BT FR 2.7 Reach Truck Parts Catalogue 214922 – 2003 Spare Parts Manual PDF

Description

BT FR 2.7 Parts Catalogue — Ordering Number 214922

This is the complete BT FR 2.7 spare parts catalogue issued under ordering number 214922 and dated 2003-12-09. It is the reference document used to identify, order and replace components on the BT FR 2.7 reach truck. Valid from machine number 598439 onward, the catalogue covers every major assembly fitted to this model, from the chassis and overhead guard down to individual bearings, seals, hoses and electrical connectors. Each section pairs an illustrated exploded view with a detailed parts table listing position numbers, descriptions, quantities and BT part numbers.

Who this catalogue is for

Whether you run a warehouse, manage a fleet of reach trucks, or work as an independent forklift technician, this BT FR 2.7 parts catalogue lets you look up the exact component you need without guesswork. The exploded diagrams show how parts fit together, which is essential when ordering a single seal, a complete cylinder, a fork carriage assembly or a replacement hydraulic pump. Because the catalogue is organised by functional system, you can jump straight to the section you need rather than searching through generic parts lists.

File Details

• Manual type: Spare Parts Catalogue
• Brand: BT (BT Industries AB)
• Model: FR 2.7
• Ordering number: 214922
• Date: 2003-12-09
• Language: English, Swedish, German, French
• Page count: 144
• File format: PDF
• Valid for machine number: 598439 and up

Chapters Covered

• 0000 Chassis
• 1000 Motors
• 2000 Transmission/Drive gear
• 3000 Brake/Wheel/Caterpillar system
• 4000 Steering system
• 5000 Electrical system
• 6000 Hydraulic/pneumatic system
• 7000 Work function – lifting masts
• 9000 Options/attachments

0000 Chassis

The chassis section covers inspection covers, battery compartment parts, gearbox and motor fixing points, the driver seat and cushions, mechanical driver controls, internal fittings, overhead guard and roof options, finger and foot guards, and all warning signs and decals. Exploded views show the pedal unit, seat micro switches, battery rollers and locking hardware.

1000 Motors

This chapter lists the electric pump motor, electric steering motor, two variants of the electric fan motor and fan, and the electric drive motor. Each motor is broken down into stator, rotor, bearings, seals, contact housings, terminal boards, sensors, carbon brushes and associated fasteners, with part numbers for every replaceable item.

2000 Transmission/Drive gear

Covering the mechanical drive gear unit, this section provides exploded views of the driving gear assembly including gear wheels, roller bearings, shims, sealing rings, axles, covers and fasteners. Shims are listed in multiple thicknesses so backlash and preload can be set correctly during rebuild.

3000 Brake/Wheel/Caterpillar system

Travel brake controls, the electrically controlled travel brake (main brake), the support arm wheel brake, drive wheel, support/castor wheels and fork/support arm wheels are all detailed here. Brake discs, springs, hubs, sleeves, sealing rings, roller bearings, wheel forks, axles and O-rings are itemised with part numbers and quantities.

4000 Steering system

The steering chapter covers the electric steering wheel/lever, steering angle sensor, steering bearings, gas suspension, potentiometer, micro switches and the complete handle assembly. Component-level breakdowns include screws, washers, locking rings, cushions and dust guards.

5000 Electrical system

General alarm signals (audible and visual), battery cut-out connector/contactor, instrument panel and display, level/position transducers and lamps, altimetry, start/stop switch, travel direction switch, speed control, driving function harnesses and fuses, drive motor cables/resistors/fuses, transistor panel, work function micro switches and potentiometers (joystick), work function harnesses and fuses, battery/motor cables and fuses, drive/multi-function PCBs, safety electronics harnesses and fuses, lift/lowering/reach movement probes and sensors, and safety probes/sensors for the foot switch, seat and console. Wiring harnesses, connectors, contact housings, contact pins, plugs, fuses (10 A, 30 A, 160 A, 300 A), relays and sensors are all listed.

6000 Hydraulic/pneumatic system

Hydraulic tank and tank lines, filters and housing, hydraulic pump, control valve (wheel direction adjusting), main valve unit lift/reach/tilt, control valve for other functions (fork carriage), hydraulic lines chassis, mast hydraulic lines (Duplex Hi-Lo, Triplex Hi-Lo, fork positioner unit), main lift cylinders (Triplex and Duplex), free lift cylinders, reach/telescopic cylinders, tilt cylinders and other hydraulic cylinders. Hoses, pipes, connections, sealing rings, O-rings, clamps, filter elements and packing sets are all itemised.

7000 Work function – lifting masts

Main mast, main lift chain systems (Triplex Hi-Lo and Duplex Hi-Lo), main mast fork carriage (Duplex and Triplex), main mast guidance/dampers, main mast suspension, and fork carriage units with integrated sideshift and fork spread (fork positioner unit). Chains, chain yokes, chain wheels, rollers, shims, locking plates, cotter pins, bolts, axles, forks (in lengths from 700 mm to 1500 mm) and hoses are listed with part numbers.

9000 Options/attachments

Extra warning lights and alarm, plus the charger attachment with acid circulation, are covered in the options chapter, including wiring harnesses, brackets, hoses and mounting hardware.

Why the BT FR 2.7 Parts Catalogue 214922 matters

Ordering the wrong part costs time and money. This BT FR 2.7 parts catalogue removes that risk by tying every part number to a specific position on a specific assembly. The exploded diagrams show exactly where each component sits, and the tables confirm quantities and part numbers. For technicians rebuilding a hydraulic cylinder, replacing a drive motor bearing, or tracking down an electrical fault in the safety circuit, the catalogue provides the identification detail needed to get the right part first time.

The catalogue covers the complete machine, not just the common wear items. Whether you need a single O-ring for a control valve, a complete fork carriage unit, a replacement drive wheel, a steering angle sensor, or a new main lift chain, the part number is in this document. Because the manual is valid from machine number 598439 onward, it applies directly to the FR 2.7 reach truck built to that specification.

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Instant PDF delivery

This BT FR 2.7 spare parts catalogue is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no risk of a damaged or lost parcel. The file can be stored on a workshop computer, laptop, tablet or smartphone, and individual pages can be printed for use at the machine. With 144 pages of exploded views and parts tables, it is a practical, searchable reference for any workshop or maintenance department running BT FR 2.7 reach trucks.