Ashok Leyland Goods BS II (MAV) Parts Catalogue PDF – 2513H & 2516H Series Trucks

Description

The Ashok Leyland Goods BS II (MAV) Parts Catalogue is the reference document for anyone servicing, rebuilding, or maintaining the 2513H and 2516H series multi-axle commercial vehicles built to Bharat Stage II emission norms. Published by Ashok Leyland’s Technical Service Group, this 489-page catalogue takes the guesswork out of parts identification across the full driveline, chassis, cab, electrical and hydraulic systems fitted to these trucks. Every section is keyed to illustrated exploded views and tabulated part numbers, quantities and descriptions, allowing mechanics, parts counter staff and fleet workshops to order the right component on the first attempt.

File Details

• Manual type: Provisional Spare Parts Catalogue
• Brand: Ashok Leyland
• Models covered: 2513H/1, 2513H/2, 2516H/2T, 2516H/3T, 2516H/2, 2516H/3, 2516H/4C
• Vehicle specifications: ALVEG716, 716/1, 716/3, 717, 717/1, 717/3, 713, 712, 714, 715, 715/1, 725
• Engines: HA6DTI2D, HA6DTI2N/4, HA6DTI2N/6, HA6DTI2N/13
• Language: English
• Page count: 489
• File format: PDF

Chapters Covered

• Models Covered in This Catalogue
• Aggregate Spec Details
• Engine Spec Details
• Engine Assembly, Cylinder Block, Oil Sump and Dipstick
• Cylinder Head and Rocker Cover
• Piston, Rings and Connecting Rod
• Crankshaft and Main Bearing
• Camshaft and Timing Gears
• Engine Timing Case
• Rocker Assembly and Valves
• Intake Manifold and Exhaust Manifold
• Fuel Injection Equipment
• Fuel Injection Equipment – Internal Components
• Injector, Feed Pump and Fuel Filter Internal Components
• Flywheel Housing and Flywheel
• Oil Pump, Oil Cooler, Filter and Strainer
• Cooling Fan, Coolant Pump, Thermostat and Breather
• Air Compressor and Turbocharger
• Alternator and Starter Motor
• Engine Mounting
• Air Cleaner, Radiator and Charge Air Cooler
• 4 Finger Clutch and Diaphragm Clutch (Valeo)
• Clutch Withdrawal Mechanism
• ZF Gear Box Assembly and Casing
• ZF Gear Box – Shafts and Selectors
• Gear Shift Mechanism
• Propeller Shaft
• Front Axle
• Front Brake Internal Components
• Drag Link Assembly
• Rear Axle, Hub and Brake Group
• Rear Brake Internal Components
• Front and Rear Spring, Shock Absorber
• Frame Assy
• Power Steering
• Steering Gear Box, Pump and Reservoir Internals
• Operating Pedals and Accelerator Linkages
• Fuel Tank and Piping
• Silencer & Piping Exhaust
• Air Piping and Brake Components
• Front End Structure (G45 MK III)
• Cab Pressings, Grille, Hood and Bumper
• Glasses, Weather Strips, Door Lock, Hinges and Check Arm
• Fenders, Step Cab and Cab Mountings
• Drivers Seat, Seat Belt, Roof, Inner Linings and Plugs
• Instrument Panel
• ZF PTO – Mounting & Internal Components
• Battery Carrier, Wiring and Electricals
• Spare Wheel, Rear Under Run Bumper and Protection Devices
• Spray Suppression Device and Noise Shield

Engine Assembly and Internals

The engine sections catalogue the HA6DTI2D, HA6DTI2N/4, HA6DTI2N/6 and HA6DTI2N/13 diesel engines from the ground up. Cylinder block, oil sump, dipstick, cylinder head, rocker cover, piston sets, rings, connecting rods, crankshaft and main bearings, camshaft and timing gears, timing case, rocker assembly and valves, intake and exhaust manifolds — each is broken out into illustrated exploded views with part numbers, quantities and descriptions. The piston and ring listings include the IPL, Shriram and Escorts supplier variants, and standard plus oversize main and con-rod bearings are shown where applicable, which is exactly what a rebuilder needs when matching components to the engine already in the chassis.

Fuel Injection and Air System

Fuel injection equipment is given unusually detailed treatment, including the injection pump, its internal components, injectors, feed pump and fuel filter internals. The air compressor, turbocharger, and air cleaner and intake piping for all three model families (2513H, 2516H and 2516H/4C) are covered, along with radiator and charge air cooler piping layouts. The compressor and turbocharger internal sections list individual components down to seals, bearings and fasteners, which is precisely what a shop needs when a full rebuild is on the bench.

Clutch and ZF Gearbox

Both the 4-finger clutch and Valeo diaphragm clutch variants are catalogued, along with the withdrawal mechanisms for each. The ZF gearbox is covered in depth: assembly and casing, pinion shaft, main shaft, reverse shaft, counter shaft, selector forks, selector housing, and the external gear shift mechanism for both the 2513H/2516H and the 2516H/4C. Propeller shaft assemblies for 6×2, 6×4 and the 2516H/4C variant are listed with flange, bearing and universal joint details.

Axles, Brakes and Suspension

Front axle, drag link assemblies (AL and Rane makes), and front brake internals from both BIL and AAL are catalogued. Rear axle sections handle 1st rear axle for 6×2 and 6×4, 2nd rear axle for 6×4, dummy axle for 6×2, hub and brake group, and rear brake internal components. Front spring, front shock absorber and rear spring sections list leaves, shackle pins, bushes, U-bolts, brackets and fasteners.

Frame, Steering and Pedals

Frame assembly sections cover the 198″ WB, 180″ WB and 2516H/4C variants, with cross members, flitches, spring brackets, cab mounting brackets and fasteners. Power steering is handled for Rane and ZF systems, including steering gear box, pump and reservoir internal components. Operating pedals and accelerator linkages for 2513H, 2516H and 2516H/4C models are catalogued separately so the right pedal assembly is easy to identify.

Fuel, Exhaust, Air and Brake Piping

Fuel tank and piping sections cover the standard tank, the ALVEG715/1 variant and the 2516H/4C tank. Silencer and exhaust piping sections cover 2516H, 2513H (listed as 2531H in the manual) and 2516H/4C. Air piping and brake components are split between 198″ WB, 180″ WB and 2516H/4C, with air drier, system protection valve, dual brake valve, relay valve, quick release valve, chambers and hoses all listed with part numbers.

Cab, Body and Electrical

Front end structure (G45 MK III) is covered in front and rear views, followed by cab pressings groups I and II, grille, hood and bumper, glasses and weather strips, door locks, hinges and check arms, fenders and step cab, front and rear cab mountings, cab lock, driver’s seat and seat belt, roof and inner linings, instrument panel, cab mounting for G45 MK III FES, and front bumper. Wiring, switch board, lamps and brackets for G45 FES Mark III and electricals for the 2516H/4C are catalogued with fuse box, harnesses, headlamps, tail lamps, indicators, horns and warning lamps.

Accessories and Safety

The final sections cover ZF PTO mounting and internals, battery carrier, spare wheel and carrier, rear under run bumper, lateral protection device, spray suppression device and noise shield — the compliance and safety hardware that keeps these trucks road-legal and quiet in service.

Who This Parts Catalogue Is For

This is the catalogue for the workshop that keeps Ashok Leyland 2513H and 2516H trucks running — whether that’s a single-vehicle owner-operator, a fleet workshop, a parts counter, or a rebuilder sourcing correct fasteners and sub-assemblies. Because the catalogue distinguishes between standard, oversize and alternate supplier components (IPL, Shriram and Escorts piston sets, for example), it allows the buyer to match the part to the engine actually in the chassis rather than guessing from a generic parts list.

Why the Illustrated Exploded Views Matter

Every major assembly in this catalogue is shown as an exploded illustration with numbered callouts. For a mechanic working on a ZF gearbox, an AAL brake, a Rane steering box or a cab mounting, the illustration is often faster than the parts list: identify the assembly, find the number, look up the part. The catalogue also lists internal components for many assemblies — alternator, starter motor, air compressor, steering pump, steering gear, reservoir, fuel filter, feed pump, injector — which is unusual for a parts catalogue and makes it useful for component-level repair rather than whole-unit replacement only.

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Instant PDF Delivery

The Ashok Leyland Goods BS II (MAV) Parts Catalogue is delivered as a PDF download immediately after payment. There is no shipping, no waiting for a disc, and no restriction on the device you use — open it on a workshop PC, a laptop, a tablet on the bay, or print the pages you need for the job at hand. The file is yours to keep and reference for the life of the vehicle, and the 489 pages cover every system on the 2513H and 2516H family, from engine internals to cab hardware and safety devices.

Whether you’re ordering a single gasket or rebuilding a ZF gearbox, this catalogue gives you the part numbers, exploded views, quantities and alternate-supplier references to get the right part the first time. Add it to your workshop library today and stop guessing on Ashok Leyland 2513H and 2516H parts.