Grove TMS800E Crane Parts Manual – Serial 224684 – 2010 PDF Download

Description

Grove TMS800E Crane Parts Manual – Serial 224684 – September 2010 Edition

This Grove TMS800E parts manual is the complete illustrated parts catalog for serial number 224684, published September 29, 2010 at revision 001. Spread across 1,185 pages, it documents every assembly on the crane – from the four-section boom and 6 1/2-inch telescope cylinders through to the carrier’s front and rear axles, Cummins ISM02 450HP engine installation, and HP30-18G hoist. Every part is catalogued with an item number, factory part number, quantity, and description, supported by exploded-view illustrations that show exactly how components fit together.

Anyone who maintains, repairs, or orders parts for a TMS800E can use this Grove TMS800E crane parts manual to locate the correct part number without guesswork. Whether the job is replacing a boom wear pad, rebuilding a lift cylinder, sourcing a swing box gear, or simply identifying a missing fastener on the outrigger assembly, the answer is in this catalogue.

File Details

• Manual Type: Illustrated Parts Manual (Parts Catalog)
• Brand / Manufacturer: Grove (Manitowoc Cranes)
• Machine Model: TMS800E
• Serial Number: 224684
• Publication Date: September 29, 2010
• Revision: 001
• Language: English
• Page Count: 1,185 pages
• File Format: PDF
• Covered Engine: Cummins ISM02 450HP

Chapters Covered

This Grove TMS800E parts manual for serial 224684 is organised by complete assembly groups, each with its own exploded diagram and detailed parts list:

• Boom Section – Boom Assembly (4 Section), Cylinder Assembly 6 1/2″ Telescope, Sheave Assembly (Nylatron), Extension Installation (Folding Offsetable Jib Boom), Extension Assembly (Folding Offsetable Jib Boom), Fly Assembly (Jib Boom Extension), Mast Assembly, Roller Block Assembly, Nose Installation (Auxiliary Boom), Lights Installation (Boom), LMI Boom Installation
• Boom Attachments – Hook Block 40T/35MT (W/ Quick), Ball Assembly (Overhaul 10 Ton Swivel), Weight and Chain Assembly, Hanger Assembly (Rear), Carrier Installation (Boom Extension)
• Superstructure – Turntable & Swing – Turntable Section, Swing Box Assembly (7576134157), Swing Lock Assembly, Mount Assembly (Cab), Swing Cylinder
• Superstructure – Counterweight – Counterweight Installation (18,000 lbs / 8,165 kg), Cylinder Assembly 3 1/2″ CWT Removal, Pin Assembly, Pin Installation (Lock)
• Superstructure – Swivel & Slip Ring – Swivel Installation (Electric, Water, and Hydraulic), Swivel Assembly (Electric, Water, and Hydraulic), Ring Assembly (Slip 15 Conductor)
• Superstructure – Lift Cylinder & Valves – Pin Installation (Lift Cylinder and Lower), Cylinder Assembly (12″ Lift), Valve Assembly (Holding), Cover Installation (Valve), Wire Rope 19mm 35×7, Binder Installation, Valve Installation (Hydraulic Superstructure), Directional Control Valves, 2 Speed Swing Valve, Dual Pilot Operated Check Valve
• Superstructure – Hoist – Hoist Installation (Main and Auxiliary), Hoist Assembly HP30-18G, Cable Assembly (Auxiliary Hoist Hi Speed), Mirror Installation (Hoist), Cover Installation (Side)
• Superstructure Cab – Cab Installation (Superstructure), Cab Assembly (Superstructure), Door Assembly (Sliding Cab), Door Guides, Locking Mounting, Handle Assembly (Door), Window Assemblies (Rear, Right Hand, Skylight), Front Wiper Motor Kit, Fan Assembly (12V Cab), Latch Assembly (Door), Mount Assembly (Cab), Cylinder Assembly (Cab Support), Seat Installation (Control), Seat Assembly (Control), Switch Assembly (Proximity), Controller Assemblies (Left/Right Hand Armrest), Harness Assembly (Seat), Belt (Seat), Console Installation (Center Front), Console Assembly (Front), Panel Assembly (Center Front Console), Heater/Cooler Installation (Cab), Cab Heater and Air Conditioner Kit, Lever Installation (360 Degree Lock), Pedal Installation (Telescope)
• Superstructure Electrical – Electrical System Installation (Superstructure), Harness Assembly (Superstructure), Screen Installation (Sun), Electrical System Installation (Superstructure Cab), Harness Assembly (Fuse and Relay Panel), LMI Internal Lightbar Kit, LMI iFLEX 5 Cab Kit, Central Unit iFLEX 5, Console Assembly iFLEX 5 Graphic, LMI iFLEX 5 Superstructure Kit
• Lowerworks – Frame & Carrier – Frame Assembly, Stud Installation (Weld), Decal Installations (TMS800E Standard, Superstructure Cab, Carrier Cab, Carrier, Superstructure, Boom), Beam Installation (Outrigger), Beam Assembly (Outrigger), Cylinder Assembly 2 1/2″ O/R Extension, Cylinder Assembly 5 1/2″ Outrigger Jack, Pad Assembly (Outrigger), Stowage Installation (Outrigger Float), Fender and Decking Installation, Fender Assembly (Right Hand Center), Skirt Assembly (Right Hand Front Fender), Hood Installation (Engine), Tire Inflation Kit, Headlight Assembly, Light Assembly (License Plate), Mirror Installation (Rear View), Head and Loop Assembly (Mirror), Rest Installation (Boom with Counterweight Supports), Cover Assembly (Pump), Ladder Install, Valve Installation (Air Tank), Spring Brake Valve, Supply Dump Valve, 3 Way Solenoid Valve, Air Lines Installation (Carrier), Electrical System Installation (Carrier), Harness Assembly (Carrier), Coil Suppression Harness, Battery Installation, Cable Kit (TMS700E Batteries), Control Installation (Remote Outrigger), Harness Assembly (Outrigger Controls), Tank Installation (Hydraulic), Reservoir Assembly (Hydraulic), Filter Assembly (Return), Valve Installation (Hydraulic), Outrigger Control Valves (4-Section, 5-Section), Outrigger Selector Valve, Charge Air Cooler Control Manifold, Motor Control Valve, Hydraulic Lines Installation (Supply/Pressure/Return), Cooler Installation (Hydraulic Oil), Cooler Assembly (Oil)
• Axles, Drive & Tires – Axle Installation (Front), Axle Assembly (Front Tandem), Axle Assembly (Front Front), Axle Assembly (Rear Front), Brake Assemblies, Beam Assembly (Front Walking), Gear Assembly (Power Steering), Drag Links, Front Suspension Kit, Control Valve and Linkage, Cylinder Assembly 2″ Steer, Rod Assembly (Torque), Axle Installation (Rear Standard Differential), Axle Assembly (Rear without Differential Lock), Axle Assembly (Forward Rear with Inter Axle Differential Lock), Housing Assembly, Brake Assembly, Brake Chamber, Beam Assembly (Rear Walking), Axle Assembly (Rear Rear without Cross Axle Differential Lock), Drive Line Assembly, Rear Suspension Kit, Drive Line Installation, Drive Line Assembly with Center Bearing, Tire and Wheel Installation (Goodyear 445/65 R22.5 Aluminum), Tire and Wheel Assembly (Goodyear 315/80R22.5 Aluminum)
• Powertrain & Engine – Engine Installation (Cummins ISM02 450HP), Engine Assembly (Cummins ISM02 450HP), Transmission Assembly (10 Speed), Filter Regulator Group, Shift Bar Housing Group, Front Case Group, Mainshaft Group, Countershaft Group, Input Shaft Group, Reverse Idler Group, Inertia Brake Group, Integral Oil Pump Group, Auxiliary Case Group, Auxiliary Mainshaft Group, Auxiliary Countershaft Group, Auxiliary Drive Gear Group, Range Cylinder Group, Shifter Kit Group, ECU & Harness Group, Pump Assembly (2 Section Gear with Priority Flow Divider), Pump Assembly, Gear Pump Assembly, Hydraulic Pump Assembly, Clutch Installation, Clutch Assembly, Electrical System Installation (Engine), Cable Kit (Engine), Modified Fan Clutch Solenoid Valve, Solenoid Valve, Drive Line Assembly
• Cooling, Fuel & Exhaust – Cooler Installation (Transmission/Fuel), Mounting Kit (Oil Cooler), Lines Installation (Heater), System Installation (Ether), Radiator Installation, Radiator Assembly, Fuel Tank Installation, Tank Assembly (Fuel 97 Gallon), Filter Installation (Fuel), Intake Installation (Air), Cleaner Assembly (Air), Cooler Installation (Charge Air), Cooler Assembly (Charge Air), Exhaust Installation, Flex Coupler, Winterfront Installation (Engine Hood), Weatherstrip Installation (Engine Hood), Float Assembly (Outrigger), Lights Installation (Exterior), Light Assembly (Park and Turn Signal), Alarm Installation (Back-Up), Headlight Assembly, Light Assembly (License Plate), Tray Installation (Headache Ball Stowage), Mirror Installation (Rear View)
• Carrier Cab – Cab Installation (Carrier), Cab Sub Assembly (Aluminum), Cab Weldment (Aluminum), Door Installation (Cab), Door Assembly (Cab), Valve Assembly (Dual Brake), Window Assembly (Right Hand), Window Assembly (Rear), Column Assembly (Steering with Cruise Control), Gaphider Kit, Horn Brush Kit, Pawl Kit, Lever Tilt Kit, Front Wiper Motor Kit, Light Assembly (Dome 12V), Fan Assembly (12V Cab), Seat and Seat Belt Installation, Seat Assembly, Console Installation (Front Carrier Cab), Console Assembly (Front Carrier Cab), Harness Assembly (Front Console), Speedometer Assembly (12V), Gauge (12V Tachometer), Capacitor Assembly (10UF), Acoustical Installation (Proto Carrier), Bottom Cover Installation, Heater and Defroster Installation (12V), 12V Heater and Evaporator Kit, Light Installation (Strobe), Cable Assembly (Beacon Light), Air Lines Installation (Cab), Air Lines Installation (Console), LMI iFLEX 5 Cab Kit Installation, Electrical System Installation (Carrier Cab), Fuse and Relay Panel Assembly, Harness Assembly (Fuse and Relay Panel), Harness Assembly (Carrier Cab Top), Panel Assembly (Right Hand Console), Bottle Installation (Washer)
• Specs & Schematics – Air System Schematic TMS875E, Electrical Schematic TMS800E, Hydraulic System Schematic, Hydraulic Pressure Setting Procedure

Altogether this Grove TMS800E parts manual for serial 224684 captures the full parts breakdown of the machine – every assembly, every fastener, and every wear item, catalogued with its illustration and part number. It is the reference document for anyone who needs to identify, order, or verify a component on this crane, whether the task is a routine filter change, a hydraulic valve replacement, or a full boom rebuild.

What This Manual Lets You Do

With this Grove TMS800E crane parts catalog for serial 224684 in hand, you can:

• Look up the exact factory part number for any component on the crane – no more guessing from generic catalogues or calling the dealer with a vague description.
• Identify parts visually from the exploded-view illustrations before you order, so the component that arrives is the one you actually need.
• Verify quantities and assembly order when rebuilding a cylinder, a swing box, an axle assembly, or a hoist – the same exploded diagrams the factory uses.
• Cross-reference fastener sizes, washers, O-rings, seals, and shims directly from the catalogue entries.
• Find the correct part numbers for both the carrier and the superstructure, including engine, transmission, and hydraulic components.

Why It Matters

Ordering the wrong part for a crane of this size is expensive – both in return shipping and in downtime. A part number that looks correct in a generic index can turn out to be for a different serial number range or a different boom configuration. This Grove TMS800E parts manual PDF is tied to serial 224684 specifically, so the part numbers, quantities, and illustrations reflect the exact build of that machine. For anyone maintaining a TMS800E at that serial, it removes the risk of mismatched components.

Delivery

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This Grove TMS800E parts manual is delivered as an instant PDF download – no shipping, no waiting, no physical book to store. Once payment is complete, the file is available immediately and can be saved to any device: laptop, tablet, or phone. Need a printed copy for the workshop? Print the pages you need, or the entire 1,185-page manual, and keep it on the bench next to the machine.