Hangcha XC Series CPD40/45/50 Electric Forklift Parts Catalogue 2023 – Lithium Battery Forklift PDF

Description

Hangcha XC Series CPD40/45/50 Electric Forklift Parts Catalogue 2023

This is the complete parts catalogue for the Hangcha XC Series lithium battery balanced forklift truck covering CPD40-XD4-SI28, CPD45-XD4-SI28, CPD50-XD4-SI28, CPD50-XXD4-SI28, CPD40-XD6-SI28, CPD45-XD6-SI28, CPD50-XD6-SI28, and CPD50-XXD6-SI28 models in the 8000 lb to 10000 lb (4.0 t to 5.0 t) capacity range. Published by Hangcha Group Co., Ltd. with a March 2023 revision date, this is the exact document parts departments, fleet workshops, and independent technicians use to identify, order, and replace components on these electric forklifts. Rather than a generic service manual, this is the illustrated parts catalogue – each assembly is shown in exploded-view diagrams with every component numbered and its Hangcha part number listed in the accompanying tables.

File Details

• Manual type: Illustrated Parts Catalogue (Parts Catalog / 零件目录)
• Brand / Manufacturer: Hangcha Group Co., Ltd. (杭叉集团股份有限公司)
• Series: XC Series Lithium Battery Balanced Forklift Truck
• Covered models: CPD40-XD4-SI28, CPD45-XD4-SI28, CPD50-XD4-SI28, CPD50-XXD4-SI28, CPD40-XD6-SI28, CPD45-XD6-SI28, CPD50-XD6-SI28, CPD50-XXD6-SI28
• Capacity range: 8000 lb – 10000 lb (4.0 t – 5.0 t)
• Language: English and Chinese (bilingual)
• Page count: 177
• File format: PDF
• Revision date: 03/2023

Chapters Covered

The catalogue is organised into eight top-level parts, each with its own section index page and a full set of exploded-view figures and part number tables.

• Part I – Driving System (传动系统)
  • Driving system overview (Fig. 1-1)
  • Drive axle assembly up to 202106 (Fig. 1-2)
  • Drive axle assembly after 202106 (Fig. 1-3)
  • Wheel brake assembly (Fig. 1-4)
  • Tire assembly (Fig. 1-5)
  • Gearbox (Fig. 1-6)
  • Box components (Fig. 1-7)
  • Differential assembly (Fig. 1-8)
• Part II – Steering System (转向系统)
  • Steering device (Fig. 2-1)
  • Steering axle (Fig. 2-2)
  • Steering cylinder (Fig. 2-3)
  • Rear wheel assembly, standard and optional (Fig. 2-4A / 2-4B)
• Part III – Body System (车身系统)
  • Truck body system (Fig. 3-1)
  • Instrument rack assembly (Fig. 3-2)
  • Hood and chassis assembly (Fig. 3-3)
  • Counterweight assembly (Fig. 3-4)
  • Door assembly, battery removal and mounting (Fig. 3-5)
  • Seat assembly for XD4 and XD6 variants (Fig. 3-6 / 3-7)
  • Overhead guard (Fig. 3-8)
  • Signage and labels (Fig. 3-9)
• Part IV – Control System (操作系统)
  • Brake pedal assembly (Fig. 4-1)
  • Parking brake assembly (Fig. 4-2)
• Part V – Hydraulic System (液压系统)
  • Oil tank (Fig. 5-1)
  • Pump device (Fig. 5-2)
  • Hydraulic system piping (Fig. 5-3)
  • Tilting cylinder oil pipe (Fig. 5-4)
  • Multi-way valve control (Fig. 5-5)
  • Multi-way valve assembly (Fig. 5-6)
• Part VI – Electrical System (电气系统)
  • Electrical system I / II / III (Fig. 6-1, 6-2, 6-3)
  • Headlight assembly (Fig. 6-4)
  • Lithium battery assembly (Fig. 6-5)
  • Motor controller assembly for XD4 and XD6 variants (Fig. 6-6 / 6-7)
  • Fan assembly (Fig. 6-8)
  • Instrument display assembly (Fig. 6-9)
  • Fuse box assembly (Fig. 6-10)
• Part VII – Mast System (门架)
  • Roller assembly (Fig. I)
  • Fork assembly (Fig. II)
  • Cylinder hoop assembly (Fig. III)
  • Simplex mast lifting part, chains, fork carriage, lift and tilt cylinders, oil circuit (Fig. 7-1 to 7-6)
  • Triplex full-free mast lifting part, chains, fork carriage, lift cylinders, tilt cylinder, short lift cylinder, oil circuit, side shifter piping, 4th hose reel oil pipe (Fig. 7-7 to 7-15)
• Part VIII – Cab (驾驶室)
  • Cab schematic (Fig. 8-1)
  • Overall frame system (Fig. 8-2)
  • Front windows system (Fig. 8-3)
  • Left door system (Fig. 8-4)
  • Right door system (Fig. 8-5)
  • Rear windows system (Fig. 8-6)

What This Parts Catalogue Gives You

Every section follows the same practical structure: a labelled exploded-view drawing shows the assembly broken down into its individual components, and the facing table lists each item number against its Hangcha part number, description, quantity, and – where relevant – the applicable model variants. The catalogue distinguishes between XD4-SI28 and XD6-SI28 configurations throughout, and flags where a part applies only to certain models or serial ranges. Two separate drive axle assembly figures (one for trucks up to 202106, one after) are included so you can identify the correct axle variant by build date.

This is not a repair procedure manual. It does not contain step-by-step disassembly instructions, torque specifications, diagnostic flow charts, or wiring schematics with pinouts. What it does contain – and does thoroughly – is the complete part identification data for the entire machine: drivetrain, steering, bodywork, hydraulics, electrics, mast, and cab. That makes it the reference document for anyone who already knows what they need to replace and needs to order the right component the first time.

Who This Catalogue Is For

Fleet maintenance managers running Hangcha XC Series electric forklifts will use it to build accurate spare parts lists and cross-reference replacements against the original Hangcha part numbers. Independent forklift technicians working on 4.0 t to 5.0 t lithium battery trucks will use the exploded views to understand how assemblies go together before disassembly. Parts resellers and distributors can identify what a customer is describing by matching the diagram to the machine. Because it covers both XD4 and XD6 hydraulic configurations and both sides of the 202106 axle change, one document serves the entire range of XC Series CPD40, CPD45, and CPD50 trucks built around the 2023 model year.

Why the Right Part Number Matters

Electric forklift components – particularly in the drive axle, gearbox, brake, and hydraulic sections – are not universally interchangeable across variants. Fitting a part intended for a CPD45-XD4-SI28 onto a CPD50-XXD6-SI28 can result in premature failure, safety issues, and warranty rejection. Hangcha’s own instruction page at the front of this catalogue is explicit: when ordering spare parts you must specify the truck model, serial number, part code, name, and quantity. This catalogue gives you the part codes. Using it correctly means the correct component arrives the first time, and the machine goes back into service without a second dismantling.

Get the Hangcha XC Series Parts Catalogue

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This Hangcha XC Series CPD40/45/50 electric forklift parts catalogue is delivered as an instant PDF download – no shipping, no waiting, no physical book to lose in the workshop. Access it on any device: laptop in the office, tablet on the shop floor, or phone at the parts counter. Print the pages you need for a specific job and keep the complete 177-page catalogue on file for every future order. Whether you are maintaining a single truck or a mixed fleet of XD4 and XD6 lithium battery forklifts, this is the document that turns “I need a part for the steering” into a specific Hangcha part number in your hand. Download it now and have the full XC Series part identification reference ready before the next service.