Doosan D60S-7 D70S-7 D80S-7 D90S-7 G60S-7 G70S-7 Forklift Operation & Maintenance Manual – PDF

Description

Doosan D60S-7 D70S-7 D80S-7 D90S-7 G60S-7 G70S-7 Forklift Operation & Maintenance Manual

This is the complete Operation & Maintenance Manual for the Doosan D60S-7, D70S-7, D80S-7, D90S-7 diesel counterbalanced forklifts and the G60S-7, G70S-7 LPG counterbalanced forklifts. Document number SB2399E06. Written for operators, service technicians, and fleet maintenance staff who need the manufacturer procedures for safe operation and scheduled servicing of these trucks.

File Details

• Manual Type: Operation & Maintenance Manual
• Brand: Doosan Corporation Industrial Vehicle
• Models Covered: D60S-7, D70S-7, D80S-7, D90S-7, G60S-7, G70S-7
• Document Number: SB2399E06
• Engine Coverage: D34NAP / D34P Tier-4 diesel, PSI 4.3L Tier-3 LPG
• Language: English
• Page Count: 261 pages
• File Format: PDF

Chapters Covered

• Information Section — Foreword, literature information, how to use this manual, operator restraint system overview
• Safety Section — Important safety information, warning signs and labels, parking brake, general hazard information, operation information, maintenance information, burn prevention, fire or explosion prevention, operator restraint system, avoiding tip over, safety rules, how to survive in a tip over
• General Section — Declaration of conformity, specifications, noise and vibration, capacity charts (with and without side shifter), serial number locations, operator warning and identification plates, mast and attachment abbreviations
• Operation Section — Operator’s station and monitoring systems, seat switch system, lift truck controls, fuel replenishment (diesel, LPG, DEF/Ad-Blue), before starting the engine, starting the engine, after starting the engine, Auto Shift Controller ASC-208, operating techniques, parking, lift fork adjustment, storage information, cabin tilting, transportation hints, towing information
• Maintenance Section — Inspection, maintenance and repair of lift truck forks, tire inflation, torque specifications, cooling system specifications, fuel and DEF/Ad-Blue specifications, lubricant specifications, lubricant viscosities and refill capacities, maintenance intervals, when required procedures, every 10 service hours or daily, first 50-100 service hours, every 500 service hours or 3 months, every 1000 service hours or 6 months, every 1500 service hours or 9 months, every 2000 service hours or yearly, every 2500 service hours or 15 months, every 3000 service hours or 36 months
• Environment Protection Section — Fluid disposal and authorized servicing area procedures
• Index — Alphabetical reference to all major topics

The manual opens with a full safety walkthrough covering hazard identification, warning label locations, tip over prevention, and operator restraint system use — content that applies to every shift before the truck is moved. From there it walks through the operator’s station and monitoring systems in detail: key switch positions, engine coolant and transmission oil gauges, fuel level gauge, hour counter, speedometer, turn signal and horn, light and hazard switches, instrument panel indicator lamps, and the LCD instrument cluster used on the diesel 55kW trucks.

Operation chapters cover the direction control lever, neutral lever lock, transmission display, automatic transmission switch, inching switch, idle select switch, emergency engine stop, multi torque switch, SCR cleaning DeSOx switch, transmission inching control pedal, service foot brake, accelerator, emergency lowering device, parking brake (mechanical and electronic), lift and tilt controls, and the Auto Shift Controller ASC-208 with its shift-point and direction-inhibit adjustments. Fuel replenishment is covered for diesel, LPG tank changing, and DEF/Ad-Blue refilling with the correct fluid specifications. Operating techniques, load handling, parking, fork adjustment, storage, cabin tilting, transportation tie-down, and towing are all documented with step-by-step instructions and diagrams.

Maintenance content is organized by service interval so a technician can work straight from the schedule. Daily checks, first 50-100 hour break-in services, and every-500/1000/1500/2000/2500/3000 hour procedures are each laid out with the required steps. Engine oil and filter changes, transmission oil and filter changes, drive axle oil service (including Oil Cooled Disc Brake type), parking brake adjustment, belt checks, mast hinge and tilt cylinder lubrication, crosshead roller inspection, lift chain wear test and equal tension adjustment, hydraulic oil and filter service, cooling system clean and change, fuel filter service, air intake service, steer wheel bearing reassembly, battery service, and SCR cleaning are all covered. There are dedicated procedures for the LP engine ignition system, spark plugs, fuel filter element, fuel lock-off testing, TMAP sensor, oxygen sensors, and PCV valve replacement.

Specification tables in the General Section list capacities, load centers, dimensions, travel and lift speeds, weights, axle loads, tire sizes, wheel base, ground clearance, brake types, battery ratings, engine output and torque, and transmission data for every covered model. Capacity charts are broken out separately for trucks with and without a side shifter so the correct rated load can be confirmed before lifting.

What This Manual Enables You To Do

With this Doosan forklift Operation & Maintenance Manual on hand, an operator or technician can perform daily walk-around inspections, start and operate the truck correctly, diagnose transmission and engine fault codes, carry out all scheduled maintenance at the right interval, adjust the parking brake, service the lift chains for equal tension, change engine and transmission oils, refill DEF/Ad-Blue, handle LPG tanks safely, and prepare the truck for transport or long-term storage. The correct procedures and torque values matter on machines of this size — a lift truck in the 6,000 kg to 9,000 kg capacity class can cause serious injury or death if brakes, mast chains, or hydraulic systems are serviced with the wrong settings. This manual gives the exact figures and sequences from the manufacturer.

IMAGES PREVIEW

Every page is delivered as an instant PDF download after payment. No shipping, no waiting. The file can be viewed on any phone, tablet, laptop, or desktop, and pages can be printed for the workshop or the operator’s compartment as needed.