Gehl SL4640E SL5240E Power2 Skid Steer Loader Parts Manual PDF

Description

File Details

• Manual type: Illustrated parts manual (parts catalog)
• Brand: Gehl — Manitou Americas, Inc.
• Equipment: SL4640E, SL4640E (EU), SL5240E and SL5240E (EU) Power2 skid-steer loaders
• Serial number coverage: SL4640E SN 312901 and Up; SL5240E SN 432501 and Up
• Document number: 50950011 / BP1111
• Language: English
• Page count: 288 pages
• File format: PDF
• Publication data: © 2011 Manitou Americas, Inc.

Chapters Covered

The manual is organized into four numbered sections plus a numerical index and torque reference material:

• Section A — Main Loader Component: Chassis and Control Covers, Rear Grille and Engine Cover, ROPS/FOPS Structure/Interior, Restraint Bar, Seat and Seat Belt Options, Lift Arm, Attachment Bracket (and Power-A-Tach), Wheel Drives, Engine, Air Cleaner/Exhaust, Radiator/Cooler, Hydrostatics with Drive Motors (including Brake Release), Hydraulics — Chassis (Power-A-Tach, Cold Weather Power-A-Tach and Hydraglide), Hydraulics — Auxiliary, Hydraulics — Lift Arm, Controls — Wheel Drives, Controls — Lift/Tilt, Controls — Auxiliary Hydraulics, Controls — Engine, Electrical — Chassis, Electrical — ROPS/FOPS, Electrical — Engine, Electrical — Lights, Electrical — Control, Four-Point Lift, Sound Suppression, Tires, Decals
• Section B — Hydraulic Components: Lift Cylinder, Tilt Cylinder, Drive Motors with Parking Brake, Tandem Pumps, Gear Pumps — Single and Double, Self-Leveling Valve, Solenoid Valves — Lift, Tilt and Power-A-Tach, Solenoid Valves — Brake and Brake Release, Main Control Valves, Proportional Valves — Two and Four Bank, Hydraglide Ride Control Manifold Valve, Pump — Cold-Weather Power-A-Tach
• Section C — Filters, Kits and Accessories: Filter listing and analysis kits; 4640 and 5240 Heater/Defroster Kits; Horn Kits; Crossmember Auxiliary Tube Kits; Back-up Alarm Kits; Rearview Mirror Kit; Front Door Kit; Seat Belt Kits (2 in and 3 in); Seat Kits (Suspension and Standard); Side Window Kit; Pre-Cleaner Kit; Strobe Light Kit; Counterweight Kit; Dual Flasher Kit; Impact-Resistant Front Door Kit; Single-Point Lift Kit; Interior Console Kit; Radio AM-FM-WB Kit; Four-Point Lift Kit; 14-Pin Connector for Auxiliary Attachments Kit; Power-A-Tach Kits; HVAC service parts; Single-Speed and Two-Speed Parking Brake Release Kits; Rear Wiper Kit; Power-A-Tach Cold Weather Option Kits
• Section D — Schematics: Electrical Schematic — ROPS/FOPS, Electrical Schematic — Engine, Electrical Schematic — Heater, Hydrostatic/Hydraulic Schematic — Dual Joystick, Hydrostatic/Hydraulic Schematic — Non-Dual Joystick, Electrical Schematic — 14-Pin Auxiliary Connector, Electrical Schematic — HVAC (5240), Electrical Schematic — Cab Door, Electrical Schematic — Power-A-Tach Cold Weather, Electrical Schematic — Chassis
• Reference material: Numerical Index, O-Ring Table, Coupling & Adapter Torque Table, Torque Specifications Table (inside back cover)

What ties all of this together is the numerical index. Every part number printed in the sections can be looked up in a single alphabetical run of numbers at the back, so once you have a number off a worn or broken component you can trace it back to the exact illustration and reference callout that shows where it fits. That single feature is what separates this book from a stack of loose diagrams — it makes the manual usable in both directions, from picture to number and from number back to picture.

Exploded Parts Views for Every Major Assembly

The Gehl SL4640E SL5240E Power2 Skid Steer Loader Parts Manual is built around illustrated exploded views rather than text descriptions. Each major assembly is drawn apart on its own page with numbered callouts, and the facing page carries the matching parts list with reference number, Gehl part number, description, and quantity required. Models are separated where they differ — the chassis, rear grille and engine cover, lift arm and controls sections each carry distinct 4640 and 5240 versions, so you are looking at the correct drawing for the machine in front of you rather than a generic illustration.

The main loader section alone walks through the full chassis with its bellypans, fenders, covers and toep late, the hydraulic reservoir with its cap, breather, sight port and strainer, the fuel fill and sender hardware, the complete ROPS/FOPS structure with its rear window, skylight and weatherstrip, the restraint bar with its proximity switch and magnet actuator, and both the standard and suspension seat options. From there it moves into the lift arm with its pivot pins, bushings, shims and grease fittings, the All-Tach and Power-A-Tach attachment brackets with their latch links, push rods and springs, and the wheel drive assemblies with their chains, sprockets, axle housings and bearings.

Hydraulics, Power Train and Electrical Coverage

Section B breaks the hydraulic system down to component level. Lift and tilt cylinders, single-speed and two-speed drive motors with their parking brakes, tandem pumps, single and double gear pumps, self-leveling valves, lift/tilt and Power-A-Tach solenoid valves, brake and brake release solenoids, main control valves in both standard and high-flow configurations, two-bank and four-bank proportional valves, the Hydraglide ride control manifold, and the cold-weather Power-A-Tach pump are all shown with their internal parts, seal kits and repair kits called out. Where a kit number covers a group of seals or a subassembly, the manual lists what is included.

The engine and cooling group is covered in detail as well — the 4TNV98-ZNMS2 power unit with its alternator, flex coupler, flywheel housing, engine mounts, fuel shut-off valves, water separator and remote filter hoses, the air cleaner assembly with primary and secondary elements and its restriction indicator, and the radiator/cooler package with shroud seals, fan, overflow bottle and upper and lower hoses. Electrical coverage runs from the chassis harness, ECU, relays and solenoids through the ROPS/FOPS instrument panel with its hourmeter, fuel level gauge, temperature gauge, ignition switch and throttle control, out to the work lights, tail lights, dome light and rear light harness.

Kits, Accessories and Wiring Diagrams

Section C is effectively a factory accessory catalogue. If you are adding a heater/defroster to a machine that never had one, the kit listings show every hose, clamp, grommet, ball valve, blower, heater core, relay and mounting bracket required, with separate parts lists for the 4640 and 5240 installations. The same level of detail applies to the Power-A-Tach kits, the cold-weather Power-A-Tach option with its pump, solenoids, harness and mounting plate, the single-speed and two-speed parking brake release kits, and the 14-pin auxiliary connector kit with its relay box, diode block, circuit breakers and hand grip housing.

Section D closes with the schematics: ROPS/FOPS electrical, engine electrical, heater wiring, both dual-joystick and non-dual-joystick hydrostatic/hydraulic diagrams, the 14-pin auxiliary connector, HVAC, cab door, Power-A-Tach cold weather, and the full chassis electrical schematic. Wire colours, circuit numbers and connector pin identifications are printed directly on the diagrams.

Why This Parts Manual Matters

Ordering the wrong part for a skid-steer loader is an expensive mistake. Serial number breaks matter on these machines — the manual calls out changes such as additional plugs added to the front of the chassis from SN 312975 and Up on the 4640 and from SN 432617 and Up on the 5240, and the removal of four locknuts at the crossmember plate when weld nuts were added to the welded bracket. It also flags the exemptions to those breaks. Working from the illustration and the serial number together is how you avoid receiving a component that physically will not fit your machine.

This manual supports the full range of parts work on both the Gehl SL4640E and SL5240E Power2: identifying a broken or worn component, finding its correct Gehl part number, checking which other fasteners, seals, shims or bushings are needed at the same time, verifying the quantity, and confirming the correct assembly order from the exploded view. It covers the chassis and bodywork, the ROPS/FOPS cab and interior, seats and restraint bars, the lift arm and attachment brackets, wheel drives and chains, the engine and its ancillaries, the cooling package, the complete hydrostatic drive, the hydraulic system from pumps through valves to cylinders, all four control configurations, the electrical system, and every factory kit and accessory offered for these models.

IMAGES PREVIEW

Delivery is instant. The PDF is available for download immediately after payment — no shipping, no waiting for a physical book to arrive, no risk of a courier losing it. Open it on a laptop in the workshop office, a tablet next to the machine, or a phone at the parts counter. Print the pages you need for the job and keep the original clean, or print the whole numerical index and keep it on the bench. Buyers ordering parts for the SL4640E and SL5240E Power2 will find this the most direct route from a broken component to a correct part number.