E-Z-GO 2Five Electric Service Parts Manual 647698-AM – 2020 PDF

Description

The E-Z-GO 2Five Electric Service Parts Manual 647698-AM is the illustrated parts catalog for the 2Five electric-powered vehicle, issued for the 2020 model year and applying to vehicles built from the 2016 starting model year onward. Every section pairs an exploded illustration with a numbered parts list, so a component can be located visually on the drawing and then matched to its part number, description and quantity in the table beside it.

File Details

• Manual type: Service Parts Manual (Illustrated Parts Breakdown)
• Brand: E-Z-GO, Division of Textron Inc.
• Model: 2Five Electric
• Document number: 647698-AM
• Publication year: 2020
• Model year coverage: Starting model year 2016
• Language: English
• Format: PDF
• Pages: 132

Chapters Covered

• How to Use the Service Parts Manual
• Accelerator – pedal assembly, rotary position sensor, pedal switch, torsion spring, pivot shaft, pedal cover and insert
• Battery Charger – V on-board battery charger with DC to DC converter, charger brackets, receptacle, 5 meter DC cord kit
• Body – cowl with lights, instrument panel assembly, strut covers, front fascia with lights, cup holder and centre console, floorboard and rocker panels, rear body with lights and seat belts, sweater basket, beverage cooler and sand bucket kits, club and ball washer, side basket, two bag attachment
• Brakes – brake pedal assembly, return spring assembly, brake cable, master cylinder, calipers, brake lines, rear hub assembly
• Electrical System – main harness, electrical harness with solenoid, controller splash shield, turn signal switch, key switch, speedometer, A/C fan controller, headlight assemblies, turn signals, USB port housing, taillights, horn, license plate kits, defroster/heater, backup light kits
• Electronic Speed Control – controller, controller brackets, solenoid bracket, bus bar
• Frames – frame weldment, IP support, seat support weldments, seat belt front centre weldment
• Front Suspension – shock absorbers, spindle hub assemblies, spindle assemblies, front disc hub, struts, control arm assembly, steering rack
• Steering – steering wheel, steering column assembly, steering yoke
• Motor – 48V motor, speed sensor kit
• Rear Axle – heavy duty rear axle assembly 14.76:1, input gear, axle shafts, differential, intermediate gear assembly, ring gear, rear caliper mount
• Rear Suspension – heavy duty leaf spring, shock absorbers, U-bolts, axle support bracket, shock mount plates, shackle plate
• Seating – seat bottom assembly, bucket seat foams and covers, cushion seat assemblies, seat back assembly, hip seat back, floorboard assembly, rear seat frames, deck bed assembly, seat belts
• Weather Protection – canopy, canopy weather seal, windshield assembly, wiper motor and arm, side view mirrors, rear view mirror and camera, grab handles
• Wheels and Tires – wheel and tire assembly, Kenda Radial Pro Tour 205/50 R10 tire, silver chrome wheel, tire and mag wheel assembly, diamond wheel, lug nuts, wheel caps

As a whole, this 2Five Electric Service Parts Manual gives a technician or owner a complete, illustrated route to the correct replacement component for virtually every system on the vehicle. Rather than describing how to carry out a repair, it answers the question that comes first: which part belongs on this machine, in what quantity, and how the pieces fit together. Each chapter opens with a drawing that shows the assembly in the order it is built, with every item tagged by number, and the parts table underneath resolves that number into a genuine part number and description. Assemblies are nested, so a top-level number such as the accelerator pedal assembly includes the sub-components listed beneath it, and an asterisk in the part number column points you upward to the lowest assembly that is actually sold.

Body Colour Codes

Body panels are listed with a two-digit colour suffix that must be substituted into the part number when ordering. The manual includes a full colour code table covering black, patriot blue pearl, inferno red metallic, steel blue pearl, metallic charcoal, safety yellow, ivory, forest green, bright white, flame red, electric blue, platinum, burgundy, almond, sunburst orange, British racing green, barley gold, oasis green, java brown and Jacobsen orange. Locate the part number for the cowl, rear body, seat pod, side panel or seat wrap, then replace the trailing characters with the code for the colour you need.

Built Around Model Year Breaks

The 2Five changed over its production life, and this manual flags the break points directly in the parts tables instead of leaving you to guess. Entries are marked for vehicles manufactured before or after July 21, 2019, before or after July 22, 2019, before or after February 19, 2017, before or after October 22, 2018, before or after January 8, 2018, and before or after March 4, 2018, depending on the assembly. Instrument panel trim, front component mount plate, rivet sizes, beverage cooler brackets, sand bucket hardware, wheel covers, rear view mirrors and the electrical harness with solenoid all carry these date qualifiers. A separate note covers vehicles manufactured until 23 April 2016 for the harness assembly. Checking the build date of the vehicle against these notes before ordering is the difference between a part that bolts straight on and one that comes back.

Using This Service Parts Manual 647698-AM

If the part number is already known, the parts list pages can be searched by number or description, with the illustration used to confirm the selection. If the number is not known, the general index at the front points to the correct section, the illustration gives the item number, and the table converts that item number into the part to order. Assemblies are indented under the assembly they are used on, repeated upward until the highest final assembly is reached, which makes it straightforward to work out whether a component is sold separately or only as part of a larger unit. The manual also carries the standard notes on non-UL parts and the requirement to quote the model and serial number when ordering.

What This Manual Lets You Do

This E-Z-GO 2Five Electric Service Parts Manual supports the full range of parts identification work on the vehicle: rebuilding an accelerator pedal assembly, replacing a rotary position sensor or pedal switch, fitting a new on-board charger or charger cord kit, ordering body panels in the correct colour, sourcing brake calipers, master cylinder parts, brake lines and rear hub components, tracing electrical items from the main harness through to turn signals, headlights, taillights, horn and USB housing, identifying controller and solenoid brackets, locating front and rear suspension consumables such as shock absorbers, bushings, U-bolts and leaf springs, and finding the right motor, speed sensor and rear axle internals down to bearings, seals and retaining rings.

Getting the part number right the first time matters. A wrong caliper, a mismatched brake line, an incorrectly dated instrument panel trim or a body panel in the wrong colour code all mean a vehicle off the road and a second order. The illustrated format removes that guesswork by showing exactly where each numbered item sits in the assembly and what it attaches to, so the part arriving on the bench is the part that belongs there.

IMAGES PREVIEW

Delivery is instant. The manual is supplied as a PDF download immediately after payment, with no shipping and nothing to wait for in the post. Open it on a laptop or desktop in the workshop, on a tablet or phone beside the vehicle, or print the specific illustrated pages you need and take them to the bench. Keep the file on hand and the 2Five Electric parts breakdown is available whenever a component needs identifying.