Hangcha XE Series CPD15-38 Electric Forklift Parts Catalog 2023 – Chinese English PDF

Description

Hangcha XE Series CPD15-38 Electric Forklift Parts Catalog — Bilingual 2023 Edition

This is the full illustrated parts catalog for the Hangcha XE series four-wheel electric counterbalanced forklift trucks in the 1.5 t to 3.8 t capacity band. Issued by Hangcha Group Co., Ltd. with a November 2023 revision date, it runs to 356 pages of exploded assembly drawings paired with matching parts lists, printed side by side in Chinese and English. Every figure is keyed to a numbered table giving the Hangcha part number (物料码 / Part No.), the part description (名称 / Description), the quantity required (数量 / Qty), the change date (日期 / Date) and the applicable truck code (备注或适用车型 / Remarks or Serial No.).

Because the XE platform is built in several capacity and configuration families, the catalog uses a letter-code system throughout rather than repeating a full model name on every line. Each figure and each parts table is tagged with the code or codes it applies to, so you can go straight to the correct drawing for the truck in front of you instead of sifting through components that belong to a different capacity class.

File Details

• Manual type: Illustrated parts catalog (零件目录 / Parts Catalog)
• Publisher: Hangcha Group Co., Ltd. (杭叉集团股份有限公司)
• Equipment: XE series four-wheel electric counterbalanced forklift trucks, 1.5 t – 3.8 t
• Language: Chinese and English, bilingual throughout
• Format: PDF
• Pages: 356
• Edition / date: 11/2023

Chapters Covered

• Part I — Driving System (传动系统)
• Part II — Steering System (转向系统)
• Part III — Body System (车身系统)
• Part IV — Control System (操纵系统)
• Part V — Hydraulic System (液压系统)
• Part VI — Electrical System (电气系统)
• Part VII — Mast (门架)
• Part VIII — Cab (驾驶室)

Part I — Driving System (传动系统)

The largest single chapter of the catalog, and the one most people open first. It opens with the complete driving system layout, then breaks down the drive axle into left and right support brackets, axle housing, hubs, half shafts, hub studs and hub nuts, tapered roller bearings, oil seals and the breather and plug hardware. Service brake coverage is split left and right and split again by build date, with separate part groups for the pre-2023.01 and post-2023.01 brake designs, including brake shoes, linings, return springs, pawls, torsional springs, clearance adjusters and the brake cylinder internals down to individual cups, boots and bleed screws. The reduction box and differential are catalogued three times over, because Hangcha fitted units from three different suppliers — JINDAO (金道), Yunette (尤奈特) and ZHONGCHAI (中柴, from 202309). Each supplier’s reducer and differential assembly has its own exploded figure and its own gear, shaft, bearing, shim and housing part numbers. The chapter closes with tyre and rim assemblies, listing both the standard pneumatic tyre and the optional solid tyre, plus the 28×9-15, 7.00-12, 6.50-10, 6.00-9 and 5.00-8 sizes as fitted across the range.

Part II — Steering System (转向系统)

Steering column and steering wheel assembly first, including the wheel pad, wheel body, horn button repair kit, lock handle, lock shaft and lock sleeves, then the steering axle in three separate variants covering the different capacity groups. Each steering axle figure covers the axle body, left and right steering knuckles, king pins, bushings, bearings, oil seals, dust covers, steering hub, studs and cone nuts, plus the steering cylinders and their repair kits. Steering gear units are catalogued by supplier, with the Zhenjiang (镇江) unit documented for the smaller and larger capacity groups separately, and the chapter finishes with the steering wheel assemblies and their tyres and rims.

Part III — Body System (车身系统)

Chassis and frame part numbers for each capacity group, followed by the dashboard assembly, instrument shield assembly with its left and right covers, cups and covers, the hood and floor board assembly with pedal pads, hood side panels, gas spring and sealing strips, and the door assembly with hinges, lever lock and shims. The battery removal and fixing device is broken out with its battery clamping device, roller assemblies, slider and crash blocks. Counterweight coverage is split by capacity (1.5 t, 1.8 t, 2.0 t, 2.5 t, 3.0 t, 3.5 t, 3.8 t) with the drawbar pin, mounting bolts, washers, plugs and seal strips. The overhead guard, seat assembly with seat belt and the OPS sensor option, and the full label and decal set — product nameplates, load curve labels, hazard labels, hoisting labels, tyre pressure labels, charging labels — close the chapter.

Part IV — Control System (操纵系统)

Three focused figures: the hand brake control assembly with the parking brake unit, clips, hoops and cable ties; the brake control assembly with the oil storage cup, brake pedal, shaft, pedal pad, brake pipes and associated hardware; and the master brake cylinder disassembled all the way down to the push bracket, push rod, cover, snap ring, auxiliary ring, piston, pressure collar, spring seats, spring, outlet valve shim, seals, plugs, connectors and bleed screw covers. A master brake cylinder repair kit is listed at the end.

Part V — Hydraulic System (液压系统)

Starts at the oil tank — tank, cover assembly, return oil filter, inlet oil filter, air pre-cleaner, dipstick, tank cover and O-rings — then moves to the pump device: pump motor, oil pump motor reducer, gear pump, 90° and straight connectors, O-rings, bolts, sleeves and the ring shock absorbers. Gear pumps are catalogued under five separate supplier entries (Shimadzu 岛津, Quanxing 全兴精工, HCHC 合肥长源, Tiger MechTronis 绍兴泰格 and the A#/E# unit), each with its own exploded figure, front cover, rear cover, intermediate body, main and driven gears, side plates, seals, bushings and repair kits. Hydraulic piping, tilt cylinder piping, multi-way valve control with handles, linkages, pin shafts and bushings, and the multi-way valve assemblies themselves — two, three and four section, from Haihong (海宏) and Suoda (索达), each with its own repair kit — round out the chapter.

Part VI — Electrical System (电气系统)

Two overview figures covering the truck’s electrical layout: front and rear lamp assemblies, headlamps and front small lamps, emergency stop button, key switch (including an optional universal key version), hand brake switch, electric horn, reversing buzzer, electronic accelerator pedal, meter, rocker switch assembly, brake light switch, DC converter, electronic flasher, 24 V waterproof relay, fuse assembly, combination switch, fans, controller brackets and housings, rubber stoppers and the bale line belts. The lithium battery assembly is catalogued with its hardware group and control software for each model code, and the controller assemblies — oil pump controller, traction controller, controller backplane, software, terminals, fuses and the discharge port mounting plate — are split across three figures for the different build groups. Wiring is covered by the oil pump motor cable, traction motor cable, body power cable group, battery charging cable set and body harness.

Part VII — Mast (门架)

The longest and most granular chapter, running from roughly the middle of the catalog to the end. It is organised by mast type: the two-stage wide-view mast (SIMPLEX MAST) for the main model groups and for the C# group, and the three-stage full-free-lift mast (TRIPLEX MAST). Under each mast type you get the roller assemblies (complex roller, side roller and cross roller groups with their adjusting shims, sliders, bushings, washers and bolts), fork assemblies broken into pin assembly, upper hook, fork body and lower hook by capacity, cylinder hoop assemblies in both the pre-2023.03 and post-2023.03 designs, the lifting part assemblies, chain assemblies with their connectors, pins and plate chains, fork carriage assemblies, short lifting cylinders, left and right lifting cylinders and tilt cylinders with full seal and repair kit detail, mast oil circuit systems, side shifter piping and fourth piping. The optional parts lists at the back of the chapter index lift heights from 2.0 m through 7.5 m, giving the exact outer mast, inner mast, chain and cylinder part number for each height.

Part VIII — Cab (驾驶室)

The cab chapter covers the overall frame system with the panoramic reflection mirror, cornering lamps, headlights and headlamp brackets, top glass and cab frame; the front window system with front glass, bubble tape, rubber protective sleeves, wiper motor, water hose, spray head, C-sealing strip, wiper lever and pressing blocks; the left and right door systems with door welding assemblies, aluminium windows, gas springs, lock handles, lock blocks, locking pin shafts, door handles, hinge mounting bases and all associated trim and fasteners; and the rear window system with the rear aluminium window, rear bumper frame, rear sealing strip, wiper motor and lever, lower sealing plate and warning light bracket.

Truck Codes Used in This Catalog

The catalog refers to each build family by a letter code. Knowing your code is the fastest way to filter every figure and table in the book:

• A# — CPD15/18-XEY2-SI
• B# — CPD30/35/38-XEY2-SI
• C# — CPD30/35/38-XEY2H1-SI
• D# — CPD20/25-XEY2-SI
• E# — CPD20-XEXY2-SI
• F# — CPD20/25-XEY2H-SI
• G# — CPD30/35/38-XEY2H-SI

How the Parts Lists Are Built

Each figure carries a numbered callout drawing on the left-hand page and a table on the facing page. The table columns are consistent throughout: item number, part number, description in Chinese and English, quantity, date, and the remarks or applicable truck code column. Where a component changed during production, both the superseded and the replacement part number appear with their date range, so a truck built before or after a given month can be identified correctly. Components that must be ordered as a matched pair — brake shoes and linings, for example, or differential housing halves — are flagged in the remarks column with the instruction to purchase them together. Assemblies such as brake cylinders, gear pumps, steering gears and cylinders are marked with their included item numbers so you can tell at a glance whether a repair kit covers the parts you need.

Why This Parts Catalog Matters for Hangcha XE Owners and Workshops

Ordering the wrong part for an electric forklift is expensive and slow. A drive axle assembly, a differential housing half or a brake shoe lining set that does not match the build date will not fit, and on a truck that is down, every day waiting on the wrong component is a day of lost work. This catalog removes that risk. It gives you the exact Hangcha part number for your specific truck code, the quantity required for the job, and the date range that confirms the part is correct for your machine — whether it is a CPD15/18-XEY2-SI, a CPD20-XEXY2-SI or a CPD30/35/38-XEY2H-SI. It covers the work that actually happens in a workshop: brake relining and brake cylinder overhaul, drive axle and hub bearing replacement, differential and reducer repair on any of the three supplier units, steering knuckle and king pin work, hydraulic pump and multi-way valve service, mast roller and chain replacement, lift and tilt cylinder resealing, and electrical component replacement down to individual switches, relays and cables. Because the catalog also lists the mast and hydraulic options by lift height, you can identify the exact mast part for a truck with a 3.3 m or 5.5 m lift rather than guessing from a generic drawing.

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Instant PDF Delivery — No Shipping, No Waiting

You get the complete 356-page Hangcha XE series electric forklift parts catalog as a downloadable PDF the moment your order is placed. There is no printed book to ship, no courier delay, and no import paperwork. The file opens on any device — a workshop laptop, a tablet on the shop floor, or a phone at the machine — and you can print whichever figures and parts tables you need for the job in front of you. Keep it on the workshop terminal as your everyday spare parts reference for the entire XE series, from the 1.5 t CPD15 through to the 3.8 t CPD38.