BMW 320 323i 6-Cylinder Repair Manual Volume 1 – Complete Workshop Guide

Description

BMW 320 323i 6-Cylinder Repair Manual Volume 1

The BMW 320 323i Six Cylinder Repair Manual Volume 1 is the comprehensive workshop guide for BMW 320 and 323i models equipped with six-cylinder engines. Spanning 911 pages, this manual delivers the complete maintenance, repair, and diagnostic procedures that professional BMW technicians relied on. Every major system is covered in methodical detail, from engine disassembly and timing adjustments to transmission overhauls, brake servicing, electrical troubleshooting, and body panel replacement. Whether you are maintaining a classic BMW 320, diagnosing a 323i fuel injection fault, or rebuilding a manual gearbox, this repair manual provides the specifications, tightening torques, and step-by-step procedures needed to complete the job correctly.

File Details

• Manual Type: Repair Manual / Workshop Manual
• Brand: BMW
• Models Covered: BMW 320, BMW 323i (6-cylinder)
• Volume: Vol. 1
• Document Number: 01 51 9 599 271
• Publisher: Bayerische Motoren Werke AG München
• Language: English
• Page Count: 911
• File Format: PDF

Chapters Covered

• 00 – Maintenance and General Instructions: Conversion tables, general specifications, Free Delivery Check, BMW Inspection schedules (30,000 km / 60,000 km), 1st BMW Inspection (1,000 km), 1st BMW Oil Service (7,500 km), BMW Inspection (15,000 km intervals), BMW Safety Test
• 11 – Engine: Diagnosis, compression testing, engine removal/installation, distributor shaft bearings, cylinder head cover, cylinder head removal/installation, cylinder head gasket, radial seals, valve guides, valve seats, grinding cylinder head, water leak test, oil sump, end covers, crankshaft, flywheel, connecting rods, pistons, piston rings, camshaft, toothed belt, rocker arms, valve adjustment, intermediate distributor shaft, oil pump, water pump, coolant thermostat
• 12 – Engine Electrical: Timing ignition, TDC position indicator, distributor removal/installation, distributor cap, rotor, breaker points, pulse transmitter, condenser, vacuum ignition control, coil, line resistor, transistorized ignition control unit, alternator, regulator, starter, solenoid switch, carbon brushes, diode board
• 13 – Fuel Supply and Adjustment: Idle speed and exhaust emissions, carburetor cleaning, automatic choke, accelerator pump, heat-sensitive bypass starting system, carburetor removal/installation, insulating flange, float needle valve, bedplate gasket, choke cover, idle valve, fuel pump pressure, fuel pump, fuel filter, K-Jetronic fuel injection system, mixture regulator, injectors, warming-up regulator, starting valve, air cleaner element, intake air preheat flap
• 16 – Fuel Tank and Lines: Fuel tanks, fuel suction unit, pressure storage unit
• 17 – Radiator: Cooling system leak check, bleeding, radiator removal/installation, coolant header tank, oil cooler lines, auxiliary fan
• 18 – Exhaust System: Complete exhaust system, secondary muffler
• 21 – Clutch: Hydraulic system bleeding, clutch removal/installation, release mechanism, master cylinder, slave cylinder
• 23 – Manual Transmission: Gearbox removal/installation, housing, backup light switch, guide sleeve, output flange seals, selector shaft seals, input/output shafts, ball bearings, speedometer drive, gear clusters, synchromesh rings, selector forks
• 24 – Automatic Transmission (ZF 3 HP-22): Selector lever and cables, hydraulic pressure checks, transmission removal/installation, exchange transmission, stripping/assembling, oil pan, cover, torque converter seal, output flange seal, plate clutches and brakes, control unit, primary pump, centrifugal governor, parking lock pawl, throttle cable, torque converter
• 25 – Gear Shift: Gear lever, rubber rings, ball sockets, flexible gaiter, selector rod pivot, mounting bracket, ZF selector lever and base
• 26 – Propeller Shaft: Removal/installation, complete shaft, joint disc, centering assembly, center bearing, ball bearing
• 31 – Front Axle: Front axle removal/installation, track control arms, suspension struts, wheel bearings, steering knuckles
• 32 – Steering and Wheel Alignment: Optical alignment (front and rear axle), steering gear adjustment, removal/installation, stripping/assembling, track rods, steering column, steering lock, steering wheel, horn push, vane pump and power steering checks
• 33 – Rear Axle: Final drive removal/installation, input flange seals, drive flange, crown wheel and pinion, differential housing, differential bevel pinions, self-aligning strut, half-shafts, flexible gaiter, rear axle beam, semi-trailing arms, rubber bushings, drive flange at rear wheel shaft, rear wheel shaft, wheel bearings, spring-damper strut, coil springs, stabilizer
• 34 – Brakes: Foot brake pressure tests, bleeding, handbrake adjustment, brake pads, calipers, front brake discs, shield plates, brake drum, rear brakes, wheel brake cylinder, rear brake backplate, rear brake pads, rear calipers, rear brake discs, tandem brake master cylinder, stop light switch, brake fluid reservoir, brake hoses, brake booster servo, brake force limiter, handbrake lever, handbrake cables, handbrake shoes
• 35 – Pedals: Brake pedal, clutch pedal, accelerator pedal, accelerator cable
• 36 – Wheels and Tires: Electronic balancing (front and rear), wheel runout checks, wheel removal/installation, static and dynamic balancing
• 41 – Body: Complete front body section, engine mountings, side member cover, front wheel arch, rear wheel arch and side panel, door pillars, outer roof panel, windshield surround trim, front panel with front bulkhead, rear end panel and luggage compartment floor, front side panel, rear side panel, doors, engine compartment lid, luggage compartment lid
• 51 – Body Equipment: Front and rear bumpers, grilles, rubbing strips, mirrors, center compartment, glove box, door catches, door locks, remote lock mechanism, lock barrels, outside door handles, door brakes, window aperture cover strips, engine compartment lock, luggage compartment lid catch and lock, windshield, rear window, window crank mechanism, window guide rails, door window adjustment, window frame trim, rear side window, door trim, armrest, rear side panel trim, facia trim
• 52 – Seats: Front seat removal/installation, seat catches, seat back lock cable, rear seat and seat back
• 54 – Sliding Roof: Sliding roof panel adjustment, outer panel removal/installation, seal renewal, roof lining frame, gear drive, drive cables
• 61 – General Vehicle Electrical System: Component carrier, turn indicator/dip switch, steering lock/ignition switch, light switch, wiper switch, heater blower switch, heated rear window switch, hazard warning flasher switch, transmission switch, backup light switch, oil pressure switch, brake light switch, temperature-sensitive switch, hazard warning relay, wipe-wash control unit, starter inhibit relay, wiper motor, headlight cleaning system, windshield washer pump
• 62 – Instruments: Coolant thermometer, fuel gauge, speedometer, speedometer cable, revolution counter, clock, immersed fuel level sensor, coolant temperature sensor, complete instrument carrier
• 63 – Lighting: Headlight beam setting, high beam headlight unit, low beam headlight unit, front turn indicator lens and unit, rear light lens and housing, bulbs
• 64 – Heating and Air Conditioning: Heater valve control cables, fresh-air supply cables, defroster flap cables, heater unit, heater motor, water valve, heater matrix, heater motor resistor, demisting outlets
• 65 – Radio and Accessories: Radio with loudspeaker and interference suppression installation, retracting antenna installation
• 71 – Equipment Parts and Accessories: Trailer coupling with electrical connections, circuit diagram

IMAGES PREVIEW

This BMW 320 323i Six Cylinder Repair Manual Volume 1 gives you the complete factory service information for maintaining and repairing these classic BMW models. The manual opens with comprehensive maintenance schedules and general specifications, then moves systematically through every vehicle system. Engine coverage spans from compression testing and cylinder head work to crankshaft renewal and valve adjustment. The fuel supply chapter includes both carburetor and K-Jetronic fuel injection servicing. Transmission chapters cover the manual gearbox and the ZF 3 HP-22 automatic transmission in full detail. Chassis sections address front axle, steering, rear axle, and brake systems with the specifications and tightening torques required for safe repairs. Body and equipment chapters guide you through panel replacement, door adjustment, glass installation, and interior trim work. Electrical coverage includes complete wiring information, component renewal, and troubleshooting for the entire vehicle electrical system.

What You Can Do With This Manual

• Perform complete engine overhauls including cylinder head, crankshaft, pistons, and camshaft work
• Service and repair both manual gearboxes and the ZF 3 HP-22 automatic transmission
• Diagnose and repair K-Jetronic fuel injection systems and carburetor faults
• Complete brake system overhauls including calipers, discs, drums, and hydraulic components
• Adjust steering geometry and perform optical wheel alignment
• Rebuild front and rear axle assemblies including differential and half-shafts
• Service the cooling system, radiator, and heater matrix
• Troubleshoot and repair the complete vehicle electrical system
• Replace body panels, adjust doors, and install glass
• Adjust the sliding roof and service the heater and ventilation system
• Install accessories including trailer couplings, radios, and antennas

Why This Manual Matters

Working on a classic BMW without the correct specifications risks incorrect torque values, improper clearances, and costly damage. This BMW 320 323i repair manual provides the exact tightening torques, service limits, adjustment values, and step-by-step procedures that BMW technicians used when these cars were current. The 911 pages contain detailed illustrations, exploded views, wiring diagrams, and photographs that make even complex operations manageable. From routine maintenance to full engine and transmission rebuilds, this manual gives you the confidence that every job is done to factory standards.

Instant PDF Delivery

Your BMW 320 323i Six Cylinder Repair Manual Volume 1 is delivered as an instant PDF download after purchase. No shipping, no waiting. The file works on any device — computer, tablet, or smartphone — and all 911 pages are printable for use in the workshop. This is the complete, unabridged manual, exactly as originally published.