BOMAG BW213 DH-4 BW214 DH-4 PDH-4 Service Manual 00891171 – Single Drum Roller Repair Guide PDF

Description

BOMAG BW 213 DH-4 / BW 214 DH-4 / PDH-4 Single Drum Roller Service Manual — Document 008 911 71

This is the full BOMAG service manual for the BW 213 DH-4, BW 213 PDH-4, BW 214 DH-4 and BW 214 PDH-4 single drum rollers, issued under BOMAG document number 008 911 71. It is a genuine workshop repair manual written for the trained mechanic, not an operator booklet — it opens with safety regulations and general repair instructions, then works through every major assembly on the machine: the Deutz diesel engine, the hydrostatic travel circuit, the vibration circuit, hydrostatic steering, the drum and exciter assembly, the oscillating articulated joint, the air conditioning system and the full electrical system with fault-code diagnostics. Wiring diagrams and hydraulic diagrams are included as complete sets at the end of the manual.

File Details

• Manual type: Service / Repair Manual (workshop)
• Brand: BOMAG
• Models covered: BW 213 DH-4, BW 213 PDH-4, BW 214 DH-4, BW 214 PDH-4, BW 213 DH-4 with attachment plate
• Document number: 008 911 71
• Language: English (the supplier documentation chapter for the Sauer-Danfoss and Bosch Rexroth components includes bilingual German/English pages)
• Format: PDF
• Covered serial numbers: 101 583 14, 101 583 15, 101 583 19, 101 583 20, 101 583 37

Chapters Covered

• 1 General
• 2 Maintenance
• 3 Technical data
• 4 Connection overview
• 5 Tests and adjustments
• 6 Flushing and bleeding
• 7 Fundamental electrics
• 8 Special tools, electrics
• 9 Machine related electrics
• 10 Service Training
• 11 Engine
• 12 Air conditioning system
• 13 Replacing the cab window panes
• 14 Drum
• 15 Oscillating articulated joint
• 16 Suppliers documentation
• 17 Circuit diagrams

General, Maintenance and Technical Data

The manual opens with an introduction and a full safety section covering welding precautions, hydraulics, fuels, batteries, refrigerant handling and environmental disposal. General repair instructions follow — radial seal assembly, feather keys, ball and roller bearings, screw and nut strength classes and a complete metric/UNC/UNF tightening-torque table. The maintenance chapter lists fuels and lubricants, running-in instructions and a detailed maintenance chart with intervals from daily to 6000 hours. Technical data gives the machine dimensions, weights, travel and vibration characteristics, and the component data for the travel pump, drum reduction gear CR 31, drum drive motor, axle drive motor, vibration pump, vibration motor, steering/charge pump, steering valve and Dana rear axle.

Connection Overview, Tests and Adjustments

Chapter 4 identifies every hydraulic port, proportional valve, multi-function valve, charge pressure relief valve and test port on the tandem pump assembly. Chapter 5 walks through the service mode activation, driving against the closed brake, and pressure testing of the travel circuit, vibration circuit, vibration motor leakage rate and steering circuit, including the exact test port locations, nominal values and evaluation criteria. Chapter 6 covers flushing and bleeding of the travel circuit (both travel pump distribution and axle motor distribution), the vibration circuit and the associated special tools and flushing filter kit part numbers.

Fundamental Electrics, Special Tools and Machine Electrics

The electrical section starts from first principles — reading circuit diagrams, DIN 72552 terminal designations, current, voltage, resistance, series and parallel circuits, Ohm’s law, diodes, relays, fuses, batteries, three-phase generators, starters, inductive proximity switches, angle sensors and every plug connector family used on the machine (Deutsch DT and DTM, spring clamp, X-COM). It then moves into the machine-specific electrics: the ESX control, the full fault code list with reactions and possible causes, the input codes for diagnostics and teaching functions, the BEM (BOMAG Evib-meter) and the MESX measurement electrics with the complete signal descriptions and fault-code tables.

Service Training, Engine and Air Conditioning

The Service Training chapter is a subsystem-level training manual in its own right, covering the travel system (travel pump 90R, control, charge pressure and high pressure relief valves, pressure override, axle drive motor, drum drive motor), the vibration system (vibration pump, high pressure relief valves, vibration motor, drum, exciter) and the steering system (charge pump, steering pump, steering valve, articulated joint) with test and adjustment points and troubleshooting charts. The engine chapter covers the Deutz TCD 2012 and TCD 2013 engines — lubrication, coolant, fuel system, Deutz Common Rail (DCR) injection, sensors, EDC16 with EMR 3 engine control, exhaust gas recirculation, fault-code monitoring, SerDia service software, valve adjustment and Deutz special tools. The air conditioning chapter explains refrigerant R134a, compressor oil, component descriptions, evacuation, leak testing, filling instructions and a refrigerant-circuit troubleshooting procedure with a steam table.

Drum, Articulated Joint and Suppliers Documentation

The drum chapter provides special tools, a repair overview, removal and installation of the drum, exciter unit disassembly and assembly (both travel motor side and vibration motor side), change-over weight service and rubber buffer replacement with pre-tension adjustment. The oscillating articulated joint chapter covers removal, dismantling, assembly and shim thickness determination with axial pre-load values. The suppliers documentation chapter reproduces the full Sauer-Danfoss Series 90 pump/motor service manual, the Bosch Rexroth A2FM fixed displacement motor repair instructions, the Sauer Series 51 bent axis variable motor service manual, the CR transmission documentation and the DANA 193 axle documentation, so the technician has the OEM component-level service data in the same file.

Circuit Diagrams

Chapter 17 contains the complete wiring diagram sets (drawing numbers 582 702 07, 582 702 32 and 582 702 39, matched to serial number ranges) and the hydraulic diagram sets, including the function group tables of contents, component listings, terminal designations and the e-box overview drawings.

Why This Manual Matters in the Workshop

A BOMAG single drum roller is a hydrostatic machine. Almost every symptom a technician meets on site — a drum that will not vibrate, a travel circuit that overheats, a steering fault, an engine that derates, a fault code on the display — is diagnosed through the hydraulic test ports, the electrical fault codes and the adjustment values given in this manual. Guessing at a charge pressure setting, a surge current or a neutral position adjustment is how pumps and motors get destroyed. This manual gives you the numbers: the charge pressure nominal value, the high pressure limitation, the flushing rate, the vibration motor leakage limit, the tightening torques, the valve clearance settings and the exact input codes to read and teach the control.

IMAGES PREVIEW

Instant PDF Delivery — Print It, Use It on the Machine

The complete BOMAG BW 213 DH-4 / BW 214 DH-4 / PDH-4 service manual is delivered as an instant PDF download — no shipping, no waiting for a disc, no dealer order. Open it on a laptop in the workshop, on a tablet on the machine, or print the chapters you need for the job. Because the full wiring and hydraulic diagram sets are in the same file, you have the reference material for both the mechanical repair and the electrical diagnosis without hunting for separate documents.