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Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual – Part No. 60294-5

Original price was: $34.95.Current price is: $20.95.

Complete Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual (Part No. 60294-5), covering GO-435, GO-480, GSO-480, IGO-540 and IGSO-540 series engines with full teardown, inspection, repair, and reassembly procedures. Instant PDF download.

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Description

Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual

This is the complete Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual, Part Number 60294-5, originally issued by the Avco Lycoming Division of Williamsport, Pennsylvania and approved by the F.A.A. The Geared Engine Overhaul Manual covers the full family of Lycoming reduction-gear-drive engines, including the GO-435, GO-480, GSO-480, IGO-540, and IGSO-540 series, in both normally aspirated and geared-supercharged configurations.

File Details

  • Manual Type: Overhaul Manual
  • Brand: Avco Lycoming
  • Publication Number: 60294-5
  • Revision: 60294-5-6, revised June 1996
  • Language: English
  • Page Count: 267
  • File Format: PDF

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual – Part No. 60294-5” are as follows:

Overhaul Manual (60294-5)p. 1
Record of Revisionsp. 2
Record of Temporary Revisionsp. 3
Technical Publication Revisionp. 4
Introductionp. 6
Table of Contentsp. 7
Section 1 – Introductionp. 10
Section 2 – General Descriptionp. 13
Generalp. 14
Cylindersp. 14
Valve Operating Mechanismp. 15
Crankshaftp. 15
Crankshaft Counterweightsp. 15
Crankcasep. 15
Sumpp. 15
Connecting Rodsp. 15
Pistonsp. 15
Accessory Housingp. 15
Cooling Systemp. 15
Lubrication Systemp. 15
Induction Systemp. 19
Ignition Systemp. 20
Reduction Gearp. 20
Propeller Governor Drivep. 20
Accessory Drivesp. 20
Section 3 – General Overhaul Proceduresp. 23
Generalp. 24
Preparation for Overhaulp. 24
Cleaningp. 24
Typical Overhaul Record and Inspection Formp. 25
Inspectionp. 26
Repair and Replacementp. 27
Reassemblyp. 27
Section 4 – Ignition Systemp. 30
Disassemblyp. 31
Repair and Replacementp. 33
Reassemblyp. 33
Installationp. 39
Section 5 – Reduction Gearp. 43
Disassemblyp. 44
Cleaningp. 50
Inspectionp. 50
Repair and Replacementp. 50
Modificationsp. 54
Reassemblyp. 55
Installationp. 57
Section 6 – Fuel Induction Systemp. 66
Disassemblyp. 67
Cleaningp. 70
Inspectionp. 70
Repair and Replacementp. 72
Reassemblyp. 72
Final Assemblyp. 73
Section 7 – Accessory Housingp. 82
Disassemblyp. 83
Cleaningp. 95
Inspectionp. 97
Repair and Replacementp. 97
Reassemblyp. 108
Final Assemblyp. 115
Section 8 – Cylinders, Pistons and Valve Trainp. 118
Disassemblyp. 119
Cleaningp. 123
Inspectionp. 123
Repair and Replacementp. 129
Assemblyp. 138
Installationp. 142
Section 9 – Crankcase, Crankshaft & Reciprocating Partsp. 146
Disassemblyp. 147
Cleaningp. 150
Inspectionp. 152
Repair and Replacementp. 154
Reassemblyp. 164
Final Assemblyp. 167
Section 10 – Oil Sumpp. 171
Disassemblyp. 172
Cleaningp. 172
Inspectionp. 172
Repair and Replacementp. 174
Reassemblyp. 174
Section 11 – Test Proceduresp. 179
Generalp. 180
Installationp. 180
Specificationsp. 182
Pre-Oiling Supercharger Drive Shaft Bushingp. 183
Pre-Oilingp. 183
Test Runp. 184
Oil Consumption Runp. 185
Preparation for Storagep. 185
Section 12 – Table of Limitsp. 190
Section 13 – Overhaul Toolsp. 250

Chapters Covered

  • Introduction
  • General Description — Cylinders, Valve Operating Mechanism, Crankshaft, Crankcase, Lubrication System, Induction System, Ignition System, Reduction Gear, Accessory Drives
  • General Overhaul Procedures — Preparation for Overhaul, Cleaning, Inspection, Repair and Replacement, Reassembly, Table of Limits
  • Ignition System — Disassembly, Reassembly, Installation
  • Reduction Gear — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly, Installation
  • Fuel Induction System — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly, Final Assembly
  • Accessory Housing — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly
  • Cylinders, Pistons and Valve Train — Disassembly, Cleaning, Inspection, Repair and Replacement, Assembly, Installation
  • Crankcase, Crankshaft and Reciprocating Parts — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly, Final Assembly
  • Oil Sump — Disassembly, Cleaning, Inspection, Repair and Replacement
  • Test Procedures — Installation, Specifications, Pre-Oiling, Test Run, Oil Consumption Run, Preparation for Storage
  • Table of Limits
  • Overhaul Tools

Taken together, this Geared & Geared Supercharged Aircraft Engines Overhaul Manual gives a technician everything needed to work through a complete engine overhaul from start to finish: engine identification and model coding, section-by-section teardown and cleaning steps, inspection criteria for bearings, gears and reciprocating parts, dimensional limits and clearances, repair and modification procedures for the reduction gear and accessory housing, and the final test-run and storage-preparation steps that close out an overhaul.

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Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual - Part No. 60294-5 — PDF page 1 preview
Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual - Part No. 60294-5 — PDF page 17 preview
Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual - Part No. 60294-5 — PDF page 187 preview

Why This Avco Lycoming Overhaul Manual Matters

Whether you are rebuilding a GO-480 supercharged engine or servicing the reduction gear on a GO-435, this Overhaul Manual walks you through disassembly, cleaning, inspection, repair and replacement, and reassembly for every major engine section, including the reduction gear train, ignition system, fuel induction system, accessory housing, cylinders and pistons, crankcase and crankshaft, and oil sump. Working from the original factory-issued Table of Limits and specified torque values instead of guesswork protects the engine’s airworthiness and keeps rebuild work consistent with the procedures Avco Lycoming published for these geared and geared-supercharged engines.

This Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual downloads instantly as a PDF after purchase — no shipping, no waiting. Read it on a laptop, tablet, or phone in the hangar or shop, or print out the pages you need for the bench.

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