Raymond EASi Reach-Fork EZ-D & EZ-DD Forklift Parts Manual PDPM-0212 – PDF Download

Description

Raymond EASi Reach-Fork EZ-D & EZ-DD Parts Manual PDPM-0212

The Raymond EASi Reach-Fork EZ-D & EZ-DD Parts Manual (document PDPM-0212, dated December 16, 2012) is the comprehensive illustrated parts catalog for these Raymond reach-fork trucks. This manual gives you the complete parts lookup capability for both the EZ-D and EZ-DD models, with exploded assembly diagrams, part numbers, descriptions, quantities, and service group references spanning every major system on the truck. Whether you are ordering a replacement component, verifying a part number before purchase, or rebuilding an assembly, this PDF puts the full Raymond parts database for the EASi Reach-Fork platform at your fingertips.

File Details

• Manual Type: Parts Manual (illustrated parts catalog)
• Brand: Raymond
• Models Covered: EZ-D, EZ-DD (EASi Reach-Fork Trucks)
• Document Number: PDPM-0212
• Publication Date: December 16, 2012
• Language: English
• Page Count: Approximately 670 pages
• File Format: PDF

Chapters Covered

Section 1 — General Information

• Hardware List (bolts, nuts, screws, washers, etc.)
• Critical Parts List
• Recommended Spare Parts List

Section 2 — Finish & Accessories

• Major Assemblies
• Frame Assembly, Fore/Aft Stance
• Frame Assembly, Dockstance
• Roller Assembly, Battery
• Top Cover Assembly, Fore/Aft Stance
• Top Cover Assembly, Dockstance
• Finish Instructions, Fore/Aft Stance
• Finish Instructions, Dockstance
• Cover Assembly, ODI
• Pad, Floor/Brake Installation
• Battery Gate Installation
• Battery Cover Installation, EE

Section 3 — Steering & Controls

• Steer Idler Wheel
• Steer Motor and Shaft Installation
• Steer Motor
• Hydraulic Steer Motor
• Steer Valve Assembly, Fore/Aft Stance
• Steer Valve Assembly, Dockstance
• Orbitrol Valve
• Steer Wheel Assembly, Fore/Aft Stance
• Steering Wheel Assembly, Dockstance
• Control Handle Installation, Fore/Aft Stance
• Control Handle Assembly, Fore/Aft Stance
• Control Handle Installation, Dockstance
• Control Handle Assembly, Dockstance

Section 4 — Drive & Brake

• Drive Unit Installation, All Models
• Brake Assembly Drive Unit Assembly
• Brake Installation, Drive Motor
• Brake Assembly
• Brake Assembly, Drive Motor
• Brake Assembly, Deadman
• Inertial Dampener
• Drive Unit Assembly

Section 5 — Electrical Components & System

• System Electrical, Fore/Aft Stance
• System Electrical, Dockstance
• Vehicle Manager and Contactor Panel Assembly
• Contactor
• Harness Cable Assembly
• Battery Connector Assembly
• Fan Installation, Fore/Aft Stance and Dockstance
• Fan Assembly
• Fuse Card Assembly
• Horn Assembly
• Motor, Traction, AC, Danaher TSP
• Motor, Traction, AC, Danaher TSA
• Motor, Traction, AC, Schaubmuller
• Lift Motor, DC
• Motor, Auxiliary, DC

Section 6 — Hydraulic Components

• Hydraulic Lines Installation, Fore/Aft Stance
• Hydraulic Lines Installation, Dockstance
• Lift Hose Installation, Fore/Aft Stance and Dockstance
• Manifold Assembly, Main Lift
• Manifold Subassembly
• Lift Pump and Motor Assembly
• Lift Motor and Fan Assembly
• Pump, Lift, Single Stage
• Pump, Lift, Dual Stage
• Auxiliary Pump and Motor Installation
• Reservoir Assembly, Fore/Aft Stance and Dockstance
• Front Lift Cylinder Assembly (TT)
• Lift Cylinder Assembly, Front (R45TT-MB)
• Back Lift Cylinder Assembly (TT)
• Lift Cylinder Assembly, Back (R45TT-MB)
• Lift Cylinder Assembly, Nominal (R/S30, 40TN)
• Reach Cylinder Assembly (Single Reach)
• Reach Cylinder Assembly, Deep-Reach Truck
• Cylinder, Power Tilt Assembly, Reach
• Cylinder Assembly, Sideshift

Section 7 — Mast

• Elevating Section (R30TN/R40TN)
• Elevating Section, 3000/3500 lb., TT
• Elevating Section (R40TT/R45 TT)
• Elevating Section, Deep Reach
• Elevating Section (4000/4500#, TTM)
• Elevating Section (R45TT-MB/ DR30TT-B, Extended Height)
• Mast Rattle Field Kit
• Bracket Assembly, Pulley
• Chain Assembly, Staging
• Stop Assembly, Carriage
• Stop Assembly, Mast
• Reach Carriage Assembly
• Carriage Assembly, Deep Reach
• Scissor Assembly, Single Reach
• Scissor Assembly, Deep Reach
• Fork Carriage Assembly Reach with Power Tilt
• Fork Carriage Assembly, Reach With Power Tilt and Sideshift
• Fork Carriage Assembly With Integral Sideshift
• Carriage Subassembly, Tilt and Sideshift
• Solenoid Valve Assembly, Power Tilt
• Solenoid Valve Assembly, Sideshift
• Solenoid Valve Assembly, Reach
• Solenoid Valve Assembly, Deep Reach
• Reach Lines and Power Beyond, Deep Reach
• Carriage Assembly, Side Shift
• Carriage Assembly, Side Shift, Bolzoni
• Carriage Piping — Reach
• Carriage Piping — Deep Reach Truck
• Mechanical Overhead Guard Installation
• Mast Guard Installation
• Pulley End Cap Kit, Nominal
• Bracket and Pulley Assembly, Nominal
• Flow Control Valve Assembly, Nominal
• Load Wheel Installation, Straddle Style
• Load Wheel Installation, Straddle Style (Reinforced)
• Load Wheel Installation, Open Style 5 X 2.88 and 5 X 3.62 Inch
• Wheel Guard and Plate Installation 5 X 3.62 and 5 X 2.88 Inch
• Load Wheel Installation — 10.5 X 3.5 Inch, 10.5 X 4.5 Inch
• Hose and Cable Installation, Reach, TN
• Over-the-Mast, Hose and Cable Installation, Reach, TT
• Hose Assembly, Over the Mast
• Cable Assembly, Over the Mast
• Tractor to Mast Mounting
• Lift Chain Installation and Assembly
• Mast Finish Instructions
• Forks

Section 8 — Options & Kits

• Auxiliary Start Switch Installation
• Sideshift Stop Assembly
• Sideshift Fitting-Guard Installation
• Spacer Installation, Battery
• Hinged Rear Operator Guard
• Rear Post Guard, EZ-D
• Post, Rear Installation, DZ-D
• Load Backrest Installation
• Plexiglass Overhead Guard Installation
• Mesh, Guard, Overhead
• Fire Extinguisher
• Lift Limit with Bypass
• Lift Limit Switch Installation
• Second Speed Limit Switch Installation
• Interlock Switch Installation (Nested)
• Travel Light and Alarm
• Light Assembly, Travel
• Working Lights Installation
• Working Light and Fan Installation
• Strobe Light Installation
• LED Strobe/Warning Light Installation
• Light Installation, Warning
• RF Initial Installation
• Height/Tilt Indicator
• Pulley Subassembly
• Pulley Encoder Subassembly
• Operator Compartment Sensor System
• Aux Power Hookup
• Line Filter Assembly
• Outrigger Installation

Appendix A — Alphabetical Parts Index

Appendix B — Numerical Parts Index

What This Parts Manual Gives You

This Raymond EZ-D and EZ-DD parts manual is an exhaustive illustrated breakdown of the EASi Reach-Fork truck. Every major assembly — from the frame and battery roller assembly through the steer motor, drive unit, brake system, electrical panel, hydraulic manifold, lift cylinders, reach carriage, scissor assembly, and fork carriage — is documented with exploded diagrams that show how components fit together and which part numbers correspond to each item. The two indexes at the back let you look up a part number alphabetically or numerically, so whether you are identifying a worn component from a serial number or confirming a replacement before ordering, you can navigate straight to the correct assembly page.

The hardware list alone gives you quick access to every bolt, nut, screw, washer, and fastener used across the truck, while the critical and recommended spare parts sections help you prioritize what to keep on the shelf. For anyone maintaining, repairing, or rebuilding a Raymond EZ-D or EZ-DD reach-fork truck, this manual eliminates guesswork when sourcing parts and ensuring the correct components are installed.

Why Technicians and Owners Rely on This Manual

Ordering the wrong part wastes time, money, and shop space. This Raymond parts manual removes that risk by giving you the exact part number, description, quantity, and service group for every component on the EZ-D and EZ-DD. The exploded views make reassembly straightforward, and the detailed breakdowns of hydraulic cylinders, solenoid valves, manifolds, and electrical harnesses mean you can rebuild complex assemblies with confidence. Whether you are replacing a single bearing or rebuilding a complete mast section, the information is organized so you can find what you need quickly.

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Instant PDF Delivery

This Raymond EASi Reach-Fork EZ-D & EZ-DD Parts Manual is delivered as an instant PDF download after payment. No shipping, no waiting for a physical book to arrive. The file works on any device — laptop, tablet, or smartphone — and every page is printable so you can bring the exact assembly diagram into the workshop with you. Keep it on your computer for quick reference, print the pages you need for a specific job, or take it with you on a tablet for on-the-spot parts lookup.