FENDT 475plus Rotary Harvesting Unit Operator’s Manual – PDF DOWNLOAD

Description

FENDT 475plus Rotary Harvesting Unit Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

FENDT 475plus Rotary Harvesting Unit Operator’s Manual – PDF DOWNLOAD

Foreword

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This rotary harvesting unit may be installed and operated on a forage harvester only. The operator must be entitled to drive a forage harvester on public roads. This manual and the safety signs on your machine

are also available in other languages (see your KEMPER dealer to order). THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and must remain with the machine when you sell it. MEASUREMENTS IN THIS MANUAL are given in metric units. The customary U.S. unit equivalents are also quoted. Only use components and bolts that fit.

Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward. THE TERM “TRANSPORT” refers to a rotary harvesting unit mounted on a forage harvester and transported from A to B on the forage harvester. THE TERM

“HAULAGE” refers to a rotary harvesting unit loaded on a flatbed carrier and transported from A to B on the flatbed carrier. LOADING AND TRANSPORTING of this rotary harvesting unit must be performed only by persons familiar with how the load is secured, and who can provide evidence of this. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the

Specification or Identification Numbers section. Record all numbers exactly. In the event of theft, these numbers may prove vital in tracing your property. Your KEMPER dealer needs these numbers when you order parts. File the identification numbers in a secure place away from machine. BEFORE DELIVERING THIS MACHINE, your dealer performed a predelivery

inspection. INTENDED USE: THIS ROTARY HARVESTING UNIT may be used ONLY for harvesting:

• • thick-stemmed, flexible types of plant such as maize, elephant grass or bamboo
• thin-stemmed types of plant such as wheat, mustard Use in any other way is considered as contrary to the intended use. The manufacturer accepts no liability for damage or injury resulting from this misuse, and these risks must be borne solely by the user.

THIS ROTARY HARVESTING UNIT MUST NOT

be used to manually transfer materials of any sort and is not suitable for the transfer and chopping of:

• woody plants with a diameter greater than 1 mm
• wood intended for chipping
• animal feed such as sugar beet
• metallic objects
• materials that include stones
• Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements for the INTENDED USE. THIS ROTARY HARVESTING UNIT MUST be serviced and
• repaired ONLY by industrial mechanics, fitters or persons with comparable qualifications. The electrical system must be repaired only by electricians. The accident prevention regulations, all other generally recognized regulations on safety and occupational medicine and the road traffic regulations must be observed at all times. It is not permitted to alter the
• machine to accept crops other than those permitted in its intended use. Any arbitrary modifications carried out on this rotary harvesting unit will manufacturer of all liability for any resulting mage or injury.

TABLE OF CONTENTS:

FENDT 475plus Rotary Harvesting Unit Operator’s Manual – PDF DOWNLOAD

Identification View
Identification View.00-1
Safety
Recognize Safety Information 05-1
Follow Safety Instructions.05-1
Understand Signal Words.05-1
Observe Road Traffic Regulations05-2
Use Safety Lights and Devices.05-2
Prepare for Emergencies05-2
Wear Protective Clothing05-3
Check Machine Safety05-3
Guards and Shields 05-3
Stay Clear of the Intake Area .05-3
Stay Clear of Harvesting Unit .05-4
Keep Hands Away From Knives.05-4
Store Attachments Safely .05-4
Practice Safe Maintenance.05-5
Stay Clear of Rotating Drivelines05-5
Service Machines Safely 05-6
Support Machine Properly 05-6
Avoid High-Pressure Fluids 05-6
Driving on Roads with Rotary
Harvesting Unit Attached .05-7
Ballasting for Safe Ground Contact 05-7
Remove Paint Before Welding or Heating05-7
Avoid High-Pressure Jet on Safety Decals.05-8
Dispose of Waste Properly .05-8
Protect Against Noise .05-8
Park Machine Safely.05-9
Safety Decals
Pictorial Safety Signs10-1
Replace Safety Signs .10-1
Operator’s Manual 10-1
Repair and Maintenance 10-2
Rotating Blades 10-2
Folding Area of the Rotary Harvesting Unit 10-3
Stay Clear of Rotary Harvesting Unit10-3
Rotating Drums.10-4
Crushing Danger Area10-4
Page
Hydraulics Lines .10-5
Driveline10-5
Haulage
Transport Pallet 15-1
Hanging Points .15-1
Preparing the Rotary Harvesting Unit
Unpacking.20-1
Remove Shipping Stands .20-1
Remove Transport Pallet 20-1
Adapt the Scrapers to the Feed Passage.20-1
Attaching to a CLAAS Forage Harvester
Compatibility Chart (Forage Harvesters, Types 492, 493, 494,
496 and 497) 25-1
Installation on the CLAAS Forage Harvester25-2
Connect Hydraulic Hoses .25-2
Connect the Drive (Type 492).25-3
Connecting the Drive (Types 493, 494
and 497) .25-4
Connecting the Drive (Type 496)25-7
Attaching to a FENDT Forage Harvester
Align the Oscillating Frame.28-1
Attach the Rotary Harvesting Unit to
FENDT Forage Harvesters 28-1
Connect Hydraulic Hoses and Wiring Harness 28-3
U.j. Shaft 28-3
Connect U.J. Shaft .28-3
Change the Hydraulic System 28-4
Unlock the Oscillating Frame28-5
Detaching the Rotary Harvesting Unit
Detach the Rotary Harvesting Unit .30-1
Transport
Driving on Public Roads .35-1
Fold the Rotary Harvesting Unit .35-1
Close Safety Relief Valve (Rotary Harvesting Units for CLAAS Forage
Harvesters Only) 35-1
Accident Prevention35-2
Locking/Unlocking Oscillating Frame .35-2
Continued on next page
Original Instructions. All information, illustrations and specifications in this manual are based
on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2015
John Deere GmbH & Co. KG Mannheim Regional Center Zentralfunktionen
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
Operating the Rotary Harvesting Unit
Rotary Harvesting Unit Method of Operation40-1
Operating the Rotary Harvesting Unit –
General Use .40-2
Clear Blockages .40-2
Clear Blockages on CLAAS Forage
Harvesters40-2
Adjusting Row Spacing.40-3
Gathering Drum Operating Speeds 40-3
Length-of-Cut Adjustment with CLAAS
Forage Harvester .40-4
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900
(Types 492 and 496) 40-4
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900
(Type 493) 40-5
Length of Cut and Drum Speeds with CLAAS Forage Harvester 930-980
(Types 494 and 497) 40-6
Cutterhead with 36 Knives (Types 494
and 497) .40-7
Cutterhead with 24 Knives (Types 494
and 497) .40-8
Harvesting 40-9
Hydraulic System40-9
Troubleshooting
475ᵖˡᵘˢ Rotary Harvesting Unit45-1
Lubrication and Periodic Service
Service Intervals .50-1
Fluid Grease for Drives.50-1
Transmission Oil .50-1
Coolant for Main Drive Friction Clutch50-2
Alternative and Synthetic Lubricants 50-2
Mixing Lubricants50-2
Lubricant Storage .50-2
At the Start of Every Harvesting Season50-3
Use Genuine KEMPER Parts 50-3
At the Start of Every Harvesting Season—Spherical Collar Bolts .50-3
At the Start of Every Harvesting Season—Gearbox Mounting Flange
Attaching Screws .50-4
General View of Drives and Oil Levels
on the Rotary Harvesting Unit 50-5
Every 10 Hours—Cleaners and Blade
Rotor Segments .50-6
Every 10 Hours—U.J. Shaft .50-6
Every 10 Hours—Lower Rolls of
Oscillating Frame .50-6
Every 50 Hours—Outer Drives .50-7
Every 50 Hours—Claw Clutch 50-7
Every 50 Hours—Lower Pin of Hydraulic Cylinder and Hinges of
the Outer Units .50-8
Page
Every 50 Hours—Upper Rolls of
Oscillating Frame .50-8
Every 3 Years—Change Coolant of
Main Drive Friction Clutch 50-9
After Each Harvesting Season .50-10
Service
Metric Bolt and Screw Torque Values.55-1
Relieve Pressure on the Main Drive
Slip Clutches 55-2
Disassemble Slip Clutch.55-3
Installing New Rotating Blades (Big Drums).55-4
Installing New Rotating Blades (Small Drums).55-6
Adjusting Gatherer Points (Big Drums) 55-7
Adjusting Dividers (Small Drums).55-8
Check Adjustment of Scrapers (Small Drums) .55-8
Check Adjustment of Scrapers (Large Drums).55-9
Check Condition of Cleaners55-9
Cleaning Rotary Harvesting Unit 55-10
Storage
Storage at End of Harvesting Season 60-1
Start of New Season.60-1
Specifications
475ᵖˡᵘˢ Rotary Harvesting Unit65-1
Sound Level65-1
EU Declaration of Conformity .65-2
Serial Number
Rotary Harvesting Unit Serial Number Plate 70-1
Serial Number.70-1

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
  

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