BTI ScaleBOSS-3D Scaler Parts Manual – Serial 2017027 Rev C PDF

Description

BTI ScaleBOSS-3D Scaler Parts Manual – Serial 2017027 Rev C

This is the full illustrated parts catalog released by Breaker Technology for the ScaleBOSS-3D Scaler assembled under serial number 2017027, at revision C. Every group on the machine is broken down into exploded callout drawings with the matching BTI part numbers, so a single lookup can take a technician from an assembly view straight to the number to order. The manual covers the hydraulic group, the electrical group, the base model, and the complete ScaleBoss 3D options catalogue for this serial range.

File Details

• Manual type: Illustrated Parts Manual (Parts Catalog)
• Brand: BTI – Breaker Technology (an Astec Industries Co.)
• Model: ScaleBOSS-3D Scaler / ScaleBoss 3D
• Serial number covered: 2017027
• Revision: Rev C
• Language: English
• File format: PDF
• Page count: approximately 683 pages

Chapters Covered

• 2017027-HYD Hydraulic Group – hydraulic implement 3D plumbing, tram circuit plumbing, breaker plumbing, hydraulic schematics
• 632-0820 Hydraulic Implement 3D Plumbing – Section A and Section B with hose assemblies and fittings
• 632-0398 Steer / SW / Stabs / Blade Control Valve Assembly
• 1018827 Control Valve PVG32 5 Spool – PVM activation, PVSI end plate, PVB basic modules, PVLP shock and anti-cavitation valves
• 632-0397 Boom Control Valve Assembly and 1018370 Control Valve PVG32 4 Spool
• 632-0296 Tram Circuit Hydraulic Plumbing – Section A and Section B
• 632-0297 Hydraulic Breaker Plumbing and 1018380 Gear Pump
• 632-0362 Breaker Fire Control Valve Assembly and 1018377 Control Valve PVG32 1 Spool
• 210-7772 Pressure Gauge Assembly and 1010750 Pressure Filter
• 632-0506 / 632-0414 Articulation Bulkhead Assemblies and 632-0681 Front of Cab B/H Assembly
• 632-0875 Control Valve Air Flush Assembly
• 2017027-ELEC Electrical Group – boom end, cab, engine end and options harnesses
• 632-0508 Boom End Harness Installation – boom wheel/steer sensor, front tram lights/horn, boom valves, steer/swing/stabs, AC condenser fan, pusher blade, breaker autolube, RMS3 boom autolube, checkfire and engine harness assemblies
• 632-0806 RMS3 D HWD Cab Enclosure Assembly – enclosure hardware, terminal blocks, circuit breakers and CAN modules
• 632-0493 Batteries / Power Harness Assembly
• 632-0692 Cab Elect Comps Installation, 632-0691 Ergonomic Seat Installation and 632-0385 Pedals Harness
• 632-0399 Cab Harness Assembly, 632-0373 Cab PRG Ports Panel and 632-0341 Operator Cab Panel Assembly
• 632-0443 Accelerator / Brake Pedals Installation and 632-0386 Cab Operator Panel Harness
• 632-0808 Engine End RMS3 D Harness Install – closed loop tank sensor, air flush / oil circ, gear / brake control valves, traction control valves, HWD manifold pressure sensors, engine end wheel sensors, HWD pump, breaker / oil tank sensors, power engine enclosure, fuel tank / charge pressure filter, rear lights / BUA / fan, engine start / glow / AC / alternator, engine ECM CAT, wire / press switch detection and dust suppression harnesses
• 632-0805 Engine Enclosure RMS3 Assembly – Section A and Section B
• 632-0001 RMS-3D Scaler Base Model – power frame weldment, boom frame, articulation pins, steer cylinders, oscillating beam and motors, central carrier grease system, boom end wheel motors, tram manifold, hydraulic tanks (closed loop, open loop, breaker), CAT C4.4 engine installation, radiator, exhaust, engine shrouding, surge tank, air intake, fuel tank 50 gal, fuel system, oil hand pump and filter, battery box and disconnect, boom installation, lights, bumper, oil coolers, cab single seat HVAC, AC and plumbing, cab heating, fenders and steps, wheel installation 12×20 28-ply, fluids and lubricants, belly pans, fire extinguisher, hinged panel and filter kit
• 632-0006 Articulation Pins Installation and 632-0007 Steer Cylinders Installation
• 1018156 / 1018142 Cylinder Assemblies
• 632-0012 Boom End Wheel Motors Installation and 1017938 / 1017939 Hydraulic Wheel End Motors – bearing support, brake sub-assembly, cylinder block, wheel end motor cover
• 632-0014 Tram Manifold Installation – manifold assembly, traction valve control, directional control valve, flushing valve
• 632-0230 / 632-0017 / 632-0019 Hydraulic Tank Installations
• 632-0232 CAT C4.4 Radiator Installation and 1019003 Radiator
• 632-0257 CAT C4.4 Exhaust Installation and 626-6042 Purifier Clamp Assembly
• 632-0286 Engine Shrouding Installation, 632-0287 Surge Tank Installation and 632-0288 CAT C4.4 Air Intake Installation
• 632-0027 Fuel Tank Assembly 50 Gal and 632-0289 CAT C4.4 Fuel System Installation
• 632-0018 Oil Hand Pump & Filter Installation, 632-0029 Battery Box & Disconnect Installation and 632-0039 Lights Installation
• 632-0220 RMS-3D Bumper Installation and 632-0042 RMS3 Oil Cooler Installation
• 632-0056 Cab Single Seat HVAC Install and the complete 1018100 Cab ROPS FOPS Single Seat HVAC breakdown (Sections A through P)
• 1018672 AC Unit 24V, 1018622 Front Upper Wiper System and 1018621 Front Lower Wiper System
• 1018624 Front Guard Assembly and 1018623 Door Finish
• 632-0291 AC & Plumbing Installation, 632-0292 Cab Heating Installation, 632-0045 FT Fenders Step Valve Mnt Installation, 632-0416 Cab Step Installation and 632-0593 Valve Mount Pod Assembly
• 632-0044 Wheel Installation 12 x 20 28-Ply and 1018190 Wheel Assembly
• 632-0046 RMS-3M Fluids & Lubricants Group, 632-0357 Belly Pans Installation, 625-9464 Fire Extinguisher 20lb, 632-0811 Hinge Panel Mnt w/Latches Installation, 632-0646 Filters Kit, 632-0010 Central Carrier Grease System and 632-0009 Oscillating Beam & Motors Installation
• 632-0231 CAT C4.4 Engine Installation and 632-0963 CAT C4.4 Engine Assembly (Sections A and B)
• 1012935 Piston Pump – common parts, special hardware, displacement limitation, end cap, charging system, charge pressure relief and shaft, control, filtration, high pressure regulation and auxiliary mounting
• 1018141 Variable Displacement Pump CC – Sections A through F, max volume assembly, shaft assembly, cover assembly, barrel assembly CW and torque control cartridge
• 1018380 Gear Pump and 1018354 CAT C4.4 Engine Recommended Spares
• 632-0041 RMS3 Boom Installation and 632-0372 / 632-0476 3M Scaler Turret Installation
• 815-3577 / 815-3612 Cylinder Assemblies and their tube and rod sub-assemblies
• 632-0489 Knuckle Assembly and 1013262 Rotary Actuator (seal kit, counterbalance valve kit, hardware kit, bearing kit)
• 815-3621 Cylinder Assembly, 815-3625 Tube Assembly and 815-3765 Rod Assembly
• 2017027-OPTIONS ScaleBoss 3D Options – stabilizers boom end, CX8SBED breaker installation, seat T-back, wheel chocks, radio system, breaker autolube, pusher blade, air flush system, boom & carrier autolube Graco, dual grease pump guard, dust suppression, rear view camera and fire suppression
• 632-0054 Stabilizers Boom End Installation and 628-6962 Stabilizer (17 Stroke)
• 632-0298 CX8SBED Breaker Installation, 632-0514 CX8SB Breaker Assembly, the bare scaling breaker parts breakdown and the 6501054ASMSB CX8 Scaling Front Head Assembly
• 632-0299 Seat T-Back Installation, 1018289 Ergonomic Seat (Seat Top and Suspension), 632-0500 Wheel Chocks Installation and 632-0581 Radio System Installation with 1018305 Radio Control System and 632-0519 Radio Receiver Harness
• 632-0050 Breaker Autolube Installation and 1013386 Autolube Grease Pump
• 632-0040 Pusher Blade Installation, 632-0650 Pusher Blade Assembly, 632-0666 Puller Pusher Blade Pin Assembly and the pusher cylinder tube/rod assemblies
• 632-0809 ScaleBoss Air Flash System Install and 632-0810 Air Flush Piston Compressor Install with the full 1018957 / 1018958 piston compressor breakdown (air inlet, crankcase, piston assembly, cylinders and valves LH/RH, cooling system, fan assembly, simplified connection, check valve and unloading valve blocks)
• 632-0965 Boom & Carrier Autolube Graco Install and 1019136 Pump G3 Max 8L 24V
• 1008509 / 1017645 / 1009286 / 1008511 / 1008510 Grease Injector Manifolds (2, 3, 4, 5 and 6 point)
• 632-0760 Dual Grease Pump Guard Install
• 632-0051 Scaleboss 3D Dust Suppression Install – Sections A, B and C with water tank 200L, basket strainer, water pump/motor 24V 2GPM and valve retainer mount
• 632-0695 Rear View Camera Option Install with the RMS3 ethernet camera harness and camera power harness assemblies
• 632-0733 Fire Suppression LVS w/Checkfire Install, 628-5150 Pressure Switch Assembly and 1014892 Pressure Switch Fire Suppress Assy
• 632-0735 Bumper Dust Suppression Install and 632-0779 Scaleboss 3D DS FS Decals Install
• Hydraulic and electrical schematics – hydraulic tram ScaleBoss, breaker open loop, hydraulic implement 3D, and RMS-3D C4.4 HWD electrical schematics
• Cab wiring diagram and electrical schematic (RMS3)

What This BTI ScaleBOSS-3D Scaler Parts Manual Gives You

Because the parts book is organised the way the machine is actually built, it works as a shop reference rather than a generic catalogue. The hydraulic group opens with the plumbing schematics, so a technician can trace a circuit from the pump and pressure filter through the PVG32 valve bank and out to the cylinders before looking up any individual fitting or hose assembly number. The control valve sections then carry their own exploded drawings for the PVM handle assemblies, PVSI end plates, PVB basic modules, PVAS modules and PVLP anti-shock cartridges, which means the small internal parts that commonly need replacing can be identified without ordering a whole valve.

On the electrical side, the boom end, cab, and engine end harnesses are each given their own installation section with connector callouts, wire numbers and cordset lengths. That makes the book useful for tracing a fault as well as for ordering a replacement loom. The cab enclosure assembly and the various cab section drawings break the operator station down into individual switch, wiper, panel and trim parts.

The base model section and the options section work together: the base model lists the core machine assemblies (frame, articulation, steer cylinders, wheel motors, tram manifold, tanks, engine installation, boom, cab, fenders, wheels and greasing), while the options section adds the bolt-on equipment supplied on this serial range, including stabilizers, breaker installation, seat upgrades, radio, autolube, pusher blade, air flush compressor, Graco boom and carrier autolube, dust suppression and fire suppression.

Why the Illustrated Parts Breakdown Matters

Parts for a specialised scaler are not always obvious from a description alone. The callout drawings in this BTI ScaleBOSS-3D Scaler parts manual take the guesswork out of identifying the correct fitting, hose assembly, seal kit, spool, coil, cartridge or hardware item before the order goes in. Split flange kits, Nordlock washers, torque values shown on the assembly drawings and the recommended spares list for the CAT C4.4 engine all sit alongside the parts they belong to, which helps avoid the delays that come from receiving the wrong item and having to return it.

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Instant PDF Delivery

The BTI ScaleBOSS-3D Scaler parts manual for serial 2017027 Rev C is supplied as an instant-download PDF after payment. There is no shipping and no waiting on a physical copy. It opens on any computer, tablet or phone, and every page can be printed for the workshop or the parts counter so the drawings stay on hand while the machine is being worked on.