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Bobcat 337 341 G-Series Excavator Service Manual 6902741 – November 2007 PDF

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Comprehensive 1037-page service manual for Bobcat 337 and 341 G-Series excavators, covering 337 S/N 234611001 & Above and 341 S/N 234711001 & Above. Includes maintenance, hydraulic troubleshooting and repair, undercarriage, upperstructure, electrical diagnostics, Kubota V2003-M-DI-TE2B-BC-4 engine service, HVAC procedures, specifications, torque data, capacities, schematics and component overhaul information.

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Description

Bobcat 337 341 G-Series Excavator Service Manual 6902741 – November 2007 PDF

The Bobcat 337 341 G-Series Excavator Service Manual 6902741 – November 2007 PDF is a detailed shop-service reference for mechanics working on 337 and 341 G-Series excavators. Its stated machine coverage begins at 337 S/N 234611001 and 341 S/N 234711001. Across 1037 pages, the manual brings together servicing and adjustment procedures for the excavator and its component parts and systems, with extensive photographs, exploded component drawings, hydraulic schematics, troubleshooting charts, test procedures, removal and installation sequences, service specifications and repair data.

This is much more than a routine maintenance guide. The manual follows major machine systems into component-level work: cylinders are tested, removed, disassembled and assembled; hydraulic pump procedures include pressure and flow testing as well as serial-number-dependent configurations; undercarriage sections address tracks, track frames, idlers, rollers and swing-circle components; electrical chapters include troubleshooting, diagnostic service codes and component service; the engine section covers removal, testing and reconditioning; and the HVAC section includes refrigerant-system service, component checks, pressure diagnosis and charging/reclamation procedures.

File Details

  • Manual type: Service Manual
  • Brand: Bobcat
  • Models: 337 and 341 G Series
  • Serial coverage: 337 – S/N 234611001 & Above; 341 – S/N 234711001 & Above
  • Manual number: 6902741
  • Date: 11-07
  • Language: English
  • Pages: 1037
  • File format: PDF

Built for Detailed Service and Repair Work

The Bobcat 337 341 service manual is organized around the way a technician actually diagnoses and repairs the machine. Maintenance information establishes service intervals and fluid checks, while later chapters move into pressure testing, component removal, internal inspection and reassembly. Hydraulic sections identify diagnostic couplers and explain tests for pump pressure, load-sense pressure and pilot pressure. Troubleshooting charts address hydraulic circuits, cylinders, upperstructure slew and travel functions, helping trace symptoms such as slow hydraulic operation, weak travel, excessive slew overrun, leakage or a machine that does not travel straight.

Serial-number distinctions are important throughout the manual. For example, hydraulic control-valve and pump information is divided for different production ranges, and the undercarriage and swing-circle sections also separate procedures where designs changed. That makes the stated 337 and 341 G-Series serial coverage especially useful when matching a repair procedure to the machine being serviced.

Chapters Covered

  • Foreword – mechanic-oriented service scope and post-repair inspection points
  • Safety Instructions – service warnings, fire prevention and safe repair practices
  • Serial Number Locations – excavator and engine serial-number identification
  • Bobcat Excavator Identification – major machine components and service-access points
  • Safety and Maintenance – service schedule, lifting and blocking, transporting and lubrication
  • Air cleaner – checking and filter replacement
  • Cooling system – coolant level, cleaning and coolant replacement
  • Fuel system – fuel specifications, filter service, tank draining and air removal
  • Engine lubrication – oil checks, oil selection and oil/filter replacement
  • Hydraulic maintenance – oil level, oil and filter replacement, case-drain filter and diagnostic couplers
  • Travel motor, accessory drive belt, spark arrestor muffler, cab, seat belt and access-cover service
  • Hydraulic System – system information, symbols, circuit description and troubleshooting
  • Boom, arm, bucket, blade, boom-swing and clamp cylinders – testing, removal, parts identification, disassembly and assembly
  • Hydraulic control valve – individual valve sections, removal and internal service
  • Hydraulic pump – testing, work sheets, start-up, controls, torque limiter and serial-dependent pump procedures
  • Main, port and crossport relief valves – pressure settings, testing and adjustment
  • Manifold/accumulator – pilot-pressure testing and adjustment
  • Control-pattern selector, direct-to-tank, dual-sequence, build-up and pressure-reducing valves
  • Left and right joysticks, travel control valve and hydraulic X-Change valve
  • Swing motor, swing motor drive carrier, swivel joint and travel motor
  • Undercarriage – tracks, track frames and running gear
  • Rubber and steel track removal, installation, tension and track-shoe service
  • Track damage identification – illustrated damage patterns, causes and prevention
  • Track frame and recoil-spring cylinder procedures for applicable serial ranges
  • Track idler and track roller disassembly and assembly
  • Swing circle gear/bearing removal and installation for applicable serial ranges
  • Upperstructure & Swing Section – structural components, controls and operator station
  • Arm, boom, bucket and swing-frame removal and installation
  • Blade control, travel controls, engine speed control and pedal/linkage service
  • Cab/ROPS canopy, consoles, seat and seat mount, floormat/floor plate and covers
  • Fuel tank, tailgate, horn and X-Change service
  • Electrical System and Analysis – 12-volt system information, fuses, relays and troubleshooting
  • Alternator, battery, starter and lights
  • Fuel level sender testing and inspection
  • Diagnostic service codes and number-code list
  • Deluxe instrument-panel setup, job clock and RPM display functions
  • Engine Service – air cleaner, engine removal and installation, muffler and radiator
  • Engine components and testing – compression, glow plugs, fuel shut-off solenoid and injection-system checks
  • Valve-clearance adjustment and engine flywheel service
  • Engine reconditioning – internal engine inspection and component servicing
  • Heating, Ventilation, Air Conditioning – system operation, service and diagnostics
  • Compressor, condenser, receiver/drier, expansion valve and evaporator-related components
  • Heater/AC fan, heater coil, heater valve and evaporator/heater unit
  • Regular HVAC maintenance and safety
  • Basic and system troubleshooting, temperature/pressure charts and pressure-switch checks
  • System charging and reclamation plus general air-conditioning service guidelines
  • Specifications – machine dimensions, performance, controls, engine, hydraulics, undercarriage and electrical data
  • Engine specifications and service limits
  • Torque specifications for general metric and SAE fasteners
  • Hydraulic connection and hydraulic fluid specifications
  • Fuel, coolant and lubricant charts with refill capacities
  • U.S.-to-metric and decimal/millimeter conversions

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Bobcat 337 341 G-Series Excavator Service Manual 6902741 – November 2007 PDF” are as follows:

MAINTENANCE SAFETYp. 3
ALPHABETICAL INDEXp. 5
CONTENTSp. 7
FOREWORDp. 9
SAFETY INSTRUCTIONSp. 11
FIRE PREVENTIONp. 13
Maintenancep. 13
Operationp. 13
Electricalp. 13
Hydraulic Systemp. 13
Fuelingp. 13
Startingp. 13
Spark Arrestor Exhaust Systemp. 13
Welding And Grindingp. 14
Fire Extinguishersp. 14
SERIAL NUMBER LOCATIONSp. 15
Excavator Serial Numberp. 15
Engine Serial Numberp. 15
DELIVERY REPORTp. 16
BOBCAT EXCAVATOR IDENTIFICATIONp. 17
SAFETY AND MAINTENANCEp. 19
LIFTING AND BLOCKING THE EXCAVATORp. 21
LIFTING THE EXCAVATORp. 23
OPERATOR CAB (ROPS/TOPS)p. 25
Emergency Exitp. 25
Cab Doorp. 26
TRANSPORTING THE EXCAVATORp. 27
TAILGATEp. 29
Opening And Closing The Tailgatep. 29
Adjusting The Bumperp. 29
Adjusting The Latchp. 29
RIGHT SIDE COVERp. 31
Opening And Closing The Right Side Coverp. 31
SERVICE SCHEDULEp. 33
Chartp. 33
AIR CLEANERp. 35
Checkingp. 35
Replacing The Filtersp. 35
HEATER AIR FILTERp. 37
Fresh Air Filterp. 37
COOLING SYSTEMp. 39
Cleaning The Cooling Systemp. 39
Checking Coolant Levelp. 39
Replacing The Coolantp. 40
FUEL SYSTEMp. 41
Fuel Specificationsp. 41
Filling The Fuel Tankp. 41
Removing Water From The Fuel Filterp. 41
Draining The Fuel Tankp. 42
Fuel Filterp. 42
Removing Air From The Fuel Systemp. 43
ENGINE LUBRICATION SYSTEMp. 45
Checking Engine Oilp. 45
Oil Chartp. 45
Replacing Oil And Filterp. 46
HYDRAULIC SYSTEMp. 47
Checking And Adding Hydraulic Oilp. 47
Replacing The Hydraulic Oilp. 48
Replacing The Hydraulic Filterp. 49
Replacing The Case Drain Filterp. 49
Diagnostic Couplersp. 50
LUBRICATION OF THE EXCAVATORp. 51
Procedurep. 51
TRAVEL MOTORp. 55
Checking Oil Levelp. 55
Draining The Travel Motorp. 55
SPARK ARRESTOR MUFFLERp. 57
ENGINE ACCESSORY DRIVE BELTp. 59
Belt Tensionp. 59
Belt Adjustmentp. 59
SEAT BELTp. 61
Inspection And Maintenancep. 61
HYDRAULIC SYSTEMp. 63
HYDRAULIC / HYDROSTATIC SCHEMATICSp. 69
HYDRAULIC SYSTEM INFORMATIONp. 75
Glossary Of Hydraulic/Hydrostatic Symbols For Excavatorsp. 75
Troubleshooting The Hydraulic Circuitp. 78
Troubleshooting The Cylinder Circuitp. 79
Troubleshooting The Upperstructure Slew Circuitp. 80
Troubleshooting The Travel Circuitp. 81
Descriptionp. 82
BOOM CYLINDERp. 85
Testingp. 85
Removal And Installationp. 87
Parts Identificationp. 89
Disassemblyp. 90
Assemblyp. 94
ARM CYLINDERp. 99
Testingp. 99
Removal and Installationp. 101
Parts Identificationp. 103
Disassemblyp. 104
Assemblyp. 107
BOOM SWING CYLINDERp. 111
Testingp. 111
Removal And Installationp. 112
Parts Identificationp. 114
Disassemblyp. 115
Assemblyp. 118
BUCKET CYLINDERp. 123
Testingp. 123
Removal And Installationp. 125
Parts Identificationp. 126
Disassemblyp. 127
Assemblyp. 129
BLADE CYLINDERp. 133
Testingp. 133
Removal And Installationp. 134
Parts Identificationp. 135
Disassemblyp. 136
Assemblyp. 138
CLAMP CYLINDERp. 141
Testingp. 141
Removal And Installationp. 142
Parts Identificationp. 143
Disassemblyp. 144
Assemblyp. 147
MAIN RELIEF VALVEp. 153
PORT RELIEF VALVESp. 155
Port Relief Valve Pressure Settingp. 155
Parts Identificationp. 155
Adjustment Procedurep. 156
CROSSPORT RELIEF VALVEp. 157
Testing And Adjusting The Crossport Relief Valvep. 157
Removal And Installationp. 160
Parts Identificationp. 161
Disassembly And Assemblyp. 162
PRESSURE REDUCING VALVEp. 167
Descriptionp. 167
HYDRAULIC CONTROL VALVEp. 169
Removal And Installationp. 169
Parts Identificationp. 173
Disassembly And Assemblyp. 174
Slew Valve Sectionp. 175
Boom Swing Valve Sectionp. 184
Blade Valve Section (S/N 234611001-234611163 And S/N 234711001-234711197)p. 191
Blade Valve Section (S/N 234611164 & Above And 234711198 & Above)p. 199
Bucket Valve Sectionp. 210
Arm Valve Sectionp. 216
Boom Valve Sectionp. 222
Auxiliary Valve Sectionp. 228
Right Travel Valve Sectionp. 236
Left Travel Valve Sectionp. 240
Inlet Sectionp. 244
HYDRAULIC PUMP (234611001 – 234613190, 234613193 – 234613247, 234711001 – 234713440)p. 249
Hydraulic Pump Work Sheetp. 249
Pump Testingp. 252
Test Fitting Installationp. 252
Torque Limiter Adjustmentp. 262
Removal And Installationp. 265
Coupler Removal And Installationp. 266
Hydraulic Pump Start Upp. 267
Torque Limiter Valve Parts Identificationp. 268
Torque Limiter Valve Removalp. 269
Torque Limiter Valve Disassemblyp. 269
Torque Limiter Valve Assemblyp. 274
Initial Torque Limiter Valve Settingp. 277
Torque Limiter Valve Installationp. 279
Pump Control Parts Identificationp. 280
Pump Control Removal And Installationp. 281
Pump Control Disassembly And Assemblyp. 281
Parts Identificationp. 287
Disassemblyp. 288
Assemblyp. 297
HYDRAULIC PUMP (S/N 234613191, 234613192, 234613248 & ABOVE, 234713441 & ABOVE)p. 307
Hydraulic Pump Work Sheetp. 307
Pump Testingp. 310
Test Fitting Installationp. 310
Torque Limiter Adjustmentp. 319
Removal And Installationp. 322
Coupler Removal And Installationp. 323
Hydraulic Pump Start Upp. 324
Torque Limiter Assembly Parts Identificationp. 325
Torque Limiter Valve Assembly Removal And Installationp. 326
Torque Limiter Valve Assembly Disassembly And Assemblyp. 326
Pump Control Parts Identificationp. 327
Pump Control Removal And Installationp. 328
Pump Control Disassembly And Assemblyp. 328
Parts Identificationp. 334
Disassembly And Assemblyp. 335
MANIFOLD ASSEMBLY/ACCUMULATORp. 343
Descriptionp. 343
Testing Pilot Pressurep. 343
Adjusting The Pilot Pressurep. 345
Removal And Installationp. 346
Manifold Assembly/Accumulator Parts Identificationp. 349
Disassembly And Assemblyp. 350
TRAVEL MOTORp. 361
Removal And Installationp. 361
Parts Identificationp. 362
Disassemblyp. 363
Assemblyp. 373
SWIVEL JOINTp. 385
Removal And Installationp. 385
Parts Identificationp. 386
Disassemblyp. 387
Assemblyp. 388
SWING MOTORp. 393
Removal And Installationp. 393
Parts Identificationp. 397
Disassemblyp. 398
Inspectionp. 402
Assemblyp. 403
SWING MOTOR DRIVE CARRIERp. 409
Removal And Installationp. 409
Parts Identificationp. 411
Checking The Drive Carrier Shaft End Playp. 412
Disassemblyp. 413
Inspectionp. 415
Assemblyp. 416
CONTROL PATTERN SELECTOR VALVEp. 421
Removal And Installationp. 421
Parts Identificationp. 422
Disassemblyp. 423
Assemblyp. 424
RIGHT CONTROL LEVER (JOYSTICK)p. 425
Testingp. 425
Handle Removal And Installationp. 427
Joystick Assembly Removal And Installationp. 431
Parts Identificationp. 434
Disassemblyp. 435
Assemblyp. 440
LEFT CONTROL LEVER (JOYSTICK)p. 445
Testingp. 445
Handle Removal And Installationp. 447
Joystick Assembly Removal And Installationp. 450
Parts Identificationp. 452
Disassemblyp. 453
Assemblyp. 458
TRAVEL CONTROL VALVEp. 463
Removal and Installationp. 463
Parts Identificationp. 465
Disassembly And Assemblyp. 466
HYDRAULIC FILTER MOUNTp. 469
Removal And Installationp. 469
HYDRAULIC RESERVOIRp. 471
Removal And Installationp. 471
OIL COOLERp. 475
Removal And Installationp. 475
DUAL SEQUENCE VALVEp. 477
Removal And Installationp. 477
Parts Identificationp. 479
Disassembly And Assemblyp. 480
DIRECT TO TANK VALVEp. 483
Removal And Installationp. 483
Parts Identificationp. 484
Disassembly And Assemblyp. 485
BUILD UP VALVEp. 487
Removal And Installationp. 487
Parts Identificationp. 488
Disassembly And Assemblyp. 489
CASE DRAIN FILTER MOUNTp. 493
Removal And Installationp. 493
REMOVING AIR FROM HYDRAULIC SYSTEMp. 495
Procedurep. 495
BOOM SWING LOCK VALVEp. 497
Descriptionp. 497
Removal And Installationp. 497
Parts Identificationp. 499
Disassemblyp. 500
Assemblyp. 503
HYDRAULIC X-CHANGE VALVEp. 507
Removal And Installationp. 507
Parts Identificationp. 511
Disassemblyp. 512
Assemblyp. 520
UNDERCARRIAGEp. 527
BLADEp. 529
Removal And Installationp. 529
TRACKSp. 531
Track Lug Heightp. 531
Rubber Track Clearancep. 532
Rubber Track Adjustmentp. 533
Steel Track Clearancep. 534
Steel Track Adjustmentp. 535
Rubber Track Removal And Installationp. 536
Steel Track Removalp. 539
Steel Track Installationp. 541
Track Shoe Removal And Installationp. 543
TRACK FRAME (S/N 234611163 & BELOW AND 234711197 & BELOW)p. 545
Disassembly And Assemblyp. 545
Recoil Spring Cylinder Disassembly And Assemblyp. 548
TRACK FRAME (S/N 234611164 & ABOVE AND 234711198 & ABOVE)p. 549
Disassembly And Assemblyp. 549
Recoil Spring Cylinder Disassembly And Assemblyp. 552
TRACK DAMAGE IDENTIFICATIONp. 553
Cutting Of Steel Cordsp. 553
Abrasion Of Embedded Metalsp. 554
Separation Of Embedded Metalsp. 555
Separation Of Embedded Metals Due To Corrosionp. 556
Cuts On The Lug Side Rubberp. 557
Cracks On The Lug Side Rubber Due To Fatiguep. 558
Lug Abrasionp. 559
Cracks And Cuts On The Lug Side Rubberp. 560
Abrasion Of The Track Roller Sidep. 561
Cuts On The Edges Of Track Roller Sidep. 562
TRACK IDLER (S/N 234611163 & BELOW AND 234711197 & BELOW)p. 565
Parts Identificationp. 565
Disassemblyp. 566
Assemblyp. 568
TRACK IDLER (S/N 234611164 & ABOVE AND 234711198 & ABOVE)p. 571
Parts Identificationp. 571
Disassemblyp. 572
Assemblyp. 574
TRACK ROLLER (S/N 234611163 & BELOW AND 234711197 & BELOW)p. 577
Parts Identificationp. 577
Disassemblyp. 578
Assemblyp. 580
TRACK ROLLER (S/N 234611164 & ABOVE AND 234711198 & ABOVE)p. 583
Parts Identification (Upper Roller)p. 583
Disassembly (Upper Roller)p. 584
Assembly (Upper Roller)p. 586
Parts Identification (Lower Roller)p. 588
Disassembly (Lower Roller)p. 589
Assembly (Lower Roller)p. 591
SWING CIRCLE GEAR (S/N 234611163 & BELOW AND 234711197 & BELOW)p. 593
Swing Bearing Removalp. 593
Swing Bearing Installationp. 594
SWING CIRCLE GEAR (S/N 234611164 & ABOVE AND 234711198 & ABOVE)p. 595
Swing Bearing Removalp. 595
Swing Bearing Installationp. 596
UPPERSTRUCTURE & SWING SECTIONp. 597
UPPERSTRUCTUREp. 601
Removalp. 601
Installationp. 604
ROPS CANOPYp. 607
Removal And Installationp. 607
CABp. 611
Removal And Installationp. 611
Door Removal And Installationp. 616
Front Window Removal And Installationp. 617
Right Side Rear Sliding Window Removal And Installationp. 620
Right Side Front Sliding Window Removal And Installationp. 621
Right Side Front And Rear Sliding Window Weather Strip Removal And Installationp. 622
Right Side Front And Rear Sliding Window Wiper Strip Removal And Installationp. 622
Glass Removalp. 623
Glass Installationp. 624
SEAT AND SEAT MOUNTp. 627
Removal And Installationp. 627
RIGHT CONSOLEp. 629
Console Cover Removal And Installationp. 629
Console Base Removal And Installationp. 630
LEFT CONSOLEp. 633
Lower Console Cover Removal And Installationp. 633
Upper Console Cover Removal And Installationp. 635
Compression Spring Removal And Installationp. 636
Compression Spring Disassembly And Assemblyp. 637
Lock Lever Removal And Installationp. 639
Console Removal And Installationp. 640
Disassembly And Assemblyp. 646
Console Switch Removal And Installationp. 649
Console Base Removal And Installationp. 650
ENGINE SPEED CONTROLp. 651
Removal And Installationp. 651
ENGINE SPEED CONTROL (CONT’D)p. 652
Adjustment (Later Models)p. 652
BLADE CONTROLp. 653
Lever Removal And Installationp. 653
Linkage Removal And Installationp. 654
Linkage Disassembly And Assemblyp. 655
Linkage Bar Removal And Installationp. 657
Lower Linkage Removal And Installationp. 658
Lower Linkage Disassembly And Assemblyp. 660
RIGHT PEDAL AND LINKAGEp. 663
Pedal Removal And Installationp. 663
Pedal Disassembly And Assemblyp. 664
Lower Linkage Removal And Installationp. 666
Lower Linkage Disassembly And Assemblyp. 668
Bellcrank Removal And Installationp. 669
TRAVEL CONTROLSp. 671
Removal And Installationp. 671
Disassembly And Assemblyp. 672
Adjustmentp. 674
CONTROL LINKAGE ASSEMBLYp. 677
Removal And Installationp. 677
FLOORMAT AND FLOOR PLATEp. 679
Removal And Installationp. 679
FUEL TANKp. 681
Removal And Installationp. 681
HORNp. 683
Removal And Installationp. 683
SWING FRAMEp. 685
Boom Swing Bracket Removal And Installationp. 685
Boom Swing Bracket Hose Installationp. 689
Swing Bracket Bushing Removalp. 690
Swing Bracket Bushing Installationp. 691
Boom Pivot Pin Bushing Removalp. 692
Boom Pivot Pin Bushing Installationp. 693
BOOMp. 695
Removal And Installationp. 695
Boom Pivot Pin Bushing Removal And Installationp. 696
ARMp. 697
Removal And Installationp. 697
BUCKETp. 699
Bucket Teeth Removal And Installationp. 699
TAILGATEp. 701
Removal And Installationp. 701
Latch Removal And Installationp. 702
Striker Removal And Installationp. 703
X-CHANGEp. 705
Removal And Installationp. 705
Parts Identificationp. 707
Disassemblyp. 708
Assemblyp. 713
Check Proper Latch Engagementp. 719
X-CHANGE (PIN ON)p. 723
Removal And Installationp. 723
Parts Identificationp. 725
Disassembly And Assemblyp. 726
X-CHANGE (HYDRAULIC)p. 727
Removal And Installationp. 727
Parts Identificationp. 730
Disassemblyp. 731
Assemblyp. 736
ELECTRICAL SYSTEM AND ANALYSISp. 745
ELECTRICAL SCHEMATICSp. 747
ELECTRICAL SYSTEM INFORMATIONp. 750
Troubleshooting Chartp. 750
Descriptionp. 751
Fuse And Relay Locationp. 751
BATTERYp. 752
Servicingp. 752
Removing And Installing The Batteryp. 753
Using A Booster Battery (Jump Starting)p. 754
ALTERNATORp. 756
Engine Accessory Drive Beltp. 756
Removal And Installationp. 757
Alternator Identificationp. 759
Charging System Checkp. 760
Alternator Voltage Testp. 761
Low Voltage Testp. 762
High Voltage Testp. 763
Rectifier Continuity (Diode) Testp. 764
Alternator Regulator Testp. 765
Parts Identificationp. 766
Disassemblyp. 767
Stator Continuity Testp. 768
Stator Ground Testp. 768
Rotor Continuity Testp. 768
Rotor Ground Testp. 768
Assemblyp. 769
STARTERp. 770
Removal And Installationp. 770
Parts Identificationp. 771
Disassemblyp. 772
Inspection And Repairp. 777
Assemblyp. 780
LIGHTSp. 786
Removal And Installationp. 786
Disassembly And Assemblyp. 788
TWO SPEED SWITCHp. 790
Removal And Installationp. 790
FUEL LEVEL SENDERp. 792
Removal And Installationp. 792
Testing And Inspectionp. 793
DIAGNOSTICS SERVICE CODEp. 794
Number Codes Listp. 794
DELUXE INSTRUMENT PANEL SETUPp. 796
Passwordsp. 796
Password Entry (For Starting And Operating The Machine)p. 796
Changing The Owner or Operator Passwordp. 796
Password Lockout Featurep. 797
Job Clockp. 797
RPMp. 797
ENGINE SERVICEp. 798
TROUBLESHOOTINGp. 800
Chartp. 800
MUFFLERp. 802
Removal And Installationp. 802
AIR CLEANERp. 804
Removal And Installationp. 804
RADIATORp. 806
Removal And Installationp. 806
ENGINE COMPONENTS AND TESTINGp. 808
Engine Compression Checkingp. 808
Glow Plugs Removal And Installationp. 809
Checking The Glow Plugp. 810
Fuel Shut-off Solenoid Removal And Installationp. 811
Fuel Injection Pump Checkp. 812
Fuel Injection Pump Removal And Installationp. 812
Fuel Injection Pump Timingp. 816
Fuel Injector Nozzles Removal And Installationp. 818
Fuel Injector Nozzle Checkp. 821
Valve Clearance Adjustmentp. 822
ENGINEp. 824
Removal And Installationp. 824
ENGINE FLYWHEELp. 830
Flywheel Removal And Installationp. 830
Hydraulic Pump Couplerp. 832
Flywheel Ring Gearp. 832
RECONDITIONING THE ENGINEp. 834
Cylinder Head Removal And Installationp. 834
Cylinder Head Disassembly And Assemblyp. 837
Cylinder Head Servicingp. 838
Cylinder Head Top Clearancep. 838
Valve Guide Checkingp. 839
Reconditioning The Valve And Valve Seatp. 841
Valve Springp. 842
Rocker Arm And Shaft Checkingp. 843
Timing Gearcase Cover Removal And Installationp. 844
Idler Gear And Camshaft Removal And Installationp. 847
Camshaft Servicingp. 848
Idler Gear And Shaft Servicingp. 849
Timing Gears Checking Backlashp. 850
Fuel Camshaft Removal And Installationp. 850
Fuel Camshaft Governorp. 851
Crankshaft Gear Removal And Installationp. 851
Oil Pump Removal And Installationp. 852
Oil Pump Servicep. 852
Checking Engine Oil Pressurep. 853
Valve Tappetsp. 854
Piston And Connecting Rod Removal And Installationp. 854
Piston And Connecting Rod Servicingp. 856
Connecting Rod Alignmentp. 858
Crankshaft And Bearings Removal And Installationp. 859
Crankshaft And Bearings, Servicingp. 861
Cylinder Bore, Checkingp. 865
Water Pump Removal And Installationp. 865
Water Pump Disassembly And Assemblyp. 866
Fan Removal And Installationp. 866
HEATING, VENTILATION, AIR CONDITIONINGp. 868
HEATER COIL (EARLY MODELS)p. 872
Removal And Installation With A/Cp. 872
Removal And Installation Without A/Cp. 872
HEATER COIL (LATER MODELS)p. 874
Removal And Installation With A/Cp. 874
Removal And Installation Without A/Cp. 874
BLOWER FAN (EARLY MODELS)p. 876
Removal And Installationp. 876
Disassembly And Assemblyp. 877
BLOWER FAN (LATER MODELS)p. 880
Removal And Installationp. 880
Disassembly And Assemblyp. 881
Resistor Removal And Installationp. 882
HEATER VALVE (EARLY MODELS)p. 884
Removal And Installationp. 884
HEATER VALVE (LATER MODELS)p. 888
Removal And Installationp. 888
AIR CONDITIONING SYSTEM FLOWp. 893
Principalsp. 893
Chartp. 894
COMPONENTSp. 896
Identificationp. 896
SAFETYp. 900
Safety Equipmentp. 900
REGULAR MAINTENANCEp. 902
Heater Air Filterp. 902
Engine Accessory Drive Belt Inspectionp. 902
Cleaning The Condenserp. 903
BASIC TROUBLESHOOTING (EARLY MODELS)p. 904
Poor A/C Performancep. 904
Cleaning The A/C Evaporator Coil & Heater Coilp. 905
Engine Accessory Drive Belt Inspectionp. 906
Checking The Electrical Systemp. 907
Engine Coolant By-Passing The Heater Valvep. 918
BASIC TROUBLESHOOTING (LATER MODELS)p. 920
Poor A/C Performancep. 920
Cleaning The A/C Evaporator Coil & Heater Coilp. 921
Engine Accessory Drive Belt Inspectionp. 922
Checking The Electrical Systemp. 923
Engine Coolant By-Passing The Heater Valvep. 934
GENERAL AIR CONDITIONING SERVICE GUIDELINESp. 936
Compressor Oilp. 936
Compressor Oil Checkp. 937
Component Replacement And Refrigeration Leaksp. 939
SYSTEM TROUBLESHOOTING CHARTp. 940
Blower Motor Does Not Operatep. 940
Gauge Pressure Related Troubleshootingp. 941
TEMPERATURE/PRESSUREp. 944
Chartp. 944
AIR CONDITIONING SERVICEp. 946
Chartp. 946
SYSTEM CHARGING AND RECLAMATIONp. 948
Reclamation Procedurep. 948
Charging Procedure With A Manifold Gauge Setp. 951
COMPRESSORp. 954
Removal And Installationp. 954
Compressor Clutch Disassembly And Assemblyp. 956
CONDENSERp. 960
Removal And Installationp. 960
RECEIVER/DRIERp. 962
Removal And Installationp. 962
PRESSURE RELIEF VALVEp. 964
Removal And Installationp. 964
PRESSURE SWITCHp. 966
Removal And Installationp. 966
EVAPORATOR/HEATER UNIT (EARLY MODELS)p. 968
Removal And Installationp. 968
Disassembly And Assemblyp. 970
EVAPORATOR/HEATER UNIT (LATER MODELS)p. 972
Removal And Installationp. 972
Disassembly And Assemblyp. 973
THERMOSTAT (EARLY MODELS)p. 974
Removal And Installationp. 974
THERMOSTAT (LATER MODELS)p. 976
Removal And Installationp. 976
EXPANSION VALVE (EARLY MODELS)p. 978
Removal And Installationp. 978
EVAPORATOR VALVE (LATER MODELS)p. 980
Removal And Installationp. 980
EVAPORATOR (EARLY MODELS)p. 982
Removal And Installationp. 982
EVAPORATOR (LATER MODELS)p. 984
Removal And Installationp. 984
SPECIFICATIONSp. 986
SPECIFICATIONSp. 988
Excavator Machine Dimensions (S/N 234611001 – 234611163 And 234711001 – 234711197)p. 988
337 Excavator Machine Dimensions (S/N 234611001 – 234611163 And 234711001 – 234711197)p. 989
341 Excavator Machine Dimensions (S/N 234611001 – 234611163 And 234711001 – 234711199)p. 990
Excavator Machine Dimensions (S/N 234611164 & Above And 234711198 & Above)p. 991
337 Excavator Machine Dimensions (S/N 234611164 & Above And 234711198 & Above)p. 992
341 Excavator Machine Dimensions (S/N 234611164 & Above And 234711198 & Above)p. 993
Performancep. 994
Controlsp. 994
Enginep. 995
Hydraulic Systemp. 995
Hydraulic Cylinders (S/N 234611001 – 234611163 And 234711001 – 234711197)p. 996
Hydraulic Cylinders (S/N 234611164 & Above And 234711198 & Above)p. 996
Hydraulic Cycle Timesp. 996
Drive Systemp. 996
Undercarriagep. 997
Trackp. 997
Electricalp. 997
ENGINE SPECIFICATIONSp. 998
Fuel Injection Nozzlesp. 998
Fuel Injection Pumpp. 998
Cylinder Headp. 998
Valvesp. 998
Valve Springsp. 999
Valve Timingp. 999
Rocker Armsp. 999
Camshaftp. 999
Tappetp. 999
Cylindersp. 1000
Piston Ringsp. 1000
Pistonsp. 1000
Connecting Rodsp. 1000
Oil Pumpp. 1000
Crankshaftp. 1001
Timing Gearp. 1001
Thermostatp. 1002
Engine Bolt Torquep. 1002
Crankshaft Re-Grind Datap. 1003
TORQUE SPECIFICATIONSp. 1004
Torque for General SAE Boltsp. 1004
Torque For General Metric Boltsp. 1005
HYDRAULIC CONNECTION SPECIFICATIONSp. 1006
O-Ring Face Seal Connectionp. 1006
Straight Thread O-ring Fittingp. 1006
Tubelines And Hosesp. 1006
Flare Fittingp. 1007
O-Ring Flare Fittingp. 1008
Port Seal Fittingp. 1010
HYDRAULIC FLUID SPECIFICATIONSp. 1012
Specificationsp. 1012
FUEL, COOLANT AND LUBRICANTSp. 1014
Chartp. 1014
CONVERSIONSp. 1016
Decimal And Millimeter Equivalentsp. 1016
U.S. To Metric Conversion Chartp. 1016
SMRp. 1018
337/341-1p. 1018
337/341-2p. 1020
337/341-3p. 1022
337/341-4p. 1024
337/341-5p. 1026
337/341-6p. 1028
337/341-7p. 1030
337/341-8p. 1032
337/341-9p. 1034
337/341-10p. 1036
SEARCHp. 1

Taken as a whole, the manual gives the technician a connected path from scheduled maintenance and system identification through diagnosis, testing, removal, overhaul and reassembly. It includes both photographic procedures and technical diagrams, and its specification sections support repair work with service limits, pressures, capacities, dimensions and torque information rather than leaving those values to guesswork.

Hydraulics, Engine and Diagnostic Depth

Hydraulic coverage is one of the strongest parts of this Bobcat 337 341 G-Series excavator service manual. The hydraulic/hydrostatic schematics identify the working circuits, pump, control valve, pilot system, travel motors, cylinders, slew circuit, reservoir, filtration and relief functions. The manual also records pressure settings and flow information at the schematic level, while dedicated test procedures explain how to connect test equipment and evaluate the pump, pilot circuit, load-sense circuit and related valves. Component chapters then continue into disassembly and assembly for cylinders, valves, joysticks, the swivel joint, swing drive and travel components.

The engine specification section identifies the engine as the Kubota V2003-M-DI-TE2B-BC-4 Turbo Charged, a four-cylinder diesel/liquid-cooled engine with 122 ci (2,0 L) displacement. Engine-service material includes compression testing, glow-plug checks, fuel-system testing, valve-clearance work, flywheel service and engine reconditioning. The specifications chapter complements these procedures with injection, cylinder-head, valve, camshaft and other service data.

Electrical and HVAC diagnosis receive similarly practical treatment. Electrical information includes fuse and relay locations, battery/alternator/starter troubleshooting, diagnostic service codes and instrument-panel functions. HVAC coverage explains system flow through the compressor, condenser, receiver/drier, expansion valve and evaporator, then adds electrical checks, gauge-pressure troubleshooting, temperature/pressure reference charts, component replacement and refrigerant charging/reclamation procedures.

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Bobcat 337 341 G-Series Excavator Service Manual 6902741 - November 2007 PDF — PDF page 70 preview

Specifications and Service Data in One Reference

The specification section consolidates information that is repeatedly needed during repair. It contains excavator dimensions for the 337 and 341, operating and travel data, hydraulic-system information, undercarriage data, electrical specifications, engine service limits, hydraulic-connection guidance, fluid specifications, torque charts and fuel/coolant/lubricant capacities. The manual distinguishes early and later serial groups where machine dimensions, components or procedures differ, reducing the risk of applying a setting or procedure to the wrong production configuration.

Examples of the type of service data available include the 12-volt negative-ground electrical system, hydraulic schematics with relief and pilot pressures, engine compression and valve data, fluid refill charts and component-specific torque values embedded in overhaul procedures. These values sit alongside the actual repair steps, so the manual can be used both to plan a job and to check critical settings during reassembly.

Get the Bobcat 337 341 G-Series Service Information You Need

The Bobcat 337 341 G-Series Excavator Service Manual 6902741 – November 2007 PDF supports maintenance, fault diagnosis, hydraulic pressure testing, electrical troubleshooting, engine service, HVAC diagnosis, undercarriage repair, component removal and installation, and detailed cylinder, valve and drive-component overhaul. For a mechanic working on a covered 337 or 341, having the correct procedures, serial-dependent information, torque data, pressure values and service limits in one manual helps repairs proceed with the specifications intended for these machines.

Delivered as an instant PDF after purchase, there is no physical book to ship or wait for. Open the manual on a computer, tablet or phone, keep it available at the machine or in the workshop, and print the pages you need for a particular service job.

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