Doosan GC20P-5 GC25P-5 GC30P-5 GC33P-5 Forklift Parts Book SB1096E14 PDF

Description

File Details

• Manual type: Parts Book (Illustrated Parts Catalog)
• Brand: Doosan
• Models covered: GC20P-5, GC25P-5, GC30P-5, GC33P-5
• Document number: SB1096E14
• Engine type: NGVI / GM 2.4L (Tier E/G)
• Engineering model: G420FE : EM0MW
• Model codes: GC20P-5 (FGA0P), GC25P-5 (FGA0R), GC30P-5 (FGA0S), GC33P-5 (FGA0T)
• Language: English
• Page count: 622
• File format: PDF

What This Parts Book Covers

The Doosan GC20P-5 GC25P-5 GC30P-5 GC33P-5 Forklift Parts Book SB1096E14 PDF is the illustrated parts catalog for the P-5 series 2.0, 2.5, 3.0 and 3.3 tonne counterbalance lift trucks running the G424FE / GM 2.4L NGVI engine. Every serviceable component on the truck is broken out by group and assembly, and each exploded illustration is captioned with the part number and quantity so a dealer, parts counter or workshop can identify exactly what came on the machine at build. Serial breakpoints for the four model codes are shown against the affected part lines, so revisions between early and later builds are visible at a glance. This parts book has been prepared for owners, fleet managers and technicians who need the right number the first time rather than a guess from a generic catalog.

Chapters Covered

• 1. Chassis Component — Steer axle group, steering cylinder, steer axle mounting, power steering lines, top panel, hood assembly, air cleaner group, muffler group, cooling group and radiator, fuel cap, fuel line mounting, tilt mounting, floor plate, accelerator pedal, mast operating group, electric horn, chassis wiring, engine wiring, F.C.U. wiring, battery group, power train mounting, fuel & hydraulic tank frame, front cockpit unit mounting and basic assembly, steering group, cover group, reservoir group, instrument group, suppression group, LP tank mounting, filter assembly
• 2. Capacity Module — Counterweight group, overhead guard group, location chart
• 3. Engine — Engine assembly and basic, piston & rod group, gauge group, crankshaft group, oil pan group, oil filter & pump group, starter group, engine cover group, camshaft group, ignition wire group, cylinder block group, thermostat group, exhaust manifold group, timing belt & cover group, water pump group, ignition coil group, pulley group, PCV valve group, cooling system, intake manifold group, carburetor group, LP regulator group, engine control module group, label set, fuel lines group, fan drive group, alternator group, flywheel group, mount group, service tool kit
• 4. Brake System — Parking group (F.C.U.), inching & brake pedal group, brake lines group, inching & brake control group, master cylinder sub-assembly and master cylinder assembly
• 5. Power Train — Transmission group, pump assemblies, drive axle group, transmission assembly in four parts, valve assembly, drive axle assembly, differential assembly, drive axle housing assembly
• 6. Option For Complete Truck — Tire & wheel groups (narrow and wide, 2.0/2.5 Ton and 3.0/3.2 Ton), wide fender group, suspension seat groups (non NACD, arm rest, NACD, standard), static and retractable seat groups, cloth seat group, seat belt indicator group, three-section and four-section control valve arrangements
• 7. Option For General — Back mirror group, tool group, front light groups (STD, halogen, LED), option light group with turn signals, pre-cleaner changeover arrangements (standard and cabin), rear grip bar, EU changeover arrangement, LP tank swing-out and swing-down changeovers (EU and non EU), radiator screen, safety changeover (LP to LPS), auto-shift controller, auto tilt leveling changeovers (STD and FF/FFT), ground speed control, modular cabin A type, full cabin D type, cooler-in-tank changeover
• 8. Mast Hydraulic — Lift & tilt mounting groups (STD, FFT, FFL, QUAD), attachment line groups (primary STD, FFT, FFL and QUAD in 3-way and 4-way), secondary attachment line groups, tilt cylinder group, sideshifter line groups for STD, FFT/FFL, QUAD and 3.5 Ton double tire
• 9. Mast-Implements — Basic mast groups (STD/FFL, FFT, QUAD), stationary and inner upright assemblies across STD, FFT, FFL and QUAD, lift relay groups, secondary lift groups, primary lift groups (FFT, FFL, QUAD), carriage assemblies, carriage mount groups, side shifter groups, load backrest, integral side shifter, fork positioner, fork positioner backrest, fork group

Beyond the numbered sections, the front of the book carries a maintenance part list and a common part list that pull the serviceable consumables together in one place: fuel filter repair kit, engine oil filter, transmission oil filter, hydraulic oil and return filters, air cleaner outer and inner elements, water pump assembly, cooling fan, fan poly belt, timing belt, radiator cap, upper and lower radiator hoses, ignition wire, ignition coil and spark plugs, engine starter motors, 12V-80A alternator, back-up alarm, horn, 60A circuit breaker, directional and ignition switches, key set, temperature sensors, oil pressure switch, power relay, universal drive joint, powered brake master cylinder, master cylinder seal kit, hand brake switch, friction and outer friction plates, parking brake cable, steering unit seal and needle bearing kits, steering cylinder seal kit, king pin, king pin seal, shims and spacers, self-aligning bearing, tilt cylinder seal kit, sideshifter cylinder repack kit, lift cylinder seal kits for standard, FFT and FFL configurations, gear pump seal kit and gear pump seal.

Because the Doosan GC20P-5 GC25P-5 GC30P-5 GC33P-5 Forklift Parts Book SB1096E14 PDF is organised the same way the truck is built, the technician starts at the assembly illustration, reads the item number off the drawing and drops straight to the matching part line with quantity. That flow removes the usual back-and-forth of matching a damaged component against a description, and it makes ordering accessories or optional equipment — forks, sideshifters, fork positioners, mast uprights, cabins, seats and lighting — straightforward because those groups are catalogued in their own chapters. The inclusion of the QUAD mast, FFT and FFL uprights, integral sideshifter carriages and fork positioner assemblies means the book supports the trucks as actually configured, not just the base model.

Why This Parts Book Matters

Using a catalog that matches the correct serial range and model code is what keeps a rebuilt steer axle, transmission, differential, mast cylinder or hydraulic line from arriving as the wrong part. Serial breakpoints are shown throughout the assembly listings so changes made across the production run of the GC20P-5, GC25P-5, GC30P-5 and GC33P-5 are captured, and the alternator, radiator, filter, wiring harness, seat belt and horn entries each carry their own model-code and serial qualification. For a fleet running mixed P-5 trucks, that detail is what prevents a wrong-spec filter or an early-build hose going onto a late-build machine.

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Instant PDF Delivery

The Doosan GC20P-5 GC25P-5 GC30P-5 GC33P-5 Forklift Parts Book SB1096E14 is delivered as an instant PDF download — no shipping, no waiting on a disc. Open it on a workshop laptop, tablet or phone, search the sections you need, and print the exploded views or part lists for the bench or the parts counter. Whether you are rebuilding a mast, chasing a brake or hydraulic fault, replacing a seat, adding a sideshifter, or simply looking up the right filter, this parts book gives you the numbers directly from the same catalog Doosan used to build the truck.