Gehl R190 R220 R260 & Mustang 1900R 2200R 2600R Skid-Steer Loader Service Repair Manual PDF – Form 50950134

Description

File Details

• Manual Type: Service Manual (assembly, disassembly, removal, installation, adjustment, testing, troubleshooting and component replacement)
• Brand: Gehl / Mustang (Manitou Americas)
• Models Covered: Gehl R190, R220, R260; Mustang 1900R, 2200R, 2600R
• Engines Covered: Yanmar 4TNV98C-NMS, Yanmar 4TNV98-ZNMS2R, Yanmar 4TNV98CT-NMS, Yanmar 4TNV98T-ZXNMSR/IT4
• Language: English
• Page Count: 304
• File Format: PDF
• Document Number: Form No. 50950134
• Revision: Revision A, 12/13

Chapters Covered

• Specifications
• Safety
• Lubrication
• Mainframe
• Wheel Drives
• Controls
• Hydrostatic System
• Hydraulic System
• Electrical System
• Engine

Specifications

Complete machine specifications for the Gehl R190/1900R, R220/2200R and R260/2600R. Engine data covers the Yanmar 4TNV98C-NMS and 4TNV98-ZNMS2R in the R190/1900R, and the Yanmar 4TNV98CT-NMS and 4TNV98T-ZXNMSR/IT4 in the R220/R260/2200R/2600R, with net horsepower up to 72.0 hp (53.7 kW) at 2500 rpm, peak torque, displacement and operating weight. Dimensional specifications include overall operating height, hinge pin height, dump angle and reach, rollback angles, wheelbase, ground clearance and clearance circles. Capacity tables list engine oil, fuel tank, chaincase, hydraulic system and engine coolant volumes.

Safety

Signal-word definitions, a full list of safety reminders, the mandatory safety shutdown procedure, lift arm support device engagement and disengagement, ROPS/FOPS raising and lowering, and the correct method of relieving hydraulic pressure on T-Bar, Dual Joystick, Dual Hand and Hand/Foot controls. Also includes the loader raising and lowering procedure for safely blocking the machine.

Lubrication

Hydraulic oil reservoir service and capacities, crankcase oil recommendations, chaincase fill and drain, grease fitting locations with 10-hour and 250-hour service intervals, and the complete cooling system drain procedure covering the radiator, hydraulic oil cooler and engine oil cooler.

Mainframe

Chassis components for each model, grille and engine cover, ROPS/FOPS removal and installation, seat and seat slide service, restraint bar components, All-Tach and Power-A-Tach hitch components, lift arm removal and bushing replacement, lift arm stop adjustment, control console removal, floor plate and kickplate access, crossmember removal, hydraulic oil reservoir removal, fuel sensor replacement and rear grille service.

Wheel Drives

Wheel drive components for the R190/1900R and R220/R260/2200R/2600R, drive chain adjustment, axle housing removal and installation, drive chain removal and installation, and complete axle and wheel bearing disassembly and assembly with torque values and end-play tolerances.

Controls

Control locations for Dual Joystick, Dual Hand, Hand/Foot and T-Bar configurations. Covers wheel drive and lift/tilt components by control type and model, control handle removal and installation including electrical auxiliary grips, T-Bar handle assembly, joystick/hand/foot handle assembly, pivot tube service, handle position adjustment, tracking adjustment, neutral centering test and adjustment, lift/tilt control removal and adjustment, and the electrical foot throttle.

Hydrostatic System

Hydrostatic components for single-speed and two-speed configurations across all control types and models. Includes charge pressure test and adjustment, hydrostatic pump relief valves, pump removal and installation, pump drive coupling, drive motor removal and installation, a full troubleshooting guide, and hydrostatic/hydraulic schematics for Dual Joystick/Dual Hand, Hand/Foot and T-Bar controls.

Hydraulic System

Hydraulic tank components, Hydraglide ride control, standard and high-flow auxiliary components across all control types, self-leveling and non-self-leveling circuits, auxiliary lift arm components, Power-A-Tach components, pressure check/test/adjustment, tilt cylinder test, tilt and lift circuit spool leakage tests, self-leveling valve test and adjustment, solenoid valve tests, hydraulic oil filter replacement, lift and tilt cylinder components and service, auxiliary pump service, brake/two-speed, pilot supply and safety lock solenoid valves, joystick drive supply and ride control solenoids, main control valve removal and overhaul, and the Hydraglide ride control accumulator.

Electrical System

Right and left instrument panel operation, troubleshooting guide, chassis electrical components, ride control/two-speed components, ROPS/FOPS electrical components, power distribution module test and operation, interlock control module test and truth table, two-speed/ride control/float module test and truth table, high-flow and standard auxiliary flow controller modules, electrically-controlled auxiliary hydraulic flow test, engine throttle test, seat switch, lights, restraint bar switch, master disconnect switch, work light bulbs, information center electronic display and its display modes, DPF regeneration procedures and flowcharts, and full electrical schematics.

Engine

Yanmar engine service for both DPF and non-DPF models. Engine components for R190/1900R and R220/R260/2200R/2600R, air cleaner and exhaust components, radiator/cooler components, oil filter element service, air cleaner and air filter element service, battery and battery tray, starter, exhaust pipe, alternator belt adjustment, radiator/cooler removal, fan shroud and mounting plates, fan adjustment and removal, complete engine removal and installation, and engine diagnostic fault codes for both DPF and non-DPF Yanmar engines.

Model-by-Model Coverage

The manual is organized so you can work on any R-Series machine in the family. Whether you own a Gehl R190, Gehl R220, Gehl R260, Mustang 1900R, Mustang 2200R or Mustang 2600R, the procedures and exploded views identify the parts, tooling and specifications unique to that model — including engine access, hydraulic routing, and hydrostatic component layout differences between the naturally aspirated and turbocharged configurations, and between DPF and non-DPF emissions packages.

Service Capability at a Glance

With this manual open you can pull and reinstall a hydrostatic pump, set charge pressure, shim lift arm stops, rebuild lift and tilt cylinders, test for internal leakage, diagnose a non-responsive drive or lift/tilt system through the troubleshooting guides, read the interlock control module truth table, replace a fuel sensor, adjust chain tension, set self-leveling valve extension, and troubleshoot electrical faults from the instrument panel all the way to the solenoid coils. The hydraulic, hydrostatic and electrical schematics let you trace circuits and flows line by line.

Why Every R-Series Owner and Technician Needs This Manual

The Gehl R190, R220, R260 and Mustang 1900R, 2200R, 2600R are workhorses — and they demand the right procedures, the right torque values and the right diagnostic sequence when they need attention. A generic guide will not tell you where the charge pressure test port lives on the hydrostatic pump, how to shim the lift arm stops, or what the interlock control module truth table should show when the restraint bar is down. This manual does.

Every procedure is written for the working technician: step-by-step removal and installation, disassembly and assembly, adjustment and testing, and troubleshooting for the hydrostatic, hydraulic, electrical and engine systems. You get exploded views that show how components stack together, schematics that trace every circuit, and specification tables that remove the guesswork. If you run a shop, maintain a fleet, or simply want to keep your own skid-steer loader earning its keep, this is the reference you will reach for.

IMAGES PREVIEW

Delivery is instant. The PDF downloads the moment your payment clears — no shipping, no waiting. Read it on a laptop in the shop, a tablet on the machine, or print the pages you need and take them into the field. It is the complete factory-format service manual in one convenient file, ready whenever the next repair comes up.