Ashok Leyland Goods BS II Haulage Parts Catalogue PC BSIIHAULAGE 761 – Spare Parts PDF

Description

File Details

• Manual type: Parts catalogue
• Brand: Ashok Leyland
• Model family: GOODS BS II (HAULAGE)
• Document title: GOODS BS II (HAULAGE) Parts catalogue
• Document number: PC BSIIHAULAGE 761
• Language: English
• Page count: 499
• File format: PDF

Chapters Covered

• Aggregate Spec Details
• Engine Spec Details
• Engine Assembly
• Cylinder Block, Oil Sump and Dipstick
• Cylinder Head and Rocker Cover
• Piston, Rings and Connecting Rod
• Crankshaft and Main Bearing
• Camshaft and Timing Gears
• Engine Timing Case
• Rocker Assembly and Valves
• Intake Manifold
• Exhaust Manifold
• Fuel Injection Equipment
• Fuel Injection Equipment – Internal Components
• Injector – Internal Components
• Feed Pump – Internal Components
• Fuel Filter – Internal Components
• Flywheel Housing and Flywheel
• Oil Pump
• Oil Cooler, Filter and Strainer
• Cooling Fan
• Coolant Pump – Integral Shaft Bearing Type
• Thermostat and Breather
• Air Compressor
• Air Compressor – Internal Components
• Alternator Mounting
• Alternator (30 Amps) – Internal Components
• Alternator (44 Amps) – Internal Components
• Starter Motor – Internal Components
• Turbocharger
• Turbocharger – Internal Components
• Charge Air Cooler
• Engine Mounting
• Air Cleaner and Air Intake Piping
• Radiator and Piping
• Axial Spring Clutch – 4 Finger
• Diaphragm Clutch (Valeo)
• Clutch Withdrawal Mechanism
• GB13 Gear Box
• ZF Gear Box
• Gear Shift Mechanism
• Propeller Shaft Assemblies
• Propeller Shaft Internal Components
• Front Axle
• Front Brake Internal Components – BIL
• Front Brake Internal Components – AAL
• Drag Link
• RS145/R149 Rear Axle
• AL Rear Axle
• Rear Brake Internal Components (BIL)
• Rear Brake Internal Components (AAL)
• Front Spring
• Rear Spring
• Front Shock Absorber
• Frame
• Rane Manual Steering
• ZF Power Steering
• Rane Power Steering
• Operating Pedals
• Accelerator Pedal and Linkages
• Fuel Tank and Pipings
• Silencer and Exhaust Piping
• Air Piping and Brake Components
• Front End Structure (G45 MK III)
• Cowl FES
• Cab Mounting
• Front Bumper
• Battery Carrier Assembly
• Wiring, Lamps and Brackets
• Switch Board
• Spare Wheel and Spare Wheel Carrier
• Wiper Assembly
• Rear Under Run Bumper
• Lateral Protection Device

Engine Assembly and Internal Components

The engine sections of this Ashok Leyland Goods BS II Haulage parts catalogue break down the cylinder block, oil sump and dipstick, cylinder head and rocker cover, piston, rings and connecting rod, crankshaft and main bearing, camshaft and timing gears, timing case, rocker assembly and valves. Each area is presented with illustrated parts breakdowns and part numbers so a workshop can identify the correct component for the HA6DTI2D and HA6DTI2N engine variants listed for the covered models. The catalogue also includes flywheel housing and flywheel, oil pump, oil cooler, filter and strainer, cooling fan, coolant pump, thermostat and breather sections.

Fuel Injection Equipment and Fuel System

Fuel injection equipment is covered in dedicated sections, including the injection equipment assembly, internal components, injector internal components, feed pump internal components and fuel filter internal components. The catalogue lists fuel tank and piping arrangements for the CG1613(H) and CG1613H/1, ALPSV4/55GS and 1616H applications, giving parts identification support for fuel delivery, filtration and return plumbing.

Air Intake, Cooling, Turbocharging and Exhaust

This Ashok Leyland parts catalogue includes air cleaner and air intake piping for CG1613(H) and CG1613H/1, ALPSV4/55GS and 1616H, plus radiator and piping sections for the same model groups. Turbocharger and turbocharger internal components are listed, along with charge air cooler sections. Silencer and exhaust piping chapters cover CG1613(H), CG1613H/1, ALPSV4/55GS and 1616H configurations, including crosswise silencer detail for CG1613H/1.

Clutch and Gearbox Assemblies

The clutch and transmission chapters cover the axial spring clutch with four fingers, the Valeo diaphragm clutch for 1616H, and clutch withdrawal mechanisms for the 1616H, ALPSV4/55GS and CG1613(H) and CG1613H/1 variants. Gearbox coverage includes the GB13 gear box casing, pinion shaft, main shaft, counter shaft, reverse shaft and selector group, plus gear shift mechanism. ZF gear box sections cover the casing, pinion shaft, main shaft S6-36 and S5-36, reverse shaft, counter shaft, selector forks, selector housing and gear shift mechanism for CG1613(H) and CG1613H/1 and for 1616H.

Driveline, Axles and Brakes

Propeller shaft assemblies are listed for three-piece and two-piece layouts, including 1616H Spicer front and rear propeller shaft internal components. The front axle chapter is followed by front brake internal components for BIL and AAL, drag link, RS145/R149 rear axle, AL rear axle for ALPSV4/55GS, and rear brake internal components for BIL and AAL. These sections are aimed at parts identification for overhaul and replacement work on the driveline and braking systems.

Suspension, Frame and Steering

Front spring, rear spring, rear spring for ALPSV4/55GS and front shock absorber chapters sit alongside frame sections for CG1613(H) and 1616H, and for CG1613H/1 and ALPSV4/55GS. Steering coverage includes Rane manual steering for CG1613(H) and ALPSV4/55GS, Rane manual steering gear internal components, ZF power steering for CG1613H/1, ZF power steering pump internal components, ZF steering gear internal components, ZF steering reservoir internal components, Rane power steering for 1616H, Rane power steering gear internal components, Rane steering pump internal components and Rane reservoir internal components.

Controls, Cab Structure and Electrical Equipment

Operating pedals and accelerator pedal linkages are catalogued for CG1613(H) and CG1613H/1, ALPSV4/55GS and 1616H. The front end structure G45 MK III is covered in front and rear views, with cowl FES front and rear views, cab mounting and front bumper sections. Battery carrier assembly, wiring, lamps and brackets, and switch board chapters support electrical parts identification for models with G45 FES and for ALPSV4/55GS. Spare wheel carriers, wiper assembly, rear under run bumper and lateral protection device chapters complete the body and safety hardware coverage.

Aggregate and Engine Specification Details

The opening specification pages give aggregate and engine detail tables for the model range, helping readers match assemblies and major units to the correct model application before ordering. These tables are supported by the parts listings that follow, making this PDF useful for both counter sales and workshop planning on the Goods BS II Haulage range.

A Practical Parts Reference for Ashok Leyland Haulage Trucks

This Ashok Leyland Goods BS II Haulage parts catalogue PC BSIIHAULAGE 761 is built for the people who keep commercial vehicles working: workshop technicians, parts counter staff, fleet maintenance planners and owners who need to identify the right spare by description and part number. The catalogue covers CG1613(H), CG1613H/1, ALPSV4/55GS and 1616H model applications, with aggregate detail and illustrated assemblies across the engine, fuel system, cooling, transmission, driveline, axles, brakes, suspension, steering, cab structure and electrical equipment. Instead of guessing from a generic diagram, you can open the relevant section, match the illustration number to the listed description and part number, and order with greater confidence. That matters when a haulage truck is off the road and every wrong part costs time. The PDF is delivered instantly after payment, with no shipping and no waiting for a disc or printed binder. It can be viewed on a workshop computer, laptop, tablet or phone, and pages can be printed for use at the bench or parts desk. Keep the Ashok Leyland Goods BS II Haulage parts catalogue PC BSIIHAULAGE 761 close to the service bay and use it as a working reference for spare parts identification across the covered models.

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