Crown Forklift Chassis Parts Catalogue – CG20/CG25/CG30/CG33/CG35 Series T3 LP PDF

Description

File Details

• Manual Type: Parts Catalogue – Chassis (Standalone Sections)
• Brand: Crown
• Models Covered: CG20E7, CG25E7, CG30E7, CG33E7, CG35EC7; also referenced as CG20/25, CG30, CG33/35, G20/25/30, G33/35
• Engine Type: T3 LP (Tier 3 Liquid Propane)
• Language: English
• Page Count: 112
• File Format: PDF
• Document Number: 871870617
• Figure Number: XSB1343EEU

Chapters Covered

• Chassis – General Arrangement
• LP Tank Group
• Frame & Belly Plate Assemblies
• Infolink Ready
• 4 Hoist on Frame
• LP Mounting Groups – Swing Down, EU, Crown
• Radiator Group & Screen
• Low Fuel Warning
• Vented Side Panels
• Sound Suppression Option
• Hood & Seat Groups
• Tool Group
• Tilt Cylinder Groups
• Drive Axle Assembly
• Differential Gear Assembly
• Steer Axle Group
• Steering Cylinder
• Fuel Cap Group
• Brake Control Group
• Master Cylinder Assembly & Valve
• Transmission Group & Assembly
• Gear Pump
• Engine Mount Groups
• Air Cleaner Group
• Muffler Group
• Hydraulic Line Groups
• Battery Group
• Wire Group
• Overhead Guard Mounting
• Floor Plate & Accelerator Pedal Assembly

Chassis Frame & Belly Plate Assemblies

The catalogue opens with the complete chassis frame assemblies for the CG20/25 and CG30/33/35 series, including the belly plate frame assemblies for 2.0–2.5 ton and 3.0–3.5 ton models. Exploded views show the frame assembly, belly plate, mounting bolts and hardened washers. The 4-hoist-on-frame option is covered separately for both tonnage ranges, along with the hydraulic tank cover assembly, step plates, and the frame-mounted filter and return assemblies. Every part number, quantity and description is listed in the accompanying tables so you can identify exactly what you need for a rebuild or replacement.

LP Tank & Mounting Groups

Liquid propane tank mounting is a critical area on any LP forklift, and this catalogue devotes extensive coverage to it. The LP TANK GP; US, SINGLE section details the 30 lb steel tank assembly. Multiple mounting group configurations are included: the swing-down mount for standard applications, the EU swing-down mount, and the Crown swing-down mount. Each variant is shown with its own exploded view covering the mounting plate assembly, LP connector, fuel filter assembly, filter kit, valve, hose assembly, elbow fittings, bolts, washers and weather strip. The changeover mount group for LP is also documented with its full bill of materials.

Radiator, Cooling & Low Fuel Warning

The cooling system section covers the open core radiator assembly and the radiator screen assembly for the GCT K25 certified engine. Mounting hardware including bolts and hardened washers are listed. The low fuel warning system for the G30N-7 is documented with its harness assemblies for the warning light, LPG tank and main harness connection. The radiator group itself is broken down with the radiator assembly, reservoir tank, hoses, clamps, mounting brackets, foam seals and shield plates.

Hood, Seat & Cabin Panels

Operator compartment components receive thorough treatment. The hood and seat group for EU safety applications is shown with the hood latch and key. The hood group for Grammer seats is detailed with the operator cell hood assembly, bolts, nuts and washers. The vented side panel assemblies for both left-hand and right-hand sides are covered, including the foam inserts and mounting hardware. The cabin group with vented side panels is documented with the panel assemblies, fuel cover, boss, foam and screws. The sound suppression option is also included, showing the noise cover assembly, seat plate, hood cover plate and scrivets.

Counterweight Groups

Counterweights are available in multiple tonnage ratings and this catalogue covers them all: 2.0 ton, 2.5 ton, 3.0 ton, 3.3 ton and 3.5 ton, in both standard and Crown configurations. Each counterweight group is shown with its weight casting, hex bolts, plain washers, pins, split pins and counterweight mounting plates. The Crown versions include the specific part numbers for the Crown-branded counterweights across the range.

Tilt Cylinder Groups

The tilt cylinder section is extensive, covering multiple stroke configurations: 3/3, 6/3, 3/5, 6/5, 3/8, 6/8, 3/10 and 6/10. Each cylinder group includes the cylinder assembly, limit group, seal kit components (O-rings, shims, spacers) and the basic cylinder part number. The basic tilt cylinder is also broken down separately with its eye nut, bolt, lock nut, seal wiper, cylinder head, U-cup seal, ring, backup ring, O-ring seal, piston, nut, slipper seal, tube assembly and plug.

Drive Axle, Differential & Steering

The drive axle assembly for the S5A4 is documented with its housing assembly, brake cover, seals, bearings, friction plates, spindle, hub, piston, bearing cones and cups, grease shield, lock nut, bleeder adapter and differential assembly. The differential gear assembly for pneumatic MMC applications is broken down with the differential case, side gears, pinion gears, spider, conical spring washers, thrust washers, bearings, retainer, carrier assembly, seal, yoke and gear set. The steer axle group is covered with the beam assembly, left and right steering knuckles, king pin seals, steering cylinder, link assembly, bearings, bolts, nuts and grease fittings. The steering cylinder itself is detailed with tube assembly, rod assembly, rod cover, bushing, oil seal, dust wiper, stopper, O-ring, backup ring, piston seal, wear ring and seal kit.

Brake System

The brake control group is shown with the master cylinder assembly, washers, split pins, bolts and hardened washers. The master cylinder assembly is further broken down with the brake valve, master cylinder bracket, bell crank assembly, yoke, nuts, grease nipple, washers, pins, O-rings, elbows and snap rings. The master cylinder valve for ODBC brake systems is documented with its housing front and rear, booster, bellows, pistons, washers, seals, spring, relief valve components, plugs, O-rings, balls and seal kits. The brake line group for the D25S-7 is also included with the tube assemblies for left-hand, right-hand and main brake lines.

Transmission & Gear Pump

The transmission group for the G20/25/30 is covered with the transmission assembly S5T9, gear pump main pump, bracket assembly for inch mounting, bell crank assembly, bushing, shaft assembly, bolts, washers, O-rings, gasket, lube pump, inching control spring, clevis, link assembly, clamps, pins, elbows, hoses, couplings, oil pump assembly, hollow screws, fuel pipes, seals, plugs and RPM sensor. The transmission assembly itself is broken into four quarters, each showing the internal components: input shaft, piston rings, bearings, coupling, snap rings, gear assemblies, clutch discs (outer and inner), pressure discs, return springs, retainers, retaining rings, quad rings, pistons, backing washers, balls, bearing cones, shims, torque converter, quill shaft, flexible plate and bend plate. The gear pump section covers the main pump with housing, body, rear cover, bushing, O-rings, pins, drive gear, idle plate, side plates, backup rings, oil seal, snap ring, bolts, washers and seal kit.

Engine Mounts, Air Cleaner & Muffler

The mount group for the PT is detailed with rubber mounting, shims, bolts, washers, nuts and engine mount brackets for both left-hand and right-hand sides. The air cleaner group includes the cleaner assembly, primary and safety air cleaner elements, body, cover assembly, dust ejector, hose air inlet and outlet, indicator dust, bracket assembly, washers, bolts and clamps. The muffler group for T3 applications covers the catalytic muffler for the HMC 2.4L certified engine, exhaust tube assembly, gasket, washers, nuts, clamp, bolts, oxygen sensor, counterweight plate and mounting hardware.

Hydraulic Lines, Wiring & Electrical

The hydraulic line group for 2.5 ton models is documented with hose assemblies for tilt upper and lower, hydraulic hoses for various circuits, tube assembly, clamps, spacers, washers, bolts, nuts and O-rings. The hose group for hydraulic power steering is also included with hose assemblies, hose, clamps, clips, washers, bolts and straps. The wire group section covers the chassis harness assembly, ECU mount bracket, ECU cover bracket, power TR mount bracket, junction box mount bracket, washers, bolts, screws, circuit breaker, clip mounting bracket, flash unit mount bracket and start motor harness. The horn group, battery group and overhead guard mounting group are also included.

Floor Plates, Pedals & Tool Group

The floor plate assembly is shown with the plate, pedal assembly for accelerator, bolts, hardened washers, knob bolt and floor mat. The accelerator pedal assembly is further broken down with the floor plate, accelerator plate, washers, bolts, pedal assembly and foam. The tool group rounds out the catalogue with the drive wheel wrench assembly, socket wrench assembly, spanner set, cross screw driver, grease gun, filter wrench and tool box.

Why This Crown Chassis Parts Catalogue Matters

When you are repairing or rebuilding a Crown CG20E7, CG25E7, CG30E7, CG33E7 or CG35EC7 forklift, having the correct part numbers is not optional – it is essential. Ordering the wrong component costs time, money and productivity. This parts catalogue gives you the exact Crown part numbers, quantities and descriptions for every chassis component, from the smallest washer to the complete frame assembly. Each section is a standalone unit, making it easy to find the parts you need for a specific repair job without scrolling through hundreds of pages of unrelated information. The exploded diagrams show how components fit together, so you can see exactly what goes where during reassembly. Whether you are replacing a worn tilt cylinder seal, rebuilding a brake master cylinder, servicing the transmission, or swapping out a counterweight, the part numbers in this catalogue are what you need to order the right parts the first time.

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Instant PDF Delivery

This Crown forklift chassis parts catalogue is delivered as an instant PDF download – no shipping, no waiting, no physical media. Once your payment is complete, you can download the file immediately and start using it on any device: desktop, laptop, tablet or smartphone. The PDF is printable, so you can take the relevant pages out to the workshop or keep a printed copy in the service binder. Whether you are a professional forklift technician, a fleet maintenance manager, or an owner-operator maintaining your own Crown lift truck, this 112-page parts catalogue gives you the parts identification information you need to keep your machine running.