Cat Feeder Breaker FB110 Operation and Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Feeder Breaker FB110 Operation and Maintenance Manual – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the Model FB110 Feeder Breaker . The illustrations, descriptions, and procedures contained in this publication apply only to THIS machine. Caterpillar reserves the right to revise models and designs without prior notice.
- This feeder breaker was manufactured under the guidelines, procedures, and requirements of the appropriate government regulatory agencies. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to Caterpillar instructions, may invalidate these approvals and render this unit unsafe to operate. Strict compliance with all Federal and State Mining laws, regulations, and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Service Representative immediately.
- This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended.
- This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution, or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.
TABLE OF CONTENTS:
Cat Feeder Breaker FB110 Operation and Maintenance Manual – PDF DOWNLOAD
About this manual
About this manual …………………………………………………………. 1.3
Before starting to work …………………………………………………. 1.3
Who is this operating manual intended for? ……………………. 1.3
What is the purpose of this operating manual? ……………….. 1.4
Characters and symbols ………………………………………………. 1.5
Your safety ……………………………………………………………………. 2.3
Personnel ………………………………………………………………….. 2.4
Operation ………………………………………………………………. 2.4
Installation and repair ……………………………………………… 2.4
Operating conditions ……………………………………………………. 2.5
Intended use ………………………………………………………….. 2.5
Unauthorized use …………………………………………………… 2.5
Safety instructions ………………………………………………………. 2.6
General rules: ………………………………………………………… 2.6
Storage and transport ……………………………………………… 2.8
Installation and start-up …………………………………………… 2.8
Operation ………………………………………………………………. 2.9
Maintenance and repair …………………………………………… 2.9
Storage and transport ……………………………………………………. 3.3
Storage ……………………………………………………………………… 3.3
Storage of the machine and spare parts ……………………. 3.3
Transport …………………………………………………………………… 3.5
Before transport ……………………………………………………… 3.5
Installation …………………………………………………………………….. 4.3
Points to observe prior to installation …………………………….. 4.3
Who is allowed to carry out installation? ……………………. 4.3
Which tools are required for installation? …………………… 4.3
Notes on installation ……………………………………………….. 4.4
Pre-installation check list …………………………………………. 4.5
Safety features……………………………………………………….. 4.6
Towing the feeder breaker …………………………………………. 4.10
Operation ………………………………………………………………………. 5.3
How to operate the feeder breaker ……………………………….. 5.3
Who is allowed to operate the feeder breaker ……………. 5.3
When can conveying be started? ……………………………… 5.3
Controls and indicators ………………………………………………… 5.4
Manual operational controls …………………………………….. 5.4
Primary valve bank …………………………………………………. 5.6
Starter enclosure ………………………………………………….. 5.10
Dust suppression system ………………………………………. 5.15
Radio remote ……………………………………………………….. 5.17
“AUTO” mode starting procedure ………………………………… 5.21
“MANUAL” mode starting procedure ……………………………. 5.22
Shutdown procedure …………………………………………………. 5.23
Tramming the machine ………………………………………………. 5.24
Conveyor operation …………………………………………………… 5.25
Control system operating parameters ………………………….. 5.27
Electrical system ……………………………………………………….. 5.29
Major electrical components …………………………………… 5.30
Starter enclosure ………………………………………………….. 5.32
Hydraulic system ………………………………………………………. 5.36
Major hydraulic components…………………………………… 5.38
Primary hydraulic circuit ………………………………………… 5.40
Mechanical assemblies ……………………………………………… 5.43
Crawler assemblies ……………………………………………… 5.43
Conveyor chain ……………………………………………………. 5.45
Grease take-up ……………………………………………………. 5.46
Head shaft ………………………………………………………….. 5.47
Conveyor drive ……………………………………………………. 5.48
Tail shaft …………………………………………………………….. 5.49
Breaker and breaker power unit assembly ……………….. 5.50
Breaker assembly ………………………………………….. 5.51
Breaker power unit assembly ………………………….. 5.52
Instructions on the maintenance of the feeder ……………… 5.53
Important notes ……………………………………………………. 5.53
Before maintenance …………………………………………….. 5.53
Lubrication and inspection …………………………………….. 5.55
Specific lubrication and maintenance procedures …………. 5.59
Every 8 hours of operation ……………………………………. 5.59
Weekly ……………………………………………………………….. 5.64
Monthly ………………………………………………………………. 5.69
Every 3 months ……………………………………………………. 5.72
Every 1000 hours …………………………………………………. 5.73
Every 6 months ……………………………………………………. 5.75
Inspection of the feeder …………………………………………….. 5.78
Inspection of wear parts …………………………………………….. 5.79
Inspection of the fire suppression system …………………….. 5.80
Recharge of the fire suppression system ……………………… 5.82
Procedure to set Amplifier Card ………………………………….. 5.84
5. Operation, cont.
Instructions on the adjustment procedures ………………….. 5.86
Conveyor chain adjustment …………………………………… 5.86
Crawler track adjustment ………………………………………. 5.88
Breaker drive chain adjustment ………………………………. 5.90
Under speed sensor calibration ……………………………… 5.92
Main pump adjustments ………………………………………… 5.93
Main relief pressure ………………………………………………. 5.95
Pressure limiter adjustment ……………………………………. 5.96
Instructions on the replacement of wear parts ……………… 5.98
Head shaft ………………………………………………………….. 5.98
Head shaft sprockets …………………………………………… 5.102
Tail shaft ……………………………………………………………. 5.105
Conveyor chain ………………………………………………….. 5.111
Chain elongation measurement ……………………… 5.112
TAC monitor for conveyor speed sensor …………. 5.116
Crawler track ……………………………………………………… 5.118
Crawler assembly ……………………………………………….. 5.121
Breaker power unit ………………………………………………. 5.130
Breaker shaft assembly ………………………………………… 5.138
Conveyor drive motor …………………………………………… 5.142
Breaker bit removal ……………………………………………… 5.146
Tilt cylinder …………………………………………………………. 5.147
Lift cylinder …………………………………………………………. 5.149
Troubleshooting …………………………………………………… 5.152
6. Technical data
Technical data ………………………………………………………………. 6.4
Components of the feeder breaker ……………………………….. 6.4
Tightening torques………………………………………………………. 6.6
Permissible data …………………………………………………………. 6.8
Lubrication fluids and greases …………………………………. 6.8
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