CAT Beamed Stageloader Voith Turbo Couplings with Constant Fill VC0223 Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader Voith Turbo Couplings with Constant Fill VC0223 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Beamed Stageloader Voith Turbo Couplings with Constant Fill VC0223 Operation & Maintenance Manual – PDF DOWNLOAD

Preface

 General information
This manual will support you in using the turbo coupling in a safe, proper and economical way.
If you observe the information contained in this manual, you will
– increase the reliability and lifetime of coupling and installation,
– avoid risks,
– reduce repairs and downtimes

This manual must
– always be available at the machine site,
– be read and used by every person who works on the coupling

The coupling is manufactured to the state of art and approved safety regulations. Nevertheless, the user’s or third parties’ life may be endangered or the machine or other material assets impaired in case of improper handling or use.

Spare parts:

Spare parts must comply with the requirements determined by Voith. This is guaranteed when original spare parts are being used. Installation and/or use of non-original spare parts may negatively change the mechanical properties of the Voith Turbo coupling and thus have an adverse impact on the safety. Voith is not liable for damages resulting from use of non-original spare parts

• Use only appropriate workshop equipment for repair. Professional maintenance or repair can only be guaranteed by the manufacturer or an authorized specialist workshop.
• This manual has been issued with utmost care. However, in case you should need any further information, please contact:

TABLE OF CONTENTS:

CAT Beamed Stageloader Voith Turbo Couplings with Constant Fill VC0223 Operation & Maintenance Manual – PDF DOWNLOAD

Installation and Operating Manual.........................................................  1
Contents..................................................................................  2
1 Technical Data..........................................................................  5
2 Declarations of Manufacturer............................................................  7
	2.1 Declaration regarding assemblies and components...................................  7
	2.2 EC Declaration of Conformity (RL 94/9/EC, Annex X.B)..............................  8
3 Preface.................................................................................  9
	3.1 General information...............................................................  9
	3.2 Proper use........................................................................ 10
4 Safety.................................................................................. 11
	4.1 Notes and symbols................................................................. 11
	4.2 As delivered condition............................................................ 12
	4.3 Storage / Packing / Preservation.................................................. 12
	4.4 Lifting........................................................................... 14
	4.5 General information with regard to dangerous situations........................... 17
	4.6 Important information with regard to operation.................................... 20
	4.7 Transportation.................................................................... 22
	4.8 Staff qualification............................................................... 23
	4.9 Product observation............................................................... 23
5 Voith Turbo Couplings with Constant Fill................................................ 24
	5.1 Function.......................................................................... 24
	5.2 Type designation.................................................................. 25
	5.3 Design examples................................................................... 27
6 Tightening Torques...................................................................... 29
	6.1 Set screws and fixing bolts....................................................... 29
	6.2 Fusible plugs, filler plugs, sight glasses, blind- and nozzle screws.............. 30
	6.3 Fastening screws.................................................................. 30
7 Installation of Basic Coupling Type T................................................... 31
	7.1 Tools............................................................................. 31
	7.2 Preparation....................................................................... 32
	7.3 Mounting.......................................................................... 34
	7.4 Mounting devices.................................................................. 36
8 Installation of Basic Coupling Type TN.................................................. 37
	8.1 Mounting.......................................................................... 38
9 Alignment............................................................................... 40
	9.1 Flexible connecting couplings..................................................... 40
	9.2 Laid lengths and type allocationsturbo coupling / flexible connecting coupling.... 42
	9.3 Alignment tolerances.............................................................. 42
	9.4 Alignment......................................................................... 43
10 Operating Fluids....................................................................... 45
	10.1 Requirements to be fulfilled by the operating fluid mineral oil.................. 45
	10.2 Proposed operating fluids for special requirements............................... 47
	10.3 Requirements to be fulfilled by the operating fluid water........................ 48
11 Fill, Filling Check and Draining....................................................... 50
	11.1 Coupling fill.................................................................... 51
	11.2 Filling check.................................................................... 52
	11.3 Draining the coupling............................................................ 54
12 Commissioning.......................................................................... 56
13 Maintenance, Repair.................................................................... 58
	13.1 Outside cleaning................................................................. 61
	13.2 Flexible connecting coupling..................................................... 62
	13.3 Bearings......................................................................... 63
	13.4 Fusible plugs.................................................................... 64
14 Assembly Control-, Commissioning and Maintenance Report................................ 67
	14.1 Assembly control report.......................................................... 68
	14.2 Commissioning report............................................................. 70
	14.3 Maintenance report for general maintenance....................................... 71
15 Coupling Disassembly................................................................... 73
	15.1 Preparation...................................................................... 73
	15.2 Removal.......................................................................... 74
	15.3 Mechanical removal devices....................................................... 75
	15.4 Hydraulic removal devices........................................................ 76
16 Malfunctions – Remedial Action......................................................... 77
17 Queries, Orders placed for Service Engineers and Spare Parts........................... 80
18 Temperature Monitoring................................................................. 81
	18.1 MTS mechanical thermal switch unit for pre-warning............................... 81
	18.2 BTS non-contacting thermal switch unit .......................................... 82
	18.3 BTM non-contacting thermal measuring unit for pre-warning........................ 84
19 Spare Parts Information................................................................ 86
	19.1 Spare parts for type 154 T....................................................... 87
	19.2 Spare parts for types 206 - 274 T................................................ 87
	19.3 Spare parts for types T and TN................................................... 88
	19.4 Spare parts for types 274 TV/TVV................................................. 91
	19.5 Spare parts for types TV/TVV and TVN/TVVN........................................ 92
	19.6 Spare parts for types TVVS and TVVSN............................................. 94
	19.7 Spare parts for type 154 DT...................................................... 96
	19.8 Spare parts for types 206 DT and 274 DT/DTV...................................... 97
	19.9 Spare parts for types 1150 DT/DTV................................................ 98
20 Spare parts information Connecting couplings...........................................100
	20.1 Connecting couplings on the input side...........................................100
	20.2 Connecting coupling on the output side...........................................101
21 Representatives Voith Turbo GmbH & Co. KG..............................................103
22 Index..................................................................................106

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