Bobcat E45 Compact Excavator Parts Manual – 6989438 – 2012 PDF

Description

The Bobcat E45 Compact Excavator Parts Manual (document number 6989438, 2012) is the complete illustrated parts catalog for the E45 MIT4 compact excavator, covering machine serial numbers AG3G11001 & Above and AHHC11001 & Above. Every major assembly on the machine is broken down into exploded artwork with numbered callouts, matched to a parts list that gives the Bobcat part number, description, remarks and the quantity required for the illustration on that page. It is the reference you use to identify a component, confirm the right number before you place an order, and see exactly how a part fits into the assembly around it.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Bobcat
• Model: E45 Compact Excavator (E45 MIT4)
• Document number: 6989438
• Edition / date: 2012
• Language: English
• Page count: 459 pages
• File format: PDF
• Serial numbers covered: S/N AG3G11001 & Above; S/N AHHC11001 & Above

Chapters and Assemblies Covered

• Scheduled Maintenance Items (50 Hour, 250 Hour, 500 Hour, 1000 Hour)
• Counterweight
• Operator Area & Seat – Floor and Suspension
• Seat (Suspension)
• Operator Cab – Mounting, Front Window & Door
• Operator Cab – RH Window & Insulation
• Operator Cab – Windows & Seals
• Operator Cab – Door
• Operator Cab – Front Window (With Frame)
• Operator Cab – Front Window (Frameless)
• Operator Cab – RH Window (Slider)
• Canopy
• Undercarriage
• Front Idler – With and Without Holes in Idler
• Track Roller – Bottom and Top
• Arm and Dipper Arm
• Bucket Link – Pin-On X-Change and Pin-On Attachment
• Boom
• Blade
• Angle Blade
• Boom Swing Frame
• Control Console – LH and RH
• Travel Control
• Throttle Control
• Hydraulic Circuitry – Upper/Swing, Pilot With and Without JPS
• Hydrostatic Oil Filter
• Travel Motor
• Slew Motor and Carrier
• Hydraulic Control Valve – 9 and 10 Section Assemblies
• Selector Valve Assembly – JPS, ISO/STD, Direct to Tank
• LH Joystick and RH Joystick
• Travel Controller – Dual Pedal Valve
• Blade Joystick
• Swivel Assembly
• Load Hold – Arm and Boom
• Cylinders – Arm, Blade, Angle Blade, Boom, Boom Swing, Bucket, Extendable Arm
• Cab Electrical Circuitry
• Engine Electrical Circuitry
• Controls Electrical – LH Console and RH Console
• Alternator
• Starter
• Engine & Attaching Parts – Radiator Water Exchanger
• Engine & Attaching Parts – Air Cleaner, Muffler, Engine Mounts
• Engine & Attaching Parts – Fuel System
• Engine & Gasket Kits
• Upper Gasket Kit and Lower Gasket Kit
• Gearcase
• Crankcase
• Rocker Arm Cover
• Valve and Rocker Arm
• Cylinder Head
• Oil Pan
• Piston & Crankshaft
• Fuel Camshaft and Camshaft
• Water Pump
• Water Flange and Thermostat
• Manifolds
• Engine Stop Lever and Governor
• Speed Control Plate
• Fuel and Injection Pump
• Injector Nozzles
• Air Cleaner
• Accessories and Options – Arm Kits, Auto-Shift Kit, Auxiliary Coupler Arm Kit, Beacon Kit, Block Heater, Counterweight Kit, Deflector Kit, Direct to Tank Kit, European Accessories, Extendable Arm, Fire Extinguisher, Fuel Sediment Bowl Kit, Heater & A/C, Keyless Ignition Kit, Load Hold Kit, Mirror Kit, Motion Alarm Kit, Purifier, RFID Kit, Radio Kit, Seat Belt Kit, Secondary Auxiliary Kit, Special Application Kit, Strobe Kit, Top Guard Kit, Top Guard Light Kit, Track Kit, Track Pad Kit, Tracks, X-Change
• Bulk Items and Numerical Index

What makes this particular catalog unusually complete is the way it follows the machine from the top down. The upperstructure, counterweight and cab are handled first, then the undercarriage, idlers and track rollers, then the digging equipment – arm, boom, bucket link, blade and angle blade. From there the manual moves into the hydraulic system in real depth: the main control valve is broken out section by section (outlet, bucket, arm, auxiliary, boom, angle blade, RH travel, LH travel, blade, slew, boom swing and inlet), and the travel motor, slew motor, swivel assembly and every individual cylinder get their own exploded pages. The engine is not treated as a sealed black box either – the gearcase, crankcase, cylinder head, rocker arm assembly, oil pan, piston and crankshaft, camshaft, water pump, thermostat housing, manifolds, governor, injection pump and injector nozzles are all covered with their own gaskets, seals and fasteners listed.

How the Catalog Is Organised

Each illustration page carries a numbered drawing, and the facing parts table lists the reference number, the Bobcat part number, the description, any applicable remarks and the quantity. Where a quantity is marked as needed rather than fixed, the table tells you so. Where a part has been superseded, the remarks column names the replacement number and the disposition code so you know whether to use up old stock or move to the new number. There are also cross-references that send you to another illustration for a component that is shown elsewhere in the book, and references to Bobcat Technical Information bulletins for parts handled outside the catalog.

The General Information pages at the front set out the ground rules that make the catalog usable in practice: how left-hand and right-hand are defined (from the operator seat in the forward operating position), how to read the quantity column, and what the disposition codes mean. Because the E45 was built across two serial number ranges – AG3G and AHHC – the parts tables frequently split by serial number, so you can see which version of a bracket, cover, latch, panel or cylinder belongs to your particular machine rather than guessing.

Later in the book there is a full Numerical Index running across dozens of pages. This is the reverse lookup: if you already have a part number stamped on a component or written on a job card, the index takes you straight to the illustration page where that number appears. For anyone who works on these machines regularly, that single section can save a considerable amount of page flipping.

The options and attachments section is effectively a second catalog inside the main one, covering the accessories that were offered for the E45 – the long arm and standard arm kits, auxiliary coupler arm kit, hydraulic and pin-on X-Change couplers, extendable arm assembly, beacon and strobe kits, top guard and top guard light kits, block heater, motion alarm, mirror, radio, RFID kit, keyless ignition, seat belt kit, load hold kits for arm and boom, heater and air conditioning kits, fire extinguisher, fuel sediment bowl and the track options including rubber tracks, steel tracks and street pads.

At the very back, the Bulk Items section lists the consumables that are ordered by the container rather than the piece – paint in spray cans and quarts, hydraulic fluid in 2.5 gallon, 5 gallon and 55 gallon drum sizes, engine oils in multiple grades and package sizes, antifreeze coolant premix and concentrate, gear lube, grease, sealants, adhesive, primer, reducer and polishing compounds. Having those numbers in the same book as the hard parts means one lookup covers both the component and what you need to install it.

Decals, Electrical and Diagnostic Content

Decal coverage is split across several pages covering inside and outside decal sets, warning decals, capacity lift decals, model identification, X-Change markings and the EMEA no-text variants, so a machine can be brought back to correct factory markings. The electrical side is handled through cab electrical circuitry, engine electrical circuitry and separate LH and RH console control pages, plus dedicated alternator and starter breakdowns.

The hydraulic circuitry pages are drawn as complete circuit diagrams – both the pilot system without JPS and the pilot system with JPS are included – with hose and tubeline part numbers called out against each run. This is what lets you trace a hose back to its number without crawling under the machine first.

Who This Parts Manual Is For

This Bobcat E45 Compact Excavator Parts Manual suits anyone who has to identify or order parts for the machine: owners maintaining their own excavator, independent mechanics, fleet workshops, and parts counter staff who need the correct number the first time. It is equally useful during a rebuild or reseal, because the exploded views show the order of assembly and the seals, O-rings, wear rings and backup rings that sit between the major components. Engine rebuild work is supported down to piston ring, connecting rod bearing and thrust washer level, and the gasket kits are itemised so you can see exactly what is in each one.

Getting the number right matters. A wrong part number costs a return shipment, a second wait and a machine sitting idle. A correct number, taken from the illustration that matches your serial range, gets the job moving. That is the practical value of having the catalog in front of you rather than relying on memory or a photograph of a worn component.

Ordering the Bobcat E45 parts manual is instant. The PDF is delivered immediately after purchase, there is no shipping and nothing to wait for in the post. Open it on a laptop in the workshop, on a phone next to the machine, or on a tablet on the bench, and print the specific illustration pages you need for the job. Whether you are chasing a single latch, rebuilding a travel motor, replacing a bucket cylinder seal kit, or working through an engine gasket set, the exploded views and part numbers you need are already here.

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