy new, and the Dealer Initial Stock List gives you a ready-made consumables list for the workshop shelf. If you are servicing multiple 865B graders or running a mixed fleet, the consistent numbering across chapters makes cross-referencing parts painless.

IMAGES PREVIEW

Delivery is immediate: this is a digital PDF, not a printed book. There is no shipping wait, no customs delay, no damaged cover. Download it, search by part number or chapter, zoom into the exploded views on a laptop, tablet or phone, and print the specific illustration pages you need for the job. Whether you are doing a routine filter change, tracing a hydraulic leak through the moldboard lift piping, rebuilding a cylinder or specifying a replacement transmission control valve, this 865B parts catalog keeps the correct part number in front of you.