Jungheinrich EFG 213-320 Electric Forklift Operating Instructions Manual 51151902

Description

Jungheinrich EFG 213-320 Operating Instructions Manual – Document 51151902

This is the full Jungheinrich operating instructions for the EFG 213-320 series of three- and four-wheel electric sit-down counterbalanced forklift trucks. Issued under document number 51151902 in the 09.11 edition, it runs to 454 pages and covers every model in the range, from the compact EFG 213 through to the EFG 320. The German-language Betriebsanleitung (document 51151898) is bundled into the same file, so the manual serves both English- and German-speaking operators and workshops.

File Details

• Manual type: Operating instructions / operator manual
• Brand: Jungheinrich
• Series: EFG 213-320 electric sit-down counterbalanced forklift trucks
• Document number: 51151902 (English), 51151898 (German)
• Edition: 09.11
• Language: English, with the German version also included
• Page count: 454
• Format: PDF
• Models covered: EFG 213, EFG 215, EFG 216k, EFG 216, EFG 218k, EFG 218, EFG 220, EFG 316k, EFG 316, EFG 318k, EFG 318, EFG 320

Chapters Covered

• A – Correct Use and Application: general, correct application, approved application conditions, proprietor responsibilities, adding attachments and accessories
• B – Truck Description: application, truck models and rated capacity, assembly overview, functional description, technical specifications, performance data, dimensions, weights, mast versions, tyre type, engine data, EN norms, conditions of use, electrical requirements, identification points, data plates, capacity plates, stability
• C – Transport and Commissioning: transport, truck laden, centre of gravity, lifting by crane, loading with another industrial truck, securing during transport, using the truck for the first time
• D – Battery Maintenance, Charging, Replacement: safety regulations for lead-acid batteries, battery types, battery dimensions, exposing the battery, charging with a stationary charger, charging with an on-board charger, battery removal and installation, battery holder assembly, Snapfit battery holders, multi-adapter, worktable for crane loading, fork shoe, roller conveyor, hook-on battery door
• E – Operation: safety regulations, displays and controls, control panel with display unit, armrest and side compartment control switches, display functions, preparing the truck for operation, daily checks, entry and exit, reduced headroom trucks, setting up the operator position, seat belt, industrial truck operation, setting the time, parking the truck securely, Emergency Disconnect, travel, steering, brakes, adjusting and replacing the forks, lifting, transporting and depositing loads, lift mechanism and integrated attachments, SOLO-PILOT and Multi-Pilot attachment operation, fitting additional attachments, towing trailers, optional equipment, CanCode keypad, assistance systems, steel cab, sliding windows, folding gates, panel door, operator position extension, driver’s seat adjustment, heating, removable load backrest, lift cutout override, fire extinguisher, tilt angle display, Rockinger coupling, camera system, control layout N, troubleshooting, operating without its own drive system, emergency lowering
• F – Industrial Truck Maintenance: operational safety and environmental protection, maintenance safety regulations, servicing and inspection, maintenance checklist EFG 213-220, maintenance checklist EFG 316-320, lubricants and lubrication schedule, consumables, maintenance and repairs, opening the rear panel, checking wheel attachments, hydraulic system, gear oil level, heating, window washer fluid, electrical fuses, seat belt maintenance, restoring the truck to service, decommissioning, safety tests, final de-commissioning and disposal, human vibration measurement
• Appendix – JH Traction Battery Operating Instructions: EPzS and EPzB lead-acid batteries with tubular positive plates, EPzV and EPzV-BS maintenance-free batteries, Aquamatic/BFS III water refilling system

What These EFG 213-320 Operating Instructions Give You

The document is written for the person who actually runs and looks after the truck. It starts with the basics – what the EFG series is designed to lift, where it may and may not be driven, what the proprietor is responsible for – and works through to the detailed procedures a service technician needs. Each chapter is laid out with step-by-step instructions, safety notices graded DANGER, WARNING, CAUTION and NOTE, and cross-references to the relevant page. Illustrations, exploded assembly views, dimension diagrams and identification-point diagrams run throughout.

Because the manual covers the whole EFG 213-320 family rather than one machine, it explains the differences between the three-wheel and four-wheel chassis, the shorter and longer wheelbases, and the various mast versions and tyre options. You will find the rated capacity, load centre and load chart logic explained, so you can work out what a particular truck is permitted to lift at a given lift height and load centre.

Battery Care, Charging and Replacement

A large section of the manual is devoted to the 48 V traction battery. It covers the safety rules for handling lead-acid batteries, the battery types used across the EFG 213-320 range (from 48 V 4PzS 460 Ah up to 48 V 6PzS 690 Ah), battery dimensions, how to expose the battery, charging with a stationary or on-board charger, the LED status displays on the charger and battery controller, and how to remove and install the battery using an EJE pallet truck, hand pallet truck, multi-adapter, worktable, fork shoe or roller conveyor with Snapfit holders. The traction battery appendix then takes this further with EPzS/EPzB and EPzV/EPzV-BS battery handling, Aquamatic/BFS III water refilling, electrolyte recirculation and battery cleaning instructions.

Maintenance Checklists and Service Intervals

Separate maintenance checklists are provided for the EFG 213-220 and the EFG 316-320, split between owner tasks and customer service tasks. Intervals are defined as W (every 50 service hours or weekly), A (every 500 hours), B (every 1000 hours or annually) and C (every 2000 hours or annually), with a separate cold-store interval. The checklists cover brakes, electrical system, power supply, travel, chassis and superstructure, hydraulic operations, steering, and the optional equipment fitted to individual trucks. A lubrication schedule and consumables table give the correct oils, greases, chain spray and gear oil.

Troubleshooting and Operating Faults

The operation chapter includes a troubleshooting section listing the info messages that appear on the control panel display – for example accelerator pressed during power-up, no travel direction selected, seat switch not closed, battery door open, cabin door open, electrolyte level too low, battery temperature too high and battery cell faulty – together with the likely causes and what to do about them. It also explains how to move a truck that has lost its own drive system, how to release the parking brake manually, how to steer when the electric/hydraulic steering has failed, and how to carry out an emergency lowering of the mast.

Specifications You Can Work From

Technical data is given to VDI 2198 and covers rated capacity, load centre, travel speed, lift and lowering speeds, gradeability, acceleration, maximum operating pressure and oil flow for attachments. Dimensions include mast heights retracted and extended, free lift, lift height, overhead guard height, seat height, coupling height, mast tilt, overall length, headlength, overall width, ground clearance, working aisle widths, turning radius, load distance and wheel distance. Weights are given as net weight, front and rear axle loads with and without lifting load. Motor data, tyre options with torque figures, noise emission and vibration values are also listed.

Who This Jungheinrich EFG 213-320 Manual Is For

This is the reference the operator, the fleet supervisor, the maintenance planner and the service technician all need for these trucks. Daily checks are set out so nothing is missed before a shift starts. Correct load handling, fork adjustment, mast operation, brake use and slope procedure are all explained in terms that match the actual controls. The maintenance checklists let a workshop plan and record service work against the correct intervals, and the specification tables let you confirm capacities and settings rather than relying on guesswork. The step-by-step procedures for battery changes, hydraulic filter replacement, ventilation filter replacement, gear oil checks and fuse checking are all written for someone working on the truck, not for a textbook.

Every procedure is documented with the correct torque figures, clearances, pressures and service limits where the manual provides them, and the safety notices are positioned exactly where the risk occurs. That means fewer damaged components, fewer accidents and a truck that stays within its design limits.

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Instant PDF Delivery

The Jungheinrich EFG 213-320 operating instructions manual 51151902 is delivered as an instant PDF download – no shipping, no waiting and no physical book to lose in the workshop. Open it on a laptop, tablet or phone at the truck, or print the pages you need for the job in hand, including the checklists, capacity charts and troubleshooting tables. Because the whole range is covered in one document, you keep a single reference for the EFG 213, 215, 216, 216k, 218, 218k, 220, 316, 316k, 318, 318k and 320 instead of hunting down separate files for each truck.