Description
BMW S1000 RR K67 Repair Guide — Full Workshop Manual
This is the complete BMW Motorrad Repair Guide for the S 1000 RR K67 generation, released under BMW part documentation UX-VA-4 (052021). It is the workshop reference used for servicing, repairing and rebuilding the S 1000 RR across all listed type codes — 0E21, 0E23, 0E24, 0E20 and 0E43. Every procedure is written against the actual machine, with the tightening torques, service limits and fluid capacities printed alongside the work.
File Details
- Manual type: Repair Guide / Workshop Service Manual
- Brand: BMW Motorrad
- Model: S 1000 RR K67
- Type codes: 0E21 / 0E23 / 0E24 / 0E20 / 0E43
- Language: English
- Page count: 963 pages
- File format: PDF
- Document reference: BMW Motorrad UX-VA-4, 052021
Chapters Covered
The manual follows BMW Motorrad’s numbered group system, which makes it easy to jump straight to the system you are working on:
- 11 — Engine: engine specifications, compression testing, engine removal and installation, disassembly/assembly, cylinder head, camshafts, valve clearance, timing chain, oil pan, oil pump, engine block, crankshaft and bearings, conrods and pistons
- 12 — Engine Electrical System: ignition system, spark plugs, alternator, voltage regulator, starter, crankshaft sensor, camshaft sensors, knock sensors, coolant temperature sensor
- 13 — Fuel Preparation and Control: fuel grades, fuel pressure sensor, throttle-valve assembly, intake air silencer, DISA servomotor, unfiltered-air flap servomotor, engine management control unit
- 16 — Fuel Supply: fuel tank removal/installation, fuel pump unit, fuel level sensor, quick-action coupling, carbon canister, tank vent valve
- 17 — Cooling: coolant draining/filling/bleeding, radiator, expansion tank, oil cooler, fan, thermostat, coolant hoses, leak testing
- 18 — Exhaust System: silencer, exhaust manifold, Bowden cables for exhaust-flow control valve, exhaust flap servomotor
- 21 — Clutch: clutch removal/installation, lined plates, thrust piece, clutch operating clearance
- 23 — Gearbox: gearbox shafts, selector shaft, shift drum, gearshift lever, shift assistant, gear indicator potentiometer, output shaft seal
- 31 — Front Axle / Front-Wheel Steering: telescopic fork oil change, fork leg removal, seals, steering-head bearings, steering damper
- 32 — Steering and Wheel Alignment: handlebars, clutch lever, brake lever, clutch cable, Bowden cables, throttle twistgrip
- 33 — Rear Axle / Rear-Wheel Drive: swinging arm, swinging-arm bearings, spring strut, relay lever, link strut, chainset, chain tension, chain slide rail
- 34 — Brakes: brake fluid changes front and rear, front and rear brake pads, brake calipers, brake discs, sealing kits, pressure modulator, brake lines, ABS components
- 35 — Foot Operation: footbrake lever and connecting linkage
- 36 — Wheels and Tyres: wheel removal, tyre replacement, balancing, wheel bearings, sensor rings, RDC tyre pressure control, wheel-speed sensors
- 46 — Frame and Mounted Components: frame replacement, rear frame, side stand, front and rear wheel covers, rear carrier, number-plate carrier, fairing panels, engine spoilers, footrests
- 51 — Trim Panels: mirrors, lock barrel, ignition switch/steering lock
- 52 — Seats and Seat Bench: seat and tail-hump mounting
- 61 — General Vehicle Electrics: wiring-harness repair, main wiring harness, battery, multifunction switches, ride-height sensor, emergency call components, USB charging interface, diagnostic programming
- 62 — Instrument Cluster: instrument cluster replacement
- 63 — Lights: headlight adjustment and replacement, rear lights, turn indicators
- 65 — Audio, Navigation, Information Systems: anti-theft alarm control unit and batteries
- 77 — Optional Accessories: sports silencer, sport exhaust system, carbon parts, forged and carbon wheels, hinged levers, heated grips, sport brakes, RDC installation, cruise control, riding modes, anti-theft alarm
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “BMW S1000 RR K67 0E21 0E23 0E24 0E20 0E43 Repair Guide Service Manual” are as follows:
+00 General Informationp. 2
+00 01 Technical datap. 3
11 – Enginep. 3
12 – Engine electrical systemp. 7
13 – Fuel preparation and controlp. 8
16 – Fuel supplyp. 9
17 – Coolingp. 10
21 – Clutchp. 11
23 – Gearboxp. 12
31 – Front axle, front-wheel steeringp. 13
32 – Steering and wheel alignmentp. 14
33 – Rear axle, rear-wheel drive and rear-wheel guidancep. 15
34 – Brakesp. 16
35 – Foot operationp. 18
36 – Wheels and tyresp. 19
46 – Frame and mounted componentsp. 20
61 – General vehicle electricsp. 21
63 – Lightsp. 22
65 – Audio, navigation, information systemsp. 23
77 – Optional accessories, motorcyclep. 24
+00 02 Tightening torquesp. 25
11 – Enginep. 25
12 – Engine electrical systemp. 28
13 – Fuel preparation and controlp. 29
16 – Fuel supplyp. 30
17 – Coolingp. 31
18 – Exhaust systemp. 32
21 – Clutchp. 33
23 – Gearboxp. 34
31 – Front axle, front-wheel steeringp. 35
32 – Steering and wheel alignmentp. 37
33 – Rear axle, rear-wheel drive and rear-wheel guidancep. 39
34 – Brakesp. 41
35 – Foot operationp. 42
36 – Wheels and tyresp. 43
46 – Frame and mounted componentsp. 44
51 – Trim panelsp. 46
52 – Seats and seat benchp. 47
61 – General vehicle electricsp. 48
63 – Lightsp. 50
65 – Audio, navigation, information systemsp. 51
77 – Optional accessories, motorcyclep. 52
+00 03 Service datap. 54
Service data 0E24 – S 1000 RRp. 54
+10 Enginep. 61
+11 Enginep. 62
11 00 040 Testing compression with BMW Motorrad diagnostic systemp. 62
11 00 050 Removing-installing enginep. 64
11 00 103 Disassembling and assembling engine (engine removed)p. 73
11 00 209 Oil change, engine, with filterp. 130
11 00 551 Replacing power train (engine removed)p. 133
11 00 609 Oil change in engine with filter (for maintenance)p. 146
11 00 646 Checking pressure loss with BMW diagnostic system (spark plug removed)p. 149
11 11 514 Replace engine block (engine removed)p. 150
11 12 116 Removing-installing cylinder head or replacing cylinder-head gasketp. 202
11 12 256 Removing-installing and sealing or replacing cylinder-head coverp. 208
11 12 641 Replacing cylinder head (cylinder head removed)p. 212
11 12 651 Check tilt clearance valve for valve guide (valves removed)p. 218
11 13 000 Removing-installing or sealing oil panp. 219
11 14 075 Replacing engine-block cover, leftp. 222
11 14 085 Replacing right engine-block coverp. 225
11 26 002 Replacing freewheel for starter motorp. 228
11 30 501 Adjusting ignition timing (cylinder-head cover removed)p. 232
11 30 502 Checking valve timing (cylinder head cover removed)p. 236
11 31 080 Removing-installing or replacing timing-chain tensionerp. 240
11 31 539 Replacing all camshafts (cylinder-head cover removed)p. 241
11 31 555 Replacing timing chain(cylinder head cover removed)p. 245
11 33 552 Replacing all cam followers (cylinder head removed)p. 247
11 34 001 Checking valve clearancep. 249
11 34 502 Checking valve clearance (for maintenance)p. 252
11 34 504 Adjusting valve clearance (cylinder-head cover removed)p. 255
11 36 001 Replacing switching cams adjuster, leftp. 259
11 36 002 Replacing switching cams adjuster, rightp. 263
11 41 000 Removing-installing or replacing oil pumpp. 267
11 41 004 Measuring engine oil pressurep. 268
11 43 010 Replacing oil level indicatorp. 270
11 51 002 Removing-installing coolant pump (without draining-refilling coolant system)p. 274
11 72 101 Removing and installing or replacing the line for the secondary air systemp. 279
11 72 210 Removing-installing or replacing changeover valve for secondary air systemp. 281
11 78 002 Replacing the oxygen control sensor, rightp. 283
11 78 003 Replacing the oxygen control sensor, leftp. 286
11 78 005 Replacing right oxygen sensor monitoring sensorp. 289
11 78 006 Replacing the oxygen monitoring sensor, leftp. 293
11 84 009 Replace engine protector on the leftp. 296
11 84 010 Replace engine protector on the rightp. 297
+12 Engine electrical systemp. 298
12 00 014 Performing vehicle test with BMW Motorrad diagnostic systemp. 298
12 12 011 Renewing all spark plugsp. 300
12 12 509 Replace all spark plugs (for maintenance)p. 302
12 13 155 Replacing direct ignition coilp. 303
12 31 022 Replace generatorp. 305
12 32 000 Removing-installing voltage regulatorp. 310
12 41 025 Replacing starterp. 312
12 62 010 Replacing coolant-temperature sensorp. 314
12 72 001 Replacing crankshaft sensorp. 316
12 72 002 Replacing the cam trigger sensorp. 317
12 72 020 Replacing camshaft sensorp. 319
12 72 033 Replace knock sensorsp. 321
+13 Injection systemp. 323
13 51 001 Replacing fuel pressure sensorp. 323
13 51 002 Measuring fuel pressurep. 326
13 54 017 Replacing complete throttle-valve assemblyp. 328
13 61 030 Clean the contactsp. 332
13 61 510 Replacing engine management control unit (not including checking-programming software)p. 333
13 62 010 Replacing intake-air temperature sensorp. 336
13 63 001 Replacing servomotor for differentiated intake system (DISA)p. 338
13 63 003 Replacing the servomotor for the unfiltered-air flapp. 340
13 71 010 Replace intake-air silencerp. 342
13 72 001 Renewing air cleaner insertp. 346
13 72 505 Replace air filter cartridge (for maintenance)p. 349
+16 Fuel systemp. 352
16 11 030 Removing-installing fuel tankp. 352
16 11 213 Renewing fuel tank cover flapp. 355
16 11 531 Replacing fuel tank (fuel tank removed)p. 357
16 12 002 Replacing quick-action coupling of the fuel flow linep. 360
16 13 001 Replacing carbon canisterp. 362
16 13 002 Replacing fuel-evaporation control valve, activated charcoal filterp. 363
16 14 009 Removing-installing fuel-pump unitp. 365
16 14 513 Replacing fuel-level sensor (fuel-pump unit removed)p. 367
+17 Cooling systemp. 368
17 00 010 Checking cooling system for leaks (with cooling system tester)p. 368
17 00 035 Draining coolant, refilling-bleeding systemp. 370
17 11 008 Removing-installing radiator (without draining-refilling coolant system)p. 375
17 11 037 Replacing air inlet duct for radiatorp. 380
17 12 100 Replacing coolant hose from radiator (without draining- refilling coolant system)p. 382
17 12 105 Replacing coolant hose to radiator (without draining-refilling coolant system)p. 384
17 13 001 Replace expansion tankp. 386
17 21 000 Removing-installing or replacing oil coolerp. 388
17 40 000 Removing-installing or replacing fanp. 391
17 65 000 Replacing thermostat for coolant (without draining- refilling coolant system)p. 394
+18 Exhaust systemp. 396
18 51 000 Replacing silencerp. 396
18 51 001 Replacing exhaust manifoldp. 398
18 51 007 Replacing Bowden cable for exhaust-flow control valvep. 402
18 51 008 Replacing Bowden cable for exhaust-flow control valve returnp. 403
18 51 009 Replacing servomotor for exhaust-flow control valvep. 404
+20 Clutch and Gearboxp. 407
+21 Clutchp. 408
21 21 000 Removing and installing or replacing clutchp. 408
21 21 140 Removing and installing or replacing lined platesp. 414
21 51 002 Replacing thrust piecep. 418
21 00 004 Adjusting clutch operating clearancep. 421
+23 Gearboxp. 423
23 12 078 Replace shaft sealing ring of output shaftp. 423
23 14 006 Removing-installing shift assistantp. 425
23 14 051 Replacing potentiometer for gear indicatorp. 428
23 21 503 Removing-installing transmission shafts (engine removed)p. 430
23 31 130 Replacing selector shaftp. 435
23 31 626 Replacing shift drum (engine removed)p. 437
23 41 300 Removing-installing or replacing gearshift leverp. 440
23 41 329 Replacing shift lever on selector shaftp. 442
+30 Wheels – Suspensions – Brakesp. 443
+31 Telescopic forkp. 444
31 42 005 Oil change in telescopic front forksp. 444
31 42 321 Replacing both steering-head bearingsp. 455
31 42 341 Removing-installing left fork legp. 458
31 42 342 Removing-installing right fork legp. 461
31 42 514 Adjusting steering-head bearing (with checking steering-head bearing)p. 464
31 42 515 Checking steering head bearing (for maintenance)p. 465
31 42 516 Disassembling and assembling left fork fork leg (fork leg removed)p. 466
31 42 517 Disassembling and assembling right fork fork leg (fork leg removed)p. 475
31 42 524 Replacing seal for right fork leg (fork leg removed)p. 483
31 42 525 Replacing seal for left fork leg (fork leg removed)p. 486
31 42 902 Changing fluid in telescopic forks (for maintenance)p. 489
+32 handlebarsp. 500
32 71 042 Replacing the handlebar weight on the rightp. 500
32 71 060 Replace clutch lever protectorp. 501
32 71 061 Replace brake lever protectorp. 502
32 71 063 Renewing handlebar weightp. 503
32 71 150 Removing-installing or replacing handlebar, leftp. 504
32 71 160 Removing-installing or replacing handlebar, right(December 2020)p. 506
32 71 160 Removing-installing or replacing handlebar, rightp. 508
32 72 001 Replacing throttle twistgrip(December 2020)p. 509
32 72 001 Replacing throttle twistgripp. 512
32 72 070 Replace clutch leverp. 514
32 72 076 Replacing lever for front-wheel brakep. 517
32 72 078 Replacing brake handlebar fitting for front wheelp. 518
32 73 000 Removing-installing or replacing clutch cablep. 519
32 76 000 Replacing steering damperp. 522
+33 Rear suspension, rear axlep. 523
33 35 000 Replacing rear wheel swinging armp. 523
33 35 001 Replacing swinging-arm bearingp. 527
33 54 000 Replacing rear spring strutp. 531
33 54 002 Removing-installing relay leverp. 534
33 54 005 Replacing link strutp. 537
33 81 000 Replacing chainsetp. 540
33 81 501 Replacing chainset (for maintenance)p. 547
33 83 000 Adjusting chain tensionp. 554
33 85 001 Replacing chain slide railp. 555
33 85 005 Replacing radial shaft sealing ring, sprocket carrierp. 556
+34 – 35 brake systemp. 557
34 00 010 Change brake fluid in entire systemp. 557
34 00 048 Changing brake fluid, front brakesp. 568
34 00 049 Changing brake fluid, rear brakesp. 576
34 00 514 Bleeding rear brake system (for replacing component)p. 580
34 00 515 Bleeding front brake system (for replacing component)p. 583
34 00 583 Draining-filling-bleeding front brake systemp. 588
34 00 584 Draining-filling-bleeding rear brake systemp. 595
34 11 001 Measuring front brake-disc run-outp. 598
34 11 002 Replacing front left sealing kit for brake calliper (without bleeding)p. 600
34 11 008 Replacing front brake padsp. 602
34 11 060 Replacing front brake caliper (without bleeding brakes)p. 604
34 11 220 Removing-installing front brake discsp. 606
34 21 005 Replacing sealing kit for brake calliper (without bleeding)p. 609
34 21 031 Measuring rear brake-disc run-outp. 612
34 21 060 Replacing rear brake caliper (without bleeding brakes)p. 614
34 21 200 Replacing rear brake padsp. 616
34 21 301 Removing-installing rear brake discp. 617
34 31 002 Replacing footbrake cylinder (without bleeding brakes)p. 618
34 32 040 Replacing front brake line to pressure modulator (without bleeding brakes)(December 2020)p. 620
34 32 040 Replacing front brake line to pressure modulator (without bleeding brakes)p. 626
34 32 044 Replacing front brake line from pressure modulator (without bleeding brakes)p. 631
34 32 050 Replacing rear brake line to pressure modulator (without bleeding brakes)p. 636
34 32 051 Replacing rear brake line from pressure modulator (without bleeding brakes)p. 638
34 51 011 Replacing pressure modulator (without bleeding-testing software- programming)p. 641
35 21 000 Removing-installing or replacing footbrake leverp. 643
+36 wheels tiresp. 645
36 20 510 Replacing RDC control unit (without checking software-programming)p. 645
36 20 554 Replacing front RDC sensor (tyre removed)p. 646
36 20 555 Replacing rear RDC sensor (tyre removed)p. 647
36 23 001 Replacing wheel-speed sensor, frontp. 648
36 23 002 Replacing wheel-speed sensor, rearp. 650
36 23 003 Replacing sensor ring, frontp. 652
36 23 004 Replacing sensor ring, rearp. 653
36 30 300 Removing-installing front wheelp. 654
36 30 320 Removing-installing rear wheelp. 656
36 30 508 Balancing front wheel (statically) (wheel removed)p. 659
36 30 518 Balancing rear wheel (statically) (wheel removed)p. 660
36 30 601 Replacing rim for front wheel (wheel removed)p. 661
36 30 611 Replacing rim for rear wheel (wheel removed)p. 664
36 31 851 Renewing front wheel bearing (wheel removed)p. 666
36 31 861 Replace wheel bearing for rear wheel (wheel removed)p. 668
36 32 501 Renewing front tyre (wheel removed)p. 670
36 32 511 Removing rear tyre (wheel removed)p. 672
+40 – 50 Frames – Fairingp. 674
+46 Frames – Fairingp. 675
46 51 050 Replacing rear framep. 675
46 51 120 Removing-installing framep. 677
46 51 180 Checking motorcycle with frame- measuring systemp. 683
46 51 520 Replacing frame (frame removed)p. 684
46 52 510 Removing and installing the rear-wheel stand special tool (motorcycles without centre stand)p. 685
46 53 000 Removing-installing or replacing side standp. 686
46 53 007 Replacing side stand pivotp. 689
46 53 501 Replacing pivot mount for side stand (side stand removed)p. 691
46 61 000 Removing-installing front-wheel coverp. 692
46 62 000 Replacing rear-wheel coverp. 693
46 62 001 Replacing rear carrierp. 695
46 62 016 Removing-installing or replacing rear carrierp. 697
46 62 050 Renewing number plate carrierp. 700
46 62 054 Replacing bottom section of tailp. 705
46 63 031 Replacing windscreenp. 707
46 63 059 Replacing front panel carrierp. 708
46 63 189 Replacing top section of fairing, rightp. 710
46 63 190 Replacing top section of fairing, leftp. 711
46 63 200 Replacing fuel-tank cover, middlep. 712
46 63 204 Replacing fuel-tank cover, leftp. 713
46 63 208 Replacing fuel-tank cover, rightp. 716
46 63 307 Replacing rear centre trim panelp. 719
46 63 324 Replacing left rear trim panelp. 721
46 63 333 Replacing side panel, leftp. 722
46 63 334 Replacing side panel, rightp. 725
46 63 359 Replacing left top side panelp. 728
46 63 360 Replacing the fairing side panel at the top rightp. 731
46 63 366 Replace engine spoiler, rightp. 734
46 63 367 Replace engine spoiler, leftp. 735
46 71 029 Replacing front left footrestp. 736
46 71 060 Replacing front right footrestp. 738
46 71 200 Replacing front left footplatep. 740
46 71 204 Replacing front right footplatep. 742
46 71 208 Replacing rear left foot supportp. 745
+50 Locks – Mirrorsp. 747
51 16 044 Replacing left mirrorp. 747
51 25 020 Replacing lock barrel for fuel tankp. 749
51 25 041 Replacing ignition switch-steering lock including ring aerialp. 750
+60 Electrical Systemp. 752
+61 Components, Fittingsp. 753
61 11 013 Wiring-harness repairp. 753
61 11 100 Removing-installing or replacing main wiring harnessp. 755
61 21 005 No-load current test, complete vehiclep. 771
61 21 011 Renewing batteryp. 774
61 21 019 Charging batteryp. 776
61 21 502 Replace battery (check for battery)p. 777
61 31 001 Replacing multi-controllerp. 779
61 31 009 Replacing rear ride-height sensorp. 782
61 31 012 Replacing actuator rod for rear ride-height sensorp. 784
61 31 047 Replace operating facility for intelligent emergency callp. 785
61 31 048 Replace impact sensor for intelligent emergency callp. 787
61 31 063 Renewing complete multi-function switch on left handlebarp. 789
61 31 073 Renewing complete multi-function switch on right handlebar(December 2020)p. 792
61 31 073 Renewing complete multi-function switch on right handlebarp. 794
61 31 295 Removing-installing or replacing clutch switchp. 796
61 31 302 Replacing switch for side standp. 797
61 34 003 Replace USB-charging interfacep. 798
61 35 001 Setting limit for running-in rpmp. 800
61 35 002 Replacing angular rate sensorp. 801
61 35 003 Replacing control unit for electronic suspension adjustmentp. 803
61 35 012 Setting calendar datep. 805
61 35 028 Replace control unit for intelligent emergency call (without checking-programming software)p. 806
61 35 505 Setting service-due date and service countdown distance with BMW Motorrad diagnostic system (for maintenance)p. 808
61 00 002 Testing softwarep. 809
61 00 003 Resetting-learning adaptation values (with replacing component)p. 811
61 00 510 Programming control units of vehicle (along with testing software)p. 813
+62 Instrumentsp. 814
62 11 199 Replacing instrument cluster (without (testing software-programming)p. 814
+63 luminaires, lampsp. 816
63 12 000 Adjust headlightp. 816
63 12 091 Replacing headlightp. 817
63 21 012 Remove-install or replace left rear light completelyp. 819
63 21 013 Remove-install or replace right rear light completelyp. 821
63 23 012 Replacing left rear turn indicatorp. 823
63 23 013 Replacing right rear turn indicatorp. 825
+65 Theft warning system, on-board computerp. 827
65 75 020 Replace batteries for control unit of anti-theft alarm systemp. 827
65 75 510 Replacing control unit of anti-theft alarm (without testing software- programming)p. 829
+70 Workshop installation instructionsp. 831
77 11 010 Installing sports silencerp. 832
77 11 011 Installing sport exhaust systemp. 834
77 12 009 Installing chain guardp. 838
77 12 019 Installing carbon pinion coverp. 840
77 14 006 Installing the radiator protectionp. 841
77 14 099 Installing engine protectorp. 842
77 21 004 Installing forged wheelsp. 844
77 21 006 Installing end stoppers for front and rear axlesp. 858
77 21 009 Installing carbon wheelsp. 860
77 22 001 Installing hinged clutch leverp. 869
77 22 002 Installing hinged brake leverp. 873
77 22 007 Installing brake lever protector for brake leverp. 875
77 22 025 Installing hand brake level with remote adjustmentp. 876
77 22 026 Installing fork bracket for stub handlebarsp. 878
77 22 027 Installing clutch lever protector for clutch leverp. 880
77 22 185 Installing heated handlebar gripsp. 882
77 23 012 Install front sport brakep. 886
77 23 013 Install rear sport brakep. 889
77 23 014 Replace brake padsp. 891
77 25 004 Installing rear footrestsp. 893
77 25 011 Installing front footrestsp. 896
77 25 022 Installing chain tensionerp. 898
77 25 149 Installing retrofit kit, footrest systemp. 903
77 31 002 Installing front-wheel coverp. 907
77 31 003 Installing rear-wheel coverp. 908
77 31 005 Installing tank coverp. 910
77 31 031 Installing cover kitp. 913
77 31 035 Installing carbon fairing side panel at the top, left and rightp. 920
77 33 024 Installing windscreenp. 925
77 33 025 Installing high windscreenp. 926
77 34 009 Installing tail-hump coverp. 927
77 44 031 Install spacer for saddlebagp. 929
77 52 015 Installing data loggerp. 931
77 53 005 Installing RDCp. 936
77 53 006 Installing cruise controlp. 948
77 53 007 Installing riding modep. 956
77 53 009 Installing batteryp. 959
77 53 100 Installing anti-theft alarmp. 961
What sets this repair guide apart is the way it is organised around the actual job. Each section opens with the preparatory work — what has to come off before you can reach the component — then the core procedure with numbered callouts keyed to the illustrations, and finally the follow-up work needed to put the motorcycle back together. The tightening torques are not buried in an appendix; they appear directly in the procedure and again in dedicated torque tables at the front of each group. For a motorcycle as tightly packaged and electronically integrated as the S 1000 RR, that structure is what keeps a rebuild from turning into guesswork.
Engine and Drivetrain Work
The engine chapter alone runs to a full rebuild sequence: compression testing with the BMW Motorrad diagnostic adapter, complete engine removal using the assembly crane, cylinder head disassembly, camshaft removal and ignition timing adjustment, valve clearance measurement and shim replacement, timing chain replacement, oil pan and oil pump service, crankshaft bearing classification by colour code, conrod bearing selection, piston protrusion measurement and cylinder-head gasket selection. The crankshaft bearing and conrod bearing classification tables are included, with the colour-code logic explained so the correct bearing shells can be ordered for the measured clearances.
Clutch and gearbox work is covered in the same depth — complete clutch disassembly, lined plate replacement, selector shaft, shift drum, gearbox output shaft and shaft sealing ring replacement, plus shift assistant and gear indicator potentiometer service.
Chassis, Suspension and Brakes
The chassis sections handle telescopic fork oil changes with air-chamber measurement, fork seal replacement, steering-head bearing replacement with the correct pull-in tools, rear swinging-arm bearing replacement, spring strut and relay lever work, chain adjustment and chainset replacement. Brake coverage includes complete brake fluid changes front and rear with the bleeding sequence, brake pad replacement, brake caliper sealing kits, brake disc run-out measurement, brake line replacement to and from the pressure modulator, and pressure modulator replacement. Torque values are given for every fastener that matters, including the radial brake caliper bolts, brake disc bolts in diagonally opposite sequence, and the brake hose banjo bolts.
Electrical System and Diagnostics
The electrical group covers wiring-harness repair using the crimp connectors and shrink-on hose method, complete main wiring harness replacement, battery removal and charging, multifunction switch replacement, ride-height sensor calibration, emergency call components, USB charging interface installation, and the BMW Motorrad diagnostic system procedures for testing software, programming control units and resetting adaptation values. Light and instrument cluster replacement are also included, along with headlight beam adjustment dimensions.
Service Data and Specifications
A dedicated service data section collects the key figures in one place: engine oil capacity and viscosity class, coolant capacity and specified level, fuel capacity and reserve, fork oil capacity and air-chamber level, tyre pressures, brake fluid specification DOT4, battery type and rating, fuse ratings, chain deflection, brake pad wear limits, brake disc thickness and lateral run-out limits, spark plug type and electrode gap, valve clearances, compression pressures, idle speed, oil pressure, and the full range of tightening torques organised by assembly group.
Optional Accessories and Workshop Installation Instructions
The final group documents the accessory installations — sports silencer, sport exhaust system, carbon pinion cover, carbon rear-wheel cover and chain guard, forged wheels, carbon wheels, hinged clutch and brake levers, brake lever protector, heated handlebar grips, front and rear sport brakes, rear footrests, chain tensioner kit, tank cover, mirror covers, windscreen options, saddlebag spacers, data logger, RDC installation, cruise control, riding modes and anti-theft alarm.
What This Repair Guide Lets You Do
This is not a light maintenance booklet. It is the full BMW Motorrad workshop reference for the S 1000 RR K67, and it supports the jobs that actually decide whether a repair succeeds: measuring and classifying crankshaft and conrod bearing shells, setting ignition timing with the correct holding fixture, selecting the right cylinder-head gasket from the measured piston protrusion, bleeding the ABS brake system in the right order, calibrating the ride-height sensor after suspension work, and programming control units after component replacement. The correct torque, the correct sequence, and the correct service limit are all there — which is what separates a repair that lasts from one that comes back.
Every procedure is written for the technician working on the machine, with the special tool numbers called out where they are required, so you know when a job needs the BMW tool rather than a generic substitute. The illustrations are keyed to the numbered steps, and the preparatory and follow-up work lists mean you can see the whole job before you start turning bolts.
Instant PDF Delivery
The manual is delivered as a PDF download immediately after purchase. There is no shipping, no waiting for a physical book, and no restriction on where you use it — open it on a laptop in the workshop, a tablet next to the bike, or print the pages you need for the job at hand. Keep it on hand for every service, every rebuild, and every diagnostic session on the S 1000 RR K67.
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