Fassi FX500 FX900 Electronic Devices Service and Diagnostic Manual 2015 – Continuous Rotation Cranes

Description

Fassi FX500 FX900 Electronic Devices Service and Diagnostic Manual 2015

This Fassi FX500 FX900 Electronic Devices Service and Diagnostic Manual is the comprehensive 2015 service and diagnostic guide for Fassi continuous rotation cranes equipped with FX500 and FX900 electronic systems. Covering models from F295RA.2 through F485RA.2 (FX500) and F510RA.2 through F1950RAL.2 (FX900), this 180-page manual provides technicians with the complete diagnostic, programming, and repair information needed to service these advanced crane control systems. The firmware version covered is 01.00M, and the manual requires the Fassilim v.6.4 program for PC communication.

File Details

• Manual Type: Service and Diagnostic Manual
• Brand: Fassi
• Models: FX500 (F295RA.2 to F485RA.2), FX900 (F510RA.2 to F1950RAL.2)
• Language: English
• Page Count: 180 pages
• File Format: PDF
• Publication Date: 2015
• Firmware Version: 01.00M
• Required Software: Fassilim v.6.4

Chapters Covered

• Chapter 1: General Description of the Electronic Devices on Continuous Rotation Cranes
• Chapter 2: Components of the FX500 and FX900 Devices
• Chapter 3: RCH and RCS Radio Remote Controls and Control Panels
• Chapter 4: Menu (Procedures for the programming)
• Chapter 5: Electric Schematics
• Chapter 6: Diagnostic (Alarms/warnings/messages)
• Chapter 7: Black Box
• Chapter 8: Password (Access codes)
• Chapter 9: Parameters List
• Chapter 10: Utilization Procedure of the Fassilim version 6.4 program
• Chapter 11: Procedure for the Setting of FSC-SII with FX900

What This Fassi FX500 FX900 Service Manual Covers

The Fassi FX500 FX900 Electronic Devices Service and Diagnostic Manual opens with a general description of both electronic systems, explaining how the FX500 and FX900 differ from the rack-and-pinion versions and what components are added or modified for continuous rotation cranes. It details the hydraulic and electric components including the Danfoss digital distributor bank, the FX450 electronic control unit, the FX500 control unit with graphic display, the FX901 colour touch screen, the FX504/A expansion unit for jib and winch management, and the FX504/B expansion unit for radio remote controlled outriggers. The manual also covers the new 2-wire proximity sensor IP5, LED working lights, the electrical rotating joint G.R.E. in 7-, 9-, and 15-ring variants, and the angle encoder for rotation stroke end management.

The radio remote control chapter gives full descriptions of the RCH and RCS control handles, including the double graphic display, rotary selector, levers, shortcut buttons, emergency push-button, battery status indicators, and starting screens. It explains first activation and restart procedures, antenna-to-control-handle configuration, optional button configuration, and error messages with status codes and error codes. The manual also covers the FX500 control panel and the FX901 touch screen user panel, with screen displays for crane load percentage, stability screens, working sectors, outrigger state, maintenance menus, and timer visualisations.

The menu chapter provides procedures for accessing and navigating the user menu, checking menus, setting menus, language selection, pressure and temperature units, contrast adjustment, and touch screen examples. It covers diagnostic menus for manoeuvre, inputs, outputs, sensors, alarm list, warning list, and parameter values. The Setting Menu section includes calibration level, winch calibration, manual extension code, Danfoss PVED programming, FX504 setting, time, and advanced settings, with PIN entry procedures.

The electric schematics chapter is extensive, listing basic wiring diagrams for column and base configurations, electric kits for jib and winch applications, radio remote controlled outrigger kits, and stability control kit schematics. It includes acronym legends for FX450, FX500, FX504/A, FX504/B, and the stability kit, along with electric wire reference colour codes. The schematics cover FX5011, FX5012, FX5016, FX5013, FX5017, FX5124 through FX5132, FX5133, FX5138, FX99000267, IE2084-85-86, IE2089, and IE2060.

The diagnostic chapter is one of the most valuable sections, containing a comprehensive table of alarm codes from 01 to 323 with descriptions, alarm types, and corrective actions. Alarms cover EEPROM corruption, pressure transducer faults, angular sensor faults, load cell faults, micro switch issues, CAN bus problems, FX504 slave unit faults, PVED module alarms, encoder inconsistencies, and stability control warnings. The manual also includes various messages such as DANGER, WINCH OFF, WINCH CAL.ERROR, STOP BOOM OUT, STOP BOOM IN, WARNING ROTATION, STOP ROTATION, JIB OFF, WARNING ANGLE, MAX ANGLE CRANE, MAX ANGLE JIB, CRANE FOLDED, NOT ALLOWED, NO FEEDBACK SIGNAL, NO CODE, WARNING VB, and STOP STABILITY. Service messages for maintenance are also documented.

The Black Box chapter explains how the system memorises events with identification codes and protection levels, including firmware updating, system switching, alarms, solved alarms, temporary LMI exclusion activation, overload over 130%, parameter modification, emergency push-button operation, password insertion, manual extension load verification, PVED configuration, and maintenance events performed by authorised Fassi service centres. The statistics file description gives detailed block counts and work time distributions for TP1, TP2, TP3, LCV, and various crane functions.

The password chapter explains the two-password access system for programming, while the parameters list chapter is a massive reference covering general parameters, block pressure references, winch double setting, extension boom blocks, LMI exclusion procedures, feeding tension, winch block, PLE parameters, lever control, manoeuvre inversion, lever enable, outrigger control, micro incongruence, digital outputs, transducers, angular sensors, pressure level control, winch load limiter, temperature sensor, dynamic control for each crane function, stability control, special version cranes, JVC, FSC-H, lever curves, manual extensions procedure, maintenance, crane identification, Danfoss PVED, flow sharing, oil flow parameters, temperature sensor settings, GUI, VB mode, icon combinations, input/output configurations, and rotation encoder parameters.

The Fassilim v.6.4 chapter provides a complete utilisation procedure, from downloading the program from the Fassi Info Tech website to installing it, selecting the correct crane type, using the Options menu, Tools menu, Parameter Search, Enable Communication, Enable Modification, MenuService, Crane Configuration, Manual Extension Setting, GUI Setting, Save in E2PROM, Read All Parameters, Read Crane Model and Serial Number, Read Date and Time, Read Statistics, Erase Statistics, Read Black Box, Display Black Box, Erase Black Box, Firmware Reset, Program PVED, Delete PVED, and Calibration Zero Rotation. It also includes alarm codes that can appear during program utilisation.

The final chapter covers the procedure for setting the FSC-S on the FX900 electronic system, with detailed calibration steps for the new inclinometer, including identification of overturning limits, overload tests, tilt limits at different outrigger support strokes, and saving of parameters.

Why This Fassi FX500 FX900 Diagnostic Manual Is Essential

Servicing Fassi continuous rotation cranes without the correct diagnostic and programming information is risky. The Fassi FX500 FX900 Electronic Devices Service and Diagnostic Manual gives technicians the exact alarm codes, parameter values, electric schematics, and calibration procedures needed to diagnose faults accurately and perform repairs correctly. Whether you are troubleshooting a CAN bus communication problem, calibrating the FSC stability control system, programming Danfoss PVED modules, resetting the rotation encoder zero point, or interpreting Black Box data, this manual provides the step-by-step procedures and reference tables that keep the crane operating safely and efficiently.

With 180 pages of detailed technical content, this manual is an indispensable resource for Fassi service technicians, fleet maintenance managers, and crane owners who need to understand the electronic systems on models F295RA.2, F315RA.2, F335RA.2, F365RA.2, F385RA.2, F415RA.2, F425RA.2, F455RA.2, F485RA.2, F510RA.2, F560RA.2, F600RA.2, F660RA.2, F700RB.2, F800RB.2, F950RA.2, F1100RA.2, F1300RA.2, F1500RA.2, F1950RA.2, and F1950RAL.2.

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The Fassi FX500 FX900 Electronic Devices Service and Diagnostic Manual is delivered as an instant PDF download after payment. There is no shipping, no waiting for a physical book, and no customs delays. You can access the manual on any device, print the pages you need for the workshop, and carry the complete service and diagnostic reference with you wherever you work on Fassi continuous rotation cranes.