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Caterpillar Cat DP30 ND Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
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Caterpillar Cat DP30 ND Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
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Description
Caterpillar Cat DP30 ND Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
DESCRIPTION:
Caterpillar Cat DP30 ND Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
SAFETY RULES FOR LIFT TRUCK OPERATORS
ο΅ General:
The safety rules and regulations in this section are representative of some, but not all rules and regulations that apply to lift trucks. Rules are paraphrased without representation that they have been reproduced verbatim. All lift truck users should be familiar with their Local, Regional, and National regulations. Operate this lift truck in accordance with local regulations. The most effective way of reducing the risk of serious injuries, or even death, to you and others, is for you to know how to operate the lift truck properly.
- Drive alertly and avoid maneuvers or conditions that could cause accidents. Be professional. Do not operate your lift truck if it is in need of maintenance, repair or appears to be unsafe in any way. Report all unsafe conditions immediately to your supervisor, then contact your authorized Cat lift truck dealer.
- Do not attempt any adjustments or repairs unless you are trained and authorized to do so. Continuing improvement and advancement of product design may have caused changes to your lift truck, which are not included in this publication. Whenever a question arises regarding your lift truck, or this publication, please contact your authorized Cat lift truck dealer for the latest available information. All lift truck users should be familiar with their Local, Regional, and National regulations.
FOREWORD
The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating
lift trucks, and is now mandating operator training for all lift truck operators.
SAFE and EFFICIENT OPERATION of a lift truck depends to a great extent on the skill and alertness of the operator. To develop
the skill, the operator should read this manual to understand the following points:
(1) Working capabilities and limitations of the lift truck
(2) Make-up of the lift truck
(3) Safe driving and load handling procedures
It is the employer’s responsibility to make sure the operator can see, hear, and has the physical and mental ability to operate
the lift truck safely.
It is also important that a qualified person experienced in lift truck operation should guide new operators through several
driving and load handling operations before they attempt to operate the lift truck on their own.
Note:
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a lift truck, make sure the necessary instructions are available and understood.
– Forklift truck operator training is provided through your authorized Cat lift truck dealer. They will be glad to help you and answer any questions you may have about operating your new lift truck. Forklift trucks are NOT intended for use on public roads.
– If you resell a lift truck, be sure to attach the original Operation & Maintenance Manual to the lift truck. In some countries, strict regulations do not allow imported lift trucks for resale. For resale information, contact your authorized Cat lift truck dealer.
– If a lift truck is resold from another country, an Operation & Maintenance Manual attached to the lift truck may not meet your country’s rules and regulations. For manual information, contact your authorized Cat lift truck dealer.
TABLE OF CONTENTS:
Caterpillar Cat DP30 ND Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
99710-3E130-01................................................... 1 99710-3E130-02................................................... 35 99710-3E130-03................................................... 79 99710-3E130-04................................................... 89 99710-3E130-05................................................... 93 99710-3E130-06................................................... 111 99710-3E130-07................................................... 125 99710-3E130-08................................................... 127 99710-3E130-09................................................... 129 99710-3E130-10................................................... 133 99710-3E130-11................................................... 149 99710-3E130-12................................................... 205 99710-3E130-13................................................... 217 SERVICE DATA................................................. 0 Fuel Information......................................... 0 Gasoline (Gas) Specification......................... 0 Diesel Fuel Specifications........................... 0 Liquefied Petroleum (LPG Model)...................... 0 Coolant Information...................................... 0 Coolant Water........................................ 0 Antifreeze Solution.................................. 0 Recommended Fuels and Oils............................... 0 Specifications (Standard Models)......................... 0 Refill Capacities........................................ 0 Capacities and Lift Truck Weight (Standard Models)....... 0 TO THE CAT LIFT TRUCK OWNER.................................. 217 The Importance of Genuine Parts.......................... 217 Instructions for Ordering Parts.......................... 218 Service Registration..................................... 219 99710-3E130T-00.................................................. 225 99710-36120-00_FOREWORD.......................................... 236 99710-36120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 247 99710-36120-02_KNOW_YOUR_LIFT_TRUCK.............................. 281 99710-36120-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 327 99710-36120-04_REFUELING......................................... 335 99710-36120-05_OPERATION......................................... 339 99710-36120-06_OPERATING_TECHNIQUES.............................. 357 99710-36120-07_STORING_THE_LIFT_TRUCK............................ 372 99710-36120-08_TRANSPORTATION_HINTS.............................. 374 99710-36120-09_SPECIAL_SITUATIONS................................ 375 99710-36120-10_TROUBLESHOOTING................................... 378 99710-36120-11_MAINTENANCE....................................... 395 99710-36120-12_SERVICE_DATA...................................... 455 99710-36120-13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 466 99710-36130-00_FOREWORD.......................................... 469 99710-36130-00_FOREWORD...................................... 472 99710-36130-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 479 99710-36130-01_SAFETY RULES FOR LIFT TRUCK OPERATORS......... 479 99710-36130-02_KNOW_YOUR_LIFT_TRUCK.............................. 513 99710-36130-02_KNOW YOUR LIFT TRUCK.......................... 513 99710-36130-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 558 99710-36130-03_HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE.... 558 99710-36130-04_REFUELING......................................... 566 99710-36130-04_REFUELING..................................... 566 99710-36130-05_OPERATION......................................... 570 99710-36130-05_OPERATION..................................... 570 99710-36130-06_OPERATING_TECHNIQUES.............................. 588 99710-36130-06_OPERATING TECHNIQUES.......................... 588 99710-36130-07_STORING_THE_LIFT_TRUCK............................ 602 99710-36130-07_STORING THE LIFT TRUCK........................ 602 99710-36130-08_TRANSPORTATION_HINTS.............................. 604 99710-36130-08_TRANSPORTATION HINTS.......................... 604 99710-36130-09_SPECIAL_SITUATIONS................................ 605 99710-36130-09_SPECIAL SITUATIONS............................ 605 99710-36130-10_TROUBLESHOOTING................................... 608 99710-36130-10_TROUBLESHOOTING............................... 608 99710-36130-11_MAINTENANCE....................................... 625 99710-36130-11_MAINTENANCE................................... 625 99710-36130-12_SERVICE_DATA...................................... 684 99710-36130-12_SERVICE DATA.................................. 684 99710-36130-13_TO_THE_FORKLIFT_TRUCK_OWNER....................... 695 99710-36130-13_TO THE FORKLIFT TRUCK OWNER................... 695 99719-3F110-00_FOREWORD.......................................... 698 99719-3F110-00_FOREWORD...................................... 702 99719-3F110-01_GENERAL_INFORMATION............................... 722 99719-3F110-01_GENERAL INFORMATION........................... 722 99719-3F110-02_COOLING_SYSTEM.................................... 730 99719-3F110-02_COOLING SYSTEM................................ 730 99719-3F110-03_ELECTRICAL_SYSTEM................................. 736 99719-3F110-03_ELECTRICAL SYSTEM............................. 736 99719-3F110-04_CONTROLLER........................................ 804 99719-3F110-04_CONTROLLER.................................... 804 99719-3F110-04_CONTROLLERS....................................... 876 99719-3F110-05_POWER_TRAIN....................................... 948 99719-3F110-05_POWER TRAIN................................... 948 99719-3F110-06_CLUTCHES.......................................... 962 99719-3F110-06_CLUTCHES...................................... 962 99719-3F110-07_MANUAL_TRANSMISION................................1000 99719-3F110-07_MANUAL TRANSMISION............................1000 99719-3F110-07_MANUAL_TRANSMISSION...............................1028 99719-3F110-08_POWERSHIFT_TRANSMISSION...........................1056 99719-3F110-08_POWERSHIFT TRANSMISSION.......................1056 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............1148 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........1148 99719-3F110-10_REAR_AXLE.........................................1176 99719-3F110-10_REAR AXLE.....................................1176 99719-3F110-11_BRAKE_SYSTEM......................................1192 99719-3F110-11_BRAKE SYSTEM..................................1192 99719-3F110-12_STEERING_SYSTEM...................................1216 99719-3F110-12_STEERING SYSTEM...............................1216 99719-3F110-13_HYDRAULIC_SYSTEM..................................1238 99719-3F110-14_MAST_AND_FORKS....................................1306 99719-3F110-14_MAST AND FORKS................................1306 99719-3F110-15_SERVICE_DATA......................................1402 99719-3F110-15_SERVICE DATA..................................1402 99719-3F120-01...................................................1428 99719-3F120-03...................................................1436 99719-3F120-03...............................................1436 99719-3F120s.................................................1504 99719-3F120s_01..........................................1504 99719-3F120s_02..........................................1505 99719-3F120s_03..........................................1506 99719-3F120s_04..........................................1507 99719-3F120-15...................................................1508 99719-3F120T-00..................................................1536 99719-38210-00_FOREWORD..........................................1559 99719-38210-00_FOREWORD......................................1560 99719-38210-01_GENERAL_INFORMATION...............................1580 99719-38210-01_GENERAL INFORMATION...........................1580 99719-38210-02_COOLING_SYSTEM....................................1588 99719-38210-02_COOLING SYSTEM................................1588 99719-38210-03_ELECTRICAL_SYSTEM.................................1593 99719-38210-03_ELECTRICAL SYSTEM.............................1593 99719-38210-04_CONTROLLER........................................1665 99719-38210-04_CONTROLLER....................................1665 99719-38210-05_POWER_TRAIN.......................................1736 99719-38210-05_POWER TRAIN...................................1736 99719-38210-06_CLUTCHES..........................................1750 99719-38210-06_CLUTCHES......................................1750 99719-38210-07_MANUAL_TRANSMISION................................1788 99719-38210-07_MANUAL TRANSMISION............................1788 99719-38210-08_POWERSHIFT_TRANSMISSION...........................1815 99719-38210-08_POWERSHIFT TRANSMISSION.......................1815 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............1907 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........1907 99719-38210-10_REAR_AXLE.........................................1935 99719-38210-10_REAR AXLE.....................................1935 99719-38210-11_BRAKE_SYSTEM......................................1951 99719-38210-11_BRAKE SYSTEM..................................1951 99719-38210-12_STEERING_SYSTEM...................................1974 99719-38210-12_STEERING SYSTEM...............................1974 99719-38210-13_HYDRAULIC_SYSTEM..................................1995 99719-38210-13_HYDRAULIC SYSTEM..............................1995 99719-38210-14_MAST_AND_FORKS....................................2062 99719-38210-14_MAST AND FORKS................................2062 99719-38210-15_SERVICE_DATA......................................2158 99719-38210-15_SERVICE DATA..................................2158
CATERPILLAR CAT DP30 ND LIFT TRUCKS SERVICE MANUAL – COMPLETE SET – PDF DOWNLOAD:
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Darwin Marvin –
I just downloaded this Corvette manual and I can’t put it down. I’m not mechanical but I have a little more confidence after reading and seeing the illustrations that show the “how to’s” and have part numbers labeled if I need to order. Nicely done!
Chase Korbin –
I bought the manual and did the repairs, including fixing the brakes! It was quite easy and I’ve had lots of fun while saving tons of money and my old car is finally in good shape! Extremely helpful staff who responded professionally and in a timely manner, happy customer.