Cat Rotary Track Drill 49RIII BLAST HOLE DRIILL OPERATOR’S MANUAL- PDF DOWNLOAD

Description

Cat Rotary Track Drill 49RIII BLAST HOLE DRIILL OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Cat Rotary Track Drill 49RIII BLAST HOLE DRIILL OPERATOR’S MANUAL- PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.
• All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
• Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed directly from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time.
• This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

TABLE OF CONTENTS:

Cat Rotary Track Drill 49RIII BLAST HOLE DRIILL OPERATOR’S MANUAL- PDF DOWNLOAD

GENERAL INFORMATION ………………………………………………………………………………………………5
SAFETY ……………………………………………………………………………………………………………………….6
SAFETY PRECAUTIONS…………………………………………………………………………………………..7
FIRE PREVENTION ……………………………………………………………………………………………….. 10
MACHINE OVERVIEW …………………………………………………………………………………………………. 11
PROPEL MACHINERY …………………………………………………………………………………………………. 11
Propel Machinery ……………………………………………………………………………………………….. 11
MAINFRAME AND DECKS ……………………………………………………………………………………………. 12
Mainframe …………………………………………………………………………………………………………12
MAST…………………………………………………………………………………………………………………………. 13
Mast and Mast Machinery …………………………………………………………………………………….13
MAIN AIR SYSTEMS…………………………………………………………………………………………………….. 14
Air Compressor ………………………………………………………………………………………………….14
HYDRAULIC SYSTEM………………………………………………………………………………………………….. 15
OPERATOR’S CAB …………………………………………………………………………………………………….. 17
Operator’s Cab …………………………………………………………………………………………………..17
MACHINE PLACARDS …………………………………………………………………………………………………. 18
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS ………………………. 20
GENERAL INFORMATION ……………………………………………………………………………………………. 23
OPERATION NEAR ELECTRICAL TRANSMISSION LINES …………………………………………. 23
PRESTART CHECKS………………………………………………………………………………………………….. 24
EXTERNAL INSPECTION ……………………………………………………………………………………….. 24
ONBOARD INSPECTION ……………………………………………………………………………………….. 27
PRESTART LUBRICATION ……………………………………………………………………………………… 29
CONTROLS – LOCATION AND FUNCTION …………………………………………………………………… 30
OPERATOR’S CONTROL CONSOLE ……………………………………………………………………… 30
MAIN CONTROL PANEL …………………………………………………………………………………………. 31
HOIST/PULLDOWN RHEOSTAT ………………………………………………………………………… 31
ROTARY RHEOSTAT ……………………………………………………………………………………….. 32
DRILL/PROPEL CONTROLS ON / OFF PUSH-BUTTON………………………………………. 32
HOIST/PULLDOWN SPEED SELECTOR SWITCH ……………………………………………… 32
ROTARY SPEED SELECTOR SWITCH ……………………………………………………………… 33
IMPORTANT NOTE
HOIST BRAKE SWITCH ……………………………………………………………………………………. 33
PIPE RACK SELECTOR SWITCH ……………………………………………………………………… 34
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) …………………………………………… 34
WINCH/MAST SELECTOR SWITCH…………………………………………………………………… 34
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) ………………………………………. 35
TOOL WRENCH SWITCH …………………………………………………………………………………. 35
DUST CURTAIN SWITCH ………………………………………………………………………………….. 35
BIT VIEW HATCH SWITCH ………………………………………………………………………………… 36
PROPEL CONTROL PANEL …………………………………………………………………………………… 36
EMERGENCY STOP PUSH-BUTTON…………………………………………………………………. 36
PROPEL SPEED SELECTOR SWITCH ……………………………………………………………… 37
COMPRESSOR STOP PUSH-BUTTON ……………………………………………………………… 37
COMPRESSOR VENT/DRILL SWITCH ………………………………………………………………. 37
HEATER/VENT/AIR CONDITIONER CONTROLS…………………………………………………. 37
OPERATING MODE SELECTOR SWITCH …………………………………………………………..37
PROPEL JOYSTICKS……………………………………………………………………………………….. 38
SELECTOR SWITCH PANEL………………………………………………………………………………….. 39
MAST BRACE LOCK SWITCH …………………………………………………………………………… 39
MAST LOCK SWITCH ………………………………………………………………………………………. 40
BOARDING STAIRS SWITCH…………………………………………………………………………….. 40
PEDESTAL HEATER SWITCH …………………………………………………………………………… 40
FIRE SUPPRESSION SYSTEM INDICATORS ……………………………………………………… 40
RADIO …………………………………………………………………………………………………………….. 40
LEVELING CONTROL PANEL …………………………………………………………………………………. 41
MANUAL LEVELING JOYSTICKS ………………………………………………………………………… 41
AUTOMATIC LEVELING SWITCH ……………………………………………………………………….. 42
WATER INJECTION ON/OFF SWITCH (OPTIONAL)…………………………………………….. 42
WATER INJECTION FLOW CONTROL (OPTIONAL) ……………………………………………. 42
HORN PUSH-BUTTON ……………………………………………………………………………………… 42
DEPTH INDICATOR RESET PUSH-BUTTON………………………………………………………. 43
PROGRAMMED DRILL CONTROL SWITCH ……………………………………………………….. 43
EMERGENCY STOP PUSH-BUTTON…………………………………………………………………. 43
OPERATOR’S DISPLAY TERMINAL…………………………………………………………………………. 44
MACHINERY HOUSE CONTROLS …………………………………………………………………………..45
Lighting Load Center ……………………………………………………………………………………………45
Low Voltage Start Cabinet ……………………………………………………………………………………45
Low Voltage Cabinet ……………………………………………………………………………………………46
Programmable Controller Cabinet ………………………………………………………………………….46
Hoist/Pulldown and Rotary Drive Control CABINETS ………………………………………………..47
Air Compressor Controls ……………………………………………………………………………………..47
MISCELLANEOUS CONTROLS …………………………………………………………………………. 48
Portable Remote Propel Station (Optional) ……………………………………………………………..48
Hydraulic Reservoir Remote Fill Control Panel …………………………………………………………48
Lube Control Panel ……………………………………………………………………………………………..49
BI616839
May 2001
49RIII Blast Hole Drill
1 – 3 Manual No. 10130
BUCYRUS INTERNATIONAL, INC.
MACHINE START-UP …………………………………………………………………………………………………… 50
MACHINERY CHECK ………………………………………………………………………………………… 50
BREAK-IN OF NEW COMPONENTS ………………………………………………………………….. 51
ROTARY DRIVE UNIT BREAK-IN ………………………………………………………………….. 51
HOIST/PULLDOWN GEARCASE BREAK-IN ………………………………………………….. 51
ELECTRIC MOTOR BREAK-IN …………………………………………………………………….. 51
MACHINE OPERATION………………………………………………………………………………………………… 52
PROPELLING ……………………………………………………………………………………………………….. 52
Propel Controls …………………………………………………………………………………………………..53
Propel – Forward or Reverse ………………………………………………………………………………….54
Propel – Gradual Right Turn ………………………………………………………………………………….55
Propel – Gradual Left Turn…………………………………………………………………………………….55
Propel – Counter-Rotation Left Turn ………………………………………………………………………..56
Gradual Turns – 15° Increments …………………………………………………………………………….56
TOWING THE MACHINE ……………………………………………………………………………………. 58
CABLE REEL OPERATION …………………………………………………………………………………….. 59
MACHINE LEVELING………………………………………………………………………………………………. 60
Machine Orientation …………………………………………………………………………………………….60
Leveling Controls ………………………………………………………………………………………………..62
MAST RAISING AND LOWERING …………………………………………………………………………….. 62
MAST RAISING …………………………………………………………………………………………………. 62
Mast Raising/Lowering Controls …………………………………………………………………………….63
MAST LOWERING ……………………………………………………………………………………………. 64
PULLDOWN MACHINERY OPERATION …………………………………………………………………… 66
Controls for Hoist/Pulldown …………………………………………………………………………………..66
AUXILIARY WINCH OPERATION ……………………………………………………………………………… 67
Controls for Operating the Winch…………………………………………………………………………..67
PIPE RACK OPERATION ………………………………………………………………………………….. 68
Controls for Operating the Pipe Racks …………………………………………………………………..68
TOOL HANDLING …………………………………………………………………………………………………… 71
PIPE LOADING AND UNLOADING………………………………………………………………………. 71
DRILL TOOL STRING ASSEMBLY ………………………………………………………………………. 72
Stabilizer Installation …………………………………………………………………………………………..74
Controls for Drill Pipe Installation…………………………………………………………………………..74
BREAKOUT WRENCH OPERATION ……………………………………………………………………….. 78
DRILL TOOL STRING DISASSEMBLY ………………………………………………………………………. 79
ADDING ADDITIONAL DRILL PIPE………………………………………………………………………. 81
REMOVAL OF MULTIPLE SECTION DRILL PIPE ………………………………………………….. 82
DUST SUPPRESSION SYSTEM OPERATION ………………………………………………………….. 83
Water Injection System ……………………………………………………………………………………….84
VERTICAL DRILLING ……………………………………………………………………………………………… 85
Controls for Drilling ……………………………………………………………………………………………..85
STARTING THE HOLE (COLLARING) ……………………………………………………………. 86
NORMAL DRILLING ……………………………………………………………………………………… 87
BUCYRUS INTERNATIONAL, INC.
ENDING THE HOLE ~SINGLE PIPE SECTION ………………………………………………..88
ENDING THE HOLE ~MULTIPLE PIPE SECTIONS…………………………………………..90
DRILLING DIFFICULT FORMATIONS ………………………………………………………………….. 90
UNCONSOLIDATED MATERIALS ……………………………………………………………………….. 91
WET OR STICKY FORMATIONS …………………………………………………………………………….. 94
PROGRAMMED DRILL CONTROL DRILLING …………………………………………………………… 95
Controls for Programmed Drill Control …………………………………………………………………….95
PREPARING TO MOVE THE MACHINE ………………………………………………………………. 96
MACHINE SHUTDOWN ………………………………………………………………………………………………..97
SHORT TERM STORAGE………………………………………………………………………………………. 98
LONG TERM STORAGE ………………………………………………………………………………………… 99
ATTENDED LONG TERM STORAGE …………………………………………………………………….. 100
UNATTENDED LONG TERM STORAGE ………………………………………………………………… 100
TOOL RECOVERY ……………………………………………………………………………………………………. 101
Drill Stability Chart …………………………………………………………………………………………… 103
SPECIFICATIONS ……………………………………………………………………………………………………… 104
Machine Dimensions ………………………………………………………………………………………… 105
BI616839

CAT ROTARY TRACK DRILL 49RIII BLAST HOLE DRIILL OPERATOR’S MANUAL- PDF DOWNLOAD:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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