Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD

Description

Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD

Catalog Numbers 1404-M4,
1404-M5, 1404-M6, 1404-M8

Important User Information 

• Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls  describes some important differences between solid state equipment and hard-wired electromechanical devices.
• Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
• In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes.
• Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
• No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

IMPORTANT: Identifies information that is critical for successful application and understanding of the product

ATTENTION : Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present

BURN HAZARD :Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may be dangerous temperatures.

TABLE OF CONTENTS:

Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD

1404-UM001E-EN-P, Bulletin 1404 Powermonitor 3000 Unit User Manual......................................................  1
Important User Information..............................................................................................  2
Table of Contents.......................................................................................................  3
Preface.................................................................................................................  7
	Using This User Manual..............................................................................................  7
	Additional Resources................................................................................................  9
	Terms and Conventions...............................................................................................  9
1 - Safety.............................................................................................................. 11
	Safety Considerations............................................................................................... 11
	Other Precautions................................................................................................... 12
2 - Product Description................................................................................................. 13
	Master Module....................................................................................................... 14
	Display Module...................................................................................................... 15
	Performance Features................................................................................................ 16
	Product Features of Powermonitor 3000 Module........................................................................ 16
	Communication Options............................................................................................... 17
	LED Indicators...................................................................................................... 22
	LED Indicators All Powermonitor 3000 Models......................................................................... 22
	Native RS-485 Communication Only (catalog numbers ending in -000)................................................... 23
	RS-232 Optional Communication (catalog numbers ending in -232)...................................................... 23
	Remote I/O Optional Communication (catalog numbers ending in -RIO).................................................. 23
	DeviceNet Optional Communication (catalog numbers ending in -DNT)................................................... 24
	EtherNet/IP Optional Communication (catalog numbers ending in -ENT)................................................. 24
	ControlNet Optional Communication (catalog numbers ending in -CNT).................................................. 25
3 - Powermonitor 3000 Unit Operations................................................................................... 27
	Metering Functionality.............................................................................................. 27
	Summary of Measurements............................................................................................. 28
	Metering Accuracy Class............................................................................................. 29
	Voltage, Current, and Frequency Metering............................................................................ 32
	Power and Power Factor Results...................................................................................... 33
	Energy and Demand Results........................................................................................... 38
	Display Module Functionality........................................................................................ 38
	Commands............................................................................................................ 47
	Configuration Using the Display Module.............................................................................. 47
	Device Configurations Summary....................................................................................... 50
	Network Demand/Time Configuration Summary........................................................................... 56
	Daylight Savings Time Configuration Summary......................................................................... 58
	Metering Update Rate................................................................................................ 59
	Metering Update Rate Calculation Based on Model and Device Configuration............................................ 59
	Min and Max Metering Update Rate for Each Model..................................................................... 59
	Meter Update Rate with Factory Default Configuration................................................................ 60
4 - Communication....................................................................................................... 61
	Configuring Communication........................................................................................... 61
	Native Communication Configuration Summary.......................................................................... 63
	Optional RS-232 Communication Configuration Summary................................................................. 64
	Optional Remote I/O Port Configuration Summary...................................................................... 65
	Optional DeviceNet Communication Configuration Summary.............................................................. 67
	Optional Ethernet Communication..................................................................................... 74
	Data Messaging Overview............................................................................................. 75
	Data Messaging- application Considerations.......................................................................... 84
	Modbus Error Codes.................................................................................................. 88
	Explicit Messaging.................................................................................................. 92
	DeviceNet Message Types............................................................................................. 95
	DeviceNet Class Services............................................................................................ 96
	DeviceNet Object Classes............................................................................................ 96
	Ethernet Message Types.............................................................................................. 97
	Parameter Selection Bitfield Value..................................................................................113
5 - Setpoint Programming and Operation..................................................................................115
	Theory of Setpoint Operation........................................................................................115
	Configuring Setpoints...............................................................................................120
	Setpoint Configuration..............................................................................................120
	Setpoint Types......................................................................................................121
	Setpoint Action Type................................................................................................123
	Simple Demand Management Settings...................................................................................124
	Phase Reversal Relay Settings.......................................................................................124
	Oscillogram Capture on Demand Settings..............................................................................125
6 - I/O Operations......................................................................................................127
	Relay and KYZ Output Operations.....................................................................................127
	Status Input Operations.............................................................................................131
7 - Data Logging........................................................................................................133
	Event Log...........................................................................................................133
	Event Codes.........................................................................................................134
	Status Error Codes..................................................................................................136
	Configurable Trend Log..............................................................................................140
	Min/Max Log.........................................................................................................145
	Min/Max Log Parameter Listing.......................................................................................147
	Time-of-use.........................................................................................................148
8 - Advanced Features...................................................................................................151
	Oscillography.......................................................................................................151
	Capture Type Properties.............................................................................................153
	Harmonic Analysis...................................................................................................158
	Harmonic Analysis Functionality.....................................................................................158
	Sag and Swell.......................................................................................................166
	Load Factor.........................................................................................................169
	Transient Detection, Metering and Capture...........................................................................171
A - Powermonitor 3000 Data Tables.......................................................................................179
	Summary of Powermonitor 3000 Data Tables for all Communication Options..............................................180
	Remote I/O, DeviceNet, EtherNet/IP and ControlNet I/O Messaging Parameters..........................................182
	Remote I/O Discrete Data Provided by Powermonitor (Remote I/O Input Data)...........................................182
	Remote I/O Discrete Data Accepted by Powermonitor Units (Master Output Data)........................................183
	DeviceNet, EtherNet/IP, and ControlNet I/O Data Provided by Powermonitor Units (Scanner Input Data; Instance 1).....183
	DeviceNet, EtherNet/IP, and ControlNet I/O Data Accepted by Powermonitor Units (Scanner Output Data; Instance 2)....184
	Discrete Data Parameters............................................................................................184
	Discrete Data.......................................................................................................184
	Basic Device Configuration Parameters...............................................................................185
	Basic Device Configuration..........................................................................................185
	Date and Time Parameters............................................................................................186
	Date and Time.......................................................................................................186
	Advanced Device Configuration Parameters............................................................................187
	Advanced Device Configuration.......................................................................................187
	Native Communication Configuration Parameters.......................................................................189
	Native Communication Configuration..................................................................................189
	Optional Communication Configuration Parameters.....................................................................190
	Ethernet............................................................................................................190
	ControlNet..........................................................................................................191
	Remote I/O..........................................................................................................192
	DeviceNet...........................................................................................................193
	RS-232..............................................................................................................194
	Metering Voltage, Current, and Frequency Result Parameters..........................................................196
	Metering Voltage, Current, and Frequency Result.....................................................................196
	Metering Sequence Voltage, and Current Results Parameters...........................................................197
	Metering Sequence Voltage, and Current Results......................................................................197
	Metering Power Results Parameters...................................................................................198
	Metering Power Results..............................................................................................198
	Metering Demand Results Parameters..................................................................................199
	Metering Demand Results.............................................................................................199
	Metering Power Factor Results Parameters............................................................................200
	Metering Power Factor Results.......................................................................................200
	Metering Real and Apparent Energy Results Parameters................................................................201
	Metering Real and Apparent Energy Results...........................................................................201
	Metering Reactive Energy and Amp-hour Results Parameters............................................................202
	Metering Reactive Energy and Amp-hour Results.......................................................................202
	Selftest/Diagnostic Results Parameters..............................................................................203
	Selftest/Diagnostic Results.........................................................................................203
	DF1 PCCC Diagnostic Status Reply Parameters.........................................................................204
	Setpoint Setup/Read-back Select and Status Parameters...............................................................206
	Setpoint Setup/Read-back Select and Status..........................................................................206
	List of Setpoint Types Parameters...................................................................................207
	List of Setpoint Types..............................................................................................207
	Setpoint Output Actions Parameters..................................................................................209
	Setpoint Output Actions.............................................................................................209
	Trend Log Configuration/Read-back Record Select Parameters..........................................................211
	Trend Log Configuration/Read-back Record Select.....................................................................211
	Trend Log Results Parameters........................................................................................212
	Trend Log Results...................................................................................................212
	Min/Max Log Configuration/Read-back Select Parameters...............................................................214
	Min/Max Log Configuration/Read-back Select..........................................................................214
	Min/Max Log Parameter List Parameters...............................................................................215
	Min/Max Log Parameter List..........................................................................................215
	Min/Max Log Results Parameters......................................................................................218
	Min/Max Log Results.................................................................................................218
	Event Log Configuration/Read-back Record Select Parameters..........................................................219
	Event Log Configuration/Read-back Record Select.....................................................................219
	Event Log Results Parameters........................................................................................220
	Event Log Results...................................................................................................220
	Status Error Codes..................................................................................................221
	List of Event Types Parameters......................................................................................222
	List of Event Types.................................................................................................222
	User-configured Table Setup Parameters..............................................................................224
	User-configured Table Setup.........................................................................................224
	User-configured Table Results Parameters............................................................................226
	User-configured Table Results.......................................................................................226
	Write Error Status Parameters.......................................................................................227
	Write Error Status..................................................................................................227
	Harmonic Analysis Configuration/Read-back Select Parameters.........................................................228
	Harmonic Analysis Configuration/Read-back Select....................................................................228
	Harmonic Results; THD, Crest Factor, and More Parameters............................................................229
	Harmonic Results; THD, Crest Factor, and More.......................................................................229
	Harmonic Results; Odd Harmonics 1…21 Parameters.....................................................................230
	Harmonic Results; Odd Harmonics 1…21................................................................................230
	Harmonic Results; Odd Harmonics 23…41 Parameters....................................................................231
	Harmonic Results; Odd Harmonics 23…41...............................................................................231
	Harmonic Results; Even Harmonics 2…20 Parameters....................................................................232
	Harmonic Results; Even Harmonics 2…20...............................................................................232
	Harmonic Results; Even Harmonics 22…40 Parameters...................................................................233
	Harmonic Results; Even Harmonics 22…40..............................................................................233
	Oscillograph Configuration/Read-back Data Select Parameters.........................................................234
	Oscillograph Configuration/Read-back Data Select....................................................................234
	Oscillograph Results Parameters.....................................................................................235
	Oscillograph Results................................................................................................235
	Load Factor Log Configuration/Read-back Select Parameters...........................................................238
	Load Factor Log Configuration/Read-back Select......................................................................238
	Load Factor Log Results Parameters..................................................................................239
	Load Factor Log Results.............................................................................................239
	Transient Analysis Configuration/Read-back Select Parameters........................................................240
	Transient Analysis Configuration/Read-back Select...................................................................240
	Transient Analysis Metering Results Parameters......................................................................241
	Transient Analysis Metering Results.................................................................................241
	Transient Capture Clear/Read-back Data Select Parameters............................................................242
	Transient Capture Clear/Read-back Data Select.......................................................................242
	Transient Capture Results Parameters................................................................................243
	Transient Capture Results...........................................................................................243
	Advanced Metering Configuration Parameters..........................................................................246
	Advanced Metering Configuration.....................................................................................246
	Harmonic Results; Odd Harmonics 43…63 Parameters....................................................................247
	Harmonic Results; Odd Harmonics 43…63...............................................................................247
	Harmonic Results; Even Harmonics 42…62 Parameters...................................................................248
	Harmonic Results; Even Harmonics 42…62..............................................................................248
	Event Log Text Parameters...........................................................................................249
	Event Log Text......................................................................................................249
	Catalog Number and WIN Parameters...................................................................................250
	Catalog Number and WIN..............................................................................................250
	Network Demand Sync and Time Configuration Parameters...............................................................252
	Network Demand Sync and Time Configuration..........................................................................252
	Controller Command Parameters.......................................................................................253
	Controller Command..................................................................................................253
	Daylight Saving Time Configuration Parameters.......................................................................253
	Daylight Saving Time Configuration..................................................................................253
	Time of Use Register Configuration Parameters.......................................................................254
	Time of Use Register Configuration..................................................................................254
	Time of Use Records - Real Energy and Demand Parameters.............................................................255
	Time of Use Records - Real Energy and Demand........................................................................255
	Time of Use Records - Reactive Energy and Demand Parameters.........................................................256
	Time of Use Records - Reactive Energy and Demand....................................................................256
	Time of Use Records - Apparent Energy and Demand Parameters.........................................................257
	Time of Use Records - Apparent Energy and Demand....................................................................257
	Parameters for Trend Log and Configurable Table Parameters..........................................................258
	Parameters for Trend Log and Configurable Table.....................................................................258
B - Catalog Number Explanation..........................................................................................269
	Master Module.......................................................................................................269
	Display Module......................................................................................................270
C - Sample Applications.................................................................................................271
	Introduction........................................................................................................271
	System Clock Sample Applications....................................................................................272
	Multiple Data Table Reads Using DeviceNet...........................................................................286
	Explicit Message Transfer Block.....................................................................................286
	Word M0:1.224.......................................................................................................287
	Word M0:1.225.......................................................................................................287
	Word M0:1.226.......................................................................................................288
	Word M0:1.227.......................................................................................................288
	Word M0:1.2278......................................................................................................288
	Word M0:1.229.......................................................................................................288
	Data Files..........................................................................................................289
	User-configured Data Table Setup by Using ControlLogix and EtherNet/IP Networks.....................................296
	ControlLogix Tags Used..............................................................................................297
	Communicating with a SLC 5/05 (1747-L552) Controller and ControlNet Scanner (1747-SCNR), Unscheduled Messaging......302
	File N7:0...........................................................................................................303
	N9 CIP..............................................................................................................303
D - Technical Specifications............................................................................................315
	Product Approvals...................................................................................................315
	Technical Specifications............................................................................................317
	Measurement Accuracy and Range......................................................................................317
	Input and Output Ratings............................................................................................318
	Control Relay.......................................................................................................318
	Relay Life..........................................................................................................318
	General Specifications..............................................................................................319
E - Frequently Asked Questions..........................................................................................321
F - Powermonitor 3000 Unit EtherNet/IP Device Profile...................................................................323
	General.............................................................................................................323
	Object Model and Interface..........................................................................................323
	Object Module.......................................................................................................323
	Object Interface....................................................................................................324
	Identity Object.....................................................................................................324
	Class Attribute.....................................................................................................324
	Instance Attribute..................................................................................................325
	Common Services.....................................................................................................325
	Request Parameters..................................................................................................326
	Request Parameters..................................................................................................326
	Instance 1 Attribute Values.........................................................................................327
	Instance 2 Attribute Values.........................................................................................327
	Assembly Object.....................................................................................................327
	Class Attributes....................................................................................................328
	Instance Attributes.................................................................................................328
	Common Services.....................................................................................................328
	Request Parameters..................................................................................................328
	Request Parameters..................................................................................................329
	PCCC Object.........................................................................................................330
	Class-specific Service..............................................................................................331
	Request Parameters..................................................................................................331
	Response Parameters.................................................................................................332
	NVS Object..........................................................................................................333
	Class Attributes....................................................................................................333
	Instance Attributes.................................................................................................334
	NVS Object Status...................................................................................................334
	Common Services.....................................................................................................335
	Class-specific Service..............................................................................................335
	Request Parameters..................................................................................................335
	Response Parameters.................................................................................................336
	Request Parameters..................................................................................................336
	Response Parameters.................................................................................................336
	Additional Powermonitor 3000 Unit Ethernet Features.................................................................337
	SNTP Client.........................................................................................................337
	SNTP Client Configuration Parameters................................................................................337
	End of Interval Pulse Producer / Consumer...........................................................................339
	End of Interval Pulse Task Configuration Parameters.................................................................339
	Dynamic Web Server Functionality....................................................................................339
G - Powermonitor 3000 Unit ControlNet Device Profile....................................................................341
	General.............................................................................................................341
	Object Model and Interface..........................................................................................341
	Object Model........................................................................................................341
	Interface...........................................................................................................342
	Identity Object.....................................................................................................342
	Class Attributes....................................................................................................342
	Class Attributes....................................................................................................342
	Instance Attributes.................................................................................................343
	Instance Attributes.................................................................................................343
	Common Services.....................................................................................................343
	Common Services.....................................................................................................343
	Reset Service.......................................................................................................343
	Reset Behavior......................................................................................................344
	Get Attribute Single Service........................................................................................344
	Instance 1 Attribute Values.........................................................................................345
	Instance 2 Attribute Values.........................................................................................345
	Assembly Object.....................................................................................................346
	Assembly Object Class Attributes....................................................................................346
	Assembly Object Instance Attributes.................................................................................346
	Assembly Object Common Services.....................................................................................347
	Request Parameters..................................................................................................347
	Request Parameters..................................................................................................347
	PCCC Object.........................................................................................................348
	PCCC Object Class-specific Service..................................................................................349
	PCCC Object Request Parameters......................................................................................350
	Response Parameters.................................................................................................351
	NVS Object..........................................................................................................352
	NNVS Ojbect Class Attributes........................................................................................352
	NNVS Ojbect Instance Attributes.....................................................................................353
	NNVS Ojbect Semantics...............................................................................................353
	NNVS Object Common Services.........................................................................................354
	NNVS Ojbect Class Specific Services.................................................................................354
	Request Parameters..................................................................................................354
	Response Parameters.................................................................................................355
	Request Parameters..................................................................................................355
	Response Parameters.................................................................................................355
Glossary................................................................................................................357
Index...................................................................................................................365
	A...................................................................................................................365
	B...................................................................................................................365
	C...................................................................................................................365
	D...................................................................................................................366
	E...................................................................................................................366
	F...................................................................................................................367
	H...................................................................................................................367
	I...................................................................................................................367
	K...................................................................................................................367
	L...................................................................................................................367
	M...................................................................................................................367
	N...................................................................................................................367
	O...................................................................................................................367
	P...................................................................................................................368
	R...................................................................................................................368
	S...................................................................................................................368
	T...................................................................................................................369
	U...................................................................................................................369
	V...................................................................................................................369
	W...................................................................................................................369
	Rockwell Automation Support.........................................................................................372
Back Cover..............................................................................................................372

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