Doosan BR14JW-5 BR16JW-5 Parts Book PDF – SB1117E09 Electric Forklift Parts Catalog

Description

The Doosan BR14JW-5 BR16JW-5 Parts Book PDF is the illustrated component catalogue issued under document number SB1117E09 for the two 48-volt sit-down electric counterbalance trucks in the JW-5 range. Rather than a narrative repair text, this is a pure identification document: each serviceable part is drawn inside an exploded illustration, numbered on the drawing, and then listed underneath with its part number, description and required quantity. That layout is exactly what makes the Doosan BR14JW-5 BR16JW-5 Parts Book PDF the quickest way to confirm which component belongs where on the machine before an order goes out.

Coverage runs from the chassis wiring harness and instrument cluster through the transfer case, drive motor, hydraulic pump, steering gear and control valve sections, out to the mast, carriage, backrest and forks, and on into the optional battery, charger, lighting and fan assemblies. The catalogue is divided into seven top-level groups and then broken down figure by figure, so a single assembly can be located without scrolling through the whole document.

File Details

• Manual type: Illustrated parts book / parts catalogue
• Document number: SB1117E09
• Brand: Doosan
• Models covered: BR14JW-5, BR16JW-5
• Model codes: FRA07 (BR14JW-5), FRA08 (BR16JW-5)
• Engineering model numbers: EMOR9 (BR14JW-5), EMORA (BR16JW-5)
• Serial number applicability: BR14JW-5 FRA07-000001 and up; BR16JW-5 FRA08-000001 and up; R9-00001 and up; RA-00001 and up
• Truck type: 48 Volt, sit-down electric
• Language: English
• File format: PDF

Chapters Covered

• 1. Chassis Component
  • Wiring Gp
  • Instrument Gp
  • Tank Gp – Hydraulic
  • Lines Gp – Mast Operating
  • Mounting Gp – Reach Cylinder
  • Reach Cylinder Ass’y
  • Motor Gp – Drive and Motor Ass’y – Drive
  • Motor Gp – Hydraulic and Motor Gp – Pump
  • Lighting Gp – STD
  • Control Gp – Accel
  • Connector Gp – Battery, SBE Blue and SB Gray
  • Pump Gp – Hydraulic
  • Panel Gp – Control and Controller Ass’y
• 2. Power Train & Brake System
  • Mounting Gp – Transfer
  • Transfer Gp
  • Control Gp – Brake
  • Brake Gp – Service
  • Drive Wheel Mounting Gp – Rubber Plain, Rubber LUG, Urethane Plain, Rubber Non Marking
  • Load Wheel Mounting Gp – Urethane and Rubber
  • Caster Wheel Ass’y
• 3. Steering System
  • Steer Axle Gp
  • Handle & Linkage Gp
  • Steering Ass’y – Gear
  • Control Gp – F/R
• 4. Control Valve & Option
  • Valve Arrangement – 3 Section and 4 Section
  • Control Valve Gp – 3 Spool
  • Valve Section – Inlet, Reach, Tilt, Lift, Outlet
  • Lighting Gp – Option
  • Tool Gp
  • Battery Ass’y – 365AH and 440AH, Non EEC and EEC
  • Charger Ass’y – 1P and 3P, 220 / 380 / 440 Volt, 50Hz and 60Hz
  • Hose Guide
  • Mounting Gp – Reach
  • Change Over AR. FAN – Option
• 5. Frame & Panel Group
  • Panel Gp – Outer
  • Battery Bed Gp, parts 1 through 5
  • Mounting Gp – Floor Plate
  • Seat Gp – Suspension
  • Location Chart
• 6. Mast Hydraulic
  • Lift & Tilt Mounting Gp – STD
  • Lift & Tilt Mounting Gp – FFT
  • Tilt Cylinder Mounting Gp – STD
  • Tilt Cylinder – LH and RH
  • Tilt Cylinder Mounting Gp – FFT
  • Lines Gp – Attachment – Primary – 4 Way, STD and FFT
  • Lines Gp – Side Shifter, STD and FFT
  • Side Shifter Gp
  • Cylinder Gp
• 7. Mast-Implements
  • Mast Gp – STD
  • Mast Gp – FFT
  • Mast Ass’y – STD
  • Mast Ass’y – FFT
  • Relay Gp – Lift, STD and FFT
  • Mounting Gp – Reach
  • Carriage Ass’y – STD and FFT
  • Carriage Mounting Gp
  • Lift Gp – Secondary Cylinder, STD and FFT
  • Lift Gp – Primary Cylinder
  • Board Ass’y
  • Backrest Gp
  • Fork Gp

Read together, those seven groups describe the whole truck as a set of replaceable assemblies. A technician working from this parts book can trace the drive circuit from the battery connector group through the controller and panel, follow the hydraulic circuit from the pump and tank out to the reach cylinder, tilt cylinders and side shifter, and then identify the individual bearings, shims, seals, hoses, fittings, pins and fasteners that hold each of those assemblies together. The mast chapters are split by mast type and by mast free height, so the correct secondary cylinder tube, rod, lift group and chain length can be selected for the machine in front of you instead of a generic one-size listing.

What the Part Numbers Actually Cover

The electrical content is unusually complete for a parts book. It includes the directional switch assembly, drive motor assembly, speed sensor, temperature sensor, pump motor assembly, backup alarm, horn, ignition switch and key set, hand brake switch, main fuse, controller assemblies and the harness assemblies that link them. Where a controller or harness changed over the production run, the listings note the affected serial ranges and the replacement part number, which is the detail that prevents ordering a superseded item.

On the mechanical side, the brake and power train chapters give the wheel cylinder, master cylinder, brake shoes, cables and the complete transfer group with its bevel gear set, shafts, bearings, shims and seals itemised separately. The steering chapter carries the steer axle beam, shaft, shims, grease nipples, the handle and linkage assembly with its chain and sprockets, and the gear steering assembly. The frame and panel group adds the outer panel set, the multi-part battery bed, the floor plate and mat, and the suspension seat service kits.

Why Buy This Parts Book

Ordering the wrong part on an electric counterbalance truck is an expensive way to lose a shift. The Doosan BR14JW-5 BR16JW-5 Parts Book PDF removes that guesswork by tying every item to a figure number, an item number and a quantity, so a component can be identified visually on the exploded drawing and then ordered by number. It supports routine replacement of wear items, rebuilds of the drive motor and pump motor, resealing of the tilt, reach and lift cylinders, repair of the brake and steering systems, and re-assembly of the mast, carriage and side shifter after a strip-down. It is equally useful as a reference for checking what fasteners, O-rings, shims and spacers are called out for a job before the truck is opened up.

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The file is delivered as an instant PDF download, with no shipping and no waiting. It opens on a laptop, tablet or phone, and any figure or parts list can be printed and taken to the bench for the job at hand.