Jungheinrich ETV 110 112 114 116 Reach Truck Operating Instructions Manual 50468482

Description

Jungheinrich ETV 110 112 114 116 Operating Instructions Manual

This Jungheinrich ETV 110 112 114 116 operating instructions manual is the full English-language operator documentation for the ETV 110, ETV 112, ETV 114 and ETV 116 three-wheel electric side-seat clear view reach trucks. Issued under document number 50468482 (07.12), it walks a driver or fleet technician from the first visual inspection through daily operation, load handling, battery charging and the complete maintenance schedule, with the truck’s performance data, dimensions, weights and load charts included in the same volume.

Because all four models share one set of instructions, the manual flags where a procedure, capacity or dimension differs between the ETV 110, ETV 112, ETV 114 and ETV 116, so the reader can apply the correct figures to the truck in front of them rather than working from a generic reach truck guide.

File Details

• Manual type: Original Operating Instructions
• Brand / manufacturer: Jungheinrich AG, Hamburg
• Models covered: ETV 110, ETV 112, ETV 114, ETV 116
• Document number: 50468482
• Edition / date: 07.12
• Language: English (GB)
• File format: PDF
• Pages: 157

Chapters Covered

• General – correct application, approved application conditions, proprietor responsibilities, adding attachments and accessories
• Truck Description – application, assemblies and functional description, load handling, standard version specifications, performance data, dimensions, mast version dimensions, weights, wheels and tyres, battery, hydraulics, mast weights, EN norms, conditions of use, electrical requirements, identification points and data plates, load charts, stability
• Transport and Commissioning – transport, lifting by crane, securing the truck during transport, using the truck for the first time
• Battery – safety regulations for handling acid batteries, battery types, exposing the battery, charging the battery, battery removal and installation
• Operation – safety regulations for truck operation, controls and displays, starting up the truck, entry and exit, setting up the operator position, preparing for operation, emergency stop device, daily testing, industrial truck operation, travel, steering and braking, adjusting the forks, lifting and depositing loads, mast support reach, emergency lowering, operating attachments, parking safely
• Driver’s Display – luminous symbols, switches and warning messages
• Keypad (CANCODE) – code lock, parameters and parameter settings
• ISM access module and changing truck parameters
• Troubleshooting and moving the truck without a battery (recovery)
• Optional Equipment – headlights, beacon/strobe, limit switch system, clamp button, seat heating, 12 V / 24 V transformers, weatherproof cab, parabolic mirror, removable load backrest, ISM access module, hydraulic ports for additional attachments
• Forklift Truck Maintenance – operational safety and environmental protection, maintenance safety regulations, servicing and inspection, maintenance checklist and schedule, lubricants and lubrication schedule, consumables, tank capacities, maintenance instructions, decommissioning, safety tests, final disposal, human vibration measurement
• Appendix – Jungheinrich traction battery operating instructions, including battery data plates, PzS and PzV battery servicing, Aquamatik water replenishment and electrolyte circulation

Read end to end, this document gives a technician the complete operating envelope of the truck: what the machine is rated to lift, how the mast support and clear view mast behave under load, which functions are inhibited by the deadman button and safety switch, how the electrical and hydraulic systems are laid out, and what has to be checked before the truck is put into service each day. It is the reference the manufacturer expects to be kept with the truck and consulted before any adjustment, repair or commissioning step is attempted.

Truck Description and Specifications

The specification chapter lists rated capacity at a 600 mm load centre – 1,000 kg for the ETV 110, 1,200 kg for the ETV 112, 1,400 kg for the ETV 114 and 1,600 kg for the ETV 116 – alongside travel speeds, lift and lowering speeds, reach speed, gradeability, acceleration figures and the 6.9 kW drive motor and 10 kW lift motor ratings. Overall length, reach, length over outriggers, overall width, turning radius and working aisle widths are tabulated separately for the ETV 110/112 with the 280 Ah battery and the ETV 114/116 with the 420 Ah battery, so the numbers line up with the truck actually in the fleet.

Operation, Controls and Displays

The operation chapter covers the Solo Pilot and Multi Pilot control layouts, the driver’s display with its travel and lift profiles, steering angle modes, battery discharge indicator and residual time readout, plus the accelerator, brake pedal, deadman button and parking brake switch. The travel, steering and braking section explains reversing (plugging) braking, coasting brake and service brake behaviour, and how Curve Control limits speed and acceleration when cornering. Lifting, lowering, mast support reach, mast tilt and sideshift movements are described step by step for both control types, with the emergency lowering valve procedure included for the event of a lift controller fault.

Battery Care and Charging

A dedicated chapter deals with the 48 V traction battery: approved battery types and capacities from 280 Ah to 700 Ah, exposing the battery for maintenance, the charging procedure and its safety requirements, and removal and installation with the correct lifting gear. The appended battery operating instructions extend this with data plate reading, PzS and PzV servicing intervals, Aquamatik water replenishment and electrolyte circulation.

Maintenance and Servicing

The maintenance section sets out the W, A, B and C service intervals, the full ETV 110-116 maintenance checklist and schedule, lubricants and consumables with order numbers, tank capacities by mast type and lift height, and detailed procedures for checking hydraulic oil level, opening the fuse cover and instrument panel, checking electrical fuse ratings, and recommissioning. Decommissioning, storage and the periodic safety test requirements are also covered.

Optional Equipment

Work lights, beacon or strobe, the limit switch system (ESA 1 and ESA 2 with override switch), clamp function release button, seat heating, 12 V and 24 V transformers, weatherproof cab, parabolic mirror, removable load backrest, ISM access module and the hydraulic port arrangements for additional attachments are each documented with their own controls and settings.

Put This Jungheinrich ETV 110 112 114 116 Operating Instructions Manual to Work

With this manual on hand, a technician can commission a newly delivered reach truck, instruct a new driver on the correct control sequence, set the correct travel and lift profiles for the aisle, diagnose a warning message on the driver’s display by its INFO or error code, and carry out the scheduled service tasks at the right interval with the right lubricant and the right torque figure. It supports the everyday jobs that keep a reach truck productive – fork adjustment and locking screw checks, load chart and capacity verification, parking brake and emergency stop testing, battery changing, fuse checking, and the annual safety inspection preparation.

Working from the correct procedure and the correct specification matters on a reach truck because stability, residual capacity and braking behaviour all change with battery size, mast type and load centre. Guessing at a lift height limit or a wheel bolt torque is exactly how trucks get damaged and loads get dropped. The load charts, mast weight formulae and torque values in this document remove that guesswork.

Delivery is instant: the file is a PDF that arrives immediately after payment, with no shipping and no waiting for a physical book. Read it on a laptop, tablet or phone in the workshop, print the maintenance checklist and lubrication schedule for the service bay, and keep the full manual on file for the life of the truck.

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