Yale GP/GLP/GDP80VX, 90VX, 100VX, 110VX, 120VX J813 Parts Manual 2018 – Illustrated Parts Catalog PDF

Description

Yale GP/GLP/GDP80VX, 90VX, 100VX, 110VX, 120VX J813 Parts Manual – 2018 Illustrated Parts Catalog

This is the full 2018 Yale parts manual for the Veracitor VX range of internal combustion lift trucks, covering the GP080VX, GLP080VX, GDP080VX, GP090VX, GLP090VX, GDP090VX, GP100VX, GLP100VX, GDP100VX, GP110VX, GLP110VX, GDP110VX, GP120VX, GLP120VX and GDP120VX trucks built on the J813 design series. Published under Yale part number 550068677, it is the master parts reference for identifying, verifying and ordering replacement components across every major assembly on these machines – from the GM 4.3L gasoline and LPG engines and the Kubota 3.6L and 3.8L diesels, right through the transmission, drive axle, steering, wet brakes, hydraulic system, all three mast configurations, attachments, options and field conversion kits.

Every assembly page follows the same disciplined layout Yale uses in its factory parts books: exploded illustrations with item callouts, a matching parts list giving part number, description, description indent level, quantity required, key columns for right-hand / left-hand or variant assemblies, and footnotes explaining exceptions, options and date or serial number breaks. If you maintain, service or restore a J813-series truck, this is the document that tells you exactly which part number goes where – and whether the part you have on the shelf is the right one for the serial number in front of you.

File Details

• Manual type: Illustrated Parts Manual (parts catalogue)
• Brand: Yale Materials Handling Corporation
• Model family: GP/GLP/GDP80VX, 90VX, 100VX, 110VX, 120VX
• Design series: J813
• Yale part number: 550068677
• Publication date: 05/2018
• Language: English
• Page count: 968 pages
• File format: PDF

Which Trucks This Parts Manual Covers

The model nomenclature page at the front of the book decodes every truck code so you can match your machine to the right parts group before you order. It breaks the code down into power source, tire type, rated capacity, special designation, mast type, transmission type, engine model, manufacturing source, collapsed mast height and hazardous-location rating.

• Power: G – Gasoline, GL – Propane, GD – Diesel
• Tires: P – Pneumatic
• Rated capacity: 080 – 8,000 lbs, 090 – 9,000 lbs, 100 – 10,000 lbs, 110 – 11,000 lbs, 120 – 12,000 lbs
• Mast type: V – Two Stage Limited Free-Lift, F – Two Stage Full Free-Lift, E – Three Stage Full Free-Lift
• Transmission type: A – Automatic (Single Speed), B – Automatic (Dual Speed)
• Engine model: G – General Motors V6 4.3 L, D – Kubota 3.6L / 3.8L
• Manufacturing source: N – North America

Because the truck model code determines so many of the assemblies on your lift truck – power, tire type, mast type and more – the manual uses that code to point you to the correct pages. The complete truck model and serial number are stamped into the nameplate, and the book explains exactly where to find both.

Chapters Covered

The manual is divided into 20 major sections with a quick-reference tab system. The top-level contents are:

• 1. General Truck – hood assembly, cowl mount, fender extensions, counterweight, load backrest extension, heater hose (gas, LPG and diesel), mud guards, overhead guard, forks (standard taper, polished full bottom taper, optional latch), seating (non-suspension, semi-suspension, full suspension, swivel and non-swivel), seat attaching parts, armrest modules, labels (exterior, interior, control lever lens), floor plates and covers, cab assembly with steel doors (with and without air conditioning), fan assembly, headliner, sound abatement
• 2. Engine Assembly – Gasoline and LPG – engine mounting, flywheel and housing, fan and fan mount, electrical mounting plate and lifting eye, pulley and tensioner, crankshaft pulley, exhaust manifolds, thermostat and water outlet housing, water bypass, cylinder head, cylinder block, camshaft and oil pan, valve cover and inlet manifold, intake air fuel module, oil pump, spark plugs and wires, engine control module and sensors, starter, alternator and mounting
• 3. Engine Assembly – Diesel – compressor assembly (cab and air conditioning), engine mount and torque converter for 3.6L and 3.8L, flywheel and housing, fan pulley, cylinder block, oil separator, oil cooler, dipstick, cylinder head cover, cylinder head, rocker arm assembly, inlet and exhaust valves, rocker arm shaft, piston and crankshaft, fuel rail, injection pipe, nozzle holder and glow plug, injector body, injector harness, injection pump housing, injection pump, governor and governor actuator, fuel injection pump, fuel pump, fuel filter, inlet manifold, EGR valve, EGR cooler, exhaust manifold, turbocharger, breather and separator pipes, turbo inlet pipe, turbocharger oil plumbing, oil pan, gear case, camshaft and idle gear shaft, cover bearing case, alternator and pulley, sealed alternator, sensors, water pump flange and thermostat, water pump, starter
• 4. Exhaust System – GM 4.3L gasoline and LPG system, exhaust wraps, counterweight exhaust (LWB and SWB) for 3.6L and 3.8L with DPF, overhead exhaust variants, exhaust wraps for paper industry, diesel particulate filter attaching parts, muffler assembly for Kubota 3.8L diesel
• 5. Cooling System – Kubota diesel with and without external oil cooler, GM 4.3L gasoline/LPG short and long wheelbase, fan shrouds with and without radiator screen, radiator assembly with oil cooler
• 6. Fuel System – air intake for Kubota 3.6L and 3.8L, pre-cleaner and mount, throttle cable assembly, e-throttle linkage, throttle pedal assembly (standard and foot directional control), fuel sending unit, fuel system for Kubota 3.8L and GM 4.3L gasoline, fuel sender, fuel cap, air intake and filter system for GM 4.3L, air filter, LPG tank brackets (swing out and swing out/drop down), throttle body, LPG regulator and mixer, LPG converter, LPG lock off
• 7. Electrical System – engine electrical systems for Kubota 3.6L and 3.8L diesel and GM 4.3L gasoline/LPG, right-hand chassis electrical, power distribution module, control module (diesel interface), relay, cowl electrical (manual and electro-hydraulic), lights (work, rear drive and brake/tail with overhead guard or cab), distributor assembly, engine control module and sensors, spark plugs and wires, alternator and mounting, sealed alternator, starter, mast tilt sensor, load weigh electrical, impact sensor, DPF display, instrument cluster, remote key switch, seat belt switch adapter, mini-lever controls (three and four function), wire harnesses (engine, cowl, electronic control valve, alternator, transmission) and the full numerical index of part sheet numbers
• 8. Transmission – transmission cooling lines with and without external oil cooler, torque converter, transmission mount, single speed transmission (three sheets), dual speed transmission (three sheets), forward clutch (single speed), reverse clutch (single speed), forward clutch low and high (dual speed), reverse clutch (dual speed), transmission control valve assembly, charge pump assembly
• 9. Drive Axle – drive axle and attaching parts (wet brake), wet brake (Dana) housing and hub, differential and brake assembly, wet brake (NMHG) right and left hand hubs, brakes and differential, input pinion carrier, differential assembly, wet brake assembly, drive wheels and tires (single tread and dual tread)
• 10. Steering System – steering hoses, steering column and attaching parts, steering column assembly for gasoline/LPG and diesel, steer control unit, variable displacement steer control unit, steer axle, steer cylinder, steer wheels and tires
• 11. Brake System – brake linkage single pedal and dual pedal (wet brake), alternate pedal options, brake cooling system (Dana wet brake), wet brake booster supply and return (NMHG), brake master cylinder assembly, park brake assembly (manual with two cables – Dana, and manual with one cable – NMHG)
• 12. Hydraulic System – hydraulic supply and return (standard and with variable displacement pump), hydraulic filter, gear pump, variable displacement pump and adaptor, variable displacement pump assembly, hand levers (three and four function, with and without detented levers), control valve lockout group, anti-stall with manual hydraulic valve, control valve assembly for manual and electronic control, valve sections (lift and tilt, auxiliary one and two, outlet), electro hydraulic poppet valve, auxiliary hoses, tilt hoses, tilt cylinder and mast installation, tilt cylinders, vent line group
• 13. Mast – Two Stage Limited Free-Lift – outer mast and main lift, inner mast, main lift cylinder for GP/GLP/GDP80-90VX and 100-120VX, carriage
• 14. Mast – Three Stage Full Free-Lift – outer mast, intermediate mast, inner mast, main lift, inner mast and free-lift, main lift cylinder, free-lift cylinder, carriage
• 15. Mast – Two Stage Full Free-Lift – outer mast and main lift, inner mast and free-lift, main lift cylinder (left and right hand), free-lift cylinder, carriage
• 16. Attachments and Header Hose Group – header hose for two stage limited free-lift, two stage full free-lift and three stage full free-lift, integral side-shift carriage assemblies and chain anchor groups, header hose auxiliary tube extensions with and without quick disconnects (standard, integral side-shift and attachment carriages across all mast types)
• 17. Options – rear drive handle, strobe light (LED), back-up alarm, mirror without cab, dual mirrors with cab, fire extinguisher, accumulator (two versions), lifting eyes
• 18. Field Conversion Kits – replacement kits, wide tread and dual tread tire kits, swivel seat kits, start options, hose groups by mast type and lift height, directional control kits, carriage lockout rod kits, red seat belt kit, mini-lever hydraulic control and control valve conversion kits, manual hydraulic control conversion kits, add-on option kits and telemetry kits
• 19. Numerical Index – complete alphabetical part number listing with page and item references
• 20. User Support Information – service parts ordering instructions, technical service publications, operator training, service training courses and materials

As a whole, this parts manual gives a technician a complete, illustrated map of the J813-series truck. Each assembly is broken down into its component parts with callouts tied to a parts list, so you can work from the picture to the part number instead of guessing. The manual also handles the two things that cause the most ordering errors on Yale trucks: variant assemblies and change-over points. Keys labelled A, B, C, D or E split out right-hand and left-hand parts or similar assemblies, with a two-period entry in the quantity column indicating a part that is not used for that particular build. Footnotes flag optional parts, polished fork variants, cab versus overhead guard fitment and other build differences.

How Serial Number and Date Breaks Are Handled

Yale builds trucks continuously and changes parts mid-run. This manual records those changes so you can match a part to the machine in front of you rather than to a generic model year. Serial number breaks appear in the form “S/N A810N2639 to S/N A810N2640” to indicate the last and first units affected, or as a range such as “S/N A810N1553 to S/N A810N3291”. Where a change was made but no subsequent serial number break was recorded, the manual uses a date break – for example “D/B 3/00” – to indicate that a change occurred sometime within that month. Engineering Change Notice references for pending serial numbers are shown in the same way, so you can see the most current parts information even before a serial range is fully assigned.

Finding a Part Two Ways

The manual supports both lookup routes. If you know the function and application of the part, you start at the sections page, choose the general area most likely to contain it, then use the section table of contents to find the assembly that would normally hold that part, and locate it on the assembly breakdown page. If you already know the part number, you go straight to the Numerical Index and use the page and item number to jump directly to the correct breakdown. Either way the process ends at the same illustrated page with the same quantity and key information.

Who This Manual Is For

This is a working document for anyone who orders, stocks, fits or rebuilds parts on a J813-series Yale Veracitor VX truck. That includes dealer parts counters, fleet maintenance departments, independent forklift mechanics, rebuild shops and owners of older machines who need to keep a specific truck running without relying on a dealer to identify every part. Because it covers the GM 4.3L gasoline and LPG engines alongside the Kubota 3.6L and 3.8L diesels, it serves gas, LPG and diesel trucks from the same book, and the mast, attachment, option and conversion kit sections cover the build variations these trucks were delivered with.

Get the Correct Part Number on the First Try

Ordering the wrong part on a 8,000 to 12,000 lb lift truck is expensive in both money and downtime. This Yale GP/GLP/GDP80VX, 90VX, 100VX, 110VX, 120VX J813 parts manual gives you the illustrated breakdown, the part number, the quantity required, the right-hand or left-hand key, the applicable footnotes and the serial or date break that tells you whether that number applies to your truck. Use it to plan a repair, build a parts list before you call the counter, cross-check a number a supplier has quoted you, or confirm that a superseded part number is the current one – the manual shows superseded numbers with the history in order from oldest to newest so you can see what replaced what.

IMAGES PREVIEW

Delivery is instant. The PDF is available for immediate download after checkout – no shipping, no waiting on a printed book, no risk of a lost binder in the workshop. Open it on a laptop or tablet at the machine, print just the assembly pages you need for the job, or keep the whole file on a phone for a quick part number check while you are on the shop floor. One download, any device, yours to keep and reference as long as you own the truck.