Doosan CG20NXP CG25NXP CG30NXP CG33NXP CG35NXP Forklift Parts Manual XSB1801E PDF

Description

Doosan CG20NXP-CG35NXP Forklift Parts Book — XSB1801E

This is the complete Doosan parts book for the CG20NXP, CG25NXP, CG30NXP, CG33NXP and CG35NXP series counterbalance forklifts powered by Kubota WG2503 engines in LP-NC, LP-T3 and DF-NC configurations. Publication XSB1801E covers all serviceable components of the chassis, driving module, engine, operating module, mast, fork, carriage and location chart groups, with every part number, quantity and description laid out against numbered exploded illustrations.

File Details

• Manual type: Illustrated Parts Book / Parts Manual
• Brand: Doosan
• Models covered: CG20NXP, CG25NXP, CG30NXP, CG33NXP, CG35NXP (model codes FGA24–FGA28)
• Engines: Kubota WG2503 — LP-NC (CV 3510), LP-T3 (CV 3520), DF-NC dual fuel (CV 3530)
• Document number: XSB1801E / XSB1801E00
• Language: English
• File format: PDF

Chapters Covered

• CHASSIS — Chassis: Arrangement General (Non-Cert LP 2–3T, Non-Cert LP 3.5T, Tier-3 LP 2–3T, Tier-3 LP 3.5T, Non-Cert DF 2–3T, Non-Cert DF 3.5T), Lines GP Fuel, Frame Group, Battery Group, Wiring Group, Pedal Group Accel, Mount Group Gear Pump, Overhead Guard, Muffler GP, Floor Plate GP, Panel Top GP, Reservoir Assy, Brake Group Parking, CH/OV AR MTG GP-EU LPTank, Wire Group LP-NC/T3, Wire Group DF, Fuel Cap with Key
• CHASSIS — Driving Module: Powertrain MTG, Transmission Assy G30NXP, Pump Transmission, Valve Control Transmission, Housing Sub Assy Transmission, Clutch Assy Transmission, Differential Assy Transmission, Axle Assy Drive 3.0T, Steer Axle GP, Tire & Wheel Groups (Pneumatic, Solid, Non-Marking, Single, Double, Front Solid/Rear Pneumatic, Front Pneumatic/Rear Solid), Option-Low LP Fuel Warning, Enconomic Seat, Counter Weight 2.0T and 3.5T
• CHASSIS — Engine: Engine Arrangement Primary (LP-NC, LP-T3, DF-NC), Engine Assy, Head Cover, Cover Assy, Gear Case, Main Bearing Case, Case Crank, Piston and Crankshaft, Piston Kits (STD, 025), Kit Metal Engine (STD, -0.2MM, -0.4MM), Camshaft and Idle Gear Shaft, Flywheel Assy, Governor Assy, Head Assy Cylinder, Pan Assy Oil, Accessories and Service Parts, Exhaust Manifold, Intake Manifold, Starter Assy, Starter, ECU, Ignition, Alternator and Pulley, Alternator WG2503-GL-NC Dual Fuel, Oil Cooler, Filter Oil, Gasket Kit Upper, Water Pump, Valve and Rocker Arm, Water Flange and Thermostat, Cooler Assy Fan, Dipstick, Tool Hand Diagmaster, Tool Diagnosis Kit, Gasket Kit Lower, Oil Pump Assy, Mount Group Engine
• CHASSIS — Operating Module: Air Cleaner GP, Location Chart, Air Cleaner-Wet, Pre Cleaner GP, Cleaner Pre, Electric Wiring for Rear Lamp & Strobe, Seat GP-Hip No Belt, Seat GP Suspension W/Hip, Strobe Assy Rotating Type OHG, Radiator Group, Modular Cabin A / B / C, Valve Control GP (3 Sec/3 Lever, 3 Sec/3 Lev ISO3691, 4 Sec/4 Lev ISO3691, 4 Sec/3 Lev ISO3691, 4 Sec/4 Lev, and INFO LINK variants), Wiper GP, Wiper & Waterinjection, Fan for Modular Cabin, Fan & Wiper for B&C Cabin, Two Rear Standard Lamp OVHG, Heater Group Cabin, Vertical Exhaust, Sound Suspension-NXP, Belly Plate, Speed Control, Air Conditioner Crown, Autoshift Controller D30NXP Stage5, Fan Assy, Extinguisher-Cabin, Strobe GP Amber Above Cabin, Strobe Cabin-Red, Rear Lamp GP Cabin, Seat Groups (Vinyl, Vinyl with Armrest, Vinyl NACD, Cloth Suspension DLX W/Hip W/O Arm, Static STD, Suspension No Seat Belt S/W, Vinyl Static, Vinyl Static With Arm, Vinyl Static With Hip, Suspension, Suspension W/Hip, Suspension Arm Rest Crown), Rear Lamp GP OVHG, Strobe GP Red Above OHG, Strobe GP Amber Above OHG, Reargripbar-OVHG, Reargripbar-Cabin, Strobe OVHG Red Down, Strobe OVHG Amber Down
• FRONT END — Mast: Mount Groups (all mast heights and FFT/FFL variants), Mast Groups (STD 2500 through STD 5000, FFT 3880 through FFT 6170, FFL 2560 through FFL 3580), Cylinder Assy Tilt (6/12, 6/10, 6/6, 6/4, 8/10, 8/6, 8/4 configurations for 2.0–3.0T and 3.3–3.5T), Cylinder Tilt NX, Mast Arrangements, Relay Assy Lift, Attachment Lines GP (3-way, 4-way, FFT, FFL), S/S Line Group, Line Group S/S STD 3.0T, Att Line GP Sec 3-way RH
• FRONT END — Fork: Fork sizes 45×100×900 through 50×100×2000 for 2.0–2.5T
• FRONT END — Carriage: Carriage Assy (STD 3.0–3.5T, 230216 series), Load Backrest (H=1000mm, 2.0–2.5T Crown), Side Shifter (Standard for Single and Double, 2.0–2.5T and 3.0T), Reargripbar-Full Cabin Crown Plus, Option-LED Blue Spot Lights, Carriage Arrangements (INT S/S FFL, INT S/S FFT, FFL Dual Tire, FFT Dual Tire), Shifting Fork Integral 1120mm, Positioner Groups (1170mm, 1440mm), Positioner Fork 2.0–2.5T, Carriage Arrangements, Backrest Assys, Mount Groups, Shifting Fork Integral STD 2.0–2.5T, Side Shifter INT-STD
• SQ — SQ-Chassis: Strap SQ-Strip Ground
• MISCELLANEOUS — Location Chart: Location Chart
• Part Number Index: Complete alphabetical/numerical index of every part number with figure and key number references

The parts book opens with a section on how to use the manual, lift truck identification guidance, ordering instructions, a full abbreviations key (A, B, C, D, E, G, H, J, K, M, NS, Q’ty Per Each, S, Z, DEL), and the sales model information matrix linking model codes FGA24–FGA28 to CV values 3510, 3520 and 3530. From there, every assembly in the machine is documented as a numbered illustration paired with a parts list giving S/C, Item No., Part No., Q’ty and Part Name. Serviceable items that are components of a larger sub-assembly are indented, and non-service parts are flagged. Optional accessories (modular cabins, air conditioning, heaters, strobes, LED blue spot lights, additional rear lamps, grab bars) are all listed alongside the standard configuration parts, which makes this book useful well beyond a straightforward rebuild.

If you are ordering replacement components, rebuilding a transmission or drive axle, refreshing the mast and carriage hydraulics, or simply trying to identify a part number that has worn off a plate, this XSB1801E parts book gives you the exact numbers Doosan used when the truck left the line. It covers the full CG20NXP through CG35NXP range under one document number, so a single copy serves mixed fleets running 2.0T, 2.5T, 3.0T, 3.3T and 3.5T trucks in LP-NC, LP-T3 and dual-fuel spec.

What This Parts Book Lets You Do

Using the Doosan CG20NXP CG25NXP CG30NXP CG33NXP CG35NXP forklift parts manual, you can look up any serviceable component by its assembly group and pull the correct Doosan part number, quantity and description in a single pass. That means faster, more accurate ordering, fewer wrong parts on the shelf, and a documented paper trail of exactly which variants were installed in the factory build — including engine-spec-specific items such as the LP-NC ECU, the LP-T3 ECU, the DF-NC ECU, the ignition coil used on LP-NC/T3, the different alternator fitted to the dual-fuel WG2503-GL-NC, and the fuel lock valves used across the three fuel systems.

Hydraulic fitters and mast rebuilders get the complete tilt cylinder breakdown for every angle configuration from 6/4 through 8/12, plus all lift cylinders, chain assemblies, sheaves, rollers and seal kits for standard, full-free-triple and full-free-lift mast arrangements up to 6170mm. Drivetrain technicians can work through the G30NXP transmission at clutch, differential and housing level, and the 3.0T and 3.5T drive axles down to individual bearings, seals and brake shoes. Electrical work is supported by full wiring group illustrations with harness assemblies, relays, fuses and ECU breakdowns for all three engine variants. Body and cab work is covered by the overhead guard, panel top, floor plate, modular cabin A/B/C and heater group sections.

Because the file is a PDF, it opens on any laptop, tablet or phone and can be printed page-by-page for the workshop or kept in a service binder. Delivery is instant after checkout — no shipping, no waiting for a disc, no licensing hassle.

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