Crown RR/RD 5200 & 5200S Reach Truck Parts Catalog PDF Download

Description

File Details

• Manual Type: Illustrated Parts Catalog
• Brand: Crown
• Models Covered: RR 5200, RD 5200, RR 5200S, RD 5200S, RR 5200 (AC), RD 5200 (AC), RR 5200S (AC), RD 5200S (AC)
• Language: English
• Page Count: 502 pages
• File Format: PDF
• Document Numbers: CRO_01.0-1452-004, CRO_01.0-1452-101, CRO_02.0-1452-600, CRO_03.0-1452-001, CRO_04.0-1452-001, CRO_04.1-1452-001, CRO_04.3-1452-001, CRO_04.6-1452-001, CRO_04.8-1452-001, CRO_05.3-1452-050, CRO_06.0-1452-001, CRO_07.2-1452-001, CRO_08.3-1452-001, CRO_09.0-1452-001, CRO_10.0-1452-001 and more

Chapters Covered

The Crown RR/RD 5200 and 5200S parts catalog is organized into the following major sections, each containing exploded-view illustrations and detailed part number tables:

• Power Unit Parts — Door panels, guards, tank covers, fire extinguisher, battery compartment components, overhead guard assemblies, work lights, dome lights, strobe lights, and wire mesh covers
• Hydraulic Systems — Reach hydraulics, lift pump (9cc, 10cc, 11cc load sensing), lift motor (24V and 36V, 170 mm diameter), manifold block assemblies, hydraulic reservoirs, hoses, tubes, fittings, and oil pump assembly
• Drive Unit Parts — Complete drive unit assemblies, housing, gear covers, axles, bearings, seals, gears, pinion shafts, hub assemblies, and drive unit lubrication system
• Traction Motors — 24V and 36V traction motors with sensors and without sensors, drive end heads, armatures, brush boxes, frames, fans, and terminal studs
• Electrical Components — ACCESS 2 and ACCESS 3 modules, CAN module assemblies, contactor panels for 24V and 36V single and dual pump systems, distribution panel assemblies, fuse panels, relays, fans, horns, key switches, and traction encoders
• Multi-Task Control — Handle assemblies, thumbwheel/accessory assemblies, potentiometers for traction and hydraulics, optic switch boards, and support machining
• Displays — Standard displays, enhanced displays, enhanced displays with CDM, interface panels, PCB boards, relays, resistors, and mounting brackets
• Height Sensor — Encoder bearings, friction wheels, arms, springs, and retainers
• Connectors and Control Cables — A comprehensive range of AMP, Deutsch, Weidmuller, D-sub, and Multilock connectors, terminals, and control cable assemblies
• Fork Tilt Switch and Strobe Light — Tilt switch assemblies, plungers, springs, rods, resistors, and strobe light components
• Freezer/Corrosion Packages — Heater assemblies, PCB panels, resistors, thermostats, potentiometers, and floorboard harnesses
• Overhead Guard Accessories — Fan supports, guards, louvers, consoles, dome lights, work lights, and spotlight assemblies
• Brake Parts — Traction motor brake assembly, magnet and coil body, armature inner and outer, friction rotor, brake pad assembly, springs, and adjusters
• Steering Parts — Steering system assemblies, steer motors, steering units, tiller assemblies, gears, bearings, and seals
• Mast Parts — TT 144 mm (5.69 in) channel masts and TT 184 mm (7.25 in) channel masts in various collapsed heights and lift heights, drive-in rack masts, mast chains, pulleys, springs, and mainframes
• Cylinder Parts — TT lift cylinders, carriage cylinders, reach cylinders, tilt cylinders, and sideshift cylinders with complete seal kit references
• Reach Mechanism Parts — Reach-tilt assemblies, reach-tilt with sideshift, reach support weldments, arm inner and outer weldments, carriage weldments, and pivot shafts
• Labels and Decals — Capacity plates, data plates, warning labels, caution labels, danger labels, and decal kits
• Wheels, Tires and Casters — Load wheels, caster wheels, polyurethane tires, hubs, and the complete wheel application guide

What This Parts Catalog Delivers

This is not a generic reference guide. It is a 502-page Crown parts catalog built specifically for the RR 5200 and RD 5200 series reach trucks, including the 5200S narrow-chassis variants and the AC-powered versions. Every section is illustrated with exploded-view diagrams that show exactly how components fit together, and each illustration is paired with a detailed table of part numbers, descriptions, and quantities required. Whether you are rebuilding a drive unit, replacing a hydraulic cylinder seal, tracking down an electrical connector, or ordering a replacement mast chain, the catalog gives you the exact part number you need to order correctly the first time.

For fleet maintenance operations, independent repair shops, and Crown reach truck owners, having the correct part number eliminates the guesswork and the costly returns that come from ordering the wrong component. The catalog covers serial number breaks throughout, so you can match the parts to the specific production range of your machine. Sections on freezer/corrosion packages, EE (electrically enclosed) trucks, and drive-in rack mast options ensure that specialized configurations are not overlooked.

The reach mechanism section alone covers the reach-tilt assembly, reach-tilt with sideshift, reach support weldments for both 3500 lb and 4500 lb capacity models, arm inner and outer weldments, carriage assemblies, and all associated pivot shafts, bushings, bearings, and bumpers. Similarly, the mast sections detail TT 144 mm and TT 184 mm channel masts across all collapsed height and lift height combinations, with individual part numbers for mainframes, chains, pulleys, rollers, and springs.

The electrical components chapters are equally thorough, covering ACCESS 2 and ACCESS 3 modules, contactor panels for 24V single pump and 36V dual pump configurations, distribution panels, fuse panels with individual fuse ratings, relays, fans, guards, and every connector type used on the truck. This level of detail means you can troubleshoot electrical faults and order the exact replacement module or connector without needing to contact a dealer.

Why This Catalog Matters

Parts catalogs are not repair manuals. They do not walk you through diagnostic procedures or tell you how to disassemble a component. What they do — and what this Crown RR/RD 5200 catalog does exceptionally well — is give you the precise part numbers, exploded views, and quantity requirements for every serviceable component on the truck. When you combine this catalog with a service manual, you have everything you need to diagnose, repair, and maintain your reach truck correctly.

Ordering the wrong part is expensive. It costs shipping both ways, it delays the repair, and it puts the truck out of service longer than necessary. With the illustrated diagrams and part number tables in this catalog, you can visually confirm that the part you are ordering is the correct one for your specific truck configuration before you place the order. The serial number ranges included throughout the catalog help you pinpoint the exact variant that applies to your machine.

Get Your Copy Instantly

IMAGES PREVIEW

The Crown RR/RD 5200 and 5200S Reach Truck Parts Catalog is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no restrictions on how you use it. Access it on any device — laptop, tablet, or smartphone — and print the pages you need for the shop floor. Whether you are maintaining a single truck or a fleet of Crown reach trucks, this catalog gives you the part information you need to keep your equipment running.