Baudouin M26.2 Series Engines Repair Manual (6M26.2, 8M26.2, 12M26.2)
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Comprehensive workshop repair manual for Baudouin M26.2 series marine diesel engines, including 6M26.2, 8M26.2, and 12M26.2 models across Series 2000, 5000, and 262-000. Features factory disassembly, reconditioning tolerances, torque sequences, fuel injection timing, and cooling system overhauls.
Description
Complete Workshop Service Manual for Baudouin M26.2 Marine Diesel Engines
The Baudouin M26.2 Series Engines Repair Manual (6M26.2, 8M26.2, 12M26.2) is the definitive technical reference for mechanics, marine engineers, and overhaul specialists servicing the heavy-duty Baudouin M26.2 propulsion and auxiliary power generation engines. Spanning in-line 6-cylinder (6M26.2) and V-configuration 8-cylinder (8M26.2) and 12-cylinder (12M26.2) powerplants, this workshop publication supplies factory procedures, wear criteria, and precision torque specifications across Series 2000 (4-ring piston technology), Series 5000 (3-ring piston technology), and certified Series 262-000 engine builds.
File Details
- Manual Type: Workshop Repair Manual / Overhaul Guide
- Brand: Moteurs Baudouin
- Model Coverage: 6M26.2, 8M26.2, 12M26.2
- Engine Series: Series 2000, Series 5000, Series 262-000
- Document Reference: R – M26.2
- Language: English
- Page Count: 240 pages
- Format: Digital PDF (Fully printable, universal device compatibility)
Chapters Covered
- Chapter 00 — General Information & Technical Standards
- R 00.00 General summary
- R 00.10 General safety instructions & workshop precautions
- R 00.20 Marks, symbols, and pictogram definitions
- R 00.30 Technical data & engine performance ratings (6M26.2, 8M26.2, 12M26.2)
- R 00.40 Tightening torques, threadlockers & Loctite sealing products
- R 00.50 Clearances, machining tolerances & wear limits
- R 00.60 Special service tools reference catalog
- R 00.70 Engine identification plate coding & serial rating breakdown
- Chapter 01 — Cylinder Head & Engine Block Assembly
- R 01.10 Individual 4-valve cylinder head overhaul, seat replacement, guides & tightening
- R 01.20 Rocker system assembly, bridge setting & valve clearance adjustments
- R 01.30 Wet cylinder liner inspection, extraction, O-ring seal placement & fitting
- R 01.31 Cylinder block liner contact area rectification & facing tool operation
- R 01.32 Gallery-cooled 3-ring piston oil cooling jet positioning
- R 01.33 4-ring piston jet installation, alignment & gauge checking
- R 01.40 Oil sump, strainer, pick-up lines & crankcase safety valves
- R 01.50 Flywheel housing, flywheel gear ring heating & crankshaft rear lip seal
- Chapter 02 — Crankshaft, Mobile Couplings & Timing Drive
- R 02.10 In-line 6-cylinder crankshaft removal, counterweights, balancing & bearing caps
- R 02.11 V8 and V12 crankshaft overhaul, bearing spreader tools & thrust play checks
- R 02.20 Mobile coupling assembly for 3-ring pistons & fractured-cap con rod matching
- R 02.21 Mobile coupling overhaul for 4-ring pistons, small-end bushings & pin fitting
- R 02.30 In-line 6-cylinder front gear train timing, backlash & camshaft replacement
- R 02.31 8-cylinder gear train timing marks & intermediate pinion alignment
- R 02.32 12-cylinder gear train timing verification & camshaft drive wheel indexing
- R 02.33 Quick timing check procedure via valve-to-piston clearance
- R 02.40 8-cylinder injection pump drive shaft, adjusting drum & bearing renewal
- R 02.41 12-cylinder injection pump drive shaft assembly, clamping sleeve & hub indexing
- Chapter 03 — Cooling Circuit & Heat Transfer Components
- R 03.10 Splined shaft fresh water cooling pump overhaul (6-cylinder)
- R 03.11 Cylindrical shaft cooling pump disassembly, rolling bearings & rotary seals (6-cylinder)
- R 03.12 Splined shaft cooling pump rebuild & ceramic mechanical seal replacement (8/12-cylinder)
- R 03.13 Tapered shaft cooling pump overhaul & impeller extraction (8/12-cylinder)
- R 03.14 Cylindrical shaft heavy-duty cooling pump servicing (8/12-cylinder)
- R 03.20 Thermostat housing, thermostatic element testing & opening travel
- R 03.21 Tubular fresh water/raw water heat exchanger bundle descaling & hydrostatic testing
- Chapter 04 — Lubrication Circuit & Filtration
- R 04.10 Tubular engine oil exchanger core servicing & pressure testing (6-cylinder)
- R 04.11 Multi-core oil heat exchanger & centrifugal filter support (8/12-cylinder)
- R 04.20 Pressure regulating safety valves & bypass control valves (6-cylinder)
- R 04.21 Main oil gallery pressure control valves & safety cartridges (8/12-cylinder)
Complete PDF Bookmark TreeComplete Bookmarks
The complete bookmarks in the “Baudouin M26.2 Series Engines Repair Manual (6M26.2, 8M26.2, 12M26.2)” are as follows:
Page de couverture MR M26.2p. 1Introduction MR M26.2p. 2Sommaire généralp. 3Page de garde_R 00.10_Consignes générales de sécuritép. 6R 00.10_Consignes générales de sécuritép. 7Page de garde_R 0020_Repères et symbolesp. 24R 00.20_Repères et symboles M26.2p. 25Page de garde_R 00.30_Données techniquesp. 26R 00.30_Données techniquesp. 27Page de garde_R 00.40_Couples de serragep. 34R 00.40_Couples de serragep. 35Page de garde_R 00.50_Jeux et limites d'usurep. 38R00.50 Jeux et limites d'usurep. 39Page de garde_R 00.60_Outillage spécifiquep. 56R00.60 Outillage spècifique M26.2p. 57Page de garde_R 00.70_Plaque d'identification moteurp. 68R 00.70_Plaque d'identification moteur M26.2p. 69Page de garde_R 01.10_Culassep. 70R 01.10_Culassep. 71Page_garde_Culbuteriep. 83R01.20_ Réglage_Culbuteriep. 84Page de garde_R 01.30_Bloc cylindres_Chemisep. 86R01.30 Bloc cylindres chemise M26.2p. 87Page de garde_R 01.31_Bloc cylindres_Rectificationp. 89R01.31_ Bloc cylindres rectificationp. 90Page de garde_R 01.32_Bloc cylindres_gicleur de piston 3 segmentsp. 93R01.32_Bloc cylindres_gicleur de piston 3 segmentsp. 94Page de garde_R 01.33_Gicleur de piston 4 segmentsp. 95R 01.33_ Bloc cylindres_ gicleur de piston 4 segmentsp. 96Page de garde_R 01.40_Bac à huilep. 97R01.40_ Bac à huilep. 98Page de garde_R 01.50_Carter volantp. 99R 01.50 carter volantp. 100Page de garde_R 02.10_Vilebrequin 6 cylp. 102R02.10_ Vilebrequin 6M26.2p. 103Page de garde R 02.11_Vilebrequin 8 et 12 cylp. 107R 02.11_ Vilebrequin 8 et 12M26.2p. 108Page_Attelages mobiles_3p. 112R02.20_Attelage mobile_3p. 113R02.21_Page de garde_Attelages mobiles 4p. 120R02.21_ Attelages mobiles 4p. 121Page de garde_R 02.30_Distribution 6 cylindresp. 127R 02.30_Distribution 6 cylindres M26.2p. 128Page de garde_R 02.31_Distribution 8 cylindresp. 132R 02.31_Distribution 8 cylindres M26.2p. 133Page de garde_R 02.32_Distribution 12 cylindresp. 134R 02.32_Distribution 12 cylindres M26.2p. 135Page de garde_R 02.33_Controle distributionp. 138R 02.33_Controle distribution_ M26.2p. 139Page de garde_R 02.40p. 140R 02.40_Arbre de cde pompe injection 8 cyl MR M26.2p. 141Page de gardep. 143R 02.41_Arbre de cde Pompe injection 12 cyl M26.2p. 144Page de garde_R 03.10_Pompe de refroidissement 6 cylp. 146R 03.10_Pompe refroidissement 6 cyl arbre canneép. 147Page de garde_R 03.11_Pompe de refroidissement 6 cylp. 149R 03.11_Pompe de refroidissement 6 cyl arbre cylindriquep. 150Page de garde_R 03.12_Pompe de refroidissement 8 et 12 cylp. 154R 03.12_ Pompe refroidissement 8 et 12 cylindres arbre canneép. 155Page de garde_R 03.13_Pompe de refroidissement 8 et 12 cylp. 161R 03.13_Pompe de refroidissement arbre conique 8 et 12 M26.2p. 162Page de garde_R 03.14_Pompe de refroidissement 8 et 12 cylp. 164R 03.14_Pompe de refroidissement arbre cylindrique 8 et 12 M26.2p. 165Page de garde_R 03.20_Boitier de thermostat 8 et 12 cylp. 167R03.20_ Boitier thermostatsp. 168Page de garde_R 03.21_Echangeur de température 6, 8 et 12 cylp. 169R 03.21_Echangeur de température M26.2p. 170Page de garde_R 04.10_Refroidisseur d'huile 6 cylp. 171R 04.10_Refroidisseur d'huile moteur 6 Cylp. 172Page de garde_R 04.11_Refroidisseur d'huile 8 et 12 cylp. 173R 04.11 Refroidisseur d'huile moteur 8 et 12 Cylp. 174Page de garde_R 04.20_Clapets de sécurité 6 cylp. 176R 04.20_Clapets de sécurité et de régulation 6 M26.2p. 177Page de garde_R 04.21_Clapets de sécurité 8 et 12 cylp. 178R 04.21_Clapet de sécurité et régulation 8 et 12M26.2p. 179Page de garde_R 05.10_Pompe injection 6 cylp. 180R 05.10 Pompe injection 6 cylindresp. 181Page de garde_R 05.11_Pompe injection 8 cylp. 184R 05.11 Pompe injection 8 cylindresp. 185Page de garde_R 05.12_Pompe injection 12 cylp. 188R 05.12 Pompe injection 12 cylindresp. 189Page de garde_R 05.20_Injecteur taille Sp. 192R05.20_ Injecteurs taille Sp. 193Page de garde_R 05.21_Injecteur taille Pp. 196R05.21_Injecteur taille Pp. 197Page de garde_R 06.10_Electro de stopp. 199R06.10_ Réglage électro de stopp. 200Page de garde_R07.10_Demarragep. 201R07.10_ Démarragep. 202Page de garde_R07.20_Alternateur de chargep. 209R07.20_ Alternateur chargep. 210Page de garde_R08.10_Collecteur d'admissionp. 212R 08.10_Collecteur d'admission M26.2p. 213Page de garde_R10.10_Turbocompresseur SCHWITZERp. 214R10.10 Turbocompresseur SCHWITZER M26.2p. 215Page de garde_R10.11_Turbocompresseur GPOWERp. 216R10.11 Turbocompresseur GPOWER M26.2p. 217Page de garde_R11.10_Installation électriquep. 218+R11.10_ Installation électriquep. 219
1. Open the configuration menup. 2242. Navigating within the menusp. 2243. Quitting the configuration menup. 224Page de garde_R11.20_Régulation de vitessep. 236R11.20_ Régulation vitessep. 237 - Chapter 05 — Fuel Injection & Governing Systems
- R 05.10 In-line fuel injection pump installation, spill timing & dial pinning (6-cylinder)
- R 05.11 V8 fuel injection pump drive synchronization, static timing & magnetic protractor
- R 05.12 V12 high-pressure fuel injection pump setting, drive hub coupling & timing verification
- R 05.20 Injector holder & Size S injector testing, pop pressure & spray pattern (Series 2000)
- R 05.21 Injector holder & Size P injector servicing, opening calibration & sleeve seal (Series 5000/262-000)
- Chapters 06, 07, 08, 10 & 11 — Auxiliary Systems & Controls
- R 06.10 Engine shutdown electromagnet linkage adjustment & hold-in setting
- R 07.10 Electric starter motors (BOSCH KB 6.5 kW / QB 9 kW) & Ingersoll-Rand SS350 air starters
- R 07.20 Battery charging alternators (Bosch 55A & Leece-Neville 175A curves)
- R 08.10 Modular intake manifold sections & intercooler distribution sleeves
- R 10.10 Schwitzer S500 turbocharger axial & radial clearance verification
- R 10.11 G-Power turbocharger clearance inspection standards
- R 11.10 Engine electrical control panels (Type II, Overspeed protection & Marine Genset controllers)
- R 11.20 Electronic governor speed controls (Woodward 24V analog & Heinzmann StG 6 actuators)
Together, these chapters equip the technician with every critical standard needed to take a Baudouin M26.2 engine from running condition down to bare block, carry out precision dimensional inspections of all moving assemblies, replace worn components to factory tolerances, and reassemble each system to manufacturer-approved specifications.
Comprehensive Mechanical Overhaul & Precision Clearances
Working through major repairs on large-bore marine diesels demands exact technical data. This Baudouin M26.2 Series Engines Repair Manual details internal specifications for the 150 mm bore by 150 mm stroke engines. Inside, technicians will find critical wear limits and rebuild clearances covering:
- Cylinder Block & Liners: Calculation methods for cylinder head gasket thickness selection (Z = X + Y + 0.08 mm for 6M26.2; stepped selection 2.0 mm to 2.50 mm based on liner protrusion D for 8M26.2 and 12M26.2). Includes precise on-engine cylinder block counterbore rectification using specialized cutter tool 15 59 950 0D.
- Crankshaft & Bearings: Journal wear limits, nominal and undersize repair dimensions (1st repair -0.5 mm, 2nd repair -1.0 mm), crankcase wall spreader tool requirements (13599730Q) to prevent main bearing web distortion, and axial end-float settings.
- Pistons & Mobile Couplings: Full dimensional checks for both 4-ring pistons (Series 2000) and 3-ring pistons (Series 5000 and 262-000). Covers ring groove clearances, ring end-gap measurements in a 150 mm gauge, con rod weight classification sorting (classes A through H), and connecting rod bolt reuse criteria (maximum 3 punch marks or 16,000 service hours).
- Valves & Cylinder Heads: Individual 4-valve cylinder heads with single-unit architecture. Detailed steps cover valve seat removal via welded valve technique, cryogenic shrinking in liquid nitrogen, guide driving depths, valve head recession tolerances, and copper injector sleeve replacement and roller-crimping.
IMAGES PREVIEW
Fuel Injection, Governing & Marine Auxiliaries
Fuel delivery precision is paramount on Baudouin commercial propulsion and auxiliary drives. This service manual provides complete procedures for pinning the flywheel to engine reference cylinders (ERC #6 on 6M26.2, ERC #8 on 8M26.2, and ERC #12 on 12M26.2) and synchronizing multi-plunger inline injection pumps. Technicians are guided through using start-of-delivery electronic signal boxes (15058340L), magnetic angle protractors on vibration dampers, and graduated adjusting drums. Coverage extends to injector testing benches, calibrating pop pressures (250 to 260 bar), testing nozzle chatter, and setting electronic actuators for Woodward speed controls and Heinzmann StG 6 governors.
Master Every Overhaul with Immediate Digital Delivery
Whether you are performing top-end overhauls at the dock, rebuilding seawater and fresh water circulating pumps, troubleshooting overspeed safety relays, or performing a full zero-hour shop rebuild, having the official Baudouin M26.2 Series Engines Repair Manual (6M26.2, 8M26.2, 12M26.2) protects your investment against costly assembly mistakes and improper torque loading. Eliminate guesswork with exact factory procedures, timing marks, and sealant specifications. Available immediately after checkout via high-speed digital download, this PDF can be opened instantly on laptops, tablets, or rugged workshop computers, and pages can be printed on demand for hands-on engine room service.
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