FENDT 475plus Rotary Harvesting Unit OPERATOR’S MANUAL – PDF DOWNLOAD

Description

FENDT 475plus Rotary Harvesting Unit OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

FENDT 475plus Rotary Harvesting Unit OPERATOR’S MANUAL – PDF DOWNLOAD

Foreword

• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This rotary harvesting unit may be installed and operated on a forage harvester only. The operator must be entitled to drive a forage harvester on public roads. This manual and the safety signs on your machine
• are also available in other languages (see your KEMPER dealer to order). THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and must remain with the machine when you sell it. MEASUREMENTS IN THIS MANUAL are given in metric units. The customary U.S. unit equivalents are also quoted. Only use components and bolts that fit.
• Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward. THE TERM “TRANSPORT” refers to a rotary harvesting unit mounted on a forage harvester and transported from A to B on the forage harvester. THE TERM
• “HAULAGE” refers to a rotary harvesting unit loaded on a flatbed carrier and transported from A to B on the flatbed carrier. LOADING AND TRANSPORTING of this rotary harvesting unit must be performed only by persons familiar with how the load is secured, and who can provide evidence of this. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the
• Specification or Identification Numbers section. Record all numbers exactly. In the event of theft, these numbers may prove vital in tracing your property. Your KEMPER dealer needs these numbers when you order parts. File the identification numbers in a secure place away from machine. BEFORE DELIVERING THIS MAC aler performed a predelivery inspection.

INTENDED USE: THIS ROTARY HARVESTING UNIT
may be used ONLY for harvesting:

• thick-stemmed, flexible types of plant such as maize, elephant grass or bamboo
• thin-stemmed types of plant such as wheat, mustard

Use in any other way is considered as contrary to the intended use. The manufacturer accepts no liability for damage or injury resulting from this misuse, and these risks must be borne solely by the user. THIS ROTARY HARVESTING UNIT MUST NOT be used to manually transfer materials of any sort and is not suitable for the transfer and chopping of:
• woody plants with a diameter greater than 1 mm
• wood intended for chipping
• animal feed such as sugar beet
• metallic objects
• materials that include stones

• Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements for the INTENDED USE. THIS ROTARY HARVESTING UNIT MUST be serviced and repaired ONLY by industrial mechanics, fitters or persons with comparable qualifications. The electrical system must be
• repaired only by electricians. The accident prevention regulations, all other generally recognized regulations on safety and occupational medicine and the road traffic regulations must be observed at all times. It is not permitted to alter the
• machine to accept crops other than those permitted in its intended use. Any arbitrary modifications carried out on this rotary harvesting unit will manufacturer of all liability for any resulting mage or injury.
  TABLE OF CONTENTS:

FENDT 475plus Rotary Harvesting Unit OPERATOR’S MANUAL – PDF DOWNLOAD

Identification View
Identification View00-1
Safety
Recognize Safety Information 05-1
Follow Safety Instructions05-1
Understand Signal Words05-1
Observe Road Traffic Regulations05-2
Use Safety Lights and Devices05-2
Prepare for Emergencies05-2
Wear Protective Clothing05-3
Check Machine Safety05-3
Guards and Shields 05-3
Stay Clear of the Intake Area 05-3
Stay Clear of Harvesting Unit 05-4
Keep Hands Away From Knives05-4
Store Attachments Safely 05-4
Practice Safe Maintenance05-5
Stay Clear of Rotating Drivelines05-5
Service Machines Safely 05-6
Support Machine Properly 05-6
Avoid High-Pressure Fluids 05-6
Driving on Roads with Rotary
Harvesting Unit Attached 05-7
Ballasting for Safe Ground Contact 05-7
Remove Paint Before Welding or Heating05-7
Avoid High-Pressure Jet on Safety Decals05-8
Dispose of Waste Properly 05-8
Protect Against Noise 05-8
Park Machine Safely05-9
Safety Decals
Pictorial Safety Signs10-1
Replace Safety Signs 10-1
Operator’s Manual 10-1
Repair and Maintenance 10-2
Rotating Blades 10-2
Folding Area of the Rotary Harvesting Unit 10-3
Stay Clear of Rotary Harvesting Unit10-3
Rotating Drums10-4
Crushing Danger Area10-4
Page
Hydraulics Lines 10-5
Driveline10-5
Haulage
Transport Pallet 15-1
Hanging Points 15-1
Preparing the Rotary Harvesting Unit
Unpacking20-1
Remove Shipping Stands 20-1
Remove Transport Pallet 20-1
Adapt the Scrapers to the Feed Passage20-1
Attaching to a CLAAS Forage Harvester
Compatibility Chart (Forage Harvesters, Types 492, 493, 494,
496 and 497) 25-1
Installation on the CLAAS Forage Harvester25-2
Connect Hydraulic Hoses 25-2
Connect the Drive (Type 492)25-3
Connecting the Drive (Types 493, 494
and 497) 25-4
Connecting the Drive (Type 496)25-7
Attaching to a FENDT Forage Harvester
Align the Oscillating Frame28-1
Attach the Rotary Harvesting Unit to
FENDT Forage Harvesters 28-1
Connect Hydraulic Hoses and Wiring Harness 28-3
Uj Shaft 28-3
Connect UJ Shaft 28-3
Change the Hydraulic System 28-4
Unlock the Oscillating Frame28-5
Detaching the Rotary Harvesting Unit
Detach the Rotary Harvesting Unit 30-1
Transport
Driving on Public Roads 35-1
Fold the Rotary Harvesting Unit 35-1
Close Safety Relief Valve (Rotary Harvesting Units for CLAAS Forage
Harvesters Only) 35-1
Accident Prevention35-2
Locking/Unlocking Oscillating Frame 35-2
Operating the Rotary Harvesting Unit
Rotary Harvesting Unit Method of Operation40-1
Operating the Rotary Harvesting Unit –
General Use 40-2
Clear Blockages 40-2
Clear Blockages on CLAAS Forage
Harvesters40-2
Adjusting Row Spacing40-3
Gathering Drum Operating Speeds 40-3
Length-of-Cut Adjustment with CLAAS
Forage Harvester 40-4
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900
(Types 492 and 496) 40-4
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900
(Type 493) 40-5
Length of Cut and Drum Speeds with CLAAS Forage Harvester 930-980
(Types 494 and 497) 40-6
Cutterhead with 36 Knives (Types 494
and 497) 40-7
Cutterhead with 24 Knives (Types 494
and 497) 40-8
Harvesting 40-9
Hydraulic System40-9
Troubleshooting
475ᵖˡᵘˢ Rotary Harvesting Unit45-1
Lubrication and Periodic Service
Service Intervals 50-1
Fluid Grease for Drives50-1
Transmission Oil 50-1
Coolant for Main Drive Friction Clutch50-2
Alternative and Synthetic Lubricants 50-2
Mixing Lubricants50-2
Lubricant Storage 50-2
At the Start of Every Harvesting Season50-3
Use Genuine KEMPER Parts 50-3
At the Start of Every Harvesting Season—Spherical Collar Bolts 50-3
At the Start of Every Harvesting Season—Gearbox Mounting Flange
Attaching Screws 50-4
General View of Drives and Oil Levels
on the Rotary Harvesting Unit 50-5
Every 10 Hours—Cleaners and Blade
Rotor Segments 50-6
Every 10 Hours—UJ Shaft 50-6
Every 10 Hours—Lower Rolls of
Oscillating Frame 50-6
Every 50 Hours—Outer Drives 50-7
Every 50 Hours—Claw Clutch 50-7
Every 50 Hours—Lower Pin of Hydraulic Cylinder and Hinges of
the Outer Units 50-8
Page
Every 50 Hours—Upper Rolls of

Oscillating Frame 50-8
Every 3 Years—Change Coolant of
Main Drive Friction Clutch 50-9
After Each Harvesting Season 50-10
Service
Metric Bolt and Screw Torque Values55-1
Relieve Pressure on the Main Drive
Slip Clutches 55-2
Disassemble Slip Clutch55-3
Installing New Rotating Blades (Big Drums)55-4
Installing New Rotating Blades (Small Drums)55-6
Adjusting Gatherer Points (Big Drums) 55-7
Adjusting Dividers (Small Drums)55-8
Check Adjustment of Scrapers (Small Drums) 55-8
Check Adjustment of Scrapers (Large Drums)55-9
Check Condition of Cleaners55-9
Cleaning Rotary Harvesting Unit 55-10
Storage
Storage at End of Harvesting Season 60-1
Start of New Season60-1
Specifications
475ᵖˡᵘˢ Rotary Harvesting Unit65-1
Sound Level65-1
EU Declaration of Conformity 65-2
Serial Number
Rotary Harvesting Unit Serial Number Plate 70-1
Serial Number70-1

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
  

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