FENDT NA Harvesting 5225 E Combine Harvester Operator’s Manual- PDF DOWNLOAD

Description

FENDT NA Harvesting 5225 E Combine Harvester Operator’s Manual – PDF DOWNLOAD 

DESCRIPTION:

FENDT NA Harvesting 5225 E Combine Harvester Operator’s Manual – PDF DOWNLOAD 

1.1 Information
1.1.1 Introduction

• Your new self-propelled combine is manufactured for harvesting seed and cereal crops, for threshing, separating, cleaning and conveying the grain into the tank and depositing the straw on the ground. This Operator’s Manual should be used as a practical reference guide: It contains all the necessary practical information for the operation, adjustment and maintenance
• of your new machine. Your combine was designed and built to ensure optimum performance, comfort and ease-of-operation in a wide variety of crops and conditions. The combine has been thoroughly inspected prior to delivery both at the factory and by your Dealer, to ensure you receive it in perfect condition. To keep the combine in perfect condition and to ensure
• trouble-free performance, the periodical maintenance operations listed in this manual should be carried out at the recommended intervals. Before operating and/or driving the combine, read this Operator’s Manual carefully, paying particular attention to the section on safety rules. Always keep this manual on hand for further reference.
• The terms “left” and “right” are always used with reference to the machine traveling direction. Should you require further information about the machine, please do not hesitate to contact your authorized Dealer. Your Dealer provides specially trained personnel, genuine spare parts and the required tools to solve any problems that may arise.

NOTE:

• This combine has been designed and built in compliance with the Machine Directive 2006/42/EC. A CE Declaration of Conformity is supplied with the machine (see specific chapter).
• This manual is published for worldwide distribution, and the availability of equipment shown as standard or optional varies according to the territory in which the combine is to be used. Specifications may differ from those contained in this Operator’s Manual according to the customer’s requirements
• In order to provide a better view of features or adjustments, certain illustrations in this manual may show an assembly with standard guards, or the guards required by law in different countries, open or removed.

TABLE OF CONTENTS:

FENDT NA Harvesting 5225 E Combine Harvester Operator’s Manual – PDF DOWNLOAD 

1 General Information 13
1 1 Information 15
1 1 1 Introduction 15
1 1 2 Company policy 15
1 1 3 Optional equipment 15
1 1 4 Spare parts and accessories 16
1 1 5 Warranty 16
1 1 6 Lubricants 16
1 2 Use 18
1 2 1 Use of the combine 18
1 3 Trailer hitch 19
1 3 1 Combine identification 19
1 3 2 Engine Identification 20
1 3 3 Cutting table identification 21
1 3 4 Cab identification 21
1 3 5 Hydrostatic pump identification 22
1 3 6 Hydrostatic motor identification 22
1 3 7 Straw chopper identification (if fitted) 23
1 3 8 Chaff spreader identification (if fitted) 23
1 3 9 Trailer hitch identification (if fitted) 24
1 4 Identification plate 25
1 4 1 Machine data 25
1 5 Conformity 26
1 5 1 EC Declaration of Conformity 26
1 6 Information 27
1 6 1 Ecology 27
1 6 2 Hydraulic systems: hoses 27
1 6 3 Scrapping and disposal 28
1 7 Weight 29
1 7 1 Weight distribution 29
2 Safety 31
2 1 Warning symbols and safety instructions 33
2 1 1 Warnings 33
2 2 Information for road transport 34
2 2 1 Road transport 34
2 3 Information for operations 37
2 3 1 Field Operations 37
2 4 Information for maintenance 41
2 4 1 Maintenance work 41
2 5 Information on the engine 45
2 5 1 Engine 45
2 6 Safety and function decals 49
2 6 1 Location of decals 49
2 6 2 Description of decals 53
2 7 Work on the battery 64
2 7 1 Battery 64
2 8 Safety devices 65
2 8 1 Emergency exit 65
Operator presence device 66
2 8 2 1 Returning the machine to normal operation 66
2 8 3 Safety belts 68
2 8 4 Cutting table safety stops 69
2 8 5 Safety guard for main crop elevator 70
2 8 6 Sprags for wheels 70
2 8 7 Audible alarm for reversing 71
2 8 8 Reflectors for road transport 72
2 8 9 Safety Guards 73
2 8 10 Fall protection rails 73
2 8 11 Safety devices for operations to be carried out in the upper part of the machine 74
2 8 12 Straw Chopper (if fitted) 75
2 8 13 Fire extinguisher 75
2 9 Trailer hitch 76
2 9 1 Automatic trailer hitch 76
2 9 2 CUNA and CE trailer hitches 77
2 9 2 1 Procedure for attaching and removing 78
2 9 2 2 Drawbar coupling 79
2 9 3 ROCKINGER trailer hitch 79
2 9 3 1 Removal 79
2 9 3 2 Drawbar coupling 80
2 9 4 Fixed trailer hitch (non-automatic – CUNA type) 81
2 10 Machine lifting 82
2 10 1 Attachment points 82
2 11 Towing 83
2 11 1 Towing the combine 83
2 12 Further information 84
2 12 1 Noise level in the cab 84
2 12 2 Vibrations in the cab 84
2 12 3 Statutory regulations 84
2 12 4 Electromagnetic emissions 85
2 13 Notes 86
2 13 1 Notes for road transport 86
3 Operation 89
3 1 Combine operation 91
3 1 1 Crop processing 91
3 2 Stage 1 92
3 2 1 Feeding 92
3 3 Stage 2 93
3 3 1 Threshing 93
3 4 Stage 3 94
3 4 1 Separation 94
3 5 Stage 4 95
3 5 1 Cleaning 95
3 6 Stage 5 96
3 6 1 Grain storage and unloading 96
4 Controls and Instruments 97
4 1 Steering column 99
4 1 1 Components and adjustments 99
4 2 Multifunction lever 1 oo
4 2 1 Main components 100
4 3 Instrument panel 102
4 3 1 Front control panel 102
4 3 2 Rear control panel 103
4 4 Controls at the operator seat 11 o
4 4 1 Description 110
4 5 Agritronicplus 111
4 5 1 Components 111
4 5 2 Multiple light indicators 112
4 5 3 On-board Computer 114
4 5 3 1 Using the computer 116
4 5 3 2 Scheduled service inspection hours 116
4 5 3 3 Resetting partial or total hectare counter 117
4 5 3 4 Calibrating constants used for calculating covered area 117
4 5 3 5 C6: Working width 118
4 5 3 6 C2: Forward speed 118
4 5 3 7 Table of constants 119
4 5 3 8 Partial hectare counter 120
4 5 3 9 Hectare counter operation 120
4 5 3 10 Activation of the audible alarm 121
4 5 4 Performance monitor 122
4 5 4 1 Using the monitor 123
4 5 4 2 Selecting the measurement range (straw walker, sieves or total) 123
4 5 4 3 Calibrating the bar cursor scale 124
4 5 4 4 Sensitivity adjustment 124
4 5 4 5 Shifting to forward speed monitoring 125
4 5 4 6 Summary of keyboard functions 125
4 5 5 Terra Control System 126
4 5 5 1 Using Terra Control 129
4 5 5 2 Terra Control sensitivity 131
4 5 5 3 Adjusting the potentiometer for table floatation 132
4 5 5 4 Adjusting the potentiometer for main crop elevator height control 135
4 6 Cab 138
4 6 1 Cab controls 138
4 6 2 Operator seat 142
4 6 3 Passenger seat 143
4 6 4 Footrest 143
4 6 5 Preparation for radio installation 144
4 6 6 Reading light 144
4 6 7 Air conditioning in the cab 145
4 6 8 Heating 147
4 7 Access to combine components 148
4 7 1 Access to the operator platform 148
4 7 2 Accessing and cleaning the front windscreen of the cab 149
4 7 3 Access to the engine compartment 150
4 7 4 Access to the grain tank 151
4 7 5 Access to the inside of the grain tank 152
4 8 Engine 153
4 8 1 Starting the engine 153
4 8 2 Useful advice 153
4 8 3 Stopping the engine 154
4 9 Road transport 156
4 9 1 Operations to be carried out before transportation 156
4 9 2 Position light and sidelight adjustment 157
4 10 Using the combine 158
4 10 1 Operations to be carried out before use 158
5 Field Operations 159
5 1 General Information 161
Notes 161
5 1 2 Before operating the machine in the field 161
5 2 Starting and Stopping the Combine 163
5 2 1 Procedure to follow 163
5 3 Cutting table 165
5 3 1 Attaching and removing the table 165
5 3 2 Table lateral floatation (optional) 169
5 3 3 Ground self-alignment system (optional) 170
5 4 Main Crop Elevator 171
5 4 1 Adjustments 171
5 4 1 1 Access to the main components 173
5 4 2 Reverse drive system 174
5 5 Cylinder Housing 175
5 5 1 Components 175
5 5 2 Threshing drum 176
5 5 3 Concave 178
5 5 3 1 Concave filler plates 179
5 5 3 2 Parallelism between the cylinder and concave 180
5 5 3 3 Unblocking the cylinder 181
5 5 3 4 Universal wheat/maize concave 182
5 5 3 5 Basic concave settings 183
5 5 3 6 Spike-toothed Cylinder/Concave (for rice) 183
5 5 4 Rear beater 185
5 6 Straw walkers 186
5 6 1 Description and adjustments 186
5 7 Main Grain Pan 187
5 7 1 Description 187
5 7 2 Checking the main grain pan 188
5 7 3 Cleaning the main grain pan 189
5 7 4 Stone trap assembly removal/refitting 190
5 8 Fanning Mill 192
5 8 1 Description and adjustments 192
5 8 1 1 Fanning mill for threshing light seed crops 194
5 9 Top sieve 195
5 9 1 Adjustment 195
5 10 Bottom sieve 199
5 10 1 Adjustment 199
5 11 Returns 201
5 11 1 Description and adjustments 201
5 12 Grain tank 203
5 12 1 Description 203
5 12 1 1 Grain tank unloading auger 204
5 12 1 2 Sensors to check tank filling 205
5 12 1 3 Grain tank control window 206
5 12 1 4 Doors for Grain Tank Maintenance and Cleaning 206
5 12 1 5 Vertical auger tank drain door 208
5 12 1 6 Tank bottom door 208
5 12 1 7 Grain tank cover 210
5 12 1 8 Basic Settings 211
6 Lubrication and Maintenance 213
6 1 General Information 215
6 1 1 Lubrication and Maintenance 215
6 2 Preliminary Service Inspection 217
6 2 1 After the first 50 working hours 217
6 3 Scheduled Service Inspection 218
6 3 1 Operation and adjustment 218
6 3 2 When and where to carry it out 220
6 3 3 Interval – 10 hours 222
6 3 3 1 Cylinder variator (1) 222
6 3 3 2 Engine oil (2) 223
6 3 3 3 Coolant expansion tank (3) 224
6 3 3 4 Hydraulic and hydrostatic systems tank (4) 224
6 3 3 5 Prefilter/water separator (5) 225
6 3 3 6 Straw chopper rotor (if fitted) (6) 225
6 3 4 Interval – 75 hours (Sa) 226
6 3 4 1 Service brakes (7) 226
6 3 4 2 Main crop elevator belt tensioner (9) 226
6 3 4 3 Fanning mill variator (10) 227
6 3 4 4 Belt tensioner for crop unloading auger (11) 228
6 3 4 5 Coupling bushes of final drive shafts (12) 228
6 3 4 6 Rear axle support (13) 229
6 3 4 7 Rear axle king pins (14) 229
6 3 4 8 Rear wheel 4WD tie rod (if fitted) (14) 230
6 3 4 9 Bearings for rear straw walker crank (15) 230
6 3 4 10 Bottom angle gear for unloading auger (16) 231
6 3 4 11 Top angle gear for unloading auger (17) 231
6 3 4 12 Table belt tensioner (18) 232
6 3 4 13 Angle gear at tank filling elevator (19) 232
6 3 4 14 Track frames (20) 233
6 3 4 15 Cab air filters (21) 233
6 3 4 16 Evaporator (22) 234
6 3 4 17 Condenser (23) 235
6 3 4 18 Radiator and hydraulic oil (24) 236
6 3 4 19 Adjusting the rotary screen brushes and aspirator brushes 237
6 3 4 20 Main crop elevator adapter (with lateral floatation fitted) (25) 238
6 3 4 21 Chaff spreader drive (if fitted) (26) 239
6 3 5 Interval – 150 hours (Sb) 239
6 3 5 1 Park brake (27) 239
6 3 5 2 Gearbox (28) 240
6 3 5 3 Reduction gear housings (29) 240
6 3 5 4 Bottom angle gear for unloading auger (30) 241
6 3 5 5 Main crop elevator supports (31) 241
6 3 5 6 Reversing belt tensioner arm pin (32) 242
6 3 5 7 Main clutch (33) 242
6 3 5 8 Left bearing for tailings auger (34) 243
6 3 5 9 Windscreen wash fluid tank (35) 243
6 3 5 10 Threshing unit belt tensioner (36) 244
6 3 5 11 Hydrostatic pump belt tensioner (37) 244
6 3 5 12 Bottom ring nut for unloading auger (38) 245
6 3 5 13 Engine air filter (39) 246
6 3 5 14 Driven belt tensioner for straw chopper (40) 247
6 3 5 15 Drive belt tensioner for straw chopper (41) 247
6 3 5 16 Engine (42) 247
6 3 5 17 Cab access ladder (43) 249
6 3 5 18 Straw chopper layshaft (44) 249
6 3 5 19 Belt tensioner for return rotary screen (45) 250
6 3 5 20 Rotary screen belt tensioner (46) 250
6 3 6 Interval – 225 hours (Sa + engine) 250
6 3 6 1 Engine oil and filters (51) 250
6 3 7 Interval – 450 hours (Sc) 254
6 3 7 1 Battery (58) 254
6 3 7 2 Dehydrator filter (59) 255
Reduction gear housings (60) 256
6 3 7 4 Gearbox (61) 256
6 3 7 5 Hydraulic oil intake filter (62) 257
6 3 7 6 Filter, hydrostatic transmission (63) 258
6 3 7 7 Hydraulic systems oil (64) 259
6 3 7 8 Hydraulic and hydrostatic system return filter (65) 260
6 3 7 9 Air compressor (if fitted) (66) 261
6 3 7 10 Engine diesel oil filter (67) 261
6 3 7 11 Catalytic fluid filter (68) 263
6 4 Periodical maintenance operations 264
6 4 1 Description 264
6 4 1 1 Engine valves (1) 265
6 4 1 2 Coolant (2) 266
6 4 1 3 Service brake circuit fluid (3) 267
6 4 1 4 Diesel fuel tank (4) 267
6 4 1 5 Turbocharger (5) 268
6 4 1 6 Hydraulic hoses (6) 268
6 5 Lubrication 269
6 5 1 Summary table 269
7 Adjustments 271
7 1 Adjustments 273
7 1 1 Important information 273
7 2 Belt and chain adjustment 274
7 2 1 Belts and chains (left-hand side) 274
7 2 1 1 Feederdrivebelt(1) 275
7 2 1 2 Belt drive for threshing unit (2) 276
7 2 1 3 Belt drive for unloading auger (3) 277
7 2 1 4 Belt drive for air compressor (if fitted) (4) 278
7 2 1 5 Belt drive for hydrostatic pump (5) 279
7 2 1 6 Belt drive for chaff spreader (if fitted) (6) 280
7 2 1 7 Belt drive for reversing (7) 280
7 2 1 8 Main transmission belt (8) 281
7 2 1 9 Belt drives for good grain and tailings augers (9) 281
7 2 1 10 Belt drive for straw walkers (10) 282
7 2 1 11 Belt drive for cutting table (11) 282
7 2 1 12 Chain drive for unloading auger (12) 283
7 2 1 13 Belt drive for straw chopper (if fitted) (13) 283
7 2 1 14 Belt drive for straw chopper (if fitted) (14) 284
7 2 2 Belts and chains (right-hand side) 284
7 2 2 1 Belt drive for rotary screen (21) 285
7 2 2 2 Counter drive for rotary screen (22) 285
7 2 2 3 Belt drive for engine coolant pump (23) 286
7 2 2 4 Belt drive for alternator and cooling fan (24) 286
7 2 2 5 Belt drive for cylinder variator (25) 287
7 2 2 6 Belt drive for fanning mill variator (26) 288
7 2 2 7 Top chain drive for tailings auger (27) 289
7 2 2 8 Crop elevator chain (28) 289
7 2 2 9 Chain drive for tailings elevator (29) 290
7 2 2 10 Front crop elevator chain (30) 290
7 2 2 11 Chain drive for tank filling auger (31) 291
7 2 2 12 Belt drive for reel pump (32) 291
7 2 2 13 Belt drive for cab air conditioning compressor (33) 292
7 2 2 14 Belt drive for dust aspirator (34) 293
7 3 Slip clutches 294
7 3 1 Description 294
7 3 1 1 Clutch for main crop elevator upper shaft (1) 294
7 3 1 2 Clutch for shaker shoe counter drive (2) 294
7 3 1 3 Shear bolt for unloading auger counter drive (3) 295
7 4 Tires 296
7 4 1 Tire pressure 296
7 4 2 Replacement of Front Wheels 296
7 4 3 Replacement of Rear Wheels 297
7 4 4 Front wheel assembly 299
7 4 5 Rear wheel assembly 300
7 5 Brakes 301
7 5 1 Service brakes 301
7 5 2 Park brake 302
7 6 Rear axle 303
7 6 1 Toe-in setting 303
7 6 2 Steering ram ball joints 303
7 6 3 Adjustable rear axle 304
7 6 4 Rear axle support 305
7 7 Battery 306
7 7 1 Battery Replacement 306
7 7 2 Suggestions regarding the battery 306
7 7 3 Indicator Light for Battery Charging 307
8 Systems 309
8 1 Safety Precautions 311
8 1 1 Notes 311
8 2 Engine supply system 312
8 2 1 Permitted fuels 312
8 2 2 Fuel Circuit 312
8 2 3 Bleeding the Fuel Supply Circuit 314
8 2 4 Catalytic fluid tank (DEF) 314
8 2 5 Injection system operation 316
8 3 Engine air intake and exhaust system 317
8 3 1 Operation 317
8 4 Engine cooling system 319
8 4 1 Coolant 319
8 4 2 Engine cooling system operation 320
8 5 Engine lubrication system 321
8 5 1 Operation 321
8 5 2 Oil vapor recovery system 322
8 6 SCR system 323
8 6 1 Operation 323
8 7 Hydraulics system 325
8 7 1 Pumps and fuel tank 325
8 7 2 Table positioning hydraulic circuits 327
8 7 2 1 Cutting table oleopneumatic shock absorbers 328
8 7 2 2 Flow limiting solenoid valve 328
8 7 2 3 Hose burst valve 329
8 7 2 4 Table horizontal positioning circuit (optional) 329
8 7 3 Reel rotation control hydraulic circuit 330
8 7 4 Hydraulic steering system 331
8 7 5 Auxiliary hydraulics circuit 332
8 8 Hydrostatic transmission system 333
8 8 1 Front-wheel drive 333
8 8 2 Rear-wheel drive (optional) 334
8 9 Electrical system 335
8 9 1 Main components 335
Fuses 336
8 9 3 Additional fuses 339
8 9 4 Cab fuses 342
8 9 5 Relays 343
8 9 5 1 Additional relays 344
8 9 5 2 Various relays 345
8 9 6 Control units 347
8 9 6 1 Engine sensors and control unit 348
8 9 7 Connections for additional equipment 349
8 9 7 1 Electric connectors 349
8 9 8 Headlight adjustment 351
9 Troubleshooting 353
9 1 Description 355
9 1 1 Feeding 355
9 1 2 Threshing 355
9 1 3 Separation and cleaning 357
9 1 4 Hydrostatic Transmission 360
9 1 5 Engine 361
9 1 6 Hydraulics system 363
9 1 7 Electrical system 364
9 1 8 Air conditioning circuit 365
9 1 9 Straw chopper 365
10 Off-Season Storage 369
10 1 Procedure to follow 371
10 1 1 Operations to be carried out after the harvest 371
10 1 2 Ordering spare parts 372
10 1 3 Operations to be carried out before the new season 372
11 Optional equipment 375
11 1 Information 377
11 1 1 General considerations 377
11 2 Optional equipment 378
11 2 1 Auxiliary table lifting ram 378
11 2 2 Four-wheel drive 379
11 2 3 Camera 379
11 2 4 Windbreak 380
11 2 5 Additional lights and mirrors 380
11 2 6 Electrically operated straw chopper straw deflectors 381
11 2 7 Additional fire extinguisher 381
11 2 8 Diesel fuel filter 382
11 2 9 Air compressor 382
11 2 10 Additional Portable Lamp 383
11 2 11 Weight and moisture control monitor 383
11 2 12 Trailer hitch 384
11 2 13 Refrigerator 384
11 2 14 Lateral floatation 385
11 2 15 Vertical Knifes 385
11 2 16 Electrically-operated sieves and returns sensors 386
11 2 17 Cylinder cover 387
11 2 18 Tailings cover plate 387
11 2 19 Top sieve 388
11 2 20 Bottom sieve 389
11 3 Equipment for threshing 390
11 3 1 Equipment for maize 390
11 3 2 Equipment for corn-cob 391
11 3 3 Equipment for rice 392
11 3 4 Equipment for light seed crops 392
11 3 5 Equipment for soya and peas 393
11 4 Ballast weights 394
11 4 1 Description 394
11 4 2 Ballast weights on rear axle 394
11 4 3 Ballast weights on the straw walker hood for machines without straw chopper 395
11 4 4 Ballast weights on the rear wheels with a liquid mix (for tubeless tires) 396
11 4 5 Filling tires with anti-freeze solutions 397
11 5 Straw chopper 398
11 5 1 Transport positions 398
11 5 2 Working position 399
11 5 3 Operating the straw chopper 400
11 5 4 Disengaging the straw chopper 402
11 5 5 Access to the straw chopper rotor 402
11 5 6 Straw chopper rotor knives 402
11 5 7 Counter-knives 403
11 5 8 Chopping quality 403
11 5 9 Use of straw chopper in maize 405
11 6 Chaff Spreader 407
11 6 1 Working and maintenance positions 407
11 6 2 Chaff spreader speed 409
11 6 3 Disengaging the chaff spreader 409
11 6 4 Chaff spreader belt tensioning 409
11 7 Tracks 410
11 7 1 Use and maintenance 410
11 7 2 Track chain tension 411
12 Technical Specifications 413
12 1 Wheels and tires 415
12 1 1 information 415
12 1 2 Wheel tightening torque 415
12 1 3 Tire capacity 415
12 1 4 Tire equipment- front axle 416
12 1 5 Tire equipment – rear axle 417
12 1 6 Tire equipment – Version with half-tracks on front axle 418
12 1 7 Ballast weights 419
12 2 Dimensions 420
12 2 1 Combine dimensions 420
12 2 2 Tracks with runners 422
12 2 3 Clearance between unloading auger and table 423
12 2 4 Clearance between unloading auger and ground 424
12 3 Technical specifications 425
12 3 1 Feeding unit 425
12 3 2 Threshing sys 425
12 3 3 Cleaning unit 427
12 3 4 Grain tank 428
12 3 5 Hydraulic system 428
12 3 6 Hydrostatic system 429
12 3 7 Engine 429
12 3 8 Electrical components 430
12 3 9 Transmission 430
12 3 10 Rear axle 431
12 3 11 Weight 431
13 Index 433
1 1 Information 15
1 1 1 Introduction 15
1 1 2 Company policy 15
1 1 3 Optional equipment 15
1 1 4 Spare parts and accessories 16
1 1 5 Warranty 16
1 1 6 Lubricants 16
1 2 Use 18
1 2 1 Use of the combine 18
1 3 Trailer hitch 19
1 3 1 Combine identification 19
1 3 2 Engine Identification 20
1 3 3 Cutting table identification 21
1 3 4 Cab identification 21
1 3 5 Hydrostatic pump identification 22
1 3 6 Hydrostatic motor identification 22
1 3 7 Straw chopper identification (if fitted) 23
1 3 8 Chaff spreader identification (if fitted) 23
1 3 9 Trailer hitch identification (if fitted) 24
1 4 Identification plate 25
1 4 1 Machine data 25
1 5 Conformity 26
1 5 1 EC Declaration of Conformity 26
1 6 Information 27
1 6 1 Ecology 27
1 6 2 Hydraulic systems: hoses 27
1 6 3 Scrapping and disposal 28
1 7 Weight 29
1 7 1 Weight distribution 29
Combine Harvester

IMAGES PREVIEW OF THE MANUAL:

Contact us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M