Grove GMK3055 Part 1 Driving Operating Manual 2084849 PDF

Description

Grove GMK3055 Part 1 Driving Operating instructions Manual 2084849 – PDF DOWNLOAD

FILE DETAILS:

Grove GMK3055 Part 1 Driving Operating instructions Manual 2084849 – PDF DOWNLOAD

Language : English
Pages :1016
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove GMK3055 Part 1 Driving Operating instructions Manual 2084849 – PDF DOWNLOAD

Part 1 Driving 1
Additional pages 3
Correction sheet: Seperate steering 5
Validity 5
Reason for the correction 5
Separate steering 5
Additional pages – Emergency operation/Emergency program telescoping 7
1 Overview 11
1 1 Vehicle identification 13
1 2 EC Conformity Declaration 17
1 3 Overview and contents of the truck crane user information 19
1 3 1 Operating instructions for driving and crane operation 19
1 3 2 Operating instructions for the lattice extension (additionalequipment) 20
1 3 3 Maintenance manual 20
1 3 4 Lifting capacity tables 21
1 3 5 Outrigger pressure tables 21
1 3 6 Safety manual 21
1 3 7 Circuit diagrams 21
1 3 8 Spare parts list 22
1 4 Instructions for use of this document 22
1 4 1 How are the operating instructions laid out? 22
1 4 2 How are the pages of the operating instructions formatted? 23
1 4 3 How can I find the necessary information quickly and easily? 24
Example of how touse the cross- references 25
How to use the index 30
1 4 4 Definition of information relating to directions of movement 30
Basic rule 30
Buttons and switches 30
1 4 5 Conversion table for US measurements 31
2 Basic safety instructions for crane operators 33
2 1 Warnings and symbols 35
2 2 Intended use 36
2 3 Organisational measures 38
2 4 Personnel qualifications 40
2 5 Safety instructions that apply to truck crane driving 41
2 6 Safety instructions for truck crane work 41
2 7 Safety indications for welding work 43
3 Information for operations planning 45
3 1 Safety instructions 47
3 1 1 Intended use 47
3 1 2 Organisational measures 47
3 1 3 Personnel qualifications 48
3 2 Operations planning 49
3 2 1 Prerequisites for operations planning 49
3 2 2 Information for operations planning contained in the user information  50
4 Description of the truck crane vehicle section 51
4 1 Overview of the operating and display elements 53
4 1 1 Overview of the vehicle 53
4 1 2 Overview of the driver’s cab 56
Top view of driver’s cab 56
Overhead in the driver’s cab 59
Below the front instrument panel 60
To the rear in the driver’s cab 61
4 1 3 Front instrument panel 62
Left-hand insert 62
Tachograph insert 64
Tachometer insert 66
Right-hand insert 68
4 1 4 Side instrument panel 70
Insert 1 with Version 1 70
Insert 1 with Version 2 72
Heating insert 74
Insert for auxiliary heater 75
Transmission operating elements 76
4 1 5 Operating elements on the steering column 77
4 1 6 Connections for hand-held control 78
4 1 7 Switch boxes for the outriggers/electronic level/outrigger pressure indicator 79
4 2 Functional description of the display and operating elements 81
4 2 1 On the instrument panels 81
Diesel engine 81
Transmission with automatic gear change 83
Axle drive 87
Brakes 88
Steering 89
Separate steering 90
Suspension 91
Hydraulic system 91
Electrics 92
Level adjustment system 95
Tachograph 96
Speedometer insert 97
Heating system 98
Air-conditioning system 99
Auxiliary heater with timer 99
Other operating elements 100
4 2 2 On the steering column 102
Ignition lock 102
Multipurpose switch, right 102
Multipurpose switch, left 104
4 2 3 Overhead in the driver’s cab 105
Roof ventilator 105
Cab lighting 105
4 2 4 To the rear in the driver’s cab 106
Diesel engine/ transmission/ electronics diagnostic system 106
4 3 Other operating elements on the carrier 107
Keys 107
Doors 107
Windows 109
Access ladders 110
Ladders 110
Front flap 113
Fire extinguisher 113
5 Diesel engine 115
5 1 Starting/turning off the diesel engine 117
5 1 1 CHECKLIST: Starting the diesel engine 117
5 1 2 CHECKLIST: in winter 120
5 1 3 Checks prior to starting vehicle engine 121
Checking the shut- off valves in the hydraulic system 121
Switching on the battery master switch 121
Checking coolant level 122
Checking the hydraulic oil level 123
Check diesel engine oil level 123
Filling up engine oil 124
5 1 4 Refuelling 126
5 1 5 Starting the diesel engine 127
Switching on the ignition 127
Starting the diesel engine 129
Set idling speed 131
5 1 6 Checks after the diesel engine has been started 133
Check instruments 133
5 2 Shutting down the diesel engine 135
5 2 1 In a normal situation: ignition lock 135
5 2 2 In an emergency situation, with the emergency stop switch 136
5 2 3 In an emergency, using the air intake inhibitor 137
Switching on the air intake inhibitor 137
Releasing the air intake inhibitor manually 138
6 Driving the truck crane 139
6 1 Checks and adjustments before driving 141
6 1 1 CHECKLIST: Condition of the truck crane for on-road driving 141
6 1 2 Checking the condition of the truck crane 147
Checking the reservoir of the windscreen washing system 147
Warning plates for vehicle width 147
Checking the tyres 148
Check the change- over to driving mode 148
Checking the electrical system 149
Checking the mirror settings 149
Checking the compressed-air system 150
Checking the suspension 150
Checking on-road level 151
Checking the transverse differential locks 151
Checking the longitudinal differential locks 151
Checking the steering locks 152
Checking the Boom not set down warning lamp 152
6 1 3 Adjusting the seat and the steering column 153
Adjusting the driver’s seat 153
Adjusting the passenger seat 154
Adjusting the steering column 155
6 1 4 Tachograph 157
6 2 General operation 163
6 2 1 Operating the transmission with automatic gear change 163
Switching on 163
Selecting the driving direction 164
Starting 165
Select the transmission operating mode 166
Driving and changing gears 167
Changing the direction of travel 169
Stopping the truck crane 169
Shifting the transmission to neutral position 170
Manoeuvring mode 170
On the roller type dynamometer 171
Starting at extremely low temperatures 171
6 2 2 Monitoring the control instruments while driving 172
6 2 3 Driving downhill 176
Starting on a downward slope 176
Monitoring the maximum permissible engine speed 177
Preselecting gears 178
Engine retarder 178
Eddy current retarder 179
6 2 4 Driving uphill 180
Starting 180
Driving 180
6 2 5 Tempomat 181
Activating theTempomat 181
Driving with the Tempomat 181
Switching off the Tempomat 182
6 2 6 Temposet 183
Switching Temposet on 183
Driving with the Temposet 183
Temposet switching off 183
6 2 7 Shutting down the truck crane 185
Applying the parking brake 185
Activating neutral position 185
Turning off the diesel engine 185
Securing the truck crane against rolling 186
Extended standstill 187
6 3 Off-road driving 189
6 3 1 Longitudinal differential locks 190
Switching on thelongitudinal differential lock 190
Switching off thelongitudinal differential locks 191
6 3 2 Transverse differential locks in all driven axle lines 192
Activating thetransverse differential locks 192
Deactivating thetransverse differential locks 193
6 3 3 Level adjustment system 194
Activating the level adjustment system 194
Bring the truck crane into On-road level 195
Tilting the truck crane lengthwise or crosswise 195
Raising or lowering the entire truck crane 196
Deactivating the level adjustment system 196
6 3 4 Freeing an immobilized truck crane 197
Freeing the truck crane by its own power 197
Towing free forward 198
Towing free to the rear 198
6 4 Separate steering 199
6 4 1 Functions 199
Activation procedures 199
Steering modes 199
Operating modes 200
6 4 2 Switching on separate steering 200
6 4 3 Selecting operating mode 202
6 4 4 Steering axle lines with separate steering 202
In the Automatic operating mode 202
In the Manual operating mode 203
6 4 5 Switching off separate steering and locking the steering 204
Switching off separate steering 204
Locking the steering 204
6 5 Heating and ventilating the driver’s cab 207
6 5 1 Heating system 207
Switching the heater on and off 207
Setting the temperature 207
Setting recirculated air/fresh air 207
Setting air distribution 208
Ventilating the driver’s cab 209
6 5 2 Roof ventilator 210
6 5 3 Auxiliary heater with timer 211
Preheating 211
Setting air distribution 211
Setting recirculated air/fresh air operation 211
Switching on the auxiliary heater 212
Switching off the auxiliary heater 213
Setting time and weekday 213
Saving automatic heating start 214
Setting automatic heating duration 215
Switching automatic heating start on/off 215
Setting remaining time 216
6 6 Air-conditioning system 217
Switching on 217
Setting the air distribution 218
Switching off 218
6 6 1 Air conditioning 219
How to use the airconditioning effectively 219
Drying air in the driver’s cab 220
6 7 Towing a trailer 221
Effects on the axle loads 221
Coupling the trailer 222
Connecting the supply lines 223
Removing supplylines 224
Uncoupling the trailer 224
Test position of the parking brake when towing a trailer 226
7 Driving mode and rigging for on-road driving 227
7 1 Driving modes 229
Information about the axle loads 229
7 1 1 How to use the tables 230
7 1 2 Tables for maximum axle load 12t 231
For 14 00 R25 tyres 231
For 16 00 R25 tyres 232
For 20 50 R25 tyres 233
7 2 Rigging work for driving with a trailer 235
7 2 1 Switching on the slewing gear freewheel 236
Prerequisites 236
7 2 2 Switching on boom floating position 238
Setting the main boom down on the trailer 238
7 2 3 Switching on boom pretensioning 240
8 Malfunctions in driving mode 243
8 1 Emergency stop device on carrier 245
8 1 1 Diesel engine emergency stop switch 245
Emergency stop switch 245
Resetting the emergency stop switch 246
8 2 What to Do in the Event of a Breakdown in Road Traffic 247
8 3 Towing the truck crane 249
8 3 1 Towing in the case of engine or transmission damage 249
Towing the truck crane out of the danger area 250
Longer distances 250
Compressed-air supply for diesel engine failure 252
Electric power supply 252
Axle drives 253
Parking brake 253
Mechanically releasing the parking brake 254
Towing procedure 254
Removing mechanical locking from all spring- loaded brake cylinders 255
Tow starting 255
8 4 Wheel and tyres 257
8 4 1 Wheel change 257
Removing a damaged wheel 257
Removing the wheel from the spare wheel holder 258
Mounting a damaged wheel on the spare wheel holder 259
Mounting the spare wheel 259
8 4 2 Filling the tyres yourself at tyre inflator connection 261
Connecting the filling hose 261
Filling the tyres 262
Removing the tyre inflator hose 262
8 5 Tilt driver’s cab forward 263
8 5 1 Prerequisites and information on tilting 263
8 5 2 Tilting/lowering the driver’s cabin 264
Operating the hand pump 264
Tilting the driver’s cab 264
Lowering the driver’s cab 266
8 6 Emergency operation for lifting the main boom 267
Functions 267
Accessories 267
8 6 1 Connecting/disconnecting the hose 268
Establishing hose connections 268
Disconnecting the hose 268
8 6 2 Establishing required hydraulic circuits 269
8 6 3 Switching the continuous operation on and off 270
8 6 4 Performing emergency operation 271
8 6 5 After the emergency activation 271
8 7 Electrical system 273
8 7 1 Inserts 274
8 7 2 Fuses 276
Fuses in the driver’s cab 276
Fuses in batterybox 280
Fuses on I/O circuit boards 281
8 8 Troubleshooting 283
8 8 1 Malfunctions on the diesel engine 283
8 8 2 Malfunctions of the transmission with automatic gear change 285
8 8 3 Differential lock malfunctions 286
8 8 4 Steering malfunctions 287
8 8 5 Service brake malfunctions 288
8 8 6 Outrigger malfunctions 288
8 8 7 Tachograph malfunctions 289
8 8 8 Suspension locking system malfunctions 290
8 8 9 Level adjustment system malfunctions 290
8 8 10 Malfunctions in the carrier electronic system 291
Reading error messages on carrier 291
Reading error messages in the driver’s cab 293
8 9 Procedure in the event of malfunctions 297
8 9 1 Switching on emergency operation in cooling water circuit 297
8 9 2 What to do if there is a transmission malfunction 299
Error messages on the Transmission display 299
Calling up error codes 300
8 9 3 Emergency operation of the solenoid valves for the outriggers 302
Pressure build-up valve 303
Position and allocation of the solenoid valves 304
8 9 4 Separate steering emergency operation 306
Moving the steering into on-road driving 306
9 Technical Information on Carrier 309
9 1 Technical description of the carrier 311
9 1 1 Crane carrier 311
9 1 2 Driver’s cab 311
9 1 3 Drive units 312
9 1 4 Engine cooling system 312
9 1 5 Hydraulic system 312
9 1 6 Steering 313
9 1 7 Suspension system 313
9 1 8 Outriggers 314
9 1 9 Compressed air system 315
9 1 10 Service brake 315
9 1 11 Parking brake 316
9 1 12 Engine retarder 316
9 1 13 Secondary consumers 316
9 1 14 Towing the crane 316
9 1 15 Towing a trailer 316
9 1 16 Electrical system 317
9 1 17 Rotary transmission 317
9 2 Technical data 319
9 2 1 Dimensions and weights of the truck crane 320
Dimensions for driving on public roads 321
Total weight and axle loads 321
9 2 2 Dimensions and weights of removable parts 322
Spare wheel 322
Outriggers 322
9 2 3 Carrier 323
Diesel engine 323
Manual transmission 323
Transfer case 323
Axle lines 323
Steering 324
Tyres 324
Vehicle’s electrical system 324
Tools 324
Towingcoupling 324
Outriggers 325
Driving speeds 326
Climbing ability 326
Turning circle radiuses 327
10 Index 329
Part 2 Crane operation 351
Additional pages 353
Correction sheet: Seperate steering 355
Validity 5
Reason for the correction 5
Separate steering 5
Additional pages – Emergency operation/Emergency program telescoping 357
11 Description of the crane section of the truck crane 361
11 1 Overview of the operating and display instruments 363
11 1 1 Overview of the crane section 363
11 1 2 Overview of crane cab 366
11 1 3 Operating elements on the front panel 368
11 1 4 Operating elements on the side panel 369
Left side of the side panel 369
Top of the side panel 370
Driving mode insert 373
Heating insert1 374
Heating insert2 375
11 1 5 Control consoles 376
Left-hand control console 376
Right-hand control console 377
11 1 6 Control lever configuration 378
Version 1 (standard) 378
Version 2 (additional equipment) 379
11 1 7 Crane control insert 380
11 1 8 Main menu – crane control display 382
11 1 9 Crane control display – submenus 384
Counterweight submenu 384
Superstructure lock submenu 385
Outrigger/ electronic level/ outrigger pressure display submenu 386
Semi-automatic telescoping submenu 388
Fully automatic telescoping submenu 389
Power unit speeds submenu 390
Control instruments submenu 391
Settings/Displays submenu 392
Error menu 395
Working range limitation submenu 396
11 1 10 SLI insert 398
11 1 11 Hand-held control 403
11 1 12 Switch boxes for outrigger/electronic level/outrigger pressure display 404
Operating elements for the outriggers 405
Display elements for the outrigger pressure indicator 405
Operating and display elements for the electronic level 405
11 2 Functional description of the display and operating elements 407
11 2 1 Diesel engine 407
On the side panel 407
On the crane control display 408
11 2 2 Crane control 408
Crane control insert 408
On the crane control display 412
11 2 3 Outrigger, electronic level, outrigger pressure indicator 413
On the hand-held control 413
On the display fields of the carrier 416
In the Settings/ Display submenu 418
In the Outrigger/ electronic level/ outrigger pressure display submenu 419
11 2 4 Counterweight submenu 423
Counterweight submenu 423
11 2 5 Superstructure lock submenu 426
Locking the turntable 426
Displays 427
Houselock 428
11 2 6 Hoists 429
Main hoist 429
Auxiliary hoist 431
11 2 7 Slewing gear 432
11 2 8 Derricking gear 433
Derricking lattice extension 435
11 2 9 Telescoping mechanism 436
Control consoles 436
Control lever for telescoping 436
Telescoping submenu 438
11 2 10 Hydraulic system 447
Control consoles 447
In the Settings/ Displays submenu 447
In the Control instruments submenu 448
In the Error messages submenu 448
11 2 11 Safe load indicator (SLI) 449
Input elements with displays 449
Display elements 453
Information displays 457
On the front panel 460
11 2 12 Electricity, lighting, windscreen wiper/washing system 461
Electricity 461
Lighting 461
Windscreen wiper/washing system 462
11 2 13 Heating system 464
Insert1 464
Insert2 465
Air-conditioning system 466
11 2 14 On the hand-held control 467
Connections on the truck crane 467
Diesel engine operating panel 468
Horn button 468
Outrigger/electronic level operating panel 468
Pre-selection button for emergency operation 469
Two-hand operating panel 470
11 2 15 Other operating elements of the crane cab 472
Keys 472
Crane cab door 472
Windows 473
Cab lighting 474
Diagnostics plugs 474
Fire extinguisher 475
11 3 Functional description of the display and operating elements for driving from inside the cr 477
11 3 1 Diesel engine 477
11 3 2 Transmission 478
11 3 3 Axle drive 479
11 3 4 Brakes 480
11 3 5 Steering 481
Switching steering direction 481
Normal steering mode 482
Separate steering 482
11 3 6 Other operating elements 483
11 4 Functional description of the safety devices 485
11 4 1 Safe load indicator (SLI) 485
11 4 2 Lowering limit switch 487
11 4 3 Lifting limit switch 488
Overriding the lifting limit switch shutdown 488
12 Crane operation 491
12 1 Checks and adjustments before crane operation 493
12 1 1 CHECKLIST: When truck crane is rigged 493
12 1 2 Adjusting the front console and the crane cab seat 500
Adjusting the front console 500
Adjusting the crane cab 501
12 1 3 Checking the condition of the truck crane 502
Checking the reservoir of the windscreen washing system 502
Check the fuel level in the tank 502
Visual inspection of the entire crane 503
Checking the electrical system 503
Checking the position of the hoist ropes 504
12 1 4 Checking the safety devices 505
Checking the safe load indicator 505
Checking the lifting limit switch 506
Checking the seat contact switch and dead man’s switch system 506
Crane control emergency stop 507
12 1 5 Preheating the hydraulic oil 508
If the oil temperature is between 0C and –15C 508
If the oil temperature is below –15C: 508
12 1 6 Locking/unlocking the turntable 509
Superstructure lock submenu 510
Slew to the locking point  511
Lock the turntable 512
Unlock the turntable 512
Error display when locking the turntable 513
12 1 7 Switching houselock on/off 514
Superstructure lock submenu 514
Switching on the houselock 515
Switching off the houselock 517
12 2 Starting and stopping the diesel engine from the superstructure 519
12 2 1 When starting the engine the first time in the day 519
12 2 2 Start diesel engine from the crane cab 521
Checks on carrier before starting 521
Switching on the ignition 521
Crane control lamp test 522
Lamp test for electrics 524
Alignment of switching conditions 524
Checking the fuel level 525
Starting the diesel engine 526
12 2 3 Checks after the diesel engine has been started 528
Checks on the instrument panel 528
Checks on the Crane control display 528
12 2 4 Shutting down the diesel engine 531
In normal operation 531
In emergency 532
12 3 Operating the safe load indicator (SLI) 533
12 3 1 Switching on the SLI 533
Switching on 533
Lamp test on the SLI 535
Display brightness 535
12 3 2 Entering the rigging mode 537
Entering SLI code  538
Entering a reeving 541
Inputting individual components 542
12 3 3 Checks before working with the crane 545
12 3 4 During crane work 549
Continuous displays 549
Optional displays 551
12 3 5 SLI pre-warning and SLI shutdown 552
SLI early warning 552
SLI shutdown 553
Error message 555
Error messages with additional optical displays 556
SLI override 557
12 4 Crane work with main boom 559
12 4 1 External influences during crane operation 559
Horizontal alignment 559
Safe distances 559
Monitoring wind speed without an anemometer 560
Monitoring wind speed with an anemometer 561
If the maximum permitted wind speed has been exceeded 562
Permissible wind load 563
Earthing the load 563
12 4 2 Permissible slewing ranges and working positions for crane work 565
360 slewing range 565
Working position 0rearwards 565
Set-up position 180 forwards 566
If the truck crane is free on wheels 566
12 4 3 Main hoist 567
Switching on the main hoist 567
Lifting and lowering 568
Switching off the main hoist 571
12 4 4 Auxiliary hoist 572
Switching on the auxiliary hoist 572
Lifting and lowering 573
Switching off the auxiliary hoist 573
12 4 5 Derricking gear 574
Switching on the derricking gear 574
Raising and lowering 575
Switching off the derricking gear 576
Automatic speed limitation 576
Lowering the boom to horizontal position 577
12 4 6 Slewing gear 579
Switching on the slewing gear 579
Prerequisites 580
Slewing 580
Braking the slewing movement 583
Tracking the slewing gear 584
Switching off the slewing gear 585
Automatic speed limitation 585
12 4 7 Telescoping mechanism 587
Structure of the chapter 587
Description of functioning 588
Main boom fixed length, intermediate length, telescoping length 589
Telescoping 591
Notes on the telescoping sequence 593
Check before telescoping for the first time 593
Switching on telescoping mechanism 594
Function of the control lever 594
Switching off telescoping mechanism 596
Example of the procedure for telescoping 597
Checking initial position 598
Unlocking the telescoping cylinder 603
Extend/retract telescoping cylinder 606
Locking the telescoping cylinder 607
Unlock telescopic section 611
Telescoping the telescopic section 613
Locking the telescopic section 615
Telescoping telescopic section to an intermediate length 619
Lock telescopic section for on- road driving 619
Telescoping with fully automatic control 620
Telescoping the main boom into a horizontal position 626
12 4 8 Possible movement combinations 627
12 4 9 High-speed mode 628
Switching on the high speed function 628
Derricking gear/ telescoping mechanism 628
Hoists 629
12 4 10 Cooling the hydraulic oil 630
Standard oil cooler 630
Additional oil cooler 630
12 5 Adjustments and displays whilst operating the crane 631
12 5 1 Adjusting the brightness of the displays 631
12 5 2 Setting characteristic curves for the control lever 632
12 5 3 Adjusting power unit speeds 634
12 5 4 Setting a constant engine speed 637
12 5 5 Inclining the crane cab 638
12 5 6 Adjusting the windscreen wiper stroke interval 639
12 5 7 Using the directional spotlight for the working area 640
Switching spotlights on/off 640
Adjusting the direction 640
12 5 8 Display operating hours 641
12 5 9 Warning message submenu 643
12 5 10 Error menu 646
12 6 Working range limiter 649
12 6 1 Opening the working range limitation submenu 650
12 6 2 Reading current settings 651
Display monitoring switched on/off 651
Reading the limit values entered 651
12 6 3 Entering a limit value for a maximum overall height 653
12 6 4 Entering a limit value for a maximum working radius 654
12 6 5 Entering limit values for maximum slewing angles 655
Displays in the submenu working range limitation 655
Presentation of slewing angles 656
Inputting the slewing angle 657
12 6 6 Entering point data for objects 658
Presentation of defined objects 658
Selecting and deleting point data 659
Entering point data 660
12 6 7 Entering limit values manually 662
Limit values for overall height, working radius or slewing angle 662
Manual point data entry 663
12 6 8 Switching monitoring on and off 665
Switching monitoring on 665
Switching monitoring off 666
12 6 9 Shutdown caused by working range limiter 667
Crane movements which are switched off 667
Bypassing shutdown 668
Error messages on shutting down 668
12 7 Driving the truck crane from the crane cab 669
12 7 1 Preparing to drive 670
In the driver’s cab 670
Preconditions for driving without a load 671
Preconditions for driving with a load 671
12 7 2 Driving route 672
12 7 3 Steering 672
Adapting the steering direction to the superstructure setting 672
Switching on the steering function 673
Normal steering mode 674
Separate steering 674
12 7 4 Operating the transmission 677
12 7 5 Driving the rigged truck crane 677
Driving 679
Checks while driving 679
Align free on wheels truck crane horizontally 680
12 7 6 Possible connections 681
Switching on the longitudinal differential lock 681
Switching off the longitudinal differential lock 682
Activating the transverse differential locks 682
Deactivating the transverse differential locks 682
12 7 7 After driving 683
12 8 Work breaks 685
12 8 1 Short work breaks 685
12 8 2 Work breaks lasting more than 8 hours 685
Securing the truck crane against unauthorized use 686
12 9 Heating and ventilating the crane cab 687
12 9 1 Heating system 687
Switching on the heating 688
Switching the heating off 688
Adjusting the air volume 689
Regulating the temperature 689
Setting recirculated air/fresh air 689
Setting air distribution 690
Setting time and weekday 691
Saving automatic heating start 692
Setting automatic heating duration 693
Switching automatic heating start on/off 694
Setting remaining time 695
12 9 2 Air-conditioning system 696
Switching on 696
Setting air distribution 697
Switching off 697
How to use the air conditioning effectively 697
Drying the air in the crane cab 698
13 Rigging work 699
13 1 Checklists for rigging work for crane operation with main boom 701
13 1 1 CHECKLIST: Rigging 701
13 1 2 CHECKLIST: Unrigging 705
13 2 Choosing a suitable site 709
13 2 1 Load bearing capacity of the ground and the outrigger 709
Enlarging outrigger surface area 711
13 2 2 Safe distance from banks and pits 712
13 2 3 Earthing the truck crane 713
Earthing the truckcrane 713
13 2 4 Safe distance from electrical lines 714
13 3 Rigging work after driving with trailer 717
13 3 1 Switching off the boom floating position 718
13 3 2 Switching off boom pre-tensioning 719
13 3 3 Switching off slewing gear freewheel 720
Prerequisites 720
Before slewing 722
13 4 Rigging add-on parts in position for crane operation/ driving 723
13 4 1 Folding mirrors in and out and adjusting 724
Main hoist mirrors 724
Mirror for monitoring the outriggers 725
13 4 2 Pulling out/pushing in the stair tread on the crane cab 726
Pulling out the stair thread 726
Pushing in the stair thread 727
13 5 Connecting/removing the hand-held control 729
13 5 1 Connecting the hand-held control 729
13 5 2 Starting and turning off the diesel engine with connected hand- held control 730
With the hand- held control 731
From the driver’s cab 732
From the crane cab 733
13 5 3 Removing the hand-held control 734
13 6 Outriggers 735
13 6 1 CHECKLIST: Extending the outriggers 735
13 6 2 CHECKLIST: Retracting the outriggers 737
13 6 3 Permissible outrigger spans 739
Outrigger span 6 825 x 4 40 m 740
Outrigger span 6 825 x 2 32 m 741
Free on wheels 742
13 6 4 Preparing the truck crane 743
Aligning horizontally 743
Locking the suspension 743
Switching on/off display field on the carrier 743
13 6 5 Securing/releasing outrigger beams 744
13 6 6 Extending/retracting the outrigger beams 745
With the hand- held control 745
From the switch boxes 748
From the crane cab 750
Setting outrigger spans 753
13 6 7 Moving the outrigger pads into working/driving position 755
Moving the outrigger pads into working position 755
Moving the outrigger pads into driving position 756
13 6 8 Extending/retracting the outrigger cylinders 757
With the hand- held control 758
From the switch boxes 761
From the crane cab 765
13 6 9 Checking the alignment of the truck crane 769
On the hand-held control 769
On the switch boxes 771
On the crane control display 773
13 6 10 Horizontally aligning truck crane supported on outriggers 777
If the boom is in the boom support 777
If the boom is raised 777
Automatic aligning 777
13 6 11 Aligning free on wheels truck crane horizontally 780
When rigging 780
During crane work 781
13 6 12 Outrigger pressure indicator 783
Outrigger pressure display in the crane cab 783
Outrigger pressure indicator on the carrier 784
13 7 Rigging/unrigging the counterweight 785
13 7 1 Counterweight parts and identification 785
Counterweight parts 785
Identification 786
13 7 2 Counterweight versions 787
13 7 3 Slinging points on the counterweight sections 790
13 7 4 CHECKLIST: Rigging the counterweight 791
13 7 5 CHECKLIST: Unrigging the counterweight 793
13 7 6 Assembling the counterweight versions 795
Versions that can be installed on the turntable 796
Placing the 1tbase plate 797
Versions that can be assembled differently 798
13 7 7 Counterweight lifting unit 803
Open Counterweight sub-menu 803
Checking the current hoist unit status 804
Display of incorrect statuses 805
Extending/retracting the lifting cylinder 806
Locking/unlocking counterweight 808
13 7 8 Removing/installing the counterweight sections on the turntable 810
Removing 810
Installing 811
13 7 9 Slewing with the rigged counterweight 812
13 8 Rigging work on the main boom 815
13 8 1 Hook block on the bumper 815
Picking up the hook block from the bumper 815
Attach the hook block to the bumper 816
13 8 2 Hook block on a separate vehicle 817
Picking up the hook block 818
Setting down the hook block 818
13 8 3 Reeving and unreeving the hoist rope 820
Rope end clamp 820
Positioning hoist rope 822
13 8 4 Possible reeving methods with 5 main boom head sheaves 826
13 8 5 Possible reeving methods with 6 main boom head sheaves 829
13 8 6 Installing/removing lifting limit switch 833
Installing the lifting limit switch 833
Removing the lifting limit switch 837
13 8 7 Locking the lifting limit switch/releasing the lock 839
Locking 839
Releasing the lock 840
13 8 8 Installing/removing the anemometer 841
Installing the anemometer 841
Removing the anemometer 842
13 8 9 Installing/removing the air traffic control light 843
Installing 843
Removing 844
14 Malfunctions during crane operation 845
14 1 Emergency-stop devices for crane operation 847
14 1 1 Carrying out emergency-stop operations 847
14 1 2 Resetting the emergency-stop switch 849
14 2 Procedure in the event of a malfunction during crane operation 850
If it is possible to lower the load 850
If it is not possible to lower the load 851
14 3 Electrical system 851
14 3 1 Inserts 852
14 3 2 Fuses 854
Fuses at the turntable 854
Fuses in the crane cab 856
Fuses on I/O circuit boards 858
14 3 3 Fuses of the SLI 859
14 4 Finding and eliminating malfunctions at the power units 861
14 4 1 Malfunctions to the diesel engine during crane operation 861
14 4 2 Malfunctions when operating with the hand-held control 862
14 4 3 Malfunctions to the outriggers 862
14 4 4 Malfunctions to the main hoist 864
14 4 5 Malfunctions to the auxiliary hoist 866
14 4 6 Derricking gear malfunctions 868
14 4 7 Malfunctions to the slewing gear 870
14 4 8 Malfunctions to the counterweight hoist unit 872
14 4 9 Malfunctions to the hydraulic system / hydraulic oil cooler 873
14 4 10 Malfunctions to the turntable lock 873
14 4 11 Malfunctions to the telescoping mechanism 874
Telescoping mechanism error messages 877
14 5 Finding and eliminating malfunctions at the SLI 881
14 5 1 General malfunctions 881
14 5 2 Error messages at the SLI insert 882
Table for error group 1 883
Table for error group 2 887
Table for error group 3 888
Table for error group 5 889
Table for error group 6 890
Table for error group 7 891
Table for error group 8 891
14 5 3 Checking SLI lines and connections 892
On the lattice extension 892
At the truck crane 893
14 6 Finding and eliminating malfunctions at the crane control 895
Program version of the crane control 895
14 6 1 General malfunctions 895
14 6 2 Error messages on the crane control display 896
Symbols for devices 896
Group symbols 898
Symbols for types of errors 900
Allocation of the index displays 901
Table of errors at the control levers 911
Table of errors at the locking system 912
Error messages via the Can bus 915
Error messages concerning power units 917
System monitoring group error messages 918
Carrier group error messages 919
14 6 3 Connections for the crane control units 920
Position of the control unit connections 920
14 6 4 Unrigging the truck crane in the event of a defective control unit 922
Required connections 922
Example for unrigging with three control units 924
Replacing control units 926
14 7 Emergency operations and programs 929
14 7 1 Emergency retraction operation 930
Check prior to each emergency operation 930
Retraction procedure 931
Mechanical emergency operation 932
14 7 2 Emergency telescoping program submenu 935
Starting the emergency program 935
Display and operating elements of the emergency program 936
Retracting in the event of an error at the length indicator 939
Retracting in the event of an error at the proximity switch 942
Terminating the emergency program 944
Tables for approaching the locking points 945
14 7 3 Entering telescoping values after emergency operation 947
14 7 4 Emergency operation in the event of a failure of the operating elements in the crane cab 951
Prerequisites 951
Connecting the hand-held control 952
Starting the diesel engine with the hand-held control 952
Pre-selecting a power unit 952
Operating the power unit 953
Stopping movements 955
Stopping the operation in cases of emergency 955
14 8 Emergency hydraulic operation according to ZH1/461 957
14 8 1 Important instructions for hydraulic emergency operation 957
14 8 2 Operating principle and accessories 959
For emergency operation 959
For the emergency supply 960
14 8 3 Connecting/disconnecting hoses 961
For emergency operation with the transformer 961
For emergency operation with the hand pump 963
14 8 4 Establishing the hydraulic circuits required 964
Switching positions of the hand valves 964
Additional switching operations for the main hoist 966
Additional switching operations for the slewing gear 967
14 8 5 Operating in emergency mode 968
With the hand pump 969
With transformer 969
Emergency main hoist operation 969
Emergency derricking gear operation 970
Emergency slewing gear operation 971
14 8 6 After emergency operation 972
Establishing hydraulic circuits for crane operation  972
Disconnecting hoses 972
14 8 7 Emergency supply of another crane 973
Connecting/disconnecting hoses 973
Switching on/off the emergency supply 974
15 Technical information for superstructure 975
15 1 Technical description of the superstructure 977
15 1 1 Turntable 977
15 1 2 Crane cab 977
15 1 3 Crane’s hydraulic system 978
15 1 4 Control system 979
15 1 5 Main boom 979
15 1 6 Telescoping mechanism 979
15 1 7 Hoists 980
15 1 8 Slewing gear 981
15 1 9 Houselock 981
15 1 10 Derricking cylinder 981
15 1 11 Electrical system 982
15 1 12 Counterweight 982
15 1 13 Safety devices 983
15 1 14 Hand-held control 983
15 2 Technical data 985
15 2 1 Maximum load bearing capacity (DIN/ISO/EN) 985
15 2 2 Maximum load bearing capacity (ANSI B 30 5) 985
15 2 3 Dimensions, weights and axle loads 986
Dimensions for driving on public roads 987
Total weight and axle loads 987
15 2 4 Dimensions and weights of removable parts 988
Hook blocks and hook tackle 988
Counterweightparts 988
Counterweight versions 988
15 2 5 Technical data for superstructure 991
Main hoist 991
Auxiliary hoist (additional equipment) 991
Slewing gear 991
Derricking gear 992
Main boom 992
Lattice extension 992
Operating speeds and times without a load 993
16 Index 995
A 999
B 999
C 1000
D 1002
E 1003
F 1004
H 1004
I 1005
K 1006
L 1006
M 1006
O 1007
P 1008
R 1009
S 1009
T 1011
V 1013
W 1013

Questions? Email us: [email protected]

S.M