Grove RT880E Crane Parts Manual 2013 – SN 280062 Illustrated Parts Catalog PDF

Description

Grove RT880E Parts Manual – Serial Number 280062

This illustrated parts manual covers the Grove RT880E (80 U.S. ton) rough terrain crane, serial number 280062. Published September 16, 2013 (Revision 001), this document provides the complete parts breakdown for every major assembly on the machine, from the boom nose to the rear axle. Whether you are rebuilding a hydraulic cylinder, ordering replacement wear pads, or identifying a valve cartridge, this manual gives you the factory part numbers and exploded views needed to get the right components the first time.

File Details

• Manual Type: Illustrated Parts Manual
• Brand: Grove (Manitowoc Cranes)
• Model: RT880E (80 U.S. Ton)
• Serial Number: 280062
• Publication Date: September 16, 2013
• Revision: 001
• Language: English
• File Format: PDF
• Page Count: Approximately 1,023 pages

Chapters Covered

• Boom Assembly – Base Section, Inner Mid Section, Outer Mid Section, Nose to Fly
• Hydraulic Cylinder 7.00″ Bore Trombone and Tele
• Sheave Assembly – Nylatron and Complete Assembly
• Guide Assembly – Boom Cable
• Boom Extension Installation – Folding Offset
• Boom Extension Assembly – Folding Offset
• Boom Extension Fly Assembly
• Mast Assembly
• Weight and Chain Assembly
• Hook Block Assy – 75MT/80T (GJC)
• Ball Assembly – Overhaul 10 Ton Swivel
• Nose Installation – Auxiliary Boom
• Kit – LMI S/S iFLEX 5
• Boom Lights Installation
• Superstructure
• Turntable Drive Installation
• Box Assembly – Swing
• Hydraulic Water, Electric & AC Swivel Installation
• Slip Ring Assembly
• ESI Superstructure RT880E4
• Valve Installation – SS
• Valve Assembly – 4 Section Main
• Valve Assembly – Swing, Steer and Brake
• Dual Accum Charge Valve
• Valve Assembly – Cab Tilt
• CWT Removal Valve
• Valve Assembly – 2 Speed Swing
• Main Hoist Installation with 3rd Wrap
• HP30-18G Hoist w/ ACC w 3rd
• Bolt Installation – Bearing
• Wire Rope Installation
• Mirror Installation – Hoist
• Kit Installation – iFLEX 5 LMI Superstructure
• Counterweight Pinning Cylinder Installation
• Hydraulic Lines Installation – Cab Main and Auxiliary Hoist
• Binder Installation
• Swing Lock Installation
• Swing Lock Cast Assembly
• Valve Cover Comps Installation
• Turntable Lock Pin Installation
• Air Conditioning Installation (Superstructure)
• Air Conditioning Lines Kit – SS
• A/C Condenser – Vertical Mount
• Hydraulic Lines Installation – Main and Auxiliary Hoist (Superstructure)
• Lift Cylinder & Lower Pin Installation
• Cylinder Assembly – 12″ Bore
• 3/4 Holding Valve
• Counterweight & Aux Hoist Installation with 3rd Wrap
• Counterweight & Aux Hoist Assembly with 3rd Wrap
• Cylinder Assembly – Counterweight
• Cylinder Assembly – 3 1/2″ CWT Removal
• Cable Assembly – Auxiliary Hoist Hi Speed
• 360 Swing Lock Pedal Installation
• Pedal Assembly – Foot
• Beacon Light Installation
• Washer Bottle Installation
• Crane Star Installation – Superstructure
• TCU and SAT Antenna Kit
• Platform Installation – Hoist
• Mirror Installation – Aux Hoist
• Superstructure Cab – Cab Assembly, Glass Door, Skylight, Windows, Wiper Kits, Fan, HVAC
• Cab Brackets Installation
• Pedal Group Installation
• Valve Assembly – Treadle (Swing Brake)
• Valve-Brake Pedal
• Heater and Air Conditioning Control Panel Installation
• Plastic Covers Installation
• Pin Lock Cable Installation
• Control Lever Installation – Counterweight
• Pedal Installation – Boom Telescope
• Tredal Valve Assembly – Bi-Directional Hydraulic Proportional Remote Control
• Drive Controls Installation
• Steering Column w/ Cluster
• Valve Assembly – Steering Control
• LMI Internal Light Bar Installation
• Cab Tilt Installation
• Cylinder Assembly – 2 1/2″ Steer
• Rear Cab Cover Installation
• ESI-Cab
• Panel Assembly – Fuse & Relay
• Harness Assembly – Fuse & Relay Panel, Overhead Cab Panel, Front Panel Cab, Interior Cab
• Indicator Installation – 3rd Wrap
• Grab Handle Installation
• Fire Extinguisher Installation
• Cab Installation – Components
• Heater Lines Installation – Cab
• Lowerworks/Carrier
• Carrier Frame Complete
• Frame Assembly
• Outrigger Beam Installation
• Outrigger Beam Assembly
• Cyl Assembly – 5.50 Jack
• Cylinder Assembly – Outrigger Extension
• Cylinder Assembly – 2 1/2″ O/R Extension
• Fender & Decking Installation
• Door Assembly
• Engine Hood & Rear Covers Installation
• Outrigger Float Installation – Russian (C.E. Conformity)
• Float Assembly – Outrigger
• Hookblock Tie-Down Installation
• Mirror Installation – Rear View
• Step Installation
• ESI-Carrier
• Harness Assembly – Carrier
• Hydraulic Reservoir Installation
• Hydraulic Reservoir Assembly
• Hydraulic Return Filter
• Valve Installation – Carrier Without Differential Lock
• Rear Steer Axle LO Fan Drive
• Valve Assembly – Park Brake Range Shift
• Valve Assembly – Outrigger/Stabilizer
• Manifold, Selectable PSI Red’g
• Rear Axle Installation Standard Differential
• Axle Assembly – Rear Drive Steer Without Differential Lock
• Diff. Carrier Group
• Housing, Axle Group
• Hub & Shaft Group
• Brake Group
• Brake Assembly Group
• Front Axle Installation Standard Differential
• Axle Assembly – Front Drive Steer Without Differential Lock
• Park Brake Assembly
• Driveline Installation
• Drive Line Assembly with Center Bearing
• Drive Line Assembly
• Slip Shaft Assembly
• Tire & Wheel Installation 29.5 X 25-34P Titan
• T&W Assy – Titan 29.5X25-34P BRZ
• Engine Installation – Cummins T3
• Engine Assembly – Cummins T3
• Transmission
• Converter Housing Group
• Case, Transmission Group
• Rear Cover Group
• Drive Plate Group
• Turbine Shaft Group
• Torque Converter Group
• Pump Drive Group
• Forward & Reverse Gear Group
• Reverse & High Shaft Group
• Forward & 2nd Shaft Group
• Low Shaft Group
• Idler Shaft Group
• Output Shaft Group
• Charge Pump & Regulator Group
• Pressure Regulator Group
• Charge Pump Group
• Electric Control & Cover Group
• Control Valve Assy. Group
• Hi & Low Shift Control Group
• Pump Adaptor Group
• Pump Drive Sleeve Assy. Group
• Flange Group – Output
• Pump Assembly
• Pump Assembly – 1 Section Gear
• ESI Engine RT880E4 Tier 3
• Harness Assembly – T3 Engine
• Cable Kit Engine RT800E4
• Radiator Installation
• Exhaust Installation – T3
• Mounting Kit – T3
• Air Intake Installation
• Air Cleaner Assembly
• Cooler Installation – Transmission Oil
• Oil Cooler Assembly
• Filter Installation – Transmission
• Filter Assembly
• Air Condition Lines Installation – Carrier
• A/C Hose Kit Carrier
• A/C Compressor Installation
• Freon Compressor – 12V
• Hydraulic Lines Installation – Carrier
• Fuel Tank Installation – T3
• Fuel Tank w/ Bracket
• Fuel Tank Assy.
• Mounting Kit – Oil Cooler
• Block Heater Installation – QSB 120V
• Battery & Disconnect Installation
• Cable Kit Batteries
• Fuse Panel Assembly
• Harness Assembly – Engine Relay Panel
• Exterior Lights & Alarm Installation
• OMS Installation
• Supplemental OMS Harness Assembly – Front/Rear
• Horizontal Potentiometer Installation (Outrigger)
• Loose Ship Items
• Specs/Schematics
• Decals and Decal Installation

This parts manual is organized by assembly group, each with its own exploded-view illustration and accompanying parts list. Every line item in the parts lists carries an item number, part number, quantity, and description. The alphabetical and numerical indexes at the back of the book make it possible to look up a part number directly and find the exact page and illustration where it appears.

What This Parts Manual Covers

The RT880E is a complex machine with dozens of interconnected systems, and this manual breaks all of them down into serviceable components. For the boom, you get the complete breakdown of the base section, inner and outer mid sections, the fly assembly, the telescoping cylinders (both 7.00″ bore trombone and tele), sheave assemblies, wear pads, cable guides, and the auxiliary boom nose. The mast assembly, weight and chain assembly, and hook block are all covered with their individual components listed.

On the superstructure side, the manual covers the turntable drive and swing box assembly in detail, including the complete planetary gear train, brake assembly, hydraulic motor, and all seals and bearings. The 14-port hydraulic, water, electric and AC swivel is fully broken down, as is the slip ring assembly with its harness assemblies, brushes, and encoder. The main and auxiliary hoist installations are covered, including the HP30-18G hoist with third wrap, the brake cylinder, planet carriers, clutch assembly, and the roller assembly group for the third wrap.

The carrier section is equally thorough. You get the frame assembly, outrigger beams with their extension and jack cylinders, fenders and decking, doors, engine hood, and rear covers. The rear and front axle assemblies are broken down into differential carrier groups, housing groups, hub and shaft groups, brake groups, and the park brake assembly. The driveline installation covers both drive line assemblies and the slip shaft. Tire and wheel installation for the 29.5 x 25-34P Titan tires is included.

For the engine, the manual covers the Cummins T3 installation with the engine assembly, radiator, exhaust, air intake, air cleaner, transmission oil cooler, fuel tank, battery and disconnect, and the engine relay panel harness. The transmission section is one of the most detailed in the book, with separate groups for the converter housing, transmission case, rear cover, drive plate, turbine shaft, torque converter, pump drive, forward and reverse gear, reverse and high shaft, forward and 2nd shaft, low shaft, idler shaft, output shaft, charge pump and regulator, pressure regulator, charge pump, electric control and cover, control valve assembly, hi and low shift control, pump adaptor, pump drive sleeve, output flange, and the pump assemblies themselves.

The cab section covers the complete cab sub-assembly with glass door, skylight, windows, wiper kits, fan, HVAC installation, brackets, pedal group, treadle valve for the swing brake, brake pedal valve, heater and AC control panel, plastic covers, pin lock cable, control lever for the counterweight, boom telescope pedal, and the steering column with cluster. The ESI-Cab section covers the fuse and relay panel, overhead cab panel, front console panel, and the interior cab harness.

Who This Manual Is For

This parts manual is written for anyone who needs to identify and order replacement parts for the Grove RT880E. That includes crane owners, fleet maintenance managers, service technicians, parts departments, and rebuilders. If you are working on a hydraulic cylinder and need the seal kit part number, or you are replacing a wear pad on the boom and need to know the exact shim thickness, or you are rebuilding a swing box and need to identify a bearing, this manual gives you the factory part numbers and the illustrations to confirm you are looking at the right component.

The exploded-view diagrams are particularly valuable when a part is buried inside an assembly. You can see how everything fits together, what the item numbers refer to, and which parts are serviced separately versus only as part of a larger assembly. The parts lists include footnotes that tell you when a part is part of a kit, when it is serviced only as an assembly, or when it is a repair kit item.

How the Manual Is Organized

The manual follows the crane’s assembly structure. It starts with the boom and works through the superstructure, the cab, and then the carrier and lowerworks. The engine and transmission sections come at the end of the main content. Following the main sections are several appendices: an alphabetical index that lists every part description with its part number and page reference, a numerical index that lists every part number with its description and page reference, a recommended spare parts list organized by 1-year, 2-year, and 3-year replacement intervals, a belt and filter maintenance list for 1000-hour and 2000-hour service intervals, and a footnote index explaining the symbols used throughout the parts lists.

The recommended spare parts list is especially useful for planning maintenance. It tells you which parts are commonly replaced at 1-year, 2-year, and 3-year intervals, with quantities. The belt and filter list gives you the 1000-hour and 2000-hour service parts for the engine and transmission.

Get the Right Part the First Time

Ordering the wrong part for a crane is expensive and time-consuming. This Grove RT880E parts manual eliminates the guesswork. Every part number in this book is the number that was published by Manitowoc Cranes for serial number 280062, so you can order with confidence. The exploded views let you verify that the part you are looking at is the part you need, and the indexes let you work backwards from a part number you already have.

The manual covers the complete machine: boom, superstructure, cab, carrier, outriggers, axles, engine, transmission, hydraulics, electrical, air conditioning, and all the sub-assemblies within each system. If it is bolted, pinned, or threaded onto the RT880E, it is in this book.

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Don’t risk a wrong part number or a missed component. Get the complete illustrated parts manual for the Grove RT880E, serial number 280062, and have every part number and diagram you need at your fingertips.