Nissan D02(S) Series Forklift Parts Catalog 2011 CMF-420-S – PDF

Description

Nissan D02(S) Series Forklift Parts Catalog – Document CMF-420-S

This is the full Nissan D02(S) Series Forklift Parts Catalog issued under publication number CMF-420-S and revised in February 2011. It covers the D02A20Q, D02A25Q, D02A30Q and D02A32Q forklift trucks in both standard and long wheelbase configurations, powered by the H25 gasoline/LPG engine or the TD27 diesel engine. Every illustrated assembly is broken down into individual components with the part number printed against each item, so you can identify exactly which component belongs on your truck before you order it.

The catalog is presented in four languages — English, German, French and Spanish — and each section carries the same terminology across all four, which makes it practical whether you are working from an English parts counter or matching a description in another language.

File Details

• Manual type: Parts Catalog
• Brand: Nissan
• Series: D02(S) Series
• Publication number: CMF-420-S
• Revision: Revised February 2011 (Eleventh Edition)
• Publisher: NMPCE, Barcelona, Spain
• Languages: English, German, French, Spanish
• Format: PDF
• Page count: 689 pages
• Engine coverage: H25 gasoline/LPG, TD27 diesel

Chapters Covered

The catalog opens with an introduction, group symbols and abbreviations, model identification and classification, a car number and engine number guide, a table of chassis numbers, and a full section index before moving into the parts groups themselves.

• Introduction, group symbols and abbreviations
• Model identification, classifications of models
• Car number and engine number, table of chassis numbers
• Section index
• Engine Mechanical (100A-150B)
• Fuel & Engine Control (160-199)
• Exhaust & Cooling (200A-216)
• Engine Electrical (220A-233B)
• Body Electrical (240-271B)
• Power Train (310-380B)
• Axle & Suspension (402-434)
• Brake (440-470)
• Steering (480-497)
• Body (Front, Roof & Floor) (500-740)
• Body (Side, Rear & Seat) (871)
• Attachment (708A-712B)
• Miscellaneous (991-995)
• Alphabetical Part Name Index — English, Spanish, French, German
• Part Number Index

Underneath those headings the catalog goes deep. Engine Mechanical alone spans bare and short engine assemblies, engine gasket kits, the cylinder block and oil pan, cylinder head and rocker cover, engine and transmission mounting, crankcase ventilation, piston, crankshaft and flywheel, camshaft and valve mechanism, front cover and fitting, manifold, and the full lubricating system. Fuel & Engine Control runs from the carburetor through fuel strainer and fuel hose, main air cleaner, oil-bath air cleaner, fuel pump, fuel tank, fuel piping, accelerator linkage, and fuel supply system up to the TD27 fuel injection pump and governor, plus the LPG mixer assembly, vaporizer, LPG filter and piping, and the LPG bombe. Exhaust & Cooling carries the exhaust tube and muffler variants, catalyst converter, water pump, cooling fan and thermostat, oil cooler, radiator with shroud and fitting, and the torque converter oil cooler and piping. The electrical side splits cleanly into engine electrical (ignition system, distributor, vacuum piping, engine control module, alternator fitting, alternator, vacuum pump and starter motor) and body electrical (wiring engine, wiring body, battery and battery mounting, instrument meter and gauge, switches, electrical units, head lamp, front combination lamp, rear combination lamp, other lamps, heater and blower unit, and the TD27 cooling unit).

Power Train gives you the auto transmission, transaxle and fittings, torque converter housing and case, oil pump parts, governor, power train and planetary gear, clutch and band servo, control valve, and the automatic transmission control device. Axle & Suspension covers the drive axle, steering axle, road wheel and tire for the drive axle, and steering road wheel, with the full range of rim and tyre options for 2.0/2.5 tonne and 3.0/3.2 tonne machines. Brake covers the front brake in complete sub-assemblies, parking brake control, brake master cylinder, brake piping and control, brake and clutch pedal, and the brake servo and hoses. Steering takes you through manual steering gear, steering wheel, steering linkage in both short and long wheelbase variants, steering column, and power steering piping. Body (Front, Roof & Floor) covers the frame, lift cylinder across the -2W-, -2F-, -3F- and -3V- mast families, lift chain, tilt cylinder, mast across every stage and lift height, back rest and fork, carriage with and without piping, top panel with hinges and fittings, counterweight options by capacity, instrument panel, pad and cluster lid, hydraulic oil pump and fitting, hydraulic oil pump assembly, and the hydraulic control valve in both mechanical and joystick configurations with complete fittings sections. Attachment covers the side shift fork variants and the integrated fork positioner. Miscellaneous handles caution plates and labels, electrical caution plates, mast caution plates, other caution plates and the tool kit.

Two indexes close the book. The Alphabetical Part Name Index is repeated in English, Spanish, French and German, letting you look up a component by name in whichever language you prefer and jump straight to its section number and location on the page. The Part Number Index then does the same job in reverse — take a part number you already have and find where it lives in the catalog.

What This Catalog Lets You Do

The practical value of a factory parts breakdown is that it removes guesswork from ordering. Every illustration shows the assembly as it was drawn when the truck was built, so you can see how a component sits in relation to its neighbours, which fasteners and seals belong with it, and whether a part was superseded. Because the catalog is split by section number rather than by page order, you can go straight to the group you need — say the 580A lift cylinder group for a 2W mast, or the 694A hydraulic control valve fittings — without hunting through unrelated pages.

That matters most when you are working on one of these trucks and a part has to be replaced rather than repaired. The exploded views make it possible to assemble a correct shopping list in a single pass, including the washers, O-rings, circlips and other small items that are easy to miss until the assembly is already apart. The counterweight tables alone — covering 2.0, 2.5, 3.0 and 3.2 tonne capacity, in standard and LPG versions — give you a clear picture of which weight is correct for a given machine specification. The chassis number table lets you place a specific truck against its production month, which is the fastest way to confirm you are looking at the right revision of a part.

Why a Proper Parts Catalog Beats Guesswork

Forklifts are working machines. A wrong seal, a mismatched lift chain link count, or an incorrect hydraulic control valve variant will put a truck out of service and cost more in downtime than the part itself. A catalog that lists every option — the full range of mast stages, the difference between 3-spool and 4-spool valves, and the distinction between Roquet, Bolzoni, Kayaba and Husco assemblies — lets you confirm the fit before you commit to an order. That is exactly what this document is built for.

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Instant PDF Delivery

You receive the complete 689-page Nissan D02(S) Series Forklift Parts Catalog as a PDF immediately after purchase. There is no shipping, no waiting for a physical book, and no restriction on how you use it — open it on a laptop in the workshop, a tablet on the shop floor, or print the pages you need and take them to the machine. Every page is fully readable and every illustration is reproduced at the size the original catalog used.