Deutz BFM1013 MVS Workshop Manual 03123294 – PDF Engine Repair Guide

Description

File Details

• Manual Type: Workshop Manual
• Brand: DEUTZ
• Model: BFM1013 MVS
• Language: English
• Page Count: 104 pages
• File Format: PDF
• Order No.: 0312 3294 en
• Edition: 1st Edition
• Date: 10/2007
• Publisher: DEUTZ AG

Chapters Covered

• Foreword
• General
• User Notes
• Technical Data
• Job Card Overview
• Job Cards
• Commercial Tools
• Special Tools

Foreword and General

The opening sections introduce the DEUTZ BFM1013 MVS engine, covering its intended use, the manufacturer’s maintenance philosophy, and the prerequisites for proper repair work. The General chapter explains the research and development behind DEUTZ engines and the importance of following prescribed maintenance intervals.

User Notes

This chapter is essential reading before any work begins on the BFM1013 MVS. It contains accident prevention and safety regulations, detailed cleanliness instructions for handling the DEUTZ Common Rail System, disposal regulations, and explanations of how the operating manual and workshop manual are structured. The job card numbering system — W cards for standard repairs and I cards for repair instructions requiring special conditions — is explained in detail, along with the symbols used throughout the manual.

Technical Data

Testing and setting data plus tightening specifications for the BFM1013 MVS engine. These tables provide the values needed for accurate assembly and adjustment work, with cross-references to the relevant job cards.

Job Card Overview and Job Cards

The job cards are the heart of this DEUTZ BFM1013 MVS workshop manual. They are organised into W cards (standard repairs) and I cards (repair instructions requiring special conditions). The overview lists every job card both alphabetically and numerically. The individual job cards in this manual cover:

• Installing and removing turning gear (W 04-06-03)
• Removing and installing the impulse transmitter, crankshaft (W 05-07-01)
• Removing and installing the impulse transmitter, camshaft (W 05-07-03)
• Removing and installing the temperature transmitter, charge air (W 06-14-01)
• Renewing the injection lines (W 07-03-01)
• Removing and installing the fuel injector pump (W 07-04-01)
• Removing and installing the temperature transmitter, fuel (W 07-09-01)
• Removing and installing the oil pressure switch (W 08-11-08)
• Removing and installing the temperature transmitter, coolant (W 09-12-01)
• Removing and installing the cable harness MVS (W 13-01-02)
• Removing and installing the pressure transmitter, charge air (W 13-08-01)

Each job card contains step-by-step procedures with photographs, torque values, special tool references, and safety notes. The fuel system job cards carry specific cleanliness instructions for the DEUTZ Common Rail System, including the mandatory 30-second wait after engine shut-off and the prohibition on deforming injection lines. The cable harness job card includes a connection assignment table for the injection pumps (Y15.1 through Y15.6) and covers disconnecting the battery negative terminal before work. The fuel injector pump job card details the use of the turning gear, valve overlap positioning for 4-cylinder and 6-cylinder engines, roller tappet removal with special pliers, and shim selection. The impulse transmitter job cards cover the 0.6 +0.1 mm gap setting with feeler gauge and the spacing disc thickness selection table.

Commercial and Special Tools

Lists the conventional tools and DEUTZ special tools required for the procedures in this manual. Special tools include the turning gear 100320, special pliers 103220 for removing the roller tappet, special wrench 110500 for injection pipes, socket wrench insert 110700, disassembly tool 110901 for O-rings, and stoppers/caps 170160 for sealing fuel system openings. Ordering information is provided for all tools.

A Workshop Manual for Serious BFM1013 MVS Work

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This DEUTZ BFM1013 MVS workshop manual is the reference you want on the bench when the job involves more than routine maintenance. It covers the fuel injector pump, injection lines, impulse transmitters, temperature transmitters, oil pressure switch, pressure transmitter, cable harness, and turning gear — with the torque values and special tool numbers printed right where you need them. The safety and cleanliness rules for the DEUTZ Common Rail System are spelled out in full, so you can work on the fuel system without risking damage to high-precision components. Whether you are replacing an injection pump, renewing injection lines, or diagnosing a sensor fault, the W and I job cards give you the step-by-step sequence, the tightening figures, and the component assignments. The PDF is available for instant download after payment — no shipping, no waiting. View it on any device, print the pages you need for the workshop, and keep the complete manual on hand for every BFM1013 MVS repair job.