Epiroc Boomer S2 Spare Parts Catalog 8999477300-001 PDF Download

Description

Epiroc Boomer S2 Spare Parts Catalog 8999477300-001 PDF Download

This Epiroc Boomer S2 Spare Parts Catalog 8999477300-001 PDF Download is the illustrated parts and service listing for the Boomer S2 underground drill rig. Each group is presented with item numbers, Epiroc part numbers, component names, quantities, and remarks so a workshop can identify the correct replacement for the rock drill, feed, boom, carrier, power module, hydraulics, 24 V electrics, RCS control hardware, air/water circuit, lubrication, and fire-suppression equipment shown in the catalog.

File Details

• Manual type: Spare parts catalog (Parts & Service)
• Brand / model: Epiroc Boomer S2
• Document number: 8999477300-001
• Language: English
• Page count: 1147
• File format: PDF

Chapters Covered

• Parts & Service – Boomer S2
• Maintenance – Deutz TCD 3.6 Tier 3: PM-kits (500 H, 1000 H)
• Maintenance – Deutz TCD 3.6 Tier 4 Final: PM-kits (500 H, 1000 H)
• Maintenance – Cabin + compressor LE10: PM-kits
• Maintenance – Cabin + compressor GAR30: PM-kits
• Maintenance – Canopy + compressor LE10: PM-kits
• Maintenance – Canopy + compressor GAR30: PM-kits (including 250 hours)
• Tools – Air condition
• Rock drill – COP 1838HD+: front part, cover group, gear housing, rotation chuck, intermediate part, cylinder group, seal houses, back head
• Hydraulic motors MSQ 80 SH, MSQ 100 SH, MSQ 160 SH, MSYQ 250 SH and correction kits
• Accumulators (right, left, return), valves, label set, protect cap set, optional set
• Tools set, pressure gauge set, overhaul fixture, charging device, connecting plate, O-ring set
• Seal kit – COP 1838HD+; seal kit for damping piston
• Overhaul kit – COP 1838HD+ / 600 impact hours; overhaul kit / 1200 impact hours
• Conversion kit – COP 1838HD to COP 1838HD+; conversion kit to four corners, straight splines
• Feed – 2X43L and Feed – 2X43R: BMH2X43, BMH 2000 beam, drill steel support, hydraulic cylinder, cradle sets BMH(t)2800, holders, end piece, pulley, hose drum, fenders, guides, limit switches, bushing sets T/R38 rubber and T38/R38 steel, hose sets
• Nipple set – hole blow check valve; hose nipple set; hose holder BMH(T)2X00 bulkhead
• Basic boom: rear boom part, attachment, boom link, cylinder link, shafts, boom body, telescope set, turning device, feed holder, boom / tilt / feed-extension cylinders, protections, hose frames, boom positioning hydraulics, sensors, EMC set, connection set
• Carrier: engine frame, boom frame, cover, attachment and coupling sets, hoods, doors, mudguards, binder box, drill bit box, support leg kit BSJ-10-40 / BSJ 10-55
• Drive unit rear and drive unit: drive axle, housing, differential gear, planet gear, brake, trunnion, drop box, cardan shafts
• Set of wheels – Nokian 12.00-20AG Mine; wheel complete; assembly set M22x1.5
• Diesel engine – Deutz TCD3.6 D.G. 90kW; engine unit TCD 3.6: cooling, radiator, gear motor, expansion tank, fuel system, exhaust, air intake, coupling engine to pump
• Sign sets (front, canopy, power, middle, rear modules), warning labels
• Valve cabinets left/right; canopy platform, cab attachment, foot steps, hydr. system canopy, chair swing, cable reel and reel control
• Hydr. system – power module, boom valve, front / middle / rear modules; pumps, filters, return filter set, steer cylinder set HC20T 125/63-500
• Hydr. system – S2C std feed left and drilling boom 2; drill valve uni rot/perc/feed; hole depth measuring sets
• Pump set – 60 Hz, GAR 30
• Electr. system: A10 cabinet, plinth modules, electric motor 75kW 380-420VD/690VY 50Hz, 24 V cable sets, cabinets A300 / A50 / A81, battery box, EMC set, stair lighting, emergency sets
• Control system RCS: system kits cabin/platform, front and rear modules, operator unit, bulkheads, ABC regular, WLAN, software kit Underground Manager Pro, laser and spirit-level calibration sets, aim plates, laser attachment S2
• Air/water system: air receiver set standard (CE+AUS), compressor set GAR 30, water pump, strainer Sarco R 1 1/2 in, water mist, ECL lubrication pump, water inlet
• Lubr. system: manual central greasing, pump kits, automatic lubrication boom and carrier
• Fire suppression: Ansul & Checkfire extinguisher set, tank, hose list
• Hose connection reference

Taken together, the listing is a complete parts map of the Boomer S2 as built in this document: every major assembly is broken into numbered items with orderable part numbers rather than narrative repair text. A technician uses it to match a worn component on the machine to the correct kit, seal, hose, sensor, or complete group before placing an order.

Preventive Maintenance Kits in the Catalog

The opening Parts & Service section of the Epiroc Boomer S2 Spare Parts Catalog 8999477300-001 PDF Download groups scheduled service by engine and by cabin or canopy plus compressor type. Deutz TCD 3.6 Tier 3 machines use PM-kit 6060004660 at 500 hours and 6060004661 at 1000 hours. The 500-hour kit lists engine oil filter 5112303505, primary air element 6060003290, hydrostatic transfer-pump filter insert 6060006878, and O-ring 5112287857. The 1000-hour kit adds safety air filter 6060003291, fuel filters 6060009318 and 6060009317, fuel-tank breather 3222118000, and V-belt 5750532706 (8PK 1300 EQ71).

Deutz TCD 3.6 Tier 4 Final machines use PM-kits 6060006298 (500 H) and 6060006299 (1000 H). Those kits keep the same engine oil and primary air filters and add DEF fluid filters 6060008285 and 5112004164. Separate PM-kit numbers are listed for cabin + LE10, cabin + GAR30, canopy + LE10, and canopy + GAR30, including 250-hour kits on the canopy + GAR30 line. The catalog states that PM-kit content is based on a standard machine without optional equipment, and that maintenance parts for options must be ordered separately. Service kit 5112240051 also appears with hyd. oil tank breather 8231085419 and compressor air filter element 6060011162.

COP 1838HD+ Rock Drill Parts

The rock-drill section is built around complete assembly 8311128301, COP 1838HD+. Exploded views separate the front part, cover group, gear housing, intermediate part, cylinder group, front and rear seal houses, and back head. Rotation motors are listed as alternatives: MSQ 80 SH (3115347380), MSQ 100 SH (3115347381), MSQ 160 SH (3115347383), and MSYQ 250 SH (3115347385), each with a shared correction kit. Right accumulator 3115345181, left accumulator 3115351181, and a return accumulator are shown with their valves.

Shank adapter options printed in the list include T38 L=435 D38, T38E L=525 D38, R32 L=435 D38, R32E L=525 D38, R38 L=435 D38, R38E L=525 D38, and TC35E L=525 D38, with Secoroc reference numbers in the remarks column. Drill collar 3115223100 covers R28/R32/R38/T38 adapters. Seal kit COP 1838HD+ and a dedicated damping-piston seal kit sit next to overhaul kit 3115923893 for 600 impact hours and overhaul kit 3115923894 for 1200 impact hours. Conversion kit coverage includes COP 1838HD to COP 1838HD+ and a four-corner straight-spline conversion. Optional, label, protect-cap, tools, and pressure-gauge sets, plus the overhaul fixture, charging device, motor connecting plate, and O-ring set, complete the drill package.

Feeds, Boom, and Carrier Groups

Feed chapters exist for both 2X43L and 2X43R layouts and reuse the same BMH2X43 / BMH 2000 hardware: feed beam, drill steel supports, feed cylinder, BMH(t)2800 cradle sets, holders, standard end piece, pulley wheel, hose drum with bushings, 1000 mm hose fender, hose guides, feed-cylinder hose holders, limit-switch sensor set, stop set, 300 mm spacer set, feed-cylinder nipple set, rubber T/R38 and steel T38/R38 bushing sets, and the feed hose set. Hole-blow check-valve nipples and BMH(T)2X00 bulkhead hose holders are listed separately.

The basic boom listing runs from the rear boom part through attachment, boom and cylinder links, expanding shafts, boom body, telescope set, front boom part, turning device, feed holder, rear boom cylinder, tilt cylinder, feed-extension cylinder, protection plates, hose frames, boom-positioning hydraulics, double check valves, overcenter valves, hole-blow nipples, BUT S / BMH 2000 assembly sets, and sensor sets for feed lift / boom swing / boom lift, feed swing, feed rotation, tilt, feed extension, and boom extension. An EMC set for boom earth places and a connection set close that section.

Carrier coverage includes the engine frame, boom frame, covers, hoods and left/right doors, mudguards, binder box, drill bit box, and support-leg kits with slide cylinder L2, BSJ-10-40 standard legs, and later BSJ 10-55 standard legs with 100/80 cylinder. Drive-unit rear and drive-unit chapters list drive axle, housing, differential gear, planet gear, brake, trunnion, drop box, and cardan shafts. Wheels are specified as Nokian 12.00-20AG Mine complete wheels with M22x1.5 assembly hardware and a 20 in rim.

IMAGES PREVIEW

Power Pack, Hydraulics, and Electrics

The diesel chapter is titled Diesel engine – Deutz TCD3.6 D.G. 90kW and is followed by Engine unit – TCD 3.6: cooling system, radiator unit, gear motor, expansion tank, radiator-hose connection set, left and right attachments, fuel system, exhaust system, air-filter installation, engine-to-pump coupling, and oil-drain connection set. Hydraulic chapters then split by module. The power module lists the hyd. oil tank, flow regulator (max inlet 150 l/min, max regulation 75 l/min), valve block, parking-brake hydraulic block, and power-unit hose set. Boom-valve hardware includes direction valve, inlet / valve / outlet sections, and hose sets for boom 1 and boom 2. Middle-module hydraulics add hydraulic pumps, filter complete, gear pump, and hydraulic motor. Rear-module hydraulics add double check valve, flow control valve, and cover set. Return filter set, manifold, tank hoses, steer-cylinder set with HC20T 125/63-500 cylinder, S2C standard feed-left drill valve (rotation / percussion / feed), and left/right hole-depth measuring sets with flow meter are all tabulated. A 60 Hz GAR 30 pump set covers motor-to-pump coupling, shaft coupling, cover, hydraulic pump, and gear pump.

Electrical listings start at the collector-to-A10 connection and A10 cabinet, then fan set A10-2, main switch, door limit switches, and plinth modules X40 through X40-3. The traction / drill electric motor is listed as 75kW 380-420VD/690VY 50Hz, part 9106109001, with flange fit set for Y/D start. 24 V cable sets are split across front, canopy, middle, power, and rear modules, with cabinets A74, A71, A72, A300, A81, and A50, plus hour meter, mushroom push-button, IP64 ignition lock, warning signal, brake light, battery-charger electric set, battery box, ground/EMC set, stair lighting S147, and cabin/canopy emergency sets with A48 junction boxes and A41 push-button box.

RCS, Air/Water, Lubrication, and Fire Suppression

RCS chapters list cable sets and system kits for cabin/platform, front, middle, and rear modules, operator unit with covers, cabin bulkheads A109 and A110, ABC regular kit, WLAN cable set, software kit Underground Manager Pro, drill-position hydraulic flow-sensor cable, laser calibration set with front and rear aim plates, spirit-level calibration set, and laser attachment S2.

Air/water coverage includes the standard CE+AUS air-receiver set, GAR 30 compressor set with hydraulic motor and pressure-reducing valve, rear-module strainer Sarco R 1 1/2 in, water pump and water-mist pump drive, G3/4 in 0.25 mm water filter, solenoid valve, ZDB 6 VA2-4X/315 V pressure-relief valve, front-module ECL lubrication pump with 5 L reservoir, hole-blow and water-mist hose sets, and the water inlet with cover set. Lubrication continues with the manual central greasing system, lubrication valves, pump kits, and separate electric sets for automatic lubrication of boom and carrier. Fire suppression is the Ansul & Checkfire extinguisher set with tank including attachment and a dedicated fire-suppression hose list. The catalog ends on a hose-connection chapter of nipples, caps, test connections, and cutting rings used across the machine.

What This Catalog Lets You Order and Assemble

With the Epiroc Boomer S2 Spare Parts Catalog 8999477300-001 PDF Download open, a parts person can read an exploded group, pick the item number on the drawing, and copy the matching part number and quantity into an order. That workflow covers COP 1838HD+ seal and overhaul kits at 600 and 1200 impact hours, engine and compressor PM kits at 250 / 500 / 1000 hours, feed and boom wear items, drive-axle and wheel components, hydraulic sections and hoses, 24 V and RCS hardware, air/water pumps and filters, and Ansul & Checkfire fire-system parts. Using the printed part numbers and remarks avoids mixing Tier 3 with Tier 4 Final filters, LE10 with GAR30 compressor service items, or MSQ motor variants that are not interchangeable. After payment the file is delivered as an instant PDF for any device and can be printed for the workshop bench or stores counter.