Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual – Part No. 60294-5
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Complete Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual (Part No. 60294-5), covering GO-435, GO-480, GSO-480, IGO-540 and IGSO-540 series engines with full teardown, inspection, repair, and reassembly procedures. Instant PDF download.
Description
Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual
This is the complete Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual, Part Number 60294-5, originally issued by the Avco Lycoming Division of Williamsport, Pennsylvania and approved by the F.A.A. The Geared Engine Overhaul Manual covers the full family of Lycoming reduction-gear-drive engines, including the GO-435, GO-480, GSO-480, IGO-540, and IGSO-540 series, in both normally aspirated and geared-supercharged configurations.
File Details
- Manual Type: Overhaul Manual
- Brand: Avco Lycoming
- Publication Number: 60294-5
- Revision: 60294-5-6, revised June 1996
- Language: English
- Page Count: 267
- File Format: PDF
Complete Bookmarks
The complete bookmarks in the “Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual – Part No. 60294-5” are as follows:
+Overhaul Manual (60294-5)p. 1
+Section 2 – General Descriptionp. 13
+Section 3 – General Overhaul Proceduresp. 23
+Section 4 – Ignition Systemp. 30
+Section 5 – Reduction Gearp. 43
+Section 6 – Fuel Induction Systemp. 66
+Section 7 – Accessory Housingp. 82
+Section 8 – Cylinders, Pistons and Valve Trainp. 118
+Section 9 – Crankcase, Crankshaft & Reciprocating Partsp. 146
+Section 10 – Oil Sumpp. 171
+Section 11 – Test Proceduresp. 179
Chapters Covered
- Introduction
- General Description — Cylinders, Valve Operating Mechanism, Crankshaft, Crankcase, Lubrication System, Induction System, Ignition System, Reduction Gear, Accessory Drives
- General Overhaul Procedures — Preparation for Overhaul, Cleaning, Inspection, Repair and Replacement, Reassembly, Table of Limits
- Ignition System — Disassembly, Reassembly, Installation
- Reduction Gear — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly, Installation
- Fuel Induction System — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly, Final Assembly
- Accessory Housing — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly
- Cylinders, Pistons and Valve Train — Disassembly, Cleaning, Inspection, Repair and Replacement, Assembly, Installation
- Crankcase, Crankshaft and Reciprocating Parts — Disassembly, Cleaning, Inspection, Repair and Replacement, Reassembly, Final Assembly
- Oil Sump — Disassembly, Cleaning, Inspection, Repair and Replacement
- Test Procedures — Installation, Specifications, Pre-Oiling, Test Run, Oil Consumption Run, Preparation for Storage
- Table of Limits
- Overhaul Tools
Taken together, this Geared & Geared Supercharged Aircraft Engines Overhaul Manual gives a technician everything needed to work through a complete engine overhaul from start to finish: engine identification and model coding, section-by-section teardown and cleaning steps, inspection criteria for bearings, gears and reciprocating parts, dimensional limits and clearances, repair and modification procedures for the reduction gear and accessory housing, and the final test-run and storage-preparation steps that close out an overhaul.
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Why This Avco Lycoming Overhaul Manual Matters
Whether you are rebuilding a GO-480 supercharged engine or servicing the reduction gear on a GO-435, this Overhaul Manual walks you through disassembly, cleaning, inspection, repair and replacement, and reassembly for every major engine section, including the reduction gear train, ignition system, fuel induction system, accessory housing, cylinders and pistons, crankcase and crankshaft, and oil sump. Working from the original factory-issued Table of Limits and specified torque values instead of guesswork protects the engine’s airworthiness and keeps rebuild work consistent with the procedures Avco Lycoming published for these geared and geared-supercharged engines.
This Avco Lycoming Geared & Geared Supercharged Aircraft Engines Overhaul Manual downloads instantly as a PDF after purchase — no shipping, no waiting. Read it on a laptop, tablet, or phone in the hangar or shop, or print out the pages you need for the bench.
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